You are on page 1of 11

YOUR INDUSTRY

OUR ENERGY
Bangla Trac Limited
Plot # 68 (old 45), Block # H,
Banani, Road # 11. Dhaka-1213| Bangladesh.
Tel : + 880 2 55041951~7
Fax : + 880 2 55041997
Web : www.banglacat.com

QUOTATION # 1XG3516H/140118/150A2/TH

TO

MATIN SPINNING
MILLS LIMITED
FOR

1 X CATERPILLAR MODEL G3512H


NATURAL GAS PACKAGE GENERATOR SET
1500 EKW, 1500 RPM, 50 HZ, 400V

SUBMITTED BY

BANGLA TRAC LTD.


Plot # 68 (old 45), Block # H, Road # 11.
Banani, Dhaka-1213,
Bangladesh.
YOUR INDUSTRY
OUR ENERGY
Bangla Trac Limited
Plot # 68 (old 45), Block # H,
Banani, Road # 11, Dhaka-1213,
Bangladesh.
Tel : + 880 2 55041951~7
Fax : + 880 2 55041997
Web : www.banglacat.com

SECTION I .........INTRODUCTION

Bangla Trac Ltd. (BanglaCAT) is pleased to submit this proposal to MATIN SPINNING
MILLS LIMITED.

This proposal cover the supply of 1 (One) unit of CATERPILLAR Natural Gas Package Generator
Set and auxiliary equipments as specified.

The Natural Gas Engine Package Generator Set offered is CATERPILLAR model G-3512H, 1500
RPM, turbocharged & after cooled engines with CATERPILLER, 50 Hz Generator rated at 1500
ekW, 400V, Continuous Power.

Over 18,000 Gas engines have been manufactured by CATERPILLAR since introduction in the
1930's. In Bangladesh, more than 1500 units of Gas Generator of different capacities are
running with full satisfaction of the customer. Today, CATERPILLAR is the number one heavy
duty gas engine supplier in the world.

Reliability, experience, and responsive service are important considerations when evaluating
suppliers of critical power generations’ services. The proposed CATERPILLAR power generating
equipment exceeds standards for quality, durability, reliability, fuel efficiency along with parts and
service availability. This offer meets or exceeds international recognized performance, technical,
commercial, and field support requirements.

CATERPILLAR Natural Gas Engines are pre-engineered and factory tested as a complete built-
up system prior to delivery. All modules and ancillary equipment arrive on site pre-wired and ready
to connect.

CATERPILLAR Natural Gas Engines are in accordance with the following standards:

ISO 3046/1 DIN 6271 BS 5514

*** CATERPILLAR engine factories are ISO 9001 certified ***

QUOTATION#1XG3516H/140118/150A2/TH
Page 2 of 11
YOUR INDUSTRY
OUR ENERGY
Bangla Trac Limited
Plot # 68 (old 45), Block # H,
Banani, Road # 11, Dhaka-1213,
Bangladesh.
Tel : + 880 2 55041951~7
Fax : + 880 2 55041997
Web : www.banglacat.com

SECTION II .........PROPOSE SYSTEM

CATERPILLAR model G3512H Natural Gas Generator Sets 1500 ekW, Continuous Ratings, 1500
RPM, 50 HZ, 400 V.

RATINGS - Generator Set ratings are in electric kilowatt (ekW)

CONTINUOUS - Output available without varying load for an unlimited time. Continuous power
in accordance with ISO3046/1.

CONDITIONS - Ratings are based on dry natural gas having a Low heat value of 35.6 MJ/M³.

- Fuel and oil consumption are based on the engine equipped without water pumps.

SECTION III .........SCOPE OF SUPPLY

A. NATURAL GAS GENERATOR SET


CATERPILLAR Model G3512H Natural Gas Generator Sets rated at 1500 ekW, Continuous
Rating, 1500 RPM, 50 Hz, 400V.

Number of Cylinders per Engine - 12

Cylinder/Block Configuration - V-type

Bore - 170 mm

Stroke - 215 mm

Displacement - 58.5 L

Rated Speed - 1500 RPM

Compression Ratio - 12.1:1

Required Gas Pressure - 1.5 Psi

Methane Number - 80 minimum

QUOTATION#1XG3516H/140118/150A2/TH
Page 3 of 11
YOUR INDUSTRY
OUR ENERGY
Bangla Trac Limited
Plot # 68 (old 45), Block # H,
Banani, Road # 11, Dhaka-1213,
Bangladesh.
Tel : + 880 2 55041951~7
Fax : + 880 2 55041997
Web : www.banglacat.com

STANDARD ENGINE COMPONENTS & ATTACHMENTS PER ENGINE


GENERAL INFORMATION
Engine:
G3512H - Low Emissions Engine
Caterpillar Gas Engine Control Module (ECM)
(Based upon ADEM IV module)
Features include:
Fuel/air ratio control
Start/stop logic:
Gas purge cycle
Staged shutdown
Engine Protection Systems:
Detonation sensitive timing
High jacket water temperature
Low oil pressure
Failure to start (over crank)
Over speed
High oil temperature
Emergency stop
Governor (see Governor below)
Transient richening and Turbo bypass control
Ignition (see Ignition below)

AIR INLET SYSTEM


Air cleaner: Single element canister type with service indicator

CONTROL PANELS
EMCP 4.3 control panel including:
24 volt DC control
NEMA12, IP44 dust proof enclosure
Lockable hinged door
Generator terminal box (mounted rear facing)
Single location customer connection
UL508A Listed
Panel illuminating lights
Auto start/stop control switch
Voltage adjustment potentiometer
True RMS AC metering, 3 phase
Purge cycle and staged shutdown logic
Digital indication for:
RPM
Operating hours
Oil pressure
Coolant temperature
DC volts
L-L volts, L-N volts, phase amps, Hz
ekW, kVA, kVAR, kWhr, %kW, PF
Engine initiated shutdowns with discreet codes displayed for: *
Low oil pressure
High coolant temperature
Over speed
Emergency stop
Failure to start (over crank)
High oil temperature

QUOTATION#1XG3516H/140118/150A2/TH
Page 4 of 11
YOUR INDUSTRY
OUR ENERGY
Bangla Trac Limited
Plot # 68 (old 45), Block # H,
Banani, Road # 11, Dhaka-1213,
Bangladesh.
Tel : + 880 2 55041951~7
Fax : + 880 2 55041997
Web : www.banglacat.com

Programmable protective relaying functions


Under and over voltage
Under and over frequency
Reverse power
Over current (phase and total)
3 spare indicator LEDs (programmable)
4 spare alarm/shutdown inputs

COOLING SYSTEM
Cooling Tower & Heat Exchanger
JW and SCAC electrical driven pumps
JW and SCAC thermostats
CAT flange connections

EXHAUST SYSTEM
Dry exhaust manifold
CAT flanged faced outlets

FUEL SYSTEM
Engine installed electronic fuel metering valve
Throttle plate; hydraulically actuated and electronically controlled by ECM

GENERATORS AND GENERATOR ATTACHMENTS


Generator SR4B; 3-phase brushless, salient pole
Permanent magnet excited 6 lead
Digital voltage regulator 3-phase sensing
Class H insulation;
Class F temperature rise @ 40o C (105o C Cont)
Reactive droop
Bus bar connections
Winding temperature detectors
Anti-condensation space heaters

GOVERNING SYSTEM
Electronic speed governor with 4 to 20 ma input
(Governor is part of GECM)
Provides transient richening and turbo bypass control
Customer power meter input signal required,

IGNITION SYSTEM
Electronic Ignition System (control by ECM)
Individual cylinder Detonation Sensitive Timing (DST)

LUBE SYSTEM
Gear type lube oil pump
Oil filter, filler, and dipstick
Integral lube oil cooler
Oil drain valve
Crankcase breather

MOUNTING SYSTEM
330 mm structural steel rails
Spring type anti-vibration mounts (shipped loose)

QUOTATION#1XG3516H/140118/150A2/TH
Page 5 of 11
YOUR INDUSTRY
OUR ENERGY
Bangla Trac Limited
Plot # 68 (old 45), Block # H,
Banani, Road # 11, Dhaka-1213,
Bangladesh.
Tel : + 880 2 55041951~7
Fax : + 880 2 55041997
Web : www.banglacat.com

STARTING/CHARGING SYSTEM
24-volt starting motor(s)
Battery with rack and cables (shipped loose)
Battery disconnect switch

GENERAL
Paint: Caterpillar Yellow except rails & radiators are Gloss Black
RH service

LITERATURE
English

B. GENERATOR
CATERPILLAR static regulated brushless Permanent Magnet excited generators, double bearing
close coupled in accordance with the following specifications:

Duty : Continuous

Rotational Speed : 1500 RPM

Electrical Rating : 1500 ekW, 50 Hz, 3-Phase, 0.8 power factor, 400 V.

: 1515 ekW, 50 Hz, 3-Phase, 1.0 power factor, 400 V.

Over speed Capability : 125 %

Insulation : Class H

Enclosure Design : Drip proof

Alignment : Pilot shaft

Voltage Regulator : 3 phase sensing with volts- per- Hertz.

Voltage Regulation : Less than ± 1%

Wave Form : Less than 5%

QUOTATION#1XG3516H/140118/150A2/TH
Page 6 of 11
YOUR INDUSTRY
OUR ENERGY
Bangla Trac Limited
Plot # 68 (old 45), Block # H,
Banani, Road # 11, Dhaka-1213,
Bangladesh.
Tel : + 880 2 55041951~7
Fax : + 880 2 55041997
Web : www.banglacat.com

GENERATOR CONTROL PANEL COMPRISING OF:-


UNILIB CONTROL SYSTEM
Generator / Utility protections, synchronization and sync check are provided via the MFR. The
following protections are integrated:
 Busbar under / over voltage (59M)
 Busbar voltage imbalance (18M)
 Busbar under / over frequency (81M)
 Generator over current (50/51G)
 Generator current imbalance (46G)
 Generator under / over voltage (59G)
 Generator voltage imbalance (18G)
 Generator under / over frequency (81G)
 Generator overload (32G)
 Generator reverse power (32G)
 Generator lagging / leading power factor, similar to “loss of excitation” and “ Over
Excitation”
For a gas generator set additional I/O, relays and interface connections are added to this
configuration.
Plinth
To enable additional cable entry space, the panel is placed on a 100mm high plinth.
Anti-Condensation Heater
To avoid condensation in the panel due to rapid temperature drops, the panel is equipped with a
150W anti-condensation heater. The heater is controlled via a thermostat.
Panel Light, Socket And Differential/Earth Protection
Tube light, 230Vac, with integrated socket and separate door switch in the top of the panel. The
socket is fused and RCD protected.
Alarm Sounder
Sounder, shipped loose, with 2 meter of cable to mount near the control panel. The sounder
indicates an alarm or fault in the system.
Flash Light
Amber colored flash light mounted on the front of the panel door and connected to the control
system. The light indicates an alarm, fault or warning in the system.
 Start / stop buttons
 Raise / lower speed buttons
 Raise / lower voltage buttons
 Fault indicator
 Reset alarm push button
Base busbar panel 3-pole (3200A-E4 70kA)
Busbar section with 3-pole, fixed, manual operated air circuit breaker without overcurrent
protection unit.

Electrically Operated Breaker 3.1.3


Electrically operation of air circuit breaker via spring charging motor, under voltage release and
closing coil.

QUOTATION#1XG3516H/140118/150A2/TH
Page 7 of 11
YOUR INDUSTRY
OUR ENERGY
Bangla Trac Limited
Plot # 68 (old 45), Block # H,
Banani, Road # 11, Dhaka-1213,
Bangladesh.
Tel : + 880 2 55041951~7
Fax : + 880 2 55041997
Web : www.banglacat.com

Current transformers (3 CT's)


Set of 3 current transformers, class P, suitable for measuring and/or protection via the MFR.

Full neutral
Neutral conductor in the busbar system with the same size as the phases busbars.

Plastic covers
Additional protection covers to protect direct access to the rail system with open panel doors.

Ventilation
Additional forced ventilation of the busbar compartment for ambient temperatures up to 55° C

Bottom-Bottom Connection Combi Panel


Cable connection of the generator power cables and load connection from bottom of the panel.

QUOTATION#1XG3516H/140118/150A2/TH
Page 8 of 11
YOUR INDUSTRY
OUR ENERGY
Bangla Trac Limited
Plot # 68 (old 45), Block # H,
Banani, Road # 11, Dhaka-1213,
Bangladesh.
Tel : + 880 2 55041951~7
Fax : + 880 2 55041997
Web : www.banglacat.com

SECTION IV .........TERMS AND CONDITIONS


Manufacturer : Caterpillar Inc. USA

Country of Origin : USA for Generator, Singapore for Control panel.

Port of Shipment : Any USA and,or Singapore Seaport.

Port of Destination : Chittagong Seaport, Bangladesh.

Shipment : 24 weeks from the date of receipt of confirmed Letter of Credit by the
beneficiary.

Validity : Price is valid for 30 days from the date of submission of this offer.

Terms : 100% payment of the order is to be made through an irrevocable letter of


credit established favoring:

Daud Machinery Trading DWC-LLC


Address: Unit 401, Level 4, Building C,
Dubai South Business Park, Dubai, UAE,
PO Box 122122
Registration no. 5431
L/C should stipulate following conditions:
a) Insurance and PSI (if any) to be on BUYER’S account.
b) All banking charges in Bangladesh shall be on BUYER’S account
c) L/C. shall allow 21 days negotiation time.
d) L/C shall be advised/ confirmed by the following Bank in Singapore.
- DBS BANK LTD.

Warranty : Twelve (12) months after commissioning or Eighteen (18) months from
the date of shipment whichever comes earlier.

H. S. Code : 8502.20.00

Materials and
workmanship : All materials and equipment comprising the Generator as specified shall
be new and unused and from current manufacture.

______________
Tahseen Hassan
Deputy Manager
Electric Power Systems
Mobile: +88 01714093347
E-mail: tahseen.hassan@banglacat.com

QUOTATION#1XG3516H/140118/150A2/TH
Page 9 of 11
YOUR INDUSTRY
OUR ENERGY
Bangla Trac Limited
Plot # 68 (old 45), Block # H,
Banani, Road # 11, Dhaka-1213,
Bangladesh.
Tel : + 880 2 55041951~7
Fax : + 880 2 55041997
Web : www.banglacat.com

SECTION V………… PRICE


QUATATION NO: 1XG3516H/140118/150A2/TH

Date: March 06, 2018

MATIN SPINNING MILLS LIMITED.


Kind Attention: Honorable TECHNICAL DIRECTOR (DBL GROUP)
Through: Mr. Tanvir Hossain Galib (Project Implementation)

DESCRIPTION OF MATERIALS PRICE


CATERPILLAR G3512H TURBOCHARGED AFTERCOOLED PACKAGE
GAS GENERATOR SET, 1500 EKW CONTINUOUS RATING, 1500 RPM,
50 HZ. 400V, 3 PHASE, 4 WIRE, AND FOLLOWING ATTACHMENTS:
 CATERPILLAR G3512H Engine
 SR4B Brushless Alternator
 Generator Control Panel
 Plate Heat Exchanger
 Exhaust Silencer with Flanges
 Battery set with charger
 Standard Consumables Spare Parts (8000 OH)
 Jacket Water Pump and After Cooler Pump
 Mounting Elements Set
 Shield Cables
 Air Filter with Housing
 Blower Fan

TOTAL REVISE PRICE UPTO CFR CHITTAGONG PORT FOR 1(ONE) UNIT = USD 545,000.00
(IN WORDS: UNITED STATES DOLLAR FIVE HOUNDRED & FORTY FIFTY THOUSAND ONLY UPTO CFR CHITTAGONG PORT, BANGLADESH)

___ _____________________
for Bangla Trac Ltd

ATTENTION:
 This Quotation is subject to terms and conditions stated in the Next Sheet.

Bangla CAT is the authorized Distributor of :

QUOTATION#1XG3516H/140118/150A2/TH
Page 10 of 11
YOUR INDUSTRY
OUR ENERGY
Bangla Trac Limited
Plot # 68 (old 45), Block # H,
Banani, Road # 11, Dhaka-1213,
Bangladesh.
Tel : + 880 2 55041951~7
Fax : + 880 2 55041997
Web : www.banglacat.com

SECTION VI.........AFTER SALES SERVICES

As the Dealer of Caterpillar, BANGLA CAT owned full After Sales Service capability comprising of
65 Service Engineers having specialized Training in Caterpillar Factory. As part of our After Sales
Services we provide following support to our valued customers:

Full engineering services of Planning & Designing for Installation and commissioning of
the Power Plant.
For new genset BanglaCAT shall ensure synchronization with exiting CAT gensets.
Installation and commissioning will be supervised by BANGLACAT engineers.
Necessary in country training for operators will be provided free of charge basis.

SECTION VII.........CUSTOMERS RESPONSIBILITY


All civil works including foundation (Foundation drawing will be supplied by BANGLA
CAT).
Electric cable and Control Cable from the Generator to control panel and control panel
to distribution Bus.
Necessary amount of lube oil for commissioning the engine.
Gas line with 1.5 to 5 psi gas pressure.
Fabrication of exhaust line if any.
Manual labour.

All above works will be supervised by BANGLA CAT engineers.

______________
Tahseen Hassan
Deputy Manager
Electric Power Systems
Mobile: +88 01714093347
E-mail: tahseen.hassan@banglacat.com

QUOTATION#1XG3516H/140118/150A2/TH
Page 11 of 11

You might also like