BAGHOUSE COLLECTORS

(NON-COMPRESSED AIR)
EXAMPLES: RUGGED PLEAT (RP) & RF SERIES
PREVENTATIVE MAINTENANCE SCHEDULE

Item Frequency Procedure

Monitor Exhaust from fan. The exhaust should remain visually clean. If a dust leak
Monitor exhaust
develops, it will be noticed as a visual puff of dust immediately from the fan exhaust
of fan to ensure Daily
after a cleaning pulse. If dust is visible consult your Installation and Operation Manual
filter integrity
for troubleshooting recommendations.

Initially, monitor the level of dust in the dust storage container every day. The amount
of dust will vary depending upon the amount of contaminant generated. The level
of dust should be charted or graphed to determine a more accurate PM schedule
Dust storage
Daily in accordance with your use. Frequency of inspection can be adjusted to fit your
container
individual requirements. Never allow dust from container to over fill. This can force dust
to be stored in the hopper of the dust collector, shorten filter life, and make a possible
major cleanup necessary to remove the dust from the collector.

Hopper discharge Verify proper operation of hopper discharge system. Discharge system must be
system (rotary operational when the dust collector and fan are operating to collect dust. Make sure
Weekly
airlocks, screw that the hopper discharge openings are airtight. Consult your Installation and Operation
conveyors, etc.) Manuals for troubleshooting recommendations.

Visually inspect and record the operating pressure drop across each dust collector. It
is normal for the pressure drop to fluctuate during operation as the collector passes
through fluctuations from light to heavy dust loading. New filters may have a pressure
Collector filter drop of less that 1” w.g., however, as filters become seasoned, they will reach an
Weekly
pressure drop equilibrium pressure drop. Generally 1 to 6” w.g. is considered normal. An excessively
high pressure drop could be an indication of a malfunction in the cleaning mechanism,
excessive airflow, plugged filters, or heavy dust loading conditions. Consult your
Installation and Operation manual for troubleshooting recommendations.

Visually inspect and record the operating pressure drop across each afterfilter. A slight
HEPA afterfilter incremental increase in pressure drop is normal (approximately .25” w.g. per month). An
Weekly
pressure drop excessively faster pressure drop rise could be an indication of a dust collector
filter failure.

To ensure correct pressure drop indication, remove one line at a time from the pressure
Filter pressure drop drop indicating gauge barb fitting. Using a minimum 20 psi compressed air, blow
Monthly
pneumatic lines through the line back “towards the dust collector”. (Do not use more than 25 psi to blow
through clear poly tubing as damage may occur.)

If a positive displacement blower is used to supply compressed air for pulse cleaning:
Check for proper operation of blower by listening for unusual noises or visual
deficiencies. Check belt tension, lubrication levels, intake air cleaner, and check amp
Pneumatic
draw on motor for proper operating range. Consult the Installation and Operation
displacement
Manual for troubleshooting recommendations. If plant compressed air is used air dryers
pump or plant Monthly
and automatic condense valves should be used prior to each dust collector. Inspect
compressed
monthly to ensure proper operation, and that moisture is being removed from the
air supply
compressed air supply. Troubleshoot, repair, or replace per the specific manufactures’
instructions. Consult your Installation and Operation Manual for correct pulse pressure
recommendations for the dust collector.
PREVENTATIVE MAINTENANCE SCHEDULE FOR BAGHOUSE COLLECTORS (NON-COMPRESSED AIR)

Item Frequency Procedure

Apply electrical and pneumatic service to the pulse cleaning control. Timer should be
set to energize the solenoid for pulsing when the air reservoir tank reaches 7.5 PSI.
Cleaning mechanism
When the solenoid is energized, the diaphragm valve should open quickly to deliver
(includes diaphragm, Every
compressed air through the rotating cleaning arms to clean the filter bags. Check motor,
solenoid, and rotating 3 Months
Gear Reducer, chain and chain tension, sprockets, and bearings for proper operation
cleaning arms
and lubrication. Check for correct rotation of the cleaning arms. Consult the Installation
and Operation Manual for lubrication and troubleshooting recommendations.

If filter element pressure drop exceeds 6”w.g. verify proper system airflow according
Verify conditions Every to original design recommendations. Remember that excessive airflow can increase
of filters 6 months pressures drop. Change filters if necessary. Always use Donaldson filter bags for
superior performance and longer life.

Check motor and fan for correct rotation by referencing the rotation sticker located on
Check fan Every the motor mounting plate. Check for smooth operations of fan wheel and motor. Inspect
and motor 6 months for and tighten belts, nuts, bolts, and set screws as needed. Consult the Installation and
Operation Manual for troubleshooting recommendations as needed.

Adjust exhaust Every Airflow should be adjusted to match original design recommendations. Excessive
damper as needed 6 months airflow can shorten filter life and cause fan motor failure.

Consult the Installation and Operation Manual for recommendations to correctly install
Install filters During filter new filters. New filters should be correctly installed and adequately tightened to
correctly changes prevent dust leakage. Improperly installed filters or inadequately tightened filters can
allow dust to pass though the dust collector.

Because the pressure drop or restriction to airflow through the filters will decrease
when new filters are installed, airflow through the collector will increase. Because of
Immediately
Adjust exhaust this it is necessary to adjust the fan damper to restrict the airflow through the collector
after filter
damper to the recommended design airflow immediately after installation of new filters. As the
changes
filters age and the pressure drop or restrictions to air increases, you may need to open
the damper to reach design conditions.

Significantly improve the performance of your collector with genuine Donaldson Torit replacement filters and
parts. Call Donaldson Torit at 800-365-1331.

Important Notice
Many factors beyond the control of Donaldson can affect the use and performance of Donaldson products in a particular application, including the conditions under which the product is used. Since these factors are
uniquely within the user’s knowledge and control, it is essential the user evaluate the products to determine whether the product is fit for the particular purpose and suitable for the user’s application. All products, product
specifications, availability and data are subject to change without notice, and may vary by region or country.

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F118090 ENG (12/21) Preventative Maintenance Schedule for Baghouse Collectors (non-compressed air) ©2021 Donaldson Company, Inc. Donaldson, Torit, and the color blue
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