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1999 Nissan Altima GXE

1999 STARTING & CHARGING SYSTEMS Generators & Regulators - Hitachi

1999 STARTING & CHARGING SYSTEMS

Generators & Regulators - Hitachi

DESCRIPTION & OPERATION


Hitachi generator contains internal IC regulator. See Fig. 4. Battery voltage is supplied at all times to
"S" (voltage sense) terminal on generator through appropriate fuse, located in underhood fusible link box. See
WIRING DIAGRAMS. Generator output through "B" terminal provides power to recharge battery and run
accessories. Charging system is protected through a fusible link, located in underhood fusible link box.

ADJUSTMENTS
BELT TENSION

GENERATOR BELT DEFLECTION SPECIFICATIONS


Application (1) Deflection In. (mm)
Altima .24-.26 (6.1-6.6)
Frontier
4-Cyl. .39-.47 (9.9-11.9)
V6 .28-.31 (7.1-7.9)
Maxima
(With A/C) .17-.18 (4.3-4.6)
(Without A/C) .25-.27 (6.4-6.9)
Pathfinder .24-.28 (6.1-7.1)
Sentra
1.6L (With A/C) .24-.26 (6.1-6.6)
1.6L (Without A/C) .30-.32 (7.6-8.1)
2.0L (With A/C) .28-.31 (7.1-7.9)
2.0L (Without A/C) .31-.35 (7.9-8.9)
(1) Deflection is with 22 lbs. (10 kg) pressure applied midway on the longest belt run. Specifications are
for used belts. Run new belts at least 10 minutes and recheck deflection.

TROUBLE SHOOTING

NOTE: See TROUBLE SHOOTING article in GENERAL INFORMATION.

ON-VEHICLE TESTING
SYSTEM CHECK

NOTE: After starting engine, wait at least 30 seconds before measuring voltage.
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1999 Nissan Altima GXE
1999 STARTING & CHARGING SYSTEMS Generators & Regulators - Hitachi

Terminals "B", "E", "L" and "S" are marked on the generator's rear cover.

1. Ensure generator wire harness connections are secure, drive belt tension is okay and battery is fully
charged. Turn ignition on. If CHARGE light on instrument panel illuminates, go to step 3. If CHARGE
light does not illuminate, go to next step.
2. Disconnect generator connector (terminals "L" and "S"). Using a fused jumper wire, ground harness side
of terminal "L". If CHARGE light illuminates, replace faulty IC regulator. If CHARGE light remains off,
check for faulty light bulb or fuse. Replace as necessary. Reconnect generator connector and retest.
3. Start engine and allow it to idle. If CHARGE light is off, generator and regulator are operating properly at
this time. If CHARGE light is illuminated, check drive belt tension, connections at "B", "L" and "S"
terminals, and fuse for "S" terminal. Repair as necessary. If CHARGE light remains illuminated, go to
next step.
4. Using DVOM, measure voltage between ground and terminal "B" with engine running at 1500 RPM. If
reading is greater than 15.5 volts, replace IC regulator. If reading is battery voltage or less, field circuit is
open. Repair as necessary. Ensure generator output amperage is within specifications. See
GENERATOR MINIMUM OUTPUT AMPERAGE SPECIFICATIONS table.

GENERATOR MINIMUM OUTPUT AMPERAGE SPECIFICATIONS


Application Amps @ 1300 RPM Amps @ 2500 RPM Amps @ 5000 RPM
Altima 24 71 98
Frontier 17 54 72
Maxima 36 85 110
Pathfinder 23 65 87
Sentra
1.6L 23 65 77
2.0L 23 63 77

BENCH TESTING
ROTOR

Using a DVOM, measure resistance between rotor slip rings. Resistance should be 2-3 ohms. Check for
continuity between rotor core and any rotor slip ring. Continuity should not be present. Replace rotor assembly
if resistance and continuity checks are not as specified. Ensure minimum slip ring outer diameter is within
specification. See MINIMUM SLIP RING OUTER DIAMETER SPECIFICATIONS table.

MINIMUM SLIP RING OUTER DIAMETER SPECIFICATIONS


Application Diameter In. (mm)
All Models 1.024 (26.0)

STATOR

Using DVOM, check for continuity between stator core leads. Replace stator if continuity is not present.
Connect one DVOM lead to stator core. Connect remaining DVOM lead, in turn, to each stator lead. Replace
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1999 Nissan Altima GXE
1999 STARTING & CHARGING SYSTEMS Generators & Regulators - Hitachi

stator if continuity is present.

NOTE: To test stator or diodes, separate them by unsoldering connecting wires. Use
just enough heat to melt solder. Excess heat will damage diodes.

DIODES

Unsolder diodes from stator terminals. Using DVOM, check continuity of all diodes in both directions. Ensure
continuity is present in one direction only. See Fig. 1. If continuity is present in both directions, diode is
shorted. If continuity is not present in either direction, diode is open. If any diode is faulty, replace entire diode
assembly.

Fig. 1: Identifying Diode Terminals (Typical)


Courtesy of NISSAN MOTOR CO., U.S.A.

BRUSHES

Inspect brushes for free movement in holder. Clean brush holder if necessary. Check brushes for cracks and
wear. Check brush springs for corrosion or damage. Ensure brushes are not worn beyond minimum length.
Minimum brush length is .236" (6.0 mm). Replace brushes if not within specification.

Afinacion y Diagnostico Vw,Audi 664 547 54 84


Thursday, January 06, 2022 10:39:21 AM Page 3 © 2011 Mitchell Repair Information Company, LLC.
1999 Nissan Altima GXE
1999 STARTING & CHARGING SYSTEMS Generators & Regulators - Hitachi

REMOVAL AND INSTALLATION


ALTERNATOR

REMOVAL

1. Remove engine undercover RH.


2. Remove side inspection cover RH.
3. Loosen belt idler pulley.
4. Remove drive belt.
5. Remove A/C compressor mounting bolts (four).
6. Remove cooling fan and fan shroud.
7. Slide A/C compressor forward.
8. Disconnect alternator harness connector.
9. Remove alternator upper bolt and lower bolt.

Fig. 2: Removing/Installing Alternator


Courtesy of NISSAN MOTOR CO., U.S.A.

INSTALLATION

To install, reverse the removal procedure.

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1999 Nissan Altima GXE
1999 STARTING & CHARGING SYSTEMS Generators & Regulators - Hitachi

Fig. 3: Identifying Alternator Upper And Lower Bolts With Torque Specifications
Courtesy of NISSAN MOTOR CO., U.S.A.

OVERHAUL

NOTE: See Fig. 4 for overhaul reference.

Fig. 4: Exploded View Of Hitachi Generator (Typical)


Courtesy of NISSAN MOTOR CO., U.S.A.

TORQUE SPECIFICATIONS
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1999 Nissan Altima GXE
1999 STARTING & CHARGING SYSTEMS Generators & Regulators - Hitachi

TORQUE SPECIFICATIONS
Application Ft. Lbs. (N.m)
Altima & Sentra
Generator Adjusting Bolt 12-15 (16-21)
Generator Pivot Bolt 12-15 (16-21)
Generator Pulley Nut 36-47 (49-64)
Maxima
Generator Adjusting Bolt 12-15 (16-21)
Generator Pivot Bolt 32-38 (44-52)
Generator Pulley Nut 47-61 (64-83)
Frontier
Generator Adjusting Bolt 12-14 (16-19)
Generator Pivot Bolt 32-38 (44-52)
Generator Pulley Nut 36-47 (49-64)
Pathfinder
Generator Adjusting Bolt 32-43 (43-58)
Generator Pivot Bolt 32-43 (43-58)
Generator Pulley Nut 29-43 (39-59)

WIRING DIAGRAMS

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1999 Nissan Altima GXE
1999 STARTING & CHARGING SYSTEMS Generators & Regulators - Hitachi

Afinacion y Diagnostico Vw,Audi 664 547 54 84


Thursday, January 06, 2022 10:39:21 AM Page 7 © 2011 Mitchell Repair Information Company, LLC.
1999 Nissan Altima GXE
1999 STARTING & CHARGING SYSTEMS Generators & Regulators - Hitachi

Fig. 5: Charging System Wiring Diagram (Altima)

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Thursday, January 06, 2022 10:39:21 AM Page 8 © 2011 Mitchell Repair Information Company, LLC.
1999 Nissan Altima GXE
1999 STARTING & CHARGING SYSTEMS Generators & Regulators - Hitachi

Afinacion y Diagnostico Vw,Audi 664 547 54 84


Thursday, January 06, 2022 10:39:21 AM Page 9 © 2011 Mitchell Repair Information Company, LLC.
1999 Nissan Altima GXE
1999 STARTING & CHARGING SYSTEMS Generators & Regulators - Hitachi

Fig. 6: Charging System Wiring Diagram (Frontier - 2.4L Engine)

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Thursday, January 06, 2022 10:39:21 AM Page 10 © 2011 Mitchell Repair Information Company, LLC.
1999 Nissan Altima GXE
1999 STARTING & CHARGING SYSTEMS Generators & Regulators - Hitachi

Afinacion y Diagnostico Vw,Audi 664 547 54 84


Thursday, January 06, 2022 10:39:21 AM Page 11 © 2011 Mitchell Repair Information Company, LLC.
1999 Nissan Altima GXE
1999 STARTING & CHARGING SYSTEMS Generators & Regulators - Hitachi

Fig. 7: Charging System Wiring Diagram (Frontier - 3.3L Engine)

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Thursday, January 06, 2022 10:39:21 AM Page 12 © 2011 Mitchell Repair Information Company, LLC.
1999 Nissan Altima GXE
1999 STARTING & CHARGING SYSTEMS Generators & Regulators - Hitachi

Afinacion y Diagnostico Vw,Audi 664 547 54 84


Thursday, January 06, 2022 10:39:21 AM Page 13 © 2011 Mitchell Repair Information Company, LLC.
1999 Nissan Altima GXE
1999 STARTING & CHARGING SYSTEMS Generators & Regulators - Hitachi

Fig. 8: Charging System Wiring Diagram (Maxima)

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Thursday, January 06, 2022 10:39:21 AM Page 14 © 2011 Mitchell Repair Information Company, LLC.
1999 Nissan Altima GXE
1999 STARTING & CHARGING SYSTEMS Generators & Regulators - Hitachi

Afinacion y Diagnostico Vw,Audi 664 547 54 84


Thursday, January 06, 2022 10:39:21 AM Page 15 © 2011 Mitchell Repair Information Company, LLC.
1999 Nissan Altima GXE
1999 STARTING & CHARGING SYSTEMS Generators & Regulators - Hitachi

Fig. 9: Charging System Wiring Diagram (Pathfinder)

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Thursday, January 06, 2022 10:39:21 AM Page 16 © 2011 Mitchell Repair Information Company, LLC.
1999 Nissan Altima GXE
1999 STARTING & CHARGING SYSTEMS Generators & Regulators - Hitachi

Afinacion y Diagnostico Vw,Audi 664 547 54 84


Thursday, January 06, 2022 10:39:21 AM Page 17 © 2011 Mitchell Repair Information Company, LLC.
1999 Nissan Altima GXE
1999 STARTING & CHARGING SYSTEMS Generators & Regulators - Hitachi

Fig. 10: Charging System Wiring Diagram (Sentra)

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