NC TURRET PUNCH PRESS

OPERATOR'S MANUAL

Copyright © 1998 by Amada Engineering & Service Co., Inc.

14921 East Northam Street, La Mirada, CA 90638

All rights reserved. No part of this book shall be reproduced, stored in a retrieval system, or transmitted by
any means, electronic, mechanical, photocopying, recording, or otherwise, without written permission from
the publisher. No patent liability is assumed with respect to the use of the information contained herein.
While every precaution has been taken in the preparation of this book, the publisher assumes no
responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use
of the information contained herein.
 FOREWORD

This manual has been prepared to acquaint you with the installation, oper-
ation and maintenance procedures of your Amada machine. We urge that
you read this manual carefully for a thorough understanding of the equipment
and for trouble-free operation of the machine. In addition to this manual, you
may also refer to the Tooling Manual and to the Programming Manual.
As Amada’s policy is one of continuous development of each type of ---
machine, this manual, though completely up to date when issued, is subject
to change without notice.

sERiAL NU M B E R

Please enter the serial number of your machine in the space above. When con-
sulting with Amada,‘be sure to provide the machine model and serial number.

. ,

-
 - \ CONTENTS
\
4
,g SECTION 1 - ‘MACHINE DESCRIPTION

TABLE.........-.........................................l-2
CARRIAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
CLAMPS . . . . . . . . . . . . . . . . . . . . . r..........: . . . . . . . . . . . . . . . . l-2
X-GAUGE BLOCK . . . . . . . . . . . . . . . . . . . . . . .:. . . . . . . . . . . . . . . . . l - 2
TURRET ................................................l- 3 -
WORK HOLDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 3
STRIKER..~ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . !. . . . . . . . . . . 1 - 3 ...
INDEX PINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 3
WORK CHUTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 4
TOOL BALANCER . . . . . . .: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 4
PRESS MOTOR . . . . . . . . . . . . . . . . . . . . . . . :;. . . . . . . . . . . . . . . . . . . 1 - 5
CLUTCH AND BRAKE (EXCEPT PEGA KING) . . . . . . . . . . . . . . . l - 5 _
HYDRAULIC UNIT (EXCEPT PEGA KING). . . . . . . . . . . . . . . . . . . l - 5
CLUTCH AND BRAKE (PEGA KIN~G ONLY) . . . . . . . . . . . . . . . . . l - 6
SAFETY DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 7

SECTION 2 - INSTALLATION

PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - l
AIR SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 2
‘I
.^..I
ELECTRICAL POWER CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . 2 - 2

SECTION 3 - CONTROLS

NC UNIT CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-l

CONTROL PANEL A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .:. . . . 3-13
CONTROL PANEL B . . . . . . . . . . . . . . . . . . .:. . . . . . . . . . . . . . . . . . 3-14
ELECTRICAL ENCLOSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
TOOL BALANCER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
,OTHER INDICATOR LAMPS (EXCEPT PEGA KING) . . . . . . . . . . 3-19
OTHER CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19

CRT ,D ISPLAY
Status characters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2 0
Inputdata . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..3-2 1
Program and sequence numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2 2
Alarm..................~.............;..~...............3-2 2
Position data . . . . . . . . . . . . . . . . . . . . . . . . . . . . ; . . . . . . . . . . . . . . . . . 3 - 2 3
:Commanddata............................................3-2 5
Program data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2 7 ’
SECTION 4 - OPERATION
-.
PREPARATION.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-l

AUTOMATIC OPERATION
TAPEmode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...4-2
MEMORY mode.. . . . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
MDI (Manual data input) mode ,..............................4 - 6

OPERATION INTERRUPTS . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

PROGRAM CHECK
Program tape . . . . . . . . . . . . . . . .-. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
...
Programs stored in memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Program errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-l 1
Program check end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ; . . . . . . . . . . . . 4-l 1

PROGRAM REGISTRATION AND DELETION

I
Registering program tape data in memory . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Adding tape program to existing programs in memory . . . . . . . . . . . . . . 4-13
Entering programs from NC control panel . . . . . . . . . . . . . . . . . . . . . 1 . . 4-13
Program deletion . . . . . . . . . . . . . . . . . . . . . . . : . . . . . . . . . . . . . . . . . . 4-l 5
Deletion-of all programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-l 5

SEQUENCE NUMBER SEARCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1 6

PROGRAM NUMBER SEARCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1 7

PROGRAM EDITING
Editing procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1 8
Scanmethod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1 8
Word search method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1 9
Return to program start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2 0
Word insertion . . . . . . . . . . . . . . . . . ; . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Word alteration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2 2
Insertion/alteration of multiple words 0: blocks . . . . . . . . . . . . . . . . . . 4 - 2 3
Worddeletion.............................................4-2 4
Deleting words up to EOB (;) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2 4
Deleting multiple blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2 4
Memory’rearrangement . . . . . . . . . : . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2 5
\
INCH-ME?;RIC SELECTION
Selection by setting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2 6
SelectionbyGcode.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..4-2 6
,
MACRO MEMORY SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2 7
MULTIPLE PART PUNCHING .PROGRAM SETTING . . . . . . . . . . . 4 - 2 7 -
BENDING COMPENSATION (G94) DATA SETTING . . . . . . . . . . . 4 - 2 7

DISPLAY/SETTING OF TOTAL NUMBER OF

TOOL OPERATIONS
Display...........................................:......4-29 -.
Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...4-29 ..
 ALARM MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3 3
Program and operation errors . . . . . . . . . . . . . . i . . . . . . . . . . . . . . . . . . 4 - 3 4
Ovenravel..............................~.................4-4 1
..... 2 Errors in servo system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 4 3
Faulty PC boards, cables, etc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 4 6
Control system and motor overheat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 4 6
Memory errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ; . . . . . . . . . . 4 - 4 7
Other errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ; . 4 - 4 8

NC STATUS DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-49

DISPLAY/SETTING OF RUNNING TIME

Display . . . . . . . . . . ; . . . . . . . . . . . . . . . . . . . . . . . , . . . . . :. . . . . . . . . 4-51
Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...4-52

SECTION !i - MAINTENANCE

MECHANICAL MAINTENANCE
Daily maintenance . . . . . . . . . . . . . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . 5-l
Monthly maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Replacement of hydraulic oil and line filter . . . . . . . . . . . . . . . . ; . . . . . 5-5
Shear plate replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

LUBRICATION
Daily lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Periodic lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

ELECTRICAL MAINTENANCE.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

NC UNIT MAINTENANCE
Tape reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-l 4
Air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .; . . . 5 - 1 4

SELF-DIAGNOSTIC FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15 .

ACCESS0 R IES

PNEUlvlATIC X-GAUGE BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-l

WORK PUSHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-l
WORKP(ECE/SCRAP SEPARATOR . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
TAPPING UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
HYDRAULIC WORK CLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
PUNCH ASSEMBLY JIG SET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
AUTO-INDEX DEVICE . . . .:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 _
‘TAPE PUNCH INTERFACE . . . . . . . . . . . . . . . . . .:. . . . . . . . . . . . . 6-6
 SECtION 1 -. MACHINE DESCRIPTION

TABLE..................................................l- 2
CARRIAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 2
CLAMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 2
X-GAUGE BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 2
TURRET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..l- 3
WORK HOLDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 3
STRlKER................................................l- 3
INDEX PINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 3
WORK CHUTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 4
c T O O L BALANCER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 4
‘-PRESS MOTOR . . . . . . . .:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 5
‘CLUTCH AND BRAKE (EXCEPT PEGA KING) . . . . . . . . . . . . . . . l - 5
HYDRAULIC UNIT (EXCEPT PEGA KING). . . . . . . . . . . . . . . . . . . l-5
CLUTCH AND BRAKE (PEGA KING ONLY) . . . .:. . . . .;. . . . . . . l - 6
SAFETY DEVICES. . . . . . . . . . . . .:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . l - 7

‘, ’
 SECTION 1 - MACHINE DESCRIPTION

The Amada Turret Punch- Press is equipped with a Numerical Control (NC) system in which
three driving axes are simultaneously controlled by three DC sen/o motors.
The NC system decodes the input command and the corresponding instruction is transmitted
to DC servo motors which drive the table and the carriage to position the worksheet for
punching. At- the same time, the-turret is driven by a DC servo motor to select the desired
tool. Upon completion of these operations, punching is performed.

CRANK POSITION CARRIAGE

INDICATOR - I
OTHER.
*TOOL BALANCER INDICATOR

CONTROL
PANEL ‘3’

/ / \ ENCLOSURE

WORK HOLDER
TABLE
FOOT SWITCH
\ CONTROL
PANEL “A”
X-GAUGE BLOCK

[Photo 11

*Standard equipment on the VELA II with thick turret, the COMA series and the PEGA KING.
TABLE
The table, which consists of a center table and two side tables, supports the worksheet. The
side tables are driven by a DC servo motor and slide smoothly along guide bars with the aid
of linear motion bearings. Freemotion bearings have been placed on both the center and
side table surfaces in order to ensure smooth movement of the worksheet.

CARRIAGE
The carriage is driven by a DC servo motor and moves the worksheet along the X-axis.

.
CLAMPS
The clamps are attached to the carriage, and hold the worksheet during punching. Clamping
and unclamping are accomplished in a convenient one-touch operation by a foot switch.
The clamps can be relocated by simply loosening the clamp-lever. There are four air connec-
tars on the carriage so that the clamps can be connected to the air supply regardless of their
position.
, I

X-GAUGE BLOCK I
The X-gauge block is used to determine the zero point (the origin) along the X-axis when I
securing the worksheet with the clamps. The zero .point along the Y-axis is determined by
pushing the worksheet up against the two clamps while they are open.
The X-gauge block is equipped with an interlock mechanism for safe operation. While the
X-gauge block remains elevated, operation will not begin.
NOTE: When the worksheet is too narrow to use the X-gauge block, use the locator pin ,._
(standard accessory). Be sure to remove the pin after the zero point of.the work-
sheet has been set.

l-2
TURRET
The turret selects the desired tool quickly by automatically rotating in either direction for
the shortest index time. It is a triple track turret, and is driven by a DC servo motor.

WORK HOLDERS
Two work holders secure the worksheet while the automatic repositioning function is oper-
ating. This function is used when the clamp ‘positions must be changed in order to punch
beyond the normal punching range or to punch positions too close to the clamps.

STRIKER
The striker moves to one of the three available tracks (inner, center or outer) and strikes
the punch. The-striker is moved to the proper track by air pressure.

INDEX PINS
The index pins lock the turret in position during the punching operation. Two index pins
are used, one each for the upper and lower turrets.
WORK CHUTE
The work chute drops small workpieces or scrap down through the window [2OO mm x
200 mm (7.8” x. 7.8’91 cut into the table, The window is opened and closed by program (I, ,i:
instruction. When M80 is programmed the window is opened, and when M81 is programmed L’
the window is closed.
NOTE: The work chute is optional equipment on the PEGA model.

TOOL BALANCER
Due to the weight of punch sets of 3-l/2 inches and more in diameter, it may be difficult to
change them. The tool balancer supports the weight of large punch sets so that they may
. be
changed easily.
NOTE: The tool balancer is \optional equipment on the PEGA model, and not available for
thin turret machine. ’
 PRESS MOTOR
‘.
A three-phase induction motor is used as the press motor. This motor drives the flywheel,
which generates the force required to-punch the worksheet.

CLUTCH AND BRAKE (EXCEPT PEGA KING)

The clutch and brake are the most important parts of the press. The torque of the fl,ywheel
is transmitted to the crankshaft &hen the clutch is engaged and the brake is released. The
clutch and brake are actuated by hydraulic pressure. These two units work in combination,
and are cooled and lubricated by an oil bath to provide quiet operation and long service life.
.
HYDRAULIC UNIT (EXCEPT PEGA KING)
‘, The hydraulic unit serves as a power source for both the clutch and brake. It consists of high
and low oil-pressure lines. The high-pressureline is used to activate the clutch and brake, and :
the low-pressure line to cool and lubricate these units.

BRAKE PLATE
PRESS MOTOR ’

,
,ACCUMt JL.ATOR

‘HYDRAULIC UNIT
i

l-5
CLUTCH AND BRAKE (PEGA KING ONLY)
The clutch and the brake are the most important parts of the press. The torque of ?he fly-
wheel is instantly transmitted to the crankshaft when the clutch is engaged and the brake is
released. The clutch and the brake are actuated by air pressure.

PRESS MOTOR CLUTCH

1-6
 SAFETY DEVICES

I OVERRIDE DETECTION (CLAMP PROTECTION)

-2
5-J
This machine is designed so that the clamps can actually enter between the upper and lower
turrets. This feature minimizes the area in which punching cannot be done. A detector
moniters the clamp positions. If a clamp is in danger of being punched, the detector in-
terrupts the pun&ng operation and the OVERRIDE light comes on.

OVERLOAD PROTECTION (Press Mechanism)

When an overload is imposed on the shear plate, which is built into the triple track striker,
the shear plate will break, protecting the press mechanism. Replace the broken shear plate
according to the procedure on page 5-6.

OVERLOAD PROTECTION (DC Se& Motor)

If a fault (overloading or other malfunction) occurs in the DC servo system, an alarm num-
ber will appear on the CRT, and the machine will stop immediately.

OVERTRAVEL PROTECTION
If either the carriage or the table moves beyond its maximum range, one of the limit switches
at both ends of the X- and Y-axes will activate. The machine will then stop immediately and
the overtraveled axis will be shown on the CRT.

OVERTRAVEL PRECHECK
During a TAPE, MDI (Manual Data Input) or MEMORY operation, an instruction causing
overtravel may be ,detected by calculations within the NC (Numerical Control) unit before
the overtravel actually occurs. In this case, the NC system treats the overtravel calculation
as an error in the program and an alarm message will be displayed on the CRT.

CRANK OVERRUN DETECTION

. When the crank does not stop exactly at top dead center, the TOP DEAD CENTER light will
not come on, and the machine will go t.o an emergency stop status immediately.

TOOL CHANGE DOOR INTERLOCK

When -the tool change door is opened, the-TOOL CHANGE DOOR light will come on. The
machine will not start unless the tool change door is closed.

INDEX PIN AND STRIKER POSITION CHECK

The machine will not punch if either the striker fails to move to the proper track or the both
index pins do not enter into lower and upper turret index pin holes.

l-7
UNCLAMPING PROTECTION
During automatic operation, the clamps will not open even if the foot switch is accidentally
pressed. However, when either the PROGRAM STOP light or the OPTIONAL STOP-light
is on, this function is ineffective.

X-GAUGE BLOCK INTERLOCK

When the X-gauge block is raised, the X-GAUGE BLOCK light will come on. The machine
will not start unless the X-gauge block is lowered.

STRIPPING MISS DETECTION

If punch retraction is delayed due to its wear or improper clearance, the STRIPPING MISS
light will come on, and the machine operation will stop.

TOOL CHANGE SWITCH

When this switch is turned to ON, the press motor will stop and both X- and Y-axes will be
locked. The turret can be rotated.in the MANUAL mode for tool replacement.

LOW AIR PRESSURE DETECTION

If the air pressure falls below approx. 3.0 kg/cm2 (43 psi), the press motor will stop and all
operations will cease.

EMERGENCY STOP BUTTCN

The EMERGENCY STOP button is located on the NC unit. It immediately stops $1 oper-
ations of this machine.

ABNORMAL HYDRAULIC OIL DETECTION (except PEGA KING)

When oil pressure drops below the specified value or oil temperature rises abnormally, the
machine will come to an emergency stop.

l-8
 SECTION 2 - INSTALLATION

PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - l
AIR SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .......... ..2- 2
ELECTRICAL POWER CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . 2 - 2

.
 SECTION 2 - INSTALLATION

i
i When your machine is delivered, an AMADA service engineer will be sent to your facility. In-
..,:,‘-
stallation of the machine should be accomplished in accordance with his instructions.

PLACEMENT
The foundation ~for the machine must be constructed of concrete and must be level, as
specified in the foundation plan provided by AMADA. In addition to the foundation plan
requirements, extra space is required for the following: working area, tool storage, and
installation of the NC unit and air compressor. - .
Should there be other machinery producing vibration or dust near this machine, extra pre-
cautions must be taken to isolate the machine and the NC unit. Also, should there be nearby
machinery producing electrical interference (such as a welder, drill, or sander),: keep the NC
unit at least 2 to 3 meters (7 to 10 ft) away from it. The machine electric power source must
be grounded, and separate from that of equipment which ‘may produce electrical noise.

Attach the sling wire ropes to the four ribs located on the upper machine, frame after con-
firming the machine weight. Balance the machine and lift it slowly and carefully.
To lift the NC unit, attach the wire rope slings to the four hooks. Balance the unit and lift it
slowly and carefully.

f Y

I
~.L NC
LESS THAN
20 DEGREES

2-l
AIR SUPPLY
It is necessary to supply clean, dry air to this machine. When in use, it requires 80 Q (2.8 ft3 1
of air per minute. The line pressure must be more than 5.0 kg/cmi (70 psi) and the air hose
or pipe must have an inside diameter of at least l/4”. On the model PEGA 30 40 50 KING,
it requires 2,OOOQ (71 ft3) of air per minute at a pressure of more than 5.7 kg/cm2 (80 psi)
and the air hose or pipe must have an inside diameter of at least 3/4”. A smaller size will
cause a decrease in air pressure. The distance between the compressor and the machine should
be as short as possible in order to obtain maximum pressure efficiency.
NOTE: If piping length is greater than 5 meters (169, use air hoses or pipes of at-least 3/8”
diameter (except PEGA KING).
.

ELECTRICAL POWER CONNECTION

A threephase power cable with a capacity of at least 17 KVA must be used. On the model
PEGA 30 40 50 KING, a cable with a capacity of at least 15 KVA must be used. Connect it
to the input side terminals of the circuit breaker (NFB), located in the electrical enclosure.
Connect a ground cable to the ground terminal in the enclosure. Turn the machine on and
check that the press motor is rotating in the cor.rect direction. If the press motor rotates in
the reverse direction, interchange any two phase connections of the power cable at the circuit
breaker.
CAUTION: To protect personnel against injury and the machine against possible damage,
ensure that all electrical work is done by a qualified electrician.

2-2
 SECTION 3 - CCNTROLS

NC UNIT CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-l

CONTROL PANEL A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
\__.’ CONTROL PA N E L 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-14
ELECTRICAL ENCLOSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--16
TOOL BALANCER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-17
OTHER INDICATOR LAMPS (EXCEPT PEGA KING) . . . . . . . . . . 3 - 1 9
OTHER CONTROLS . . . . . . . :. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1 9

CRT D,lSPLAY
Status characters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2 0
Inputdata . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..3-2 1
Program and sequence numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2 2
iAlarm...................................................3-2 2
Position data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2 3
Commanddata..........................~.................3-2 5
Program data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2 7
 .- SECTION 3 - CONTROLS
\ \

.’ NC UNIT CONTROL PANEL

1. tic POWER ON BUTTON

Push this button to turn the NC unit on. The circuit breaker (84) must be on before pushing
this button.

2:’ NC (POWER OFF BUTTON

Push this&button to turn the NC unit off.
I

3. CRT
The CRT displays operating, programming, and troubleshooting data.

-
4. ABWNC B U T T O N
This button selects the coordinate value mode of the X- and Y-axes (absolute or incremental)
during MDI (Manual Data Input) mode operation. ABS or INC will be displayed on the lower
right corner of the CRT. When the NC power is turned on, ABS will be displayed on the CRT.

3-l
 5. CURSOR BUTTONS
These buttons control the position of the cursor on the CRT. When the t‘ - - button is push-
ed, the cursor will move upward; when the -s-‘__button is pushed, the cursor will move down-
ward. The cursor will continue to move as long as either button is pushed.

8. PAGE BUTTONS
The data displayed on the CRT is in page format. These buttons select the desired page num-
7‘ button is pushed, the data will back up one page number. W-hen the
ber. When the __._.
-i’-
-. button is pushed, the data will advance one page number. The pages will continue to
change as long as ehher button is pushed. ..

7. ADDRESS KEYS
These keys enter data addresses (alphabetic).

8. DATA KEYS
These keys enter numerical data.

9. READ BUTTON
This button enters program tape data into the NC memory.

10. PUNCH BUTTON

This button outputs NC memory data to program tape when the customer’s tape puncher is
connected to the tape punch interface of the NC unit.

11. INPUT BUTTON

This button enters address and numerical data in the MDI mode.

12. START BUTTON

.
This .buttqn starts machine operation in the TAPE, MEMORY, or MDI mode. This button
has the same function as START buttons (461, (651, and (70).

13. RESET BUTTON-

This button has the following functions: I
(a) Resets alarm condition.
(b) Clears MDI (Manual Data Input) data. -
(cl Displays LSK (labek skip).
IMPORTANT: If this button is pushed during machine operation, the data registereh in the
operating memory will be erased. When restarting the machine, be sure to
return both X- and Y-axes to their origins and start at the beginning of the
program. _:

3-2
14. ORIGIN BUTTON
This button resets the X- and Y-axis displayed coordinate values to their origins.

15. EDIT BUTTONS

These three buttons edit the contents of programs registered in memory.
R - ilrlodifies data.
A L T E.-
“i&RT- - Adds data.
7’ _
DELET- - Deletes data.
For detailed instructions, refer to “Program Editing” in Section 4.

16. FUNCTION BUTTONS

These buttons have the following functions:

POS - Displays the current position of four axes (X, Y, T, and optional C).
:..:=T - Displays or enters “setting data.”
PRGR~Y~ - Displays the programs registered in memory in the EDIT or MEMORY mode.
Displays the current block and the next block in the TAPE mode.
PARAy - Displays or enters parameters for maintenance.
OFSET - Not used.
A L AR M - Displays the content of alarm message.
CO&%lD
--- - Displays the command value or enters the value.in MDI.
_DGNOS_ - For diagnosing the NC system.
AUX - Not used.
MACRO - Not used.
-MENU - Not used.
The data displayed by these. buttons is in page format. Use the P-AGE buttons i and
1 as required.

The following function buttons operate as follows when pushed twice. Pushing them a third
time returns them to the functions described above.

SET - Displays or sets-user macro parameters for system maintenance.

PARAY - Displays or sets PC parameters for system maintenance.
.OFSET - Not used.
ALARM - Displays the current NC status.
COMN’D - Not used.
-AUX’- - Not used.
-%kCRC
- - Notused.
-MENU- - Not used,
_ .- ___ ._. ,.- - -
NOTE: a) Pushing the - POS - _ ,,pP_GRy; , or DGNOS
‘L- __-. button twice will display the
first page of their contents on the CRT. I
b) Pushing any function button and the --CAN-i key simultaneously causes the
display on the CRT to disappear. After that, pushing any function’button causes
the corresponding data to be displayed. When the CRT is not in use for an ex-
tended period of time with power on, cancel the display in this manner to pre-
vent CRT deterioration.

3-3
 17, NC READY LIGHT (green)
This light comes on when the NC system, including the servo unit, is ready for operation. ,.’ -.\\
;. :
The light will go out if either of the following situations occurs: :.i:
‘, :../
(a) An overtravel limit switch is actuated.
(b) The emergency stop button is pushed.
(c). The machine is in the emergency stop status-(SV alarm, low air pressure, etc.).
After corrective action, the NC READY light will come on-ipgain.
When the NC READY light blinks, the clutch solenoid valve is being energized and neither of
the following operations can be effected. (EXCEPT PEGA KING)
(a) Automatic operation in the TAPE, MEMORY or MDI mode. (However, the PROGRAM
CHECK operation can be effected.)
(b) Punching operation in the MANUAL or MDI mode.

18. TOP DEAD CENTER LIGHT (green)

This light comes on when the crank is at top dead center. During normal operation, the light i
will come on after each punch stroke. If the EMERGENCY STOP button (48) is pushed, air
!
pressure is too low, or there is a fault in the clutch/brake unit, the crank will not stop at top
dead center, the light will remain off, and the machine w/II come to an -emergency stop.
i-
To resume machine operation after the fault is repaired, proceed as follows:
(1) Push the NC POWER OFF button (2) to turn the NC unit OFF. ,
(2) Turn the MODE switch (43) to MANUAL.
(3) Push the NC POWER ON button (1) to turn the NC unit ON.
(4) Turn the INDEX PIN switch (73) to IN.
(5) Turn the PRESS SELECT,switch (60) to INCHING.
(6) Push the PUNCHING button (61) until the TOP DEAD CENTER -light comes on.
NOTE: When the MODE switch.(43) is turned to TAPE or MEMORY while the light is off,
the machine will come to an emergency stop.

19. X-ORIGIN LIGHT (green)

20. Y-ORIGIN LIGHT (green)
These lights come on when the axes are returned to their origins either by the RETRACT
mode or automatic return command (G50).
.
These’ lights will go out if one of the following occurs:
(a) The axes are not at their origings. .
(b) The NCREADY light (17) goes out because of emergency stop.
(c) The PROGRAM CHECK button (45) is turned off after program check.

21. TURRET ORIGIN LIGHT (green)

This light comes on when the turret is returned to its origin by the RETRACT mode. It Gil
go out if the NC READY light (17) goes out.
Except for the above, the light will remain on during operations after the turret has returned
to its origin.
NOTE: When the light is off, automatic operation will not start. ..
.>.,
I’

3-4
 22. C-ORIGIN- LIGHT (Option) (green)
.- . .,
This light comes on when the C-axis (option) has been returned to its origin i,n the RETRACT
mode. It will go out if the NC READY light (17) goes out.
i ,
.; Except for the above, the light will be on when the C-axis is at its.origin (zero degrees) and
. . _. ”
will blink when-the C-axis is at a position other than its origin.

23. AUTOMATIC OPERATION -LIGHT (green)

This light comes on while the NC is executing commands during operation in theMDI, TAPE,
or MEMORY mode.

24. PROGRAM STOP LIGHT ( a m b e r )

This light comes on when an MOO program is read. The machine automatically stops. Push-
ing a START button (12). (46), (65),.or (70) turns off the light and restarts the machine.

25. OPTIONAL &TOP LIGHT (amber)

When an MO1 program is read while the OPTIONAL STOP ON/OFF button light (49) ison,
this light comes on and the machine stops. Pushing a START button (12), (46), (65), or (70)
turns off the light and restarts the machine.

26. PROGRAM END LIGHT (amber)

This light comes ori when M02, M30;or G50 is read. Pushing a START button (12), (46),
(65), or (70) turns off the light.

27. OVERRIDE LIGHT (amber)

This light comes on if a clamp enters the operation interrupt area with the OVERRIDE ON/
OFF switch (64) ON. The punching operation goes to “stand-by” status.
Pushing the OVERRIDE CONFIRMATION button (63) or (83) resumes the punching oper-
ation.
CAUTION: Before pushing the OVERRIDE CONFIRMATIDN button, ensure beyond a
doubt that the clamp will not be punched.
. ,

28. H-kLAMP LIGHT (Option) (amber)

This light comes on when the H-CLAMP/L-CLAMP SELECT switch is set tq H-CLAMP to
operate the optional hydraulic clamps.

29. PRESS MOTOR STOP LIGHT (red)

This light comes on if the press motor fails. The machine will go to an emergency stop status.
The light will go out when the press motor starts.

3-5
 30. AIR DOWN LIGHT (red)
This light comes on if air pressure to the machine drops below approximately 3.0 kg/cm2
(43 psi). The machine will go to an emergency stop status and the press motor will stop. ; I.
I
When the air pressure returns to normal, the light will go out and-the press motor will start.

31. STOP SWITCH LIGHT (red)

This light comes on if the STOP button (66) or (69) is pushed. When the STOP button is
reset, this light will go off.

..
32. LUBRICATION LIGHT (red)
This light comes on and the machine stops if the automatic lubricating system fails.
Check for:
(a) Proper amount of lubricant in reservoir.
(b), Proper type of lubricant
To turn off the light, push the AUTOMATIC LUBRICATION button (97).

33. CLAMP -OPEN LIGHT (red)

This light comes on if a clamp opens. Except for MANUAL mode operation, the machine
will stop if the light comes on.
NOTE: This light will not come on during automatic repositioning.

34. TOOL CHANGE SWITCH LIGHT bed)

This light comes on when the TOOL CHANGE switch (79) on control panel B is turned
ON. This light comes on with light (78) on control panel B. When the light comes on:
.(a) The press motor is stopped.
(b) The X- and Y-axes are locked.
(cl The turret can be rotated in the MANUAL mode.
The light will go out when the TOOL CHANGE switch (79) is turned OFF. Machine oper-
ation will then return to normal.

.
35..‘TO?L CHANGE DOOR LIGHT (red)
This light&comes on and the machine Stops if the tool change door is opened. Closing the
door will turn off the light.

36. X-GAUGE BLOCK LIGHT (red) ,

This light comes on and the machine stops if the X-gauge block is raised. Lowering the block
-
will turn off the light.

3-6
 37. STRIPPING MISS LIGHT (red)
This light comes on and the machine stops if a punch does not retract properly. After the
cause of- the problem has been eliminated, push a.START button (12), (46), (65), or (70) to
continue the punching operation.. A stripping malfunction will stop the machine only when
the STRJPPING MISS ON/OFF button light (53) is on.

3 8 . R E P O S I T I O N I N G POSlhON LIGHT (red)

This light comes on and the machine stops when the REPOSITIONING DETECTOR switch
(87) is ON if a clamp comes too close to a work holder during execution of the. automatic
repositioning command. Push a START button (12), (46), (65), or (70) to resume operation.
CAUTION: a) Before pushing the START button, determine that the clamp will--not hit
the work holder.
b) If the clamp is in a position which touches the work holder, push the RESET
button (13), return the axes to their origins in the RETRACT mode, and
modify the program.

39. TAPPING LIGHT (Option) (red)

This light is used when the optional tapping unit is installed. It comes on when the tap is
anywhere except at its lower limit position. When the tap returns to its lower limit position,
the light wiil go out. The machine will stop if this light comes on when the tapping unit is not
in operation.

40. PUSHER LIGHT (Option) (red)

This light is used when the optional work pusher is installed. It comes on when the work
pusher is at any position other than its origin. When the pusher returns to its origin, the light
will.go out. The machine will stop if this light comes on when the work pusher is not in oper-
ation.

3-7
41. FEEDRATE SWITCH
This switch controls the’ X- and Y-axis movement speed in the MANUAL and automatic
operation modes, It also controls the turret and C-axis’rpm in the automatic operation m&e. ....
;
J.
-.. 7’
X- and, Y-axes
M a x . Feedrate Automatic 1 M a x . Feedrate
Manual
m / m i n . Wmin.) m/min. (in/min.)

1 20.0 (787) Fl 50.0 (1968)

2 14.0 (551) / F2 3 7 . 5 (1476)
3 10.0 (393) F3 2 5 . 0 (984)
4 5.2 (204) F4 / 12.5 (492) - ‘- ..

X- and Y-axes (PEGA 30 40 50 KING only)

Max. Feedrate ’ M a x . Feedrate
Manual Automatic I
I m/min. (in/min.) j m/min. Wmin.)
-.---_. ~ ..-. ..--. - - - . ..-..-.---.--c -.--..
1 1 20.0 (787) Fl 80.0 (3750)
I
2 14.0 (551) F2 ’ 60.0 (2362)
3 i 10.0 (393) F3 40.0 (1575)
’ I
4 I 5.2 (204) i F4 I 20.0 (787)

Turret C-axis (Option)

M a x . Feedrate j Max. Feedrate

/ Max. Feedrate
Automatic (Thick Turret) (Thin Turret) Automatic
rpm
w-n rpm

Fl, F2 / 30.0 40.0 Fl, F2 j 60.0

/
F3, F4 15.0 20.0 F3, F4 / 30.0
I

The MANUAL side controls the feedrate in the MANUAL mode and, the AUTO side controls
the feedrate in the TAPE, MEMORY, and MDI modes.
When the MODE switch (43) is in MANUAL, all positions except 2, 3, and 4 select the same
feedrate as position 1. With the MODE switch set at TAPE, MEMORY, or MDI, all positions
except F2, F3, and F4 select the same feedrate as position Fl.
NOTE: In the MANUAL mode, turret rpm (3 or 12 rpm) is selected by the TURRET
SPEED switch (80) on control panel B.
i

42. SINGLE BUTTON (w/light)

When this button is pushed and its light comes on, block-by-block operation will be per-
formed. The machine will complete one block of the program, then stop.
Pushing a START button (12), (46), (65), or (70) executes the next block. In all pattern
commands except nibbling, the machine will punch once- then stop. -

3-8
 43. ~MODE SWITCH
\
This switch selects any of the following operational modes.

‘1 EDIT mode - Used for the fol[owing:

:
(a) To enter tape programs into memory.
(b) To edit programs in memory.
(c) To output programs in memory to tape (Option).
(d) To search programs in’memory.
For details on the.EDIT mode, refer to Section 4.

MEMORY mode - Used for the following:

(a) To execute programs in memory.
(b) To search program numbers and sequence numbers in memory.

TAPE mode - Executes tape programs and searches sequence numbers in tape programs.

MDI mode - Allows input of program blocks ‘from the control panel. In this mode, after
determining the positions of the X-axis, Y-axis and the turret, punching can be performed
with the PUNCHING button (61).

MANUAL mode - Allows movement of the X-. and Y-axes with the JOG buttons (54 thru
57) and the turret with the TURRET ON buttons (81) and (82). The machine punches
when the PUNCHING button (61) is pushed.

RETRACT mode - Allows return of the axes to their origins with the JOG buttons (54) and
(55). the TURRET button (58) and the +C button (59).

44. TOOL, CHANGE BUTTON. (w/light)

This button works in the MD1 mode only. When this button is pushed and its light comes on,
the turret station selected in the MDI. mode will move to the tool change position.

45. PROGRAM CHECK BUTTON (w/light)

When this button light is on, machine operation will be locked. This button allows programs
to be checked for proper content on the NC system alone. When the check is finished, push
the button to turn its light off. At this time, both the X-ORIGIN light (19) and Y-ORIGIN
.
light (20) will go out. Return both axes to their origins to resume machine operation. For
details bf program check, see Section 4.
!

46. START BUTTON (w/green light)

When this button is pushed, its light will come on and the machine will Start to operate. This
button has the same function as START buttons (!2),. (65), and (70).
i

3-9
 4?. STOP BUTTON (w/red light)
When this button is pushed, its light will come on and the machine will stop. This button has :..
,. -. .
the same function as STOP buttons (66) and (69).
T,he STOP button light will also come on when the STOP button (66) or (69) is pushed or -‘.a -’
when the machine stops itself.

48. PROG. PROTECT SWITCH (w/key)

When this switch is turned ON, programs and data in memory cannot be changed or-deleted.
Turn this switch OFF when editing programs or changing data.
,CAUTION: This switch should be locked ON except when tditing programs or changing
data.

49. OPTIONAL STOP ON/OFF BUTTON (w/light) .-

When MO1 is read with this button light on, the machine will stop until a START button
(121, (441, (65), or (70) is pushed. With the button light off, the machine will continue oper-
ation and ignore Mol.

50. OPTIONAL BLOCK SKIP ON/OFF BUTTON (w/light)

I
When this button light is on, blocks containing a slash I’/” will be skipped during machine
operation. With the button light off, blocks with a slash will be executed in their normal
order in the program.

‘.
51. TURRET ON/OFF BUTTON (w/light)
When this button light is on, the turret and C-axis (option) operate normally. When the light
is off, the turret and C-axis will not move except in the RETRACT mode.

52. OT RELEASE BUTTON-

When the X- or Y-axis has overtraveled and the NC READY light (17) goes out, proceed as
follows:
(1) Turn the MODE switch (43) to MANUAL.
(2) t&d t@e OT RELEASE button down and push a JOG button +X (541, +Y (551, -X
(561, or\_Y (57) to move the axis awa’y from the over-traveled direction. The NC READY
light shobld stay on after the OT RELEASE button is released.
(3) Push the RESET button (13) and return all axes (X, Y, and turret) to their origins.

3-10
 53. STRIPPING MISS ON/OFF BUTTON (w/light)
When this button light is on, the stripping miss detector will stop the machine if a punch
fails to retract properly. The button light should be on during machine operation.
‘\
_, ,:

54. JOG BUTTON +X

55. JOG BUTTON +Y
56. J O G B U T T O N - X
5 7 . J O G BUmOti -Y
58. TURRET BUTTON
.
59. +C BUTTON (Option)
The above buttons move their corresponding axes as described in the table on the next page.
Two axes can be moved simultaneously.
-.- .- .-.- _ _ _ _ _ _ ~.
MANUAL mode RETRACT mode !
Button ’ - i.. ___
+x The X-axis moves in the positive The X-axis returns to its origin when
direction (toward its origin) while the button is pushed.
the button is being pushed.
- - - -.---.-_
+Y The Y-axis moves in the positive The Y-axis returns to its origin when
direction (toward its origin) while the button is pushed.
the button is being pushed.
-__.- .- . - - _.. _- -. - -
- x The X-axis moves in the negative If the X-axis is at its origin, it will
move in the negative direction and
direction while the button is being
J. p u s h e d . then return to the origin.
If the X-axis is not at its origin, it I
will move in the negative direction ’
while the button is being pushed.
- - _ _ _ - - . - - - - - .--.-:
- Y The Y-axis moves in the negative If the Y-axis is at its origin, it will :
direction while the button is being move in the negative direction and /
pushed. then return to the origin. I
I
If the Y-axis is not at its origin, it /
will move in the negative direction /
. <
I while the button is being pushed.
y-i-+-- ~.--- - - - - - - - . ..-. -- -_ 1
; TURRET / The turret will not move. j The turret returns to its origin.

1 T h e+C’C - a x i s w i l l n o t m o v e . I The C-axis returns to its origin

l~.~~~~.-.~~-~-:~~

3-11
 60. PRESS SELECT SWITCH (w/key)
This switch selects press operational modes. It can be locked in any mode by removing the
key.
_ _- ;,. .,J
I
r T
1 MODEswitch : PRESSSELECT
Press operation
I p o s i t i o n switch position

/ Inching operation is performed by pressing the

INCHING
---. PUNCHING button (61).
i MANUAL
OFF
1 Not punched.
/ CYCLE ..
-__ -_ -. _-__
I Inching operation is performed by pressing the
I INCHING
____ PUNCHING
_-. - -. .-button
.-. .-(61).
-_ __.- -..-. . _. ..- ..-
/ .MDI OFF Not punched.
._
Single cycle punching isp&ormed by pressing the
! CYCLE
PUNCHING button (61).
_----- - -. -
i INCHING .
TAPE I Not punched.
OFF I! ,
, MEMORY - - -
CYCLE Single cycle punching is performed after positioning.

61. PUNCHING BUTTON

,’
When this button is pushed in the MDI or MANUAL mode, punching will be performed.
Single cycle punching or inching operation is determined by the PRESS SELECT switch (60).
Punching is performed only when the INDEX PIN IN light (721, located on control panel B,
is on.

62. EMERGENCY STOP BUTTON

When this button is pushed, machine operation will stop immediately and lights (17) through
(22).will go off. This button stays down after it is pushed and must be turned clockwise to
reset it. Ts resume operation, reset this button. The NC READY -light (17) will come on after
a, few seconds. Set the MODE switch (43) to RETRACT and return the axes to their origins.
Lights (19)‘through (22) will come on. If the TOP DEAD CENTER light (18) is not on,
resume the crank to its top dead center by referring to “18. TOP DEAD CENTER light”
on page 3-4.
,

-.
.-/.

3-12
.- tONTROL PANEL A

OVER RIDE
OFF
g$.
ON

COMA and VELA II PEGA

63. OVERRIDE CONFIRMATION BUTTON

When the OVERRIDE light (27) comes on, pushing this button will resume machine oper-
ation. This button has the same function as button (83) on control panel B.
CAUTION: Before pushing this button, make sure that the clamp will not be punched.

64. OVERRIDE ON/OFF SWITCH

When this switch is ON, the override function will stop the machine to prevent the clamps
from being punched. When it is OFF in the MEMORY mode, the function will be ineffective
and the machine continues.to operate regardless of the clamp positions. The override func-
tion is effective regardless of this switch position in the TAPE and MDI modes.
CAUTION: When executing e new program, this switch must be ON. Turn it .off oniy after
confirming that the clamps w.ill not be punched throughout the entire program.

65. START BUTTON

Th,is button starts the machine in the MEMORY, TAPE, and MDI modes. This button has
the same function as START buttons (121, (461, and (70).

66. STOP BUTTON

This button stops the machine. Reset the button by turning it clockwise.- This button has the
same function as STOP buttons (47) and (69)‘. To resume operation, push the START but-
ton.

67. X-GAUGE BLOCK SWITCH (Option)

68. WORK PUSHER SWITCH (Option)
The above two switches are available as options. For details, refer to the ACCESS0 RI ES.

3-13
CONTROL PANEL B

INDEX PIN
@j) O&$-
STRIKER TOOL CHANGE

TURRET ON TURRET SPEED

.n MADA:..
TRIPLE TRACK

69. STOP BUTTON

This button stops the machine. Reset the button by turning it clockwise, This button has the
same function as STOP buttons (47) and (66). To resume.operation, push the START but-
t o n . .

70. START BUTTON

This button starts the machine in the MEMORY, TAPE, and MDI modes. This button has the ’
same function as START buttons (121, (461, and (65).

71. INDEX PIN OUT LIGHT

This,light comes on when both index pins are out of their’turret index holes.

72. INDEX PIN IN LIGHT

This light comes on when both index pins are in their turret index holes.

73. ‘iNDqX PIN SWITCH

This switch’.is effective only in the MANUAL mode. When the switch is set to IN, the index
pins go into the turret index holes and the IN light (72) comes on. When the switch is set to
OUT, the index pins are pulled out of their holes and the OUT light (71) comes on. During
automatic operation, this switch has no effect.
CAUTION: This switch must be in the OUT posiiion during normal operation.
-

74. STRIKER LIGHT (INNER)

75. STRIKER LIGHT (CENTER)
76. STRIKER LIGHT (OUTER)
These lights indicate the striker position above the triple turret tracks.

3-14
 ^_ ‘. 77. STRIKER SWITCH
,
i* This switch is effective only in the MANUAL mode. It sets the striker above one of the
” triple turret tracks. During automatic operation, this switch has no effect.
-I
:--.,, -’
: > CAUTION: This switch must be in the CENTER position during normal operation.

78. TOOL CHANGE SWITCH LIGHT

This light comes on when the TOOL CHANGE switch (79) is turned ON. When the switch is
turned OFF, the light will go out. This light has the same function as the TOOL CHANGE
SWITCH light (34) located on the NC unit control panel.
.
79. TOOL CHANGE SWITCH (w/key)
When this switch is turned ON, the TOOL CHANGE SWITCH lights (34) and (78) will come
on, and the following occurs: :
-(a) The press motor stops.
(b) Both the X- and Y-axes lock.
(cl The turret can be rotated in the MANUAL mode.
When the switch is turned OFF, machine operation will resume.
CAUTION: Do not. turn the switch ON while the machine is operating in the MEMORY,
TAPE, or MDI mode.

80. TURRET SPEED SWITCH

I
This switch is effective only in the-MANUAL mode. It selects a turret speed of 3 rpm or 12
rpm.
.-. -:

81. TURRET ON BUTTON (CCW)

82. TURRET ON BUTTON (CW)
These buttons are effective only in the MANUAL ‘mode. When either button is pushed, the
turret will rotate in the corresponding direction at the speed selected by.the TURRET
SPEED switch (80). Releasing the button stops the turret at the next station.
CAUTION: If the TURRET ORIGIN light (21) is off, the turret will not necessarily stop at
. a station. To protect the index pins from damage, set the INDEX PIN switch
i (73) to OUT before pushing the TURRET ON buttons.
?

83. OVERRIDE CONFIRMATION BUTTON

When the OVERRIDE light (27) is on and operation is stopped, this button instructs the
machine to resume operation, ignoring the override interrupt. This button has the same
function as the OVERRIDE CONFIRMATION button (63). -
CAUTION: Before pushing this button, make sure that the clamps will not be punched.

3-15
ELECTR I CAL ENCLOSURE

I I
FAN MOTOR PRESS MOTOR REPOSITIONING HYDRAULIC AUTO-INDEX /
SWITCH DETECTOR :.,
SWITCH MOTOR SWITCH
SWITCH SWITCH
OFF ON OFF ON ON OFF ON OFF ON OFF

84. CIRCUIT BREAKER

All electric power to the machine and NC unit goes through this circuit breaker. If for any
reason a current overload occurs, this circuit breaker automatically trips. After repairing the
malfunction, .turn the circuit breaker on again. The input power cable is connected to the 1
input terminals of this circuit breaker.

85. FAN MOTOR SWITCH

This switch controls the fans located at the axis drive motors, the brake cooling system, and
inside the electrical enclosure. If the circuit breaker is on, the fans begin rotating when this
switch is turned on. This switch should normally be kept on.

86. PRESS MOTOR SWITCH

This switch controls the press motor. It begins rotating when this switch is turned on, pro-
vided that the NC unit is on. This switch should normally be kept on.

87. kEPQSlTlONlNG DETECTOR SWITCH

When this &itch is ON, machine operation will stop if the automatic repositioning command
is executed’ in a position where the clamp is in danger of hitting a work holder. The RE-
POSITIONING POSITION light (38) will come on. If the switch is OFF, this safety function
is ignored. This switch should normally be kept on.

-
88. HYDRAULIC MOTOR SWITCH (EXCEPT PEGA’KING)
This switch controls the hydraulic motor. The motor begins rotating when this switch is
turned ON provided that NC unit is on. This switch should normally be kept on.

89. AUTO-INDEX SWITCH (Option) ‘3

I
.- .i
This switch turns the Auto-index device (option) on. This switch should be left on.

3-16
 TOOL BALANCER
The tool balancer is standard equipment on the COMA series model as well as the VELA II
equipped with thick turret and the PEGA KING.

90. PRESSURE 4-l/2” CONTROL KNOB

This knob adjusts the lifting force when a punch with a diameter of 4-l/2” or more is to be
removed or installed. Turning the knob clockwise increases the lifting force.
NOTE: Before turning the knob, pull the flange ring toward the operator.

.
91. PRESSURE 3-l/2” CONTROL KNOB
This knob adjusts the lifting force when a punch with a 3-l/2” diameter is to be removed or
installed. Turning the knob clockwise increases the lifting force.
NOTE: Before turning the knob, pull the flange ring toward the operator.

92.
, 4-l/2” UP/DOWN SWITCH
This switch is used when removing or installing punches having a diameter of 4-l/2” or more,
To support the weight of the punch, proceed as follows:
(1) Turn this switch and the 3-l/2” UP/DOWN switch (93) OFF (press and turn clockwise).
(2) Screw the threaded end of the balancer into the threaded hole in the punch.
(3) Turn this switch ON. The weight of the punch will be assumed by the balancer.
,
(4) Insert or remove the punch.
(5) Turn this switch OFF after the punch has been placed properly, and d/sconnect the
balancer from the punch.
(6) Turn this switch back ON.

3-17
93. 3-l/2” U P / D O W N S W I T C H
This switch is used when removing or installing punches having a 3-l/2” diameter.
To support the weight of the punch, proceed as follows:
(1) Turn switches (92) and (93) OFF (press and turn clockwise).
(2) Screw the threaded end of the balancer into the threaded hole in the-punch.
(3) Turn this switch ON. The weight of the punch will be assumed by the balancer.
(4) Insert or remove the punch.
(5) Turn this switch OFF after the punch has been placed properly; and disconnect the
balancer from the punch.
(6) Turn this switch back ON.

3-18
 OTHER INDICATOR’. LAMPS OTHER CONTROLS
-x
(EXCEPT PEGA KING)

OIL PRESSURE

OIL TEMPERATURE

94. OIL PRESSURE LIGHT (red)

When the accumulator pressure drops below the specified level, this light comes on and
the machine will come to an emergency stop. However, the hydraulic motor will continue
to run.

95. OIL TEMPERATURE LIGHT (red)

This light comes on when oil temperature increases abnormally. The machine will then come
to an emergency stop. The-hydraulic motor will also stop.

96. FILTER LIGHT (amber)

This light comes on when the filter is clogged (due to contamination of hydraulic oil). The
filter or hydraulic oil must be replaced immediately.
NOTE: This light may sometimes come on when the machine is started in low ambient tem-
peratures. However,
. this does not indicate a problem. The light will go off as soon as
the oil temperature increases through operation.

97. AUTOMATIC LUBRICATION BUTTON

Pushing this button pumps grease into machine press section. See the instruction under the
“Daily Lubrication” in page 5-7.

i
..
98. FObT SWITCH
This switch opens and closes the clamps. The clamps will not open during automatic oper-
ation if the PROGRAM STOP light (24) or the OPTIONAL STOP light (25) is not on, even if
the switch is depressed. ,

3-19
 CRT DISPLAY
\
STATUS CHARACTERS
.. . . .’
The following status characters are displayed in the lower right corner of the CRT.

QUEUED BLOCK: Of&B10 N0018

X
Y
u
C
I
J
K
F
U
A

LSK . RBS

NOT READY - The control system or the servo system is not ready-for operation.

LSK - The NC system is in the “label skip” status. This occurs when power is
turned on or when the machine is reset in any mode other than MD I.
In the label skip status, when the NC system reads the program tape, it
ignores the punched data until the first “End of Block” code (CR-in EIA
and LF in ISO) is read.

8UF - A certain block is read but is not executed. The block will be erased by
resetting in any mode except MDI.

A8S - An absolute command is input in MDI. Pushing the ABWNC button (4)
changes the command to I NC.

INC - An incremental command is input in MDI. Pushing the AlWINC button

(4) changes the command to ABS.

. MCRM - Macro data is being read (MCRM blinks)..

\
A L M , - An error-has occurred. Push the -ALARM- button to display the alarm mes-
I sage (ALM blinks).

EDIT - A program is being edited (EDIT blinks). Data cannot be input while
EDIT is displayed. r
SRCH - A sequence number is being searched (SRCH blinks).

3-20
 INPUT DATA
‘.
Input data entered through the ADDRESS keys (7) and DATA keys (8) is displayed in the
lower left corner of the CRT.

N E X T BLOCK4’lDI: 00010 MB010

-X 1 2 8 8 . 8 8 T
-Y 0 0 0 . 0 0 tl
U Y
C P
I Q
J D -
K B
F H
U
R

+ 220 LSK CIBS

Press the _ D/H _ key to enter “D”. -When the key is pressed again, “H” will be entered.
However, this machine does not use the “l-l” address.

Only one word at a time, consisting of an address character and number, can be keyed in,
except when-editing a program.
‘\ When the C A N key is pressed, the one word keyed-in will be cancelled.

0 While editing a program,.multiple words can be entered up to 32 characters.

When the C A N key is pressed, the last character entered will be cancelled.
When the- CAN _ key is held down, the characters keyed-in will be cancelled, starting
with the last character and backing up.

3-21
PROGRAM AND SEQUENCE NUMBERS
Program and sequence numbers which were searched are displayed in the upper right corner
of the CRT. !.

PROGRAM : 00100 MB100

gal00
x
PROGRAM NUMBER

SEQUENCE NUMBER.

\
3

ALARM
When an error occurs, ALM will appear and blink, and the alarm number will appear on the
CRT.

\
RLRR?l HESSF)GE: 00010 N0010
220 +Y OT
222 +Y S LHT

LSK ABS RLN

, 2

The alarm messages are shown in the Alarm Message table,in Section 4.
If the display is changed by pushing other function buttons, the alarm number can be dis-
played again by pushing the j&ARM!button.

3-22
 ..- POSITION DATA
When the PAGE button x or 1 - ‘ is pushed after the ___.-
POS button has been pushed,
? the following axis positions will be displayed on the CRT.-
.--..ril
Position display in the relative coordinate system (RELATIVE)
o This display is in triple size characters. The current position of the axes will be displayed.
I I

X 72.800 X 72.000
Y 47.735 /.
Y 47.735
1 220 -I
T 201 c 0.00 ;
00010~ No010 -/.J
[Auto-index equipped machine]

l The position display will be the same as that of the work coordinate system, unless the
relative coordinate system has been reset.
o Resetting: Press the ADDRESS key x. or .‘fI to make corresponding address blink,
-------
then push the- ORIGIN
- - - button.

Position display in the work coordinate system (ABS)

, The current position of the axes is displayed b.y triple size characters.

X 72.000 x 72.000
47,. 735 47.735
i
i.- 220
i 201
. C. 0.00
1 )
Ii0010 NOO1O
.
I [Auto-index equipped machine]

3-23
 After the machine is turned on and the axes have been returned to their origins in the RE-
TRACT mode, the position display for each machine model is as fo.llows:
! I I . _-
Metric specification I n c h s p e c i f i c a t i o‘i n,= i
M o d e l Axis I
machine . j machine
c- .-. .-__
i PEGA X 1000.00 (39.370)” j 39.370 (loso.oo)*~
Y 1090.00 (39.370) 39.370 (1000.00)
---A ..-A--.--- ..-. .-__. _-- - -
J--
PEGA 30 40 50 X 1270.00 (50.000) 50.000 t 1270.60)
’ PEGA Y 1 0 0 0 . 0 0 (39.370) ; 39.370 (1000.00)
I KING
__._ ~.-_ .- ..- ..- ..-- ‘- .-.-..- - ..--.-___
? -..-
VELA II 30-50-50 X 1270.00 (50.000) 50.000 (1270.00)
COMA 50 50 50 Y 1270.00 (50.0001 50.000 (1270.00)
-. .
COMA 50 50 72 X 1830.00 (72.047) 7 2 . 0 0 0 (1828.00) -‘-
PEGA 30 50 72 v’ 1270.00 (50.000) 50.000 (1270.00)
.-~
CO,MA 50 60 72 X 1830.00 (72.047) 72.000 (1828.00)
I
Y 1525.00 (60.039) 60.000 (1524.00)
+..-- ._.--. -. ._ .-. ._-. _--
; COMA 50 80 80 x - 2000.00 (78.740) 78.740 (2000.00)
Y : 2040.00 (80.315) 80.315 (2040.00) : /
i / h
* The numbers in parentheses indicate the position display when the scale has been changed
from metric to inch.
+* The numbers in parentheses indicate the position display when the scale has been changed
from inch to metric.

Total position display

The current positions of all axes are simultaneously displayed in the following coordinate sys-
tems:
(a) Relative coordinate system (RELATIVE)
(b) Work coordinate system (ABSOLUTE)
(c) Machine coordinate system (MACHINE)
(d) FJemaining amount of movement (DISTANCE TO GO)
i
\ \
( ACTWL P O S I T I O N 8 OlWl n1r1
pClURL P O S I T I O N : ow1e NW10
<RELATIum cAwouJTEJ
CRELRTIUE) cRBSOLUfE~ x. 72-m X 72.888
X 7 2 . WIJ X 7 2 . We Y 47.735 Y 47.73!!
Y 47.735 Y 47.735 C 8.W .c l .I

CIWCNINE) CDISTWCE T O 60)

CNACNINE) (DISTRNCE T O 60)
X l . 8a X *.a.8
X
Y -57.53 Y 0.88.
0.00 X 0. m
Y
C 8. .a C l . 88
-s7.53 Y 0. m

LSK AiS

LSK AW
[Auto-index equipped machine]

3-24
 CbMMAND DATA
Push the CDMND; button. Command data is displayed in three pages, selected by the PAGE
:\, buttons.
-J

CURRENT BLOCK:
The cbmmand data currently. being executed is displayed. (The value which follows “%”
denotes the axis feedrate.)

CURRENT BLOCK: owla NW10

680 6 9 7 X 1 201
Y n
698 U Y
6 2 3 ~664 C P
I 0
628 J D
640 K B
-F H
u
A x 0.w
LSK ABS

NEXT BLOCK:
The command data entered by MDI, or the command data which will be executed next is
‘I
displayed. Select this page when entering data in the MDI mode.

N E X T BLOCKMD I: 00018 MB810

1 220 LSK ABS

\ /

3-25
QUEUED BLOCK:
The command data following the next block which will be execut& d is displayed. This page , *
is not used on this machine. ., ,:
. . 1
-

OUEUED BLOCK : 00616 N6616

X
Y
U
C
..
I
J
K
F
U
A

LSK ClBS

3-26
PROGRAM DATA
In EDIT mode
Push the PRGRM: button to-display program data stored in memory. The page displayed
is determined by the position of the cursor.

PROBRRti: 04444 N4444

04444 692 X1666. YlB66. :
672 X566. YS66. ;
626 126. JlS0. _K26;
691 X-26.:
656 :
x

To display the desired program, refer to “Program Number Search” in Section 4.

Push the PAGE button 11:-. or. 7“
-ito display program data by page.

In MEMORY mode
PRGRfi
Push the -. ._- button to display the page which contains the current block being axe-
cuted.

PROGRAH : 06123 N0123

06123 692 X1836. Y1276. ;
690 X10.. Y20. 1266. Jl26. P3 K4
.
u; '
696*X160. Y85.12 T226 :
636 I-12. P2 J-26. Kl ;
X45. Yl6. :
yr ;
u12 :
696 X30. Yl2. T366 :
X66. YSS.6 ;

L S K RBS
\
,
In the MEMORY mode, a blinking cursor indicates the next block to be executed. When the
cursor is steady, it indicates the block which is currently being executed or which has just
been executed.
CAUTION: When &ting the machine in the MEMORY mode after the PAGE.& CURSOR
button has been pushed in the EDIT mode to move the cursor, the machine
starts from the block that was previously indicated by the cursor in the EDIT
mode.

3-27
In TAPE or MDI mode
Push the(PRGRM1
_ button to display the block which is currently being executed or which has :.\
just been executed on the left side of’the CRT and the next block to be executed on the right
side of the CRT.

PROSRRll: Q9014 N9614

(CURRENT) <NEXT)

0 LSK ABS

NOTE: When pattern commands (such as G28, G29, etc.) are executed, the contents of the
blocks displayed on the left and the righi may sometimes be the same.

3-28
 SECTION 4 - OPERATION

PREPARATION.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-l

AUTOMATIC:. OPERATION
TAPE mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2
MEMORY mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 4
MDI (Manual data input) mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 6

OPERATION INTERRUPTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

PROGRAM CHECK
Programtape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1 0
Programs stored in memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-l 0
Program errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-l 1
Program check end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-l 1

PROGRAM REGISTRATION AND DELETION

Registering program tape data in memory . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Adding tape program to existing programs in memory . . . . . . . . . . . . . . 4-13
Entering programs from NC control panel . . . . . . . . . . . . . . . . . . . . . . . 4-13
Program deletion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-l 5
Deletion of all programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ; 4-15

SEQUENCE NUMBER SEARCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1 6

PROGRAM NUMBER SEARCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1 7

{PROGRAM EDITING
l?diting procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1 8
Skanmethod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1 8
Word search method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . “19
Return to program start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2 0
Word insertion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Word alteration . . . . . . ; . . . . . . . . . . . . . . . . :. . . . . . . . . . . . . . . . . . .‘4-22 -
Insertion/alteration of multiple words or blocks . . . . . . . . . . . . . . ; . . . 4 - 2 3
Word deletion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Deleting words up to EO8 (;I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2 4
Deleting multiple blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2 4
Memory rearrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2 5
. -._
..:
:. ;.-
./

INCH-METRIC SELECTION
Selection by setting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2 6
Selection by G code . . . . . . . . . . . . . . . . . . . . . . . . . :. . . . . . . . . . . . . . . 4 - 2 6

MACRO MEMORY SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2 7

MULTIPLE. PART PUNCHING PROGRAM SETTING . . . . . . . . . . . 4 - 2 7
BENDING COMPENSATION (G94) DATA SETTING . . . . . . . . . . . 4 - 2 7

DISPLAY/SETTING OF TOTAL NUMBER OF

TOOL OPERATIONS-.
Display . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2 9
Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..4-2 9

ALARM MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3 3
Prdgram and operation errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3 4
Ove;travel.................................................4-41
Erro’rs in servo system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 4 3
Faulty PC boards, cables, etc. . . . . . . . . . . . . . . . ., . . . . . . . . . . . . . . . . . . 4 - 4 6
Control system and motor overheat . . . . ., . . . . . . . . . . . . . . . . . . . . . . . . 4 - 4 6
Memory errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 4 7
Other errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 4 8 -

NC STATUS DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-49

DISPLAY/SETTING OF RUNNING TIME

Display .,................................................4-51
Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52 .?
.’

,i
 .. SECTION 4 - OPERAYlOti
‘.\

\
.-.. .; PREPARATION
1. Check that the following switches are turned on:
0 FAN MOTOR switch (85)
Q PRESS MOTOR switch (86)
0 REPOSITIONING DETECTOR switch (87)
l HYDRAULIC MOTOR switch (88) . . . except PEGA KING
l AUTO-INDEX switch (89) . . . Auto-Index device equipped machine only

2. Turn the CIRCUIT BREAKER (84) on. The X- and Y-axis drive motor cooling- fans,
the clutch and brake cooling fan and electrical enclosure cooling fan will start.

3. Push the NC POWER ON button (11, A display will appear on the CRT in a few seconds
and-the press motor will start.

4. At this time lights (17) and (18) should be on’ and lights (29) thru (401, (94) and (95)
should be off.
NOTE: The NC READY light (12) may blink while the clutch solenoid valve is being
energized during low ambient temperatures. While the NC READY light is
blinking, both the PRESS MOT0.R STOP light (29) and OIL PRESSURE light
(94) remain on and the following operations cannot be effected.
(1) Automatic operation in the TAPE, MEMORY or MDI mode. (The PRO-
GRAM CHECK operation can be effected.)
(2) Punching operation in the MANUAL or MDI mode.
After the solenoid valve is properly energized, the NC READY light comes on.
The press motor and the’hydraulic motor will then start.

5. Characters LSK and ABS should appear in the lower right corner of the CRT. Characters
BUF, ALM, NOT READY, EDIT, SRCH, or MCRM should not appear.

6. Turn the MODE switch (43) to MANUAL.

7. Push JOG buttons -X (56) and -Y (57) to move both axes in the negative direction at
least 200 mm (8”) away from their origins.

8:‘Turn the MODE switch (43) to RETRACT.

9. Push ‘JOG buttons +X (54) and +Y 155) until both the X- and Y-axes stop at their origins.
The X- and Y-ORIGIN lights (19) and (20) should come on to indicate that both axes
are at their origins.

10. Push the TURRET button (58) until the turret stops at its origin. The TURRET ORIGIN
light (21) should come on. .
NOTE: Any two of the X-, Y- and Turret axes dan be returned simultaneously. -

11. On the Auto-Index device equipped machine, push the +C button (59) until the C-axis
stops at its origin. The C-ORIGIN light (22) should come on.

The machine is now ready for automatic operation.

4-l
AUTOMATIC OPERATIO,N
Automatic operation refers to machine operation in the TAPE, MEMORY, and MDI modes.

TAPE MODE
For automatic operation from program.tape, proceed as follows:

1. Check that the following lights are.on:

l X-ORIGIN light (19)

l Y-ORIGIN light (20)

l TURRET ORIGIN light (21) .

l C-ORIGIN light (22) . . . Auto-Index device equipped machine on.ly

2. Turn the MODE switch (43) to TAPE.

3. Load the program tape into the tape reader as follows:

(1) Set theTAPE READER switch to RELEASE.
(2) Open the tape holder.
(3) Load the tape into the tape reader and close the tape holder.
(4) Set the TAPE READER switch to AUTO.
I
4. Position the worksheet on the table:
(1) Step on the FOOT SWITCH (98) to open the clamps. The CLAMP OPEN light (33) )
will come on.
(2) Place the worksheet on the table.
(3) Raise the X-gauge block. The X-GAUGE BLOCK light (36) will come on.
(4) Position the worksheet against both clamps and the X-gauge block.
</
(5) Step on the FOOT SWITCH (98) again to close the clamps. The CLAMP OPEN light
(33) will go out.
(6) Lower the X-gaugeblock. The X-GAUGE BLOCK light (36) will go out.

4-2
 -y 5. Check that lights (29) thru (40), (94) and (95) are off. Also check the following items to
ensure that:
(a) The EMERGENCY STOP button (62) is not pushed (The NC READY light (17)
!‘.
should come on].
(b) The STOP buttons (66) and (69) are not pushed.
(c) One of the STRIKER light (74), (75), or (76) is on.
(d) Either the INDEX PIN OUT or IN light (71) or (72) is on.
(e) The TOP DEAD CENTER-light (18) is on.
(f) The OVERRIDE ON/OFF switch (64) is turned to-ON.
(g) The STRIPPING MISS ON/OFF button light (53) is on.

6. Check that LSK and INC (or LSK and ABS) appear in-the lower right corner of the CRT
(Characters BUF, ALM, NOT READY, EDIT, SRCH, and MCRM should not appear).

7. Set the following as required..

l FEEDRATE switch (41)

o SINGLE button (42)

l PRCGRAM CHECK button (45)

l OPTIONAL STOP ON/OFF button (49)

e OPTIONAL BLOCK SKIP ON/OFF button (50)
l TURRET ON/OFF button (51)
0 PRESS SELECT switch (60)

8. Push one of the START button (12), (46), (65), or (70). The program tape will be read
by thetape reader and machine operation will start.
\ 9. When the tape operation ends, the X- and Y-axes will return to their origins. The X- and
i
Y-ORIGIN lights (19) and (20), and the PROGRAM END light (26) will come on. On the
Auto-Index device equipped machine, the C-axis will also return to its origin and the C-
ORIGIN light (22) will come on.

4-3
MEMORY MODE
For automatic operation from a program stored in memory, proceed as foll.ows:

1. Check that the following lights are on:

@ X-ORIGIN light (19)
l Y-ORIGIN light (20)

l TURRET ORIGIN light (21)

l C-ORIGIN light (22) . . . Auto-Index device equipped machine only

2. Turn the MODE switch (43) to MEMORY.

3. Push the function button:PRGRM;

.I--. .
4. Search the program number required. (Refer to PROGRAM NUMBER SEARCH in this
section.)
xI
5 . Check that the required program is displayed on the CRT.

6. Check that th,e cursor appears directly under the program number (0) on the screen.
CAUTION: Program execution will start from the block indicated by the cursor.

PROGRAIl : 00023 MB023

gtBfi23 6 9 2 X1030. Y1270. :

6 7 2 X450. YS00. :
626 1125. J90. K12 T306 :
6 7 2 X350. Y200. ;
660 1123.45 Jl05. K-60. P-20.
00. Tl0S ;
6S0 :
t

LSK ABS

7. Follow the same procedures outlined in steps 4 through 7 of TAPE MODE.

4-4
8. Push a START button (121, (461, (651, or (70).
The program stored in memory will then be executed. During operation, the cursor will
move and stop directly under the address character of the block being executed,

PROGRM : 0 0 0 2 3 MB023

00823 692 X 1 0 3 0 . Y 1 2 7 0 . :
672 x450. YS00. :
626 Ik25. -J90. K12 T306 :
6 7 2 X 3 5 0 . Y200. :
560 1123.45 Jl0S. K-60. P-20.
90. 110s ;
650 :
x

LSK ABS

(Block being executed: G68 1123.45 J105. K-60. Pi20. 08. T105;)

9. When the memory operation ends, the X: and Y-axes will return to their origins. The X-
and Y-ORIGIN lights (19) and (20), and the PROGRAM END-light (26) will come on.
On the Auto-Index device equipped machine, the C-axis will also return to its origin and
the C-ORIGIN light (22) will come on.
The cursor returns to the beginning of the program.

4-5
MDI (MANUAL DATA INPUT) MODE
To input one instruction block through the NC panel and execute it, proceed as follows:
: _.
1. Turn the MODE switch (43) to MDI. ; .;
.--

2. Push the function button:COMNDj.

3. Select the page NEXT B LOCK/MD1 on the CRT with the PAGE button !1) or iz.

N E X T BLOCK/HDI: 0 0 0 2 3 N0023

X
Y
u
-C
I
J
K
F
U
A

0 LSK RBS

Example: Input and execute G90X400.00Y500.00T215.

.4. Push the ABWINC. button (4) to display ABS in the lower right corner of the CRT.

5. Press the .A-, 4 , 0 1, 0 _ and -.~:~~: keys, and _iNPUT _-- button in that order. If
incorrect data is entered before pushing the __..--
I.NPUT- button, press
____ _ -.- CAN- key and
the
enter all data again. If incorrect data is discovered after the - INPUT- - button has been
pushed, enter all data again.
CAUTION: If no decimal point is input, the NC unit will treat the last two numbers
(the last three in inch notation) as being after the decimal point.

6. Press the: v,, 5 I., jjy., .-6~ and ,. . keys, and._[‘FPUTi button in that order. Next,
p r e s s t h.-r
e . 7’
_ 2. 1. . and 5: keys, and. INPUT-
. ’ -2 -.- -I button in that order. If incorrect
data is entered, use the same method as in step-5 to correct the data.

4-6
 7. The display on the CRT should be as shown in the figure below:

c
\
.: N E X T BLOCKMDI: 0 0 0 2 3 N0023

.x 4 0 0 . 0 0 T 21s
-Y 500.00 n
v w-
C P
I Q
J D
K B
F H
U
A

LSK ABS

8. Push a START button (12). (461, (651, or (70). The X-, Y- and T-axes will move to the
positions displayed on the CRT.

,
\

4-7
OPERATION INTERRUPTS
Machine operation will be interrupted if any of the following situations occur:
Situation
l The EMERGENCY STOP button
(62). is pushed.
l The PRESS MOTOR STOP light
(29) comes on.
l The AIR DOWN light (30) comes
o n .
l A STOP button (471, (66), or (69)
is pushed.
l The LUBRICATION light (32)
comes on.
0 The TOOL CHANGE DOOR light
(35) comes on.
l The X-GAUGE BLOCK light (36)
comes on.
l The STRIPPING MISS light (371
comes on.
l The REPOSITIONING POSITION
light (38) comes on.
l ALM blinks on the CRT.
l ALM blinks and 1003 INDEX
ALARM 131 is displayed.
: _..
7’
Remedy 1
Reset the button by turning it clockwise.
Return.the axes to their origins,- and resume
machine operation from the beginning of the
program.
Repair the malfunction, then return the’axes to- /
their origins. Resume machine operation from j
the beginning of the program.
/
If continued operation is desired, push a :
START button after resetting the STOP but-
ton (66) or (69) by turning it clockwise.
Repair the malfunction, then push a START
,
button (12). (461, (651, or (70) to resume
operation.
Repair the malfunction, then push. the
-.RESET
Ibutton (131. to clear the error. Return
the axes to their origins and resume operation
from the beginning of the program.
Proceed as follows:
__.. - ._.. -
1. Push the -.----’
RESET button (13).
2. Turn the MODE switch (43) to MANUAL. i
!
3. Set the INDEX PIN switch (73) to IN.
4. Turn the MODE switch to MDI. i
5. Enter a T2xx station number. . -
6. Return the X- and Y-axes to their origins.
4-8
 Situation Remedy

_I~ o ALM blinks and 1004 T-AXIS Push the EMERGENCY STOP button (62),
-.__ F’ i
NOT RETRACTED is displayed. then reset it. Return all axes to their origins.

l 2000 INDEX NOT PREPARED (a) When all axes have been retracted to their
is displayed. origins:
1. Turn the MODE switch (43) to MDI.
2. Enter G50 or a T2xx station number.
j (b) When all axes have not been retracted to
I their origins-(emergency stop or primary
power just applied):
1. Return the C-axis to its origin.
i 2. Alarm number 1004 will a,ppear on the
CRT.
3. Push the EMERGENCY STOP button
(62).
4. Reset the EMERGENCY STOP button
by turning it clockwise.
5. Return all axes to their origins.

4-9
ffRdGRAM CHECK
The purpose of this function is to allow programs stored in memory or on program tape to be ,I,
checked prior to execution. This is done without operating the machine. ”.’ .._
i.. 2 A,’
This functionchecks the following items:
(a) Program format errors
(b) Over-travel
To perform the’program check, proceed as follows:

PROGRAM TAPE
1..
1. Check that the following lights are on:
l X-ORIGIN light (19)

l Y-ORIGIN light (20)

* TURRET ORIGIN light (21)

* C-ORIGIN light (22) . . . Auto-Index device equipped ,machine only

2. Turn the MODE switch (43) to-TAPE.

3. Push the PROGRAM CHECK button (45). The button light will come on.

4. Load the program tape into the tape reader.

5. Push the SINGLE button (42) if necessary.

6. When checking the coordinates of. the X, Y, T, and C axes, push the _ POS-, button,
- .-_
then select the page required with the PAGE button _. 1 or _. t._ .

7. Push a START button (12), (46), (65), or (70). ... ,

8. Tape reading begins, If the program contains no errors, the tape will run to its end.

9. When the tape end is read, the PROGRAM END light t-26) will come on.

PROGRAMS STORED IN MEMORY

1. Check that the following lights are on:
+. X-ORIGIN light (19)
l YiORlGIN light (20)
l TURRET ORIGIN light (21)

l C-O’RIGIN light (22) . . . Auto-Index device equipped machine only

2. Turn the MODE switch (43) to MEMORY.

3. Search the program number to be checked.

4. Perform the same procedures as in steps 3,5, and 6 under PROGRAM TAPE.

5. Push a START button (12), (46), (65), or (70).

6. Program reading.begins. If the program contains no errors, it will run to its end.

7. The PROGRAM END light (26) will come on.

4-10
PROGRAM ERRORS
If the program contains an error, the following will be displayed on the CRT:

Program error number

[Example] ooo PROGRAM
L Error number
. - -
When -an error number is displayed,.‘push the -RESET
__.A button and proceed with the PRO-
GRAM CHECK END described below.

.
PROGRAM CHECK END
When the program check is finished, proceed as follows:

-1. Push the PROGRAM CHECK button (45). The button light will go off.

2. Turn the MOD5 switch (43) to MANUAL.

3. Push the JOG buttons -X (56) and -Y (57) to move the X- and Y-axes at least 200 mm
(8”) away from their origins.

4. Turn the MODE switch (43) to RETRACT.

5. Push the JOG buttons +X (54) and +Y (55) to return both axes to their origins. The X-
and Y-ORIGIN lights (19) and (20) should come on. The turret and the C-axis need not
be returned-to their origins.

NOTE: a) The above steps must be done before proceeding to machine operation.
b) Do not reverse steps 1 and 2 above.
.

4-11
PROGRAM REGISTRATION AND DELETION
-..
REGISTERING PROGRAM TAPE DATA IN MEMORY
1. Turn the PROG PROTECT switch (48) to OFF. -.,,’

2. Turn the MODE switch (43) to EDIT or MEMORY, then push the-, PRGRM; button.

3. Load a program tape into the tape reader.

4. Enter a program number if the program tape has no program number or when the exist-
ing program number is to be changed. To enter a program number, press the ADDRESS
key ‘-a-. and enter the program number (It is not necessary to push the INpuT- bu.t-
ton).
-.
5. Push the READ
_... button. The program tape will be read by the tape reader, then EDIT
wit1 be displayed in the lower right corner of the CRT.

6. After the program tape data has been stored in memory, the beginning of the program
will be displayed on the CRT.

To successively register programs in memory, proceed as follows:

! ER I
01111 G 5 0 ;-I---
0 2 2 2---.
2 G50; 03333
G50; j (%I /
--L-
t t f
stop stop stop
here here here -- .I
(a) Perform,steps 1 thru 6 above. The tape reading stops at G50 of the first program. Leaving
the tape as it is, push the READ button to register. the next program.

(b) To successively register all programs as far as the ER, press the ADDRESS key 01: ,
DATA keys --I,, 9 - , g , 9 and 9 , and the READ button in that order,
after step 3.
NOTE: a) The label skip status will not occur until ER is read. When another tape is
, loaded into the tape reader after the tape reading has stopped at G50, push
\ the, RESEE button.
b) ER means End of Record,‘and % is used as ER in IS0 code.
‘c) The semicolon means EOB (End of Block). CR is used as EOB in EIA code
and LF is used as EOB in IS0 code.

4-12
 ADDfNG TAPE PROGRAM TO EXISTING PROGRAMS IN MEMORY
“.

i’ 01234 . . . G50: ER
___., . -.;’ T-ZZed

1, Turn the PROG PROTECT switch (48) to OFF.

2. Turn the MODE switch (43).to-EDIT or MEMORY.

3. Push the.__..A
PRGRM, button.

4 . Load the program tape into the tape reader.

.
5. Press the ADDRESS key ..a- and enter the program number desired, then push the CUR-
- -
SOR button_._1 *

6 . -Press,the ._ CAN key and .-READ, button in.that order.

ENTERING PROGRAMS FROM NC CONTROL PANEL

Programs can be directly entered into-memory from the control panel.

1. Turn the PROG PROTECT switch (48) to OFF.

2. Turn the MODE switch (43) to EDIT.

-7
i 3. Push the; PRG R-M_ button.

4. Press the ADDRESS key -6 - then enter the program number to be registered.
--’
-..--
5. Push the INSRT
_.- .dbutton: The display on the CRT will appear as shown in the figure
below.

PROGRRH: 00010 H0010

pee10
x

.
,

LSK A0s

4-13
 6. Enter the program data from the control panel.
Example: Program G92XlOOO.OOY 1000.00; .~ ._
1:.
i- .,
Press the keys in the order shown below. ‘. ,.. ,
-Y--F-,- - - .:.,-
..
O:i~jr~Y,l,~O,O,O,:,]I
G,,9.2.X,l.O EOB /

PROGRAM :.

20100
x

692X1000. Yi000. :-

, /
-

7. When an incorrect character is entered, press the CAN--. key. The last character will
,
be canceled. A maximum of 32 characters can be entered on one line of the CRT.
---.
8. After the data has been correctly entered, press the INSR_T_ button.
f \
PRO6RfVl: 00100 N0100

00100 692 xteae. ylma. i

x

.
LSK RBS

9. In the same manner as above, enter subsequent program data.

10. To correct the program data that has been’ already entered, use the steps described in
PROGRAM EDITING.

4-14
.... 11. To m-start program data entry, set the cursor under the la.st word that has already been
entered.

‘t4, 12. After all desired programs have been entered, push the I RESET, button to return to the
beginning of the programs just entered.

PROGRAM DELETION
To delete a program from memory, proceed as follows:

1. Turn the PROG PROTECT switch (48) to OFF.

-
2. Turn the MODE switch (43) to EDIT.

3. Push the -PRGRM,- button.

4. Press ADDRESS key - D- -, then enter the program number to be deleted. Push the
- -
DELET
-.- - -button. This will delete the corresponding program from memory.

DELETION OF ALL PROGRAMS

To delete all programs from memory, proceed as follows:

1. Turn the PROG PROTECT switch (48) to-OFF.

2. Turn the MODE switch (43) to EDIT.

--.-._
3. Push the,EGRM
_- button.
4. Press ADDRESS key..- C ’ then DATA keys -” , -z;, i”:, 91 and! 9.i . , and the
DELET button in that order.
-...___

4-15
SEQUENCE NUMBER SEARCH

Finding a sequence number on tape

1. Turn the MODE switch’{431 to TAPE.

2. Load the program tape into the tape reader.

Program 01111 Program 02222 Program 03333 -

01111 02222 N4020 . . . ; 03333 ER (%,

! I
f .
I Sequence No. to be found !
p------ _-_ _ .-.- ~- - - .-.-- ..- ‘i
Start position of the tape Search range
set in the tape reader (From the tape set position to the tape end)

3. Push the PRGRG button.

4. Press ADDRESS key N and enter the sequence number to be found, then push CUR-
SOR button -1 __, . The tape will stop at the desired sequence number.

Finding a sequence number in memory

1. Turn the MODE switch (43) to MEMORY.

2. Search the program number which contains the sequence number to be found.
- --- - r-‘-r-‘- .- 7
7------v
I

, 01111 02222 N4030 . . . ; ; 03333 a ER (%I

.I -. I
-- .-.A.-.-- - L - - -
---_-.. -L--
!
t1 ‘~ Sequence
Sequence
’ No. to
No. to be found
, .
- -
I
Search range
~ (Selectedprogram otily)

Selected program

3. Push the --
PRGRM
__ button.
,
4. Press ADDRESS key J and enter the sequence number to be found, then push CUR-
SOR b&ton --i-. The sequence number will then be searched.
,

NOTE: While the sequence number is being searched, NC coordinate values and other data
are not affected by any program portions which are skipped over. For this reason,
all necessary codes] such as M, T or G, and coordinate values must be contained in
the block from which operation starts.

4-16
 ,
PROGRAM NUMBER SEARCH
--..,, .
Any program in memory can be found.
I
.,f4
_ ,..‘;
01001 03054 01972

-Program number is searched

Method 1
1, Turn the MODE switch (43) to EDIT or MEMORY.
. .._ - _-.
2. Push the PRGRM_ button.

3. Press ADDRESS key 0 , then enter the program number to be found. Push CUR-
S O R b u t t o n 1 . The first page of the searched program will appear on the CRT.

_ Method 2
-1. Turn the MODE switch (43) to MEMORY.

. 2. Push the PRGRM- button.

3. Press ADDRESS key 0 , the _- CAN key and CURSOR button J- m that order.
The next program in number sequence will appear.

; . . .
Method 3
1. Turn the MODE switch (43) to EDIT.
.,
2. Push the PRGRM button.

3. Press ADDRESS key 0 and CURSOR button 1 -1 in that order. The next program
in number sequence will appear.
1 displays programs sequentially;
Holding down the CURSOR button .- ._d

4-17
PROGRAM EDITING
The program editing function allows changes, additions or deletions to be made to the pro-
grams stored in memory through the NC control panel. To edit a program, proceed as
.follows:

EDITING PROCEDURES
1. Turn the PROG PROTECT switch (48) to OFF.

2. Turn the MODE switch (43) to EDIT.

----. .
3. Push the..-
PRGRM
--.---- button.
4. Search the program to be edited.
(See PROGRAM NUMBER SEARCH).

5. Find the word to be edited using method (a) or (b) below. The term “word” refers to an
address character with its number entry.
(a) Scan method
(b) Word search method

6. After finding the word, change, add.or delete its contents as desired.

SCAN METHOD
(a) When CURSOR button__- C is pushed, the cursor will move to the right and stop at the
next address character. I

N1234 G72 X500. Y500.; G28 120; JO

L’WWWW
17
- 1 - :L: ;c 1 :\ 1 ;TT
- -

(b).When CURSOR button -t-- is pushed, the cursor will move to the left and stop at the
next address character.

,
N1234 G72 X500. Y500.; G28 120. JO
~-
%..-/wuu-.-.l’-/
II- ,- ,-
-t :t:. t .s t t::,,
- -
(c) Holding down CURSOR button ‘z or -t-, causes the cursor to move continuously
in the corresponding direction. ,

(d) When PAGE button II. is pushed, the next program page will appear, and the curser
will appear under the first word on the page.

(e) When PAGE button -3- - - is pushed, the previous page will appear, and the cursor will
appear under the first word on the page.

(f) Holding down PAGE button:?-!

- orI7 -displays pages sequentially.

4-18
 WORD SEARCH METHOD
‘.
This method is used when a particular word is to be found. Words are searched only in’
sequential order.

N1234 G72 X500. Y500.; G28 120. JO K20

Word currently being Word to be found

searched or scanned (120.1

Search direction
..
1. Press ADDRESS key -1 and DATA keys 2-, _O_ and71 I in that order.
NOTE: 8e sure to enter “120.” or “12000”. If only “120” is entered, the desired word
will not be found.

2. -Push CURSOR button ‘--&‘--

--. to start the search.
Upon completion of search, the cursor will appear under the I of “120.“.

Searching word by address only

A word can be searched by its address only.

N1234 G72 X500. Y500.; G28 120. JO K20 T215

c
Word currently being. Word to be
searched or scanned found

1. Press ADDRESS key K- and the CAN ‘key in that order.

2. Push CURSOR button ‘- -I to start the search. Upon completion of search, the cursor
will appear under the address K.

NOTE: The word search cannot be made with CURSOR button(t .

4--19
 RETUdN TO PROGRAM START

01100 .NOOOl G92 X.1000. YlOOO.; G72 X500. r

c I ._ .-
Program start Word. currently being
searched or scanned

Method 1
1. Turn the MODE switch (43) to EDIT.
- -
2. Push the -..
RESET
- - button. The cursor will return to the beginning of the program. .

Method 2
This method -is the same as searching the program number. See PROGRAM NUMBER
SEARCH. :
.
.Method 3
1. Turn the MODE switch (43) to MEMORY.
__. _. -
2. Push the ,PJiRM button. I

3. Push CURSOR button._,. The cursor will return to the beginning of the program. )

.
i

‘\
.-:
,’

4-20
 WORD INSERTION
-.x
Word T105 to be inserted here
F
G 2 8 I?O. J180. K20; G91 X - 2 0 . ; G 5 0 ;

f
Word to be found

1. Search or scan the word just before the location of the word to be inserted.

2. Press ADDRESS key .-‘T-

..-., and DATA keys lx, :o! and ‘r, in that order.
3. Push the INSRT button.

PROSRAtl : 04444 N4444

04444 692 X10W. Yl0@0. :

672 xsm. Y5BB. :
626 120. Jl66. E26 :
691 x-20. ;
650 ;
x

I
rres, LSK ABS

Before insertion

PROGRAIl: 0 4 4 4 4 N4444

04444 692 X1660. Yl660. ;

672 X588. YSBB. :
626 120. Jl60. K2fl ~165 :
691 X-26. ;
658 :
t

After insertion

4-21
 WORD -ALTERATION
.
Find this word
r’. .T;’
c,. ,.j’
G28 120. J225. K20 T215; G91 X-50.; G50;

+
A l t e r t o T303

1. Search or scan the word to be altered.

2. Press ADDRESS key j and DATA keysi, m and ~ in that Order.

3. Push the; ALTERj button. _..

G28 120. 5225. K20 T303; G91 X-50.; G50;

After alteration-

4-22
 INSERTION/ALTERATION OF MULTiPLE WORDS OR BLOCKS
..
Multiple words or blocks can be inserted or altered. A maximum of 32 characters can be in-
sened or altered at one time.
Find this word
i
G28 120. 5180. K20 T105; G91- X-20.; G50;
t
Words to be inserted
(Y50. T303)

1. Scaryor search the word just before the location .of the words to be inserted. -

2. Enter the words to be inserted, and push the _-!NSRTI button.

[Ex.] -_ -V- 5 -0‘ .. _ T 3 Y-O- -3- -INSRT.
- -

PROBRAfl : 0 4 4 4 4 N4444

04444 692 X1000. Y-1000. ;

6 7 2 X500. Y500. ;
6 2 0 1 2 0 . Jl00. K20 T105 :
6 9 1 z - 2 0 . ;
650 :
x

Y%. T303,

Before insertion

7
r
PROQRRH : 0 4 4 4 4 N4444

04444 692 X1000. Yl000. :

6 7 2 XS@@. Y500. :
620 120. Jl00. K20 Tl05 ;
091 X-20. YS0. 1303 :
650 : .
t

- LSK BBS -

\ /
After insertion

When altering, scan or search the word to be altered, enter the new words or blocks, then
push the. ALTER button.

.4-23
WORD DELETION
rind this word
:.i’_ pi-’
N 1 2 3 4 G91 X50. Y50.; G90 G72 X400.

b/&d. to be deleted

1. Search or scan the word to be deleted.

2. Pushthe DELET button.

_..
N1234 G91 X50.; G90 G72 X400.

Program after deletion

DELETING WORDS UP TO EOB 1;)

rind this word

N 1 2 3 4 G91 X50. Y50.; G90 G72 X400.

4 >
t-

Words to be deleted

1. Search or-scan the word.

.--_ _-
2. Press the EO8 k e y . \. _-

3. Push the DELET, button.

The word deletion will be done up to EOB, and the cursor will move under the address
character of the word following EOB.

DELETING. MULTIPLE BLOCKS

Word currently being searched or scanned (present cursor position)

N 1 2 3 4 691 X 5 0 . . . . . . . . .; N1250- G90 X900. Y900.; N1251 . . . . . . . .

1. Search or scan the word. ,

2. Enter the sequence number of the last block to be deleted.
[Exe] -NT,! j--m ~j?,~‘;,
-I ,

3. Push the j*m] button.

The word deletion will be done up to EO8 of the block designated by the sequence num-
ber.

4-24
 MEMORY REARRANGEMENT
Frequent program editing may waste memory capacity. Memory can be rearranged to store
the required length of tape in memory.
To rearrange the memory, proceed as follows:
(1) Turn the PROG PROTECT switch (48) to OFF.
(2) Turn the MODE switch (43) to EDIT, then push the [PRGRMJbutton.
--.-.
(3) Press the, CAN ,key and;ORIGlN;button in that order.
After memory rearrangement, the CRT displays the following:
(a) The program numbers of all programs stored in memory.
(b). The number of characters remaining in memory.

D I R E C T O R Y 01 : 00099 N0099

08002 06084 0 0 0 2 3 08039 0 0 0 9 9

0 0 1 2 3 00500 0 0 6 0 0 00000 0 4 4 4 4
09004 09014

00022542,
.- /

4-25
INCH-METRIC SELECTION
The system measurement scale can be set either to metric or inch.

SELECTION BY SETTING DATA

1. Push the: SET ; button.

2. Push PAGE button 1‘

u- or’7 to select the page shown in the figure below.
/
SETTING DATA 01 : 0 0 0 9 9 N0099

,x H I R R O R IHAGE =0 C0:OFF 1:ON)

Y H I R R O R IHCIGE =0 C0:OFF 1:ON)
C H I R R O R IHAGE =0 (0:.OFF 1:ON)
TV CHECK =0 <B:OFF 1:ON)
PUNCH CODE =0 C0:EIA l:ISO>
-INPUT UNIT =l C0:HH 1: INCH)
I N P U T D E V I C E 1 =0 C0:TCIPE l:RHT>
I N P U T D E V I C E . 2 =0 Cl:RS232C)

R U N N I N G TIHE 0005H 02H 065

0 LSK FIBS

.--
3. Push CURSOR button A-. or ‘-t
-_ to move the cursor under INPUT UNIT.

4. Turn the PRdG PROTECT switch (48) to OFF.

5. Turn the MODE switch (43) to MDI.

.._.~
6. Press ADDRESS key.-7. Press DATA key 9. to change-the scale from inch to metric,
or press DATA key -“i---
-. to change from metric to inch:
7. Push the IN PUT button.
.___.
8. Return the X- and Y-axes to their origins (See steps 6 thru 9 of PREPARATION).
.-.- . --,
_ ..-- button to check that the origin position display is correct (See POSI-
9. Push the._ POS
TION DATA in Section 3).

SELECTION BY G CODE
Refer to the Programming Manual for details.

‘1
.:
.,,

4-26
 ---, MACRO MEMORY SETTING
f ‘. MULTIPLE PART PUNCHlNG PROGRAM SETTI NG
BENDING COMPENSATION (G94) DATA SETTING
.
uj,-’
These three functions are set by the following methods. For details of the above functions,
refer to the Programming Manual.

1. Push the SET button.

‘1.
2. Push PAGE button ‘x. or -7
__. to select the page shown in the figure below.

S E T T I N G DFITCI 02 : 00099 MB099

NO. DFlTFI NO. DATCI

_eew s 015s 0
0058 2 0156 0
0059 6 0157 0
0067 0 0158 0
0068 -0 0319 -10100001
0141 50 0340 0
0lSl 0 0341 0
0152 0 0434 0
0lS3 0 0435 0
0154 0 0539 0

LSK FIBS

3. Turn the MODE switch (43) to MDI.

4. Push CURSOR button 1 or -.T to move the cursor under the number of the function
to be set.
0434 . . . . . . Macro memory setting
0435 . . . . . . Multiple part punching program setting
0539 . . . . . . Bending compensation (G94) data setting

5. Turn the PROG PROTECT switch (48) to OFF.

6. Press ADDRESS key Pi.

7. Press the DATA key to set the functions as follows:

Macro’memory setting (No. 0434)

0: Data in macro memory is deleted by the reset operation or power off.
1: Data in macro memory is not deleted by the reset operation or power off.
NOTE: For normal operation enter “0” inorder to store the specified macro data.

Multiple part punching program setting (No. 0435). ,.

0: Programs which do not use software for multiple part punching.
1 : Trial punching.
2: Post-trial punching.
3: Full punching.

4-27
 Bending compensation (G94) data setting (No. 0539)
Enter bending coefficient iri units of 0.01. (Max. 999.9)
[Ex.] : If alpha = 1.80, press DATA keys:=, L and:=:.

8. Push the. INPUT, button.

4-28
 ~.

DISPLAY/SETTING OF TOTAL NUMBER OF iOOL OPERATIONS

. -.
The total number of strokes made on each turret station is shown on the CRT. The resetting
and designation of the number of tool operations can also be accomplished by the key oper-
ation.

DISPLAY
1. Push thei SET ,button.
-
i L ’ or : t-
2. Push PAGE button - ’ to select the page desired: SETTING DATA, pages
03 to 06.
/ Y
S E T T I N G DATCI 83 : 0 0 0 9 9 N0099

DCITFl NO. DCITA

!#ifn 2 2 0 0 9 2 7 0
8 0920 0
091s 0 0 9 2 9 0
0920 122 0930 0
0921 0 0 9 3 1 0
0922 950 0932 0
W23 -. -0 0933 0
W24 0 0 9 3 4 10
l 92S 0 093s 3
W26. 3 0936 0
LSK MS _

The total number of strokes made on each turret station is shown in the DATA column.
For the relationship between NO. on the left and the station number, refer to the tables on
the following three pages. The maximum number of strokes which can be displayed is
99,999,999.

SETTING
- -
1. Push PAGE button - c or t -- to display the page in which the code number cor-
responding to the applicable station number is found.

2. Push’ CURSOR button ,I or 7 _ to move the cursor under the code number of the
stroke,count to be altered. -

3. Turn the MODE switch (43) to MDI and turn the PROG PROTECT switch (48) to OFF.

4. Press ADDRESS key ip. and enter the required number of strokes with the DATA
keys.
-
5. Push the INPUT button.

4-29
STATION NiJilBER CODES FOR STANDARD TURRETS

0917
72

1201
56

T201
52

T201
48

T201
46

T224
44

T223
40 -1
+
32

T201 T201
0918 T102 T102 T102 T102 T125 Tl-24 T102 T102
0919 T203 T303 T303 T203 T226 T225 T303 T203
0920 T304 T104 TlO+ T304 T327 T326 T104 T304
.0921 T105 T205 T305 T105 1128 T127 T305. T205
0922 T306 T306 T106 T306 T329 T328 T206 .T106 /
0923 T107 T207 T207 T207 T230 T229 T107 T307 j
0924 T208 T108 T308 T108 T131 T130. T308 T 2 0 8
0925 / T309 T209 1209 T309 T332 T331 1109 T209
0926 1 T210 T310 1110 I T210 ! T233 T232 T310 T210
0927 : Till Tlll T211 Till i T134 T133 T211 1111
I*
0928 j T212 T312 T312 T212 T235 T234 T112 T3i2
0929 i T313 T113 T113 T313 Th36 T335 T313 j T213
0930 i T114 T314 T314 T114- T237 T236 T114 ; T114
I
0931 / T315 T215 T215 T315 T138 T137 T315 T215
I
0932 / T116 T116 T116 T216 I T239 T338 T216 T316
0933 j T217 T317 T317 T117 I T340 T239 T117 T217
0934 j T318 T118 T218 1318 T241 T140 T318 T118
1
0935 1 T219 T319 T219 T219 I T142 T341 T119 T219
0936 j T120 T120 T120 T120 T343 T142 T320 T320
j
0937 / T221 T221 T321 T321 T144 T243 T221 T221
0938 / T322 T322 T122 T122 T245 T344 T122 T122
0939 I T123 T223 T223 T223 T346 TlOl T323 T323
0940 ! T324 T124 T324 1324 TlOl T102 T124 T224
0941 ~ T125 T225 T125 1225 I T102 T203 : T325 T225
I
0942 I T226 T326 T326 T126 I T203 T304 T226 T226
0943 / T327 T127 T227 T227 I
T304 T105 i T127 T127
0944 : T228 T328 1128 T328 T105 T306 T328 T328
0945 T129 T229 T329 T129 T306 T207 T129 T229
0946 T230 T130 T130 T330 T207 T108 T330 1130
0947 i T331 T331 T331 T231 T108 T309 T231 T231
0948 T132 T132 1132 T132 T309 T210 1132 T332 )
0949 T333. T233 T233 T333 T210 Till T333
0950 T134 T334 T334 T234 Till T212 T134
0951 T235 T235 T235 T135 T212 T313 T335
0952 T336 T136 T136 T236 T313 T214 T236
0953 T237 T237 T237 T337 T2‘14 T115 T137
0954 T138 T338 T338 T138 T115 T316 T338
0955 T239 T139 T139 T339 T2J6 T217 T139
0956 T340 T340 T340 T240 T317 T118 T340
0957 T141 T141 T241 T141 T218 T319
i

4-30
STATION- NUMBER CODES FOR STANDARD TURRETS (CONT

No.
\
statior
72
T
56 52 48 46 44 40
Lrl
32

1t
0 9 5 8 T342 1342 T142 T342 T119 T120
0959 T143 T243 T343 T243 T320 T221
0960 T244 T144 T244 T144 T121 T322
0961 T345 T345 T245 T345 T222

J
0962 T246 T146 T146 T146
T 1 4 6 1 TT323
323
0963 T147 T347 T347 -1247
0964. T248 .T148 T148 T348
0965 T349 T249 , T249
0966 T150 T350 ! T350
' 0967 T351 T251 i T151
0968 T152 I T152 j T352
0969 T253 T253 :
0970 T354 j T354 !
0971 T255 : T155 j
0972 T156 j T356 /
0973 T257 I
0974 T358 I
0975 T159
0976 T360 9
0977 T161
0978 T262
0979 T363
0980 T264 :
0981 T165 j
0982 T266 j
0983 T367, j
0984 T168 j
0985 T369 i
0986 T170
0987 j T271 :
0988 i \ , T372 1

4-31
STATION NUMBER CODES FCiR AUTO-INDEX TURRETS

No.
\
station
58 44 T
c
40 58 44

0917 T220 T216 T206 0957 T102 T312

0918 T228 T223 T107 0958 T203 T113
0919 T129 T124 T308 0959 T304 .T314
0920 T230 T225 T109. 0960 T105 T215
0921 'T331 T326 T310 0961 T306
0922 T132 T127 T211 0962 T107
0923 T333 T328 T112 0963 T208
0924 T134 T229 T313 09i4 T309 _
0925 T235 T130 T114 0965 T210
0926 T336 ! T331 T315 0966 Till
0927 T237 Tl,32 T216 0967 T212
0928 T138 T 2 3 3 j .Tli7 0968 T313
0929 T239 T334 ; T318 0969 T114
0930 T340 T 2 3 5 ! T119 0970 T315
0931 T141 1136 1 T320 0971 .T116
0932 T342 T237 i T221 0972 T217
0933 T143 T338 / T122 0973 T318 ,
0934 T244 T139 / T323 0974 T219
0935 T345 T340 T124
0936 T246 Tl41 1325
0937 T147 T342 T226
0938 T248 T243 T1.27
0939 T349 T244 T328
0940 Ti50 T251 T129
0941 T351 T152 T330
0942 T152 T253 T231
0943 T25i i354 T132m
0944 T354 T155 T333
0945 T255 T356 T134
0946 T256 T201 T335
0947 ? T264 T102 T236
0948 ,'r165 T30.3 T137
0949 1266 1104 T338
0950 T367 T205 T139
0951 T168 T306 T340 I
0952 T369 T207 T201
0953 T170 T108 T102
0954 T271 T209 T303
0955 T372 T310 T104
0956 T201 Till T305
-L
_..
.-
:,
..’

4-32
 ALARM MESSAGES
When an error occurs, machine operation stops and ALARM MESSAGE is automatically
displayed on the CRT and the ALM blinks. To restart the machine operation, see OPER-
,
ATION INTERRUPTS on page 4-8.

RLARIl PjESSRGE: 06616 MB018

228 l Y OT
2 2 2 4Y s LHT

LSK RBS RLR

ALARM MESSAGE CLASSIFICATION

A Category,
- l a r m -N o .
000- 198.. . . . . . Program and operation errors
210 - 241 . . . . . . . Over-travel
400 - 446.. . . . . . Errors in servo system
600’- 607 . . . . . . . Faulty PC boards, cables, etc.
700 - 703.. . . . . . Control system and motor overheat
900 - 999 . . . . . . . Memory errors
1000 - 1999.. . . . . . Other errors

4-33
 PROGRAM AND OPERATION ERRORS

No. Meaning

000 A parameter requires that the power to the NC unit be turned off once.
Turn off the power to the NC unit, then turn it on again.

001 TH error. Number of holes is not proper. Correct the program tape.

002 TV error. The number of characters in one block is an odd number. This
error occurs only when the TV check is ON. Set the TV CHECK bit of the
SETTING DATA to 0, using the same method as that for switching between
INCH and METRIC.

003 Data consisting of more than the allowable number of digits is entered.

004 The block begins with a number, a minus sign, or a decimal point before the
address character.

005 The address is not followed by a number. It is followed directly by the next
J
address, or “;” (EOB).

006 The minus sign is entered incorrectly. It is used in the address which pro-
hibits it, or two minus signs Are used.
: ,- _.
007 The decimal point is entered incorrectly. The decimal point is used in the
address which prohibits it, or two or more decimal points are used.

008 The TAPE READER switch is not in AUTO (without reel), or not in REEL,
ON, or OFF‘(with reel).

009 Prohibited address characters are input.

. O!O A prohibited G code is used.

011 ‘, The feedrate is not entered,.or it is entered improperly.

017 Movement of the C-axis is attempted on the machine not equipped with the
AUTO-INDEX device.
I

022 In the command for arc cutting, the radius R is- specified without the. radius-
R specifying option.

023 In the command for arc cutting, zero is specified as the value of radius R.

4-34
 No; Meaning .

029 An offset value consisting of more than six digits is input.

050 The offset value instructed by the D code for tool compensation is too large.

031 In the program input for.offset value, the value of P specifying the offset
value is too large, or P is not entered.

032 In the program input for offset value, the offset value instructed by R is too
large.

033 The point of intersection is unobtainable in the intersection point calculation

for tool diameter compensation.

034 In tool diameter compensation, start-up or cancellation is attempted during

the G02/G03 mode.

038 In tool diameter compensation, excessive cut may occur at the beginning or
the end of an arc because the compensated radius is zero.

041 In tool diameter compensation, excessive cutting may occur.

048 After turning on the power or after emergency stop, axis ‘movement is in-
strutted without returning the axes to their origins.
_. :
059 In the work number search function, the specified program number is not
found. (External Work Number Selecting “A” function)

060 In the sequence number search function, the specified sequence number is
not found.

070 The data input exceeds the memory capacity.

071 + The address data to be searched is not found.

\
072 The number of registered programs exceeds the maximum value.

073 The program number to be registered, already exists in memory.

074 The program number is not within the range.of 1 to 8999.

075 Neither program number nor sequence number is contained in the block at
the beginning of program.

4-35
 No. Meaning

-.
077 The subprogram is called in threefold.
..
079 The stored program does not coincide with the contents of the tape. (Pro-
gram collation)

085 In inputting.data with the RS232C interface, the number of bits in the input
data or the baud rate is incorrect.

086 In inputting or outputting data with the RS232C interface, transmission _..
failure or I/O unit failure occurred.

087 In inputting data with the RS232C interface, data consisting of more than
10 characters is entered after sending DC3 (tape reader stop code).

0 9 0 In returning to the reference point, the single rotation signal from the posi-
tion coder is not detected, so return to the reference point cannot be per-
formed correctly;

081 In returning to the reference point, the speed is too low, and no synchroni-
zation is attained between the single rotation signal from the position coder
and the reference counter. Therefore, return to the reference point cannot
be performed correctly.

100 The parameter write switch is turned to ENABLE. Turn the switch to DIS-
ENABLE and push the RESET button.

101 The power is turned off while rewriting the memory in the EDIT mode. *
The memory area must be cleared by turning on the power with the DE LET
and RESET buttons pushed.

110 The absolute value of the data in the fixed-point representation system ex-
ceeds the allowable range.
.
\
111 The exponent of the data in the floating-point representation system exceeds
the allowable range.

112 The divisor is 0.

113 Prohibited function is used in the User Macro ,A.

-

114 The format outside the < expression > contains an error.

. .:\.
:,.
;”

4-36
 No. Meaning
‘.

.115 A value that is not defined as a variable number is used.

.‘:
_- >.
116 An assignment-inhibited variable is used on the left side of the assignment
statement.

118 The degree of nesting of brackets exceeds the jimit (5).

119 The argument of SQRT is a negative value. Or, the argument of BCD is a
negative value, or a value of other than 0 to 9 is cbntained.in each digit.

122 The macro call multiplicity exceeds the allowable range (1 to 4).

123 The macro control command is used in the TAPE mode. :

124 The DO and END statements are not used correctly.

125 The format of < expression > contains an error.

126 In the DO n, thevalue of n is not within the range 1 5 n < 3.

127 The NC command and macro command are intermixed.

128 In the GOT0 n, the value of n is not within the range 0 2 n $ 9999.

129 A prohibited address is used in < argument definition >.

130 In the External Data Input, the data in the Large Section contains an error.

131 In the External Alarm Message, more than five errors occurred.

132 In clearing the External Alarm Message, the corresponding alarm number is
unavailable.

133 ’ ,In the External Alarm Message and External Operator Message, the data in
,‘the Small Section contains an error.

142 In the G94 command (OFS-III, the value of P, K, or Q is not specified.

143 A T code or C code is instructed during linear interpolation (GO11 or ci.rcular

interpolation (G02, G03).

144 A T code or M code is instructed in the nibbling command (between Ml2 and
M13).

146 An illegal T code is instructed.

4-37
No. Meaning
.
1 4 7 The incremental value of X-axis and Y-axis movement in the nibbling oper- ,’ -.’,>
ation is greater than the specification. _ _ .,;

148 The incremental value of C-axis movement in the nibbling operation is greater
than the specification.

150 In the G26 command (BHC), no value is specified for I, J, or K. In the G26 -
command, the value of I is zero or negative, or the value of K is zero.
..
151 In the G28 command (LAA), no value is specified for I, J, or K. In the G28
command, the value of K is zero or negative.

152 In the G29 command (ARC), no value is specified for I, J, P, or K. In the

G29 command, the value of I is zeor or negative, or the value of K is zero or
negative.

153 In the G36 command (GRD-X) or G37 command (GRD-YI, no value is

specified for I, J, P, or K. In the G36 command or G37 command, the value
of P or K is zero or negative.

154 In the G66 command (SHP), no value is specified for I, J, or P. In the G66
command, the value of P or 0 is zero, or the value of I is less than 1.5 times
as large as that of P.

155 In the G67 command (SQR), no value is specified for I, J, or P. In the G67
command, the value of P is zero or negative, or the value. of I or J is less than
3 times as large as that of P.

156 In the G68 command (NBL-A), no value is specified for I, J, K, P, or 0. In

the G68command, the value of Q is zero or negative, or the value of 0
exceeds the specified range. In the G68 command, the value of I is zero or
, negative.

157 ln’the G69 command (NBL-L), no value is specified for I, J, P, or Q. In the

G69 command, the value of Q is zero or negative, or the value of Q exceeds
the specified range.

158 In the G78 command (PNC-A), no value’is specified for I, J, K, P, Q or D.

In the G78 command, the value of Q is zero or negative, or the value of Q.is _
less than the value of D. In the G78 command, the value of I is zero or ‘.
negative.

4-38
 . . ._ No. Meaning.
.‘.
159 In the G79 command (PNC-L), no value is specified for I, J, P, Q, or D. In the
G79 command, the value of Q is zero or negative, or the value of Q is less than
the value of D. In the G79 command, the value of D is zero or negative.

160 X-axis movement instruction exceeds its travel end [positive (+) direction].

161 X-axis movement instruction exceeds its travel end [negative (-) direction] .

162 Y-axis movement instruction exceeds its travel end [positive (+) direction].

163 Y-axis movement instruction exceeds its travel end [negative (-) direction] .

164 In the GlO command (Unloading), no value is specified.for X.

165 In the G59 command (Milling-Line), no value is specified-for I, J, P, or F.

1 6 6 In the G58 command (Milling-Arc), no value is specified for !, J, K, P, or F.

170 Programs.with numbers 09000 to 09899 are to be edited.

184 The Pattern Memory/Recall number is other than 1 to 5.

I

185 An attempt is made to input another macro where one macro is already
stored. Although a macro is not being input, the V code is instructed.
There is no correlation between macro numbers U and V.

186 * Illegal macro.number is used.

187 An attempt is made to store macros exceeding the memory capacity.

188 A macro not stored in the memory is called.

189 i Macros are called more than three-fold.

h In storing the go-series macros, an attempt is made to store more than -15
, macros.

190 In the G75 command (Multiple Punching Execution-X) or G76 command

(Multiple Punching Execution-Y), no value is specified for W or Q.

191 In the G75 or G76 block, the value of Q is wrong.

4-39
No. Meaning

192 Macro data called by the G75 or G76 block is not in memory.

193 G75 or G76 is instructed when the Multiple Part Punching Program Setting is
0 (See page 4-27).

194 G75 or G76 is instructed between the Uo and Vo commands.

196 G75 is instructed although PO is specified in the G98 block.

G76 is instructed although KO is specified in the G98 block.

197 The value of Q in the G76 block is neither 1 nor 3, although PO is specified in
the G98 block.
The value of 0 in the G75 block is neither 1 nor 2;although KO is specified in
the G98 block.

198 The value of 0 or W is not specified in the G73 block.

199 In the G73 command, a macro number riot in memory is called.

4-40
 OVERTRAVEL

No.
- Meaning
.a ’
210 The positive (+) X-axis limit switch is actuated. See the OT RELEASE .BUT-
TON in Section 3.

211 The negative (-) X-axis limit switch is actuated. See the OT RELEASE BUT-
TON in Section 3.

212 In the MANUAL mode, the X-axis exceeds its travel-end [positive (+) direc.
tion] . To resume the machine operation, move the X-axis away from its
travel end, then push RESET button.

213 In the hflANLfAL mode, the X-axis exceeds its travel end [negative (-) dir=-
tion] . To resume the machine operation, move the X-axis away from its
travel end, then push RESET button.

214 The X-axis movement in the positive (+) direction violated the inhibited area
of the stored stroke limit 2.

215 The X-axis movement in the negative (-) direction violated the inhibited area
of the stored stroke limit 2.
: ?
220 The positive (+) Y-axis limit switch is actuated. See the OT RELASE BUT-
TON in Section 3.

221 The negative (-) Y-axis limit switch is actuated. See the OT RELEASE BUT-
TON in Section 3.

222 In the MANUAL mode, the Y-axis exceeds its travel end [positive (+) direc-
tionl . To resume the machine operation, move the Y-axis away from its
travel end, then push RESET button.

223 i In the MANUAL mode, the Y-axis exceeds its travel end [negative (-) direc-
tionl . To resume the machine operation, move the Y-axis away from its
travel end, then push RESET button.

224 The Y-axis movement in the positive (+) direction violated the inhibited area
of the stored stroke limit 2. ’

225 The Y-axis movement in the negative (-) direction violated the inhibited area
of the stored stroke limit 2.

4-41
No. Meaning
-.

240 The stroke limit switch on the positive (+) side of the additional axis is
actuated.

241 The stroke limit switch pn the negative (-) side of the additional axis is
actuated.

4-42
ERRORS IN SERVO SYSTEM

No. Meaning

400 Overload in X-, .Y-, or T-axis.

401 The-READY signal (VRDY) for velocity contco! of X-, Y-, or T-axis is off.

402 Overload in the additional axis.

403 The READY signal (VRDY) for velocity control of the.additional axis is off.

404 Although the READY signal (PRDY) for positional control is off, the
READY signal (VRDY) for velocity control is not off.
When turning on the power, the READY signal (PRDY) is not yet.on, but
the READY signal (VRDY) for velocity control is on.

405 Correct return to the origin failed due to an error in the NC system or in the
servo system.

410 In the X-axis, the positional deviation after stopping is greater than the preset
limit.

411 In the X-axis, the positional deviation during movement is greater than the
preset limit.

412 The X-axis drift exceeds 500VEL0.

413 The positional deviation of the X-axis is in excess of 232767, or the speed
command from the DA converter is out of the range of +8191 to -8192.
This error is generally caused by a parameter setting error.

414 The X-axis position detecting system of the resolver or inductosyn is faulty.

4 3 5\ In the X-axis, a speed greater than 511875 units/set is instructed. This error
is caused by a mistake in CM R parameter setting.

416 The X-axis pulse coder position detecting system is faulty. (Disconnect error)

420 In the Y-axis, the positional deviation after stopping is greater than the preset
limit. . -

4-43
No. Meaning
-

421 In the Y-axis, the positional deviation during movement is greater than the
preset limit.

422 The Y-axis drift exceeds 500VE LO.-

423 The positional deviation of the Y-axis is greater than r32627, or the speed
command from the DA converter is out of the range of +8191 to -8192:
This error is usually caused by a parameter setting error.

424 The Y-axis position detecting system of the resolver-or inductosyn is faulty. --

425 In the Y-axis, a speed greater than 511875 units/set is instructed. This error
is caused by a mistake in CMR parameter setting.

426 The Y-axis pulse coder position detecting system is faulty. (Disconnect error)

430 In the T-axis, the positional deviation after stopping is greater than the preset
limit;

431 In the T-axis, the positional deviation during movement is greater than the
preset limit.

432 The T-axis drift exceeds 500VEL0. ‘:

..A’
433 The positional deviation of the T-ax/s is in excess of t32627, or the speed
command from the DA converter is out of the range of +8191 to -8192.
This error is usually caused by a parameter setting error.

434 The,T-axis position detecting system of the resolver or inductosyn in faulty.

435 In, the T-axis, a speed greater than 511875 units/sec’is instructed. This error
is caused by a mistake in CMR parameter setting.

436 &The
I T-axis pulse coder position detecting system is faulty. (Disconnect error)

440 In the additional axis, the positional deviation after stopping is greater than
the preset limit.

441 In the additional axis, the positional deviation during movement is greater
-
than the preset limit.

4-44
 No. Meaning
-\

442 The drift of the additional axis exceeds 500VEL0.

‘!,
_. ,
443 The positional deviation of the additional axis is in excess of k32627, or the
speed commandfrom the DA converter is out of the range of.+8191 to
-8192. This error is generally caused by a parameter setting error.

444 The position detecting system of the resolver or inductosyn of the additional
axis is faulty.

445 In the,additional axis, a speed greater than 51.1875 units/set is instructed.

This error is-caused by a mistake in CMR parameter setting.

The additional axis pulse coder position detecting system isfaulty. (Discon-
nect error)

4-45
FAULTY PC BOARDS, CABLES, ETC.

No. Meaning
-

600 The data is transferred erroneously from the connection unit or-PC model C.

601 Slave ready is off.

602 The PC program is not loaded.

..
603 Faulty communication between NC and PC. -

604 Faulty MPU on PC model B.

605 System error- in MPU on PC model B (Watch Dog, Timer alarm).

606 RAM/ROM parity error in MPU on PC model B.

607 Faulty data transfer on the MDI and CRT unit.

CONTROL SYSTEM AND MOTOR OVERHEAT

No. Meaning

700 Master PCB overheat.

701 The additional axis PCB overheat.

702 The X-, Y- or T-axis DC motor overheat.

703 The addltionai axis DC motor overheat.

i

j,
::
:;’
,’

4-46
 MEMORY ERRORS
--

No. @leaning
:
900 Bubble memory error (Erroneous input signal)

901 Bubble memory error (No Marker error in initializing bubble memory)

902 Bubble memory error (Page Size Error, Undefind Commands)

903 Bubble memory error (Transfer Missing) - .

904 Bubble memory error (Parity Error).

905 Bubble memory error (,No Marker)

906 Bubble memory error (Many Defect Loops)

.910 RAM parity error (Low Byte)

911 RAM parity error (High Byte)

920 System error (Watch Dog Timer alarm)

930 CPU error (0,3,4 Type Interrupt)

997 Parity error (PC ROM)

998 Parity error (Basic ROM)

999 ROM pair error (High/Low misalignment)

. ,
i
)

4-47
OTHER ERRORS

No. Message Meaning

1000 INDEX TOOL NOT C-axis movement is commanded but auto-index

SELECTED station is not specified.

1001 INDEX ALARM [11 Auto-index clamp or brake signal is improper for
specified turret movement.

1002 INDEX ALARM [21 Auto-index station has been specified but C-axis .--
is not at its origin.

1003 INDEX ALARM [31 Turret movement is commanded in MANUAL

mode after C-axis. has already been set to zero
degrees in MDI mode.

1004 ‘T AXIS NOT C-axis has already been returned to its origin
RETRACTED before returning turret to its origin.

4-48
 NC STATUS DISPLAY
The condition of the MC unit can be checked by pushing the L-1 button twice. An
: image similar to that shown in the figure below will appear.

EXTERNFIL UESSRGE : 08899 N0899

86 INTERLOCK

LSK ABS
/

The NC status number followed by a message is displayed.

The table on the next page lists NC status numbers, their corresponding messages, and their
meanings.

4-49
No.
- Message Meaning

01 EXEC MF/TF/EF M, T or punching command is being executed

(FIN signal is not received).

,iX! DISTRIBUTE Command for movement of axes is being executed.

03 DWELL DWELL function is being executed.

04 NOT IN-POSITION In-Position checks are being made.

05 OVERRIDE 0% Override is in 0%.

06 INTERLOCK lnteilock is not released.

14 EMERGENCY/RESET Emergency stop signal or reset signal remains ON.

17 WAIT PRESS START Press start wait signal PFW is not OFF.

18 WAIT PRESS END Punching is not completed (“PE is not OFF).

19 WAIT PUNCH END Punching is not completed (“PFIN is not OFF).

20 WAIT PRESS END Punching is not completed for nibbling operation

(NBL) (“PE is not OFF).

21 WAIT PUNCH END Punching is not completed for.nibbling operation

(NBL) (“NFIN is not OFF).

22 TOOL NOT Station selection is not confirmed.

S E L E C T E D

iooo INDEX NOT When the turret is to be turned, the.auto-index

PREPARED clamp is still engaged or its brake is off.
\ An attempt is made to turn the turret in the
1 MANUAL mode when the C-axis is not at its origin.

2001 INDEX NOT The auto-index clamp is not engaged.

CLAMPED

2002 INDEX BRAKE (B) After the auto-index station is selected, the auto. _
NOT OPENED index brake’ B signal is not ON (the brake is not
released).

2003 INDEX BRAKE (A) After the auto-index station is selected, the auto-
NOT OPENED index brake A signal is not ON (the brake is not l..“
released).
9

4-50
 -x
DISPLAY/SETTING OF RUNNING TIME
‘!
The total running time in automatic operation is recorded and shown on the CRT in hours,
i minutes and seconds (in two second increments).

DISPLAY
Push thej SET , button and PAGE button iri or it; to display the total running time
of the machine as shown in the figure below.

SETTINS DRTR 0 1 : 0 0 0 9 9 NBB99

; H I R R O R IHAGE =8 (8::OFF 1:ON)

Y H I R R O R IHAGE =I3 (8:OFF l:ON)
C H I R R O R IHRGE =@ CB:OFF 1:ON)
TV CHECK =B (8:OFF 1:ON)
PUNCH CODE =8 CB:EIR 1:ISO)
INPUT UNIT = 1 (8:HH 1:INCH)
I N P U T D E V I C E 1 =0 C0:TAPE 1:RHT)
I N P U T D E V I C E 2 =8 Cl:.RS232C)

RUNNING TIHE 0085W 02R 065

0 LSK ABS

NOTE: a) The total running time does not include the time during which the machine is
at standstill or feed hold.
b) If the power is turned off immediately after automatic operation, an error in
running time up to a maximum of six minutes may occur when the power is
turned on again.
c) The maximum running time that can be recorded and displayed is 255 hours,
59 minutes, 58 seconds. After this time is reached, the time will automatically
reset to zero.

4-51
SETTING
To set or reset the running time, proceed as follows:

1. Push the / SET ,button.

2. Push the PAGE button-m or i to display the SETTING DATA 02 page on the CRT.

SET1 IN6 DCIfCt 0 2 : 00099 .N0099

NO. DATR NO. DATFI

209 5 0155 0
0050 2 0156 0
00Ss 6 0157 0
0867 0 0150 8 -
0068 0 0319 10100081
8141 50 0340 8
81% ? 0341 0
.DlS2 0 0434 8
l is3’ 8 8435 8
l lS4 . 0 es39 8

LSK RBS

\ /
I

3. Push the CURSOR button ior ‘a to move the cursor under the number desired.
No. 0057. . . . . D.. Hour (max. 255)
No. 0058 . . . . . . . . Minute (max. 59)
No. 0059. . . . . . . . Second (max. 58)

4. Turn the MODE switch (43) to MDI and turn the PROG PROTECT switch (48) to OFF.

5. Press ADDRESS keyj, then enter the time desired with the DATA keys.
~-
6. Push the- INPUT - button before moving the cursor to the next number.

4-52
.’ -_ ., SECTION 5 - MAINTENAhlCE

{
,,’
MECHANICAL MAINTENANCE

DAILY MAINTENANCE

1. CLEANING. -.
(a) Clean. the X- and Y-axis guide bars and the index pin holes.
(b) Remove scraps from and beneath the lower turret.
.
2. DRAINS
Drain the air compressor, air filter, and the air reservoir. See Photos 10 and i 1.

3 . A I R PRESSURE
(a) Main air pressure . . . . . . . . . . . . . . . . . 5.0 kg/cm* (except PEGA KING)
5.7 kg/cm* (PEGA KING only)
(b) Index pin air pressure . . . . . . . . . . . .: . 5.0 kg/cm*
(c) Work clamp air pressure . . . . . . . . . . . . 5.0 kg/cm* (Pneumatic clamp)
4.0. kg/cm* (Hydraulic clamp)
(d) Brake air pressure . . . . . . . . . . . . . . . . . 5.0 kg/cm* (PEGA KING only)
. (e) Auto-index clamp air pressure . . . . . . . 5.0 kg/cm* (Auto-Index device equipped
i
machine only)
See Photos 11, 12 and 13.

- . NOTE: When checking the brake air pressure on PEGA KING, remove the cover from
the top of the ‘machine. (See Photo 12.)
4. LUBRICATION
(a) Lubricate the service points with the recommended lubricants. For the service points,
see LUBRICATION on page 5-7.
(b) Check the oil level in the lubricator. The oil mist rate is one drop per five consecutive
strokes of the index pins. On the model PEGA 30 40 50 KING, it is one drop per 15
to 20 ram strokes. Adjust the flow rate with the adjusting screws, if necessary. See
the figure below.
(c) Check the grease level in the automatic grease reservoir. See Photo 11.

FLOW
FLOW ADJUSTING
;&W&lNG- SCREW
OIL FILLER

“x”‘L F’LLER

VINYL

[EXCEPT PEGA KING] [PEGA KING ONLY]

.5-2
 .

. .> 5. HYDRAULIC UNIT

Check the following:
(a) Pressure gauge Gl- (clutch and brake operation) ,.. 60 kg/cm2
:
: ,’ (b) Pressure gauge G2 (clutch and brake cooling) . . . 1.5 to 3.0 kg/cm*
(cl Oil level . . . Must be at least l/3 full on the sight gauge when the hydraulic pump
motor is running,
See the figure below

6. PUNCHES AND DIES

Check that: .
(a) The punches and dies are installed properly.
(b) They are lubricated properly..
(c) The punches-move smoothly without binding.
(d) They are not worn.

. ,
c FAN COOLER
PRESSURE J
G A U G E Gl. ’

STOP i’A1 .VE_

,

OIL W4LER
CAP

OIL SIGHT HYDRAULIC PUMP

GAUGE
_--__- - - - - - - - - - - - - 1
/

/
OIL TANK DRAIN PLUG

5-3
MONTHLY MAINTENANCE

1. LUBRICATION _’

(a) Lubricate the service points with the recommended lubricants. For the service points, -2.’
see LUBRICATION on page 5-B.
(b) Check both the T-axis (turret) oil bath and Y-axis oil bath for proper oil level.
(c) Check the C-axis oil bath for proper oil level (Auto-Index device equipped machine
only).

2. FLYWHEEL V-BELT TENSION

Check that the V-belts can be depressed approximately 9 mm (l/3”) midway between
the flywheel and the press motor with 1.9 to 2.0 kg (4.2 to 4.4 lb) of pressure. Adjust
the belt tension with the tension adjusting bolt and nut, if necessary. Also check the
belts for wear or cracks, and replace them if necessary. (See the figure below.)

3. OTHERS
(a) Check pipes and hoses for loose connections and air leaks.
(b) Check-electrical cables for damage and connectors for tightness.
(c) Check relays and terminals for tightness.

V-BELTS

BRAKE PLATE
FLYWHEEL

ACCUMULATOR

BOLT
‘.
‘DRAIN PLUG
PRESS MOTOR
[EXCEPT PEGA KING1 [PEGA KING ONLY]
y.

:’

5-4
 REPLACEMENT OF HYDRAULIC OIL AND LINE FILTER
-..,
After the first three months of operation and every year or every’2000 hours (= power-on
3 time) of operation thereafter (whichever occurs first), replace hydraulic oil and the line filter
was follows (see the figures on page 5-3 and 5-5):

‘1. HYDRAULIC OIL

(a) Turn the circuit breaker off. Ensure that the fan cooler and hydraulic pump motor
come to a complete stop.
(b) Remove the oil’filler window by taking out the clamp screws.
(c) Open the stop valve.
(d) Remove both the oil filler cap and drain plug. Drain oil completely. ---
(e) Remove the drain plug from the clutch-and-brake casing, and drain oil completely.
(f) Reinstall the drain plugs on the hydraulic unit and clutch-and-brake casing and close
the stop valve. Add new o/l through the filler opening until the oil level is at least 2/3,
full on the sight gauge.
(g) Reinstall the oil filler cap and the oil filler window.

2. LINE FILTER
(a) Turn the circuit breaker off. Ensure that the fan cooler and hydraulic pump motor
come to a complete stop.
(b) Uncover the hydraulic unit by removing the clamp screws.
(c) Remove the four bolts (MlO) from the filter cover.
(d) Rep!ace the filter with a new, one.
(e) Reassemble the line filter in the reverse order of removal.
!f) Recheck the oil level and add oil if necessary.

Recommended hydraulic oil: Esso Univis J32 or J26

Tank capacity: 60 liters (15.9 U.S. gal.)

LINE FILTER

Ml0 BOLTS

FILTER COVER

FILTER ELEMENT
 SHEAR PLATE REPLACEMENT
If the striker is overloaded, the shear plate (which is fitted between the.striker and its back-up .x2
plate), will break in order to protect the press mechanism. :
->
To replace the shear plate, proceed as follows:

1. Remove punches from the turret and move the empty stations under the striker.

2. Turn the crank to bottom dead center. See Section 3, PRESS SELECT switch (60).

3. Turn the air supply and electric power to the machine OFF.

4. Disconnect the air joint of the striker cylinder.

5. Remove the four bolts holding the striker cylinder, and remove the cylinder and the
striker holder.

6. Remove the back-up plate and the bolt holding the shear plate, and then remove the
shear plate.

7 . Replace the shear plate.

. 8. To reassemble, reverse the above procedure. When assembling the striker holder, apply

.a coat of grease to it so that it will slide smoothly.

I
STRIKER CYLINDER

STRIKER CY
CY LLINOER
.INDER HOLDING
HOLDING BOLT
BOLT

STRIKER HOLDER
STRIKER ;

5-6
\ LUBRICATION -
DAILY LUBRICATION
Each day, prior to use, push the AUTOMATIC LUBRICATION button to lubricate the main
press components. When adding grease to the grease reservoir, use one of the following re-
commended greases or its equivalent:
Grease
Recommended
Mobilux EP-0
Shell Alvania EP-RC
NOTE: a) Add the grease through the grease fitting.
---
b) Do not allow air to enter the grease reservoir. -
c) Do not use a grease with a viscosity higher than that of the recommended grease.

Lubricate the following points daily before beginning operation, Use the recommended lubri-
cants or their equivalents.
Lubrication Points
-.. _- ._.- Recommended Oil
l Guide bars (X- and Y-axes)
Mobil DTE Oil Light
l Index pin holes
Shell Tellus 32
0 Punches
PERIODIC LUBRICATION
Lubricate the following points with the recommended lubricants or equivalents at the inter- ^.
vals indicated in the table. /’ .;

(1) COMA and VELA II

C E N T R A L LUBRICA-

‘LUBRICATE THROUGH GREASE FITTINGS

IN THE CENTRAL LUBRICATION B’LOCK.

5-8
 R ECOM-
LUBRICATION
NO. LUBRICATION POINT MENDED .METHOD
LUBRI- PERIOD

1’ MOTOR BRACKET (UPPER) MONTHLY

2’ MOTOR BRACKET (LoWERI. GREASE FITTING MONTHLY
3 TURRET DRIVE GEAR 60% EVERY 3 MONTHS
4’ TURRET BEARING (LOWER) GREASE FITTING MONTHLY
5’ T U R R E T BEARING.(UPPER)

6 STRIKER B / GREASE FITTING M O N T H L Y _-

7 I3 GREASE F I T T I N G MONTHLY I
Y-AXIS BEARING
8 Y-AXIS BALL NUT B : GREASE FITTtNG MONTHLY I
‘I /
9 Y-AXIS GEAR BOX A 1 OIL BATH EVERY 3 MONTHS
10 SUB-GUIDE CAM FOLLOWER B ! GREASE FITTING MONTHLY
(UPPER.) I

11 SUB-GUIDE CAM FOLLOWER B GREASE FITTING MONTHLY

(LOWER)
-12 PULLEY BEARING GREASE FITTING MONTHLY

13 CLAMP GREASE FITTING MONTHLY

14 X-AXIS BEARING GREASE FITTING MONTHLY

15 X-AXIS BALL NUT GREASE FITTING MONTHLY

16 X-AXIS BEARING 8 , GREASE FITTING MONTHLY

17 AUTOMATIC LUBRICATION PUMP AUTOMATIC 1.6 CC/20 MINUTES
LUBRICATION
I 18 X-AXIS GUIDE BAR (UPPER AND GREASE FITTING WEEKLY
LOWER)
I 19 Y-AXIS GUIDE BAR (FRONT AND GREASE FITTING WEEKLY
REAR) I
/
20 PUNCHES OILER DAILY

21
/- LUBRlCAiOR A tOIL MIST 1 DROP/5 STROKES

” 22 UPPER AND LOWER CHAINS A

I OILER OF INDEX PINS
EVERY 3 MONTHS
L- i !
RECOMMENDED LUBRICANT
I I
MAKE A B c j D
I
/
MOBIL D T E O I L L I G H T i MOiILUX E P - 1 / MO,BlLUX 2 1 MOBILUX-EP-0
I. .

SHELL ALVANIA
SHELL -TELLUS 32 A L V A N I A Eil ALVANIA 2
EP-RO

5-9
(2) PEGA

,I’
-.’

.---- ‘\

5-10
 ‘I R ECOM-
MENDED LUBRICATION
NO. LUBRICATION POINT METHOD
LUBRI- PERIOD
CANT

1 i TURRETDRIVEGEAR GREASE FITTING MONTHLY

2 LOWER TENSIONER BEARING GREASE FITTING MONTHLY

.3 LOWER TURRET DISK BEA-RING GREASE FITTING MONTHLY

4 1 UPPER TURRET DISK SEARING G R EA SE F IT TIN G MONTHLY
5 I
UPPER TENSIONER SEARING GREASE FITTING MONTHLY
i -

: 6 T-AXIS GEAR BOX A OlL.SATH EVERY 3 MONTHS

-II STRIKER, B GREASE FITTING M O N T H L Y
8 Y-AXIS SEARING C GREASE FITTING MONTHLY
9 Y-AXIS BALL NUT B GREASE FITTING MONTHLY
10 Y-AXIS GEAR 80X A OIL BATH EVERY 3 MONTHS
I
11 X-AXIS BEARING GREASE FITTING MONTHLY

12 X-AXIS BALL NUT GREASE FITTING MONTHLY

13 X-AXIS BEARING GREASE FITTING MONTHLY

i i4 AUTOMATIC GREASE PUMP RESERVOIR 1.6 CC/20 MINUTES

i 15 CLAMP OIL GUN DAILY

I 16 :
X-AXIS GUIDE BAR GREASE FITTING WEEKLY
i 17 j Y-AXIS GUIDE BAR GREASE FITTING WEEKLY.
: 18 i PUNCHES OIL GUN DAILY
LUBRICATOR OIL MIST 1 DROP/5 STROKES
OF INDEX PINS
(EXCEPT PEGA KING)
1 DROP/20 STROKES
OF l-CYCLE PUNCH
tPEGA.KING ONLY)
UPPER AND LOWER CHAINS OIL GUN EVERY 3 MONTHS
i

RECOMMENDED LUBRICANT
.
/ F(1AKE A 8 C

M&L j DTE OIL LIGHT MOBILUX-2 MOBI LUX EP-0

I
SHELL TELLUS 32 ALVANIA-2 SHELL ALVANIA EP-RO

5-11
 - ,

(3) Auto-Index device (option)

I
R:ECOM- I
MENDED LUBRICATION
NO: LUBRICATION POINT METHOD 1I
LUBRI- PERIOD
CANT 1 1. .i
I I
1 C-AXIS BEARINGS B / GREASE FITTING 1 MONTHLY I

2 AUTO-INDEX HOLDER BEARINGS B GREASE FITTING MONTHLY !

I
I
3 C-AXIS GEAR BOX A 01 L BATH EVERY 3 MONTHS

RECOMMENDED LUBRICANT

M A K E A B

MdBlL DTE OIL LIGHT ; MOB I LUX EP-0

SHELL TELLUS 32 ’ SHELL ALVANIA EP-RO

5-12
 . .. ELECTRICAL MAINTENANCE
‘!
Clean dirt, water, oil, etc. from the area near electrical parts. Also check that the relays and
connectors are secure and tight and that the cables are in good order.
1
*..:.
Thermal relay (overload protectioti relay)
If the press motor is overloaded, the thermal relay-will trip. To reset the thermal relay, pro:
teed as follows:
(1) Turn off the power to the NC unit and turn off the circuit breaker..
(2) Repair the motor problem.
(3) Push the reset button on the thermal relay.
(4) Turn the circuit breaker ON.
(5) Turn the,NC unit power ON.

Circuit protectors
When a circu-it protector activates, it is turned to OFF.
Turn it to ON to reset it after correcting the cause of .the problem.

Fuses
Fuses used in the NC unit are the indicator type. A blown fuse shows a white dot. Replace
the fuse after correcting the cause of the problem.
NOTE: Use a fuse with the same rating. BLACK _ /WHITE
3. 3
/

.-
NORMAL BLOWN

DC servo motors
‘Blow dust and dirt out of th.e commutator and the motor brush. L
I-
Replace any brushes shorter than 10 mm (3/8”). : : L ’ lo mm ‘3’s”)
 :
NC UNIT MAINTENANCE
TAPE READER ..

Clean the following parts of the tape reader as instructed.

r (a) Reading head surface Daily

(Light detector)

(b) Reading head surface Daily Use gauze or brush dampened with
(Light source) methyl alcohol.

(c) Tape holder Daily

I (d) Tape passage Daily

! (e) Capstan roller Weekly

Use gauze or brush dampened with
j (f) ‘Guide roller Weekly
methyl alcohol.
I (g) Pinch roller I Weekly
I,
I
(h) All other parts As required Use brush or clean-cloth.
1

AIR FILTER
Check and clean the air filter located at the rear of the NC unit. A clogged filter may cause
overheating.
To clean the air filter, proceed as follows: -1
(I) Remove the air filter by removing the two screws holding the cover.
(2) Remove dust and dirt from the air filter by blowing compressed air on the inside surface
while lightly tapping the filter.
(3) If it is still dirty, rinse it in neutral detergent and water and dry it in the shade.

[Photo 161
,,-.
\
SELF-DIAGNOSTIC FUNCTION
i
Input and output signal states are displayed on the CRT by pushing the (DGNOS] button.
To select diagnostic data, use method 1 or 2 as required.
1
-
Method 1 - Push the CURSOR (or PAGE) button (II or Ia. The diagnostic page num-
ber will change.
Method 2 - Press ADDRESS ‘key [, enter the desired data address number with the
DATA keys, and pu&the\ INPUT ; button.

The selected data address number and its data will be shown on the CRT.

- 7
DICl6NOSTlC 01 : 00099 NW99

,::;I. eeeD3~~00 0010 NO. 00000000 DATCl

;0er 1 0 0 0 0 0 0 1 0011 00000011

0002 01001000 eeit 01001100
0003 00008008 0013 10001010
0004 0 0 0 0 0 0 0 0 0014 00000000
0005 0 0 0 0 0 0 0 0 0015 00000000
_ 8006 0 1 0 0 0 0 0 0 001.6 00000000
8007 0 0 0 0 0 0 0 0 0617 00000000
0000 00000000 0010 00000000
0009 10000000 0099 00000000

0 ISK ABS
L /

For the meaning of the data, refer to the tables on the following pages. -

5-15
DIAGNOSTIC TABLE (EXCEPT PEGA 357)
PC + MT D A T A

ADDRESS 7 6 5 4 3 2 1 0 ~
‘- 2’
I 1 1 ,’
go00 TAPN WHR i-SST6 1 ASPL BSTL NCAM STA STE

Tap stop Swab NC Alarm Tapping (A) Tapping (El

Broken Conveyor
Drive

0001 AMA STOA ST06 AEF AT TSOL RST CLR

NC Ready Tapping Oil Tapping Oil External Tape, Tapping Reset Clear .
Mist (A) Mist (6) Operation Memory Main -
Signal Mode SOL

I I /
0002 ~OTR / wsrd STOC ’ MOP 1 EMX POM DEN I MF :
I
OT Release Stripping Tapping Oil Emerge& Punch Oil Pulse M-function
Miss ON Mist (C) stop Mist Distribution
Complete

I
0063 M28 M24 M22 M21 Ml6 , Ml4 Ml2 1 Ml1 1

0004 PEN6 SAFV CSO N HPM

Press Safety Clutch Hydraulic

Enable Valve Solenoid Motor
Heat Rotation
Command

0005 ATR ATL TCM ATH PF NBL DEN

Punch Nibbling P u l s e
Command Signal Distribution
End

0006 SHP WC WH STI ST0 AUTO NCK HFN

Ityfex Pin Work Clamp Work Striker Striker Tape. X- & Y-axes
Holder (Inper) (Outer) Memory. Origin
? MDI, Return
I Mode Complete

0007 ws WSE AWMF AWMB OP SABT ASTL

Work Chute Work Work Pusher Work Pusher , Automatic Index Pin Automatic
Selector (Forward) (Backward) Operation Air Blow Operation
ON
-

NOTE: 1. PC: Programmable controller

2. MT: Machine
3. NC: Numerical Control Unit
4. l : Signals in relation to NC unit control panel

5-16
 DlAGNOSTiC TABLE (EXCEPT PEGA 357)
--
PC+ MT DATA

ADDR ES 7 6 5 4 3 2 1 0

,.
0008 ’ F’WTC PORD PSTL PSPL PZRC PZRT PZRY PZRX

*Tool ‘Override ‘Start *stop ‘C-Origin *Turret *Y-Origin *X-Origin

Change Light Button Button Light Origin Light - Light
Switch L i g h t Light Light
Light

0009 PROY POP PM00 PM01 PM02 PHCR PRPM P P A N

‘NC Ready *Automatic *Program ‘Optional l Program *H-Clamp ‘Press ‘Air Down
Light Operation Stop Light Stop Light End Light Light Motor Stop Light
Light Light

r I I
0010 TRD 1 TSD PBNA PWC ; IEKA PTC I PLP ’
. I
*Lubrication ‘Clamp Auto-Index *Tool * X - G a u g e
Alarm Open Light Brake (A) Change Block Light
Light Door Light

I
0011 PSM PREP PTUU PWPZ PTCG (
I
POPS ’ PBDT PITT I

‘Stripping ‘Repositton- *Tapping ‘Pusher ‘Too; *Optional *Optional *Turret

Miss Alarm ing Position Light Light Change stop Block ON/OFF
Light Alarm Light Button ON/OFF Skip ON/. Button
Light Button OFF Button Light
Lighr Light
I I I I I
0012 MST0 / MSTM MST! MOZCNT APM / cux
1
Striker Striker Striker Product Press Motor Hit Counter
(Outer) (Center) (Inner) Counter Start
Position Positron Position Command
Lrght Light Light

I
0013 PSW PMLK PSTM PCU ! ALM MSPO MSPI
I
*stop ‘Program *Stripping *TDC Light Lub. Motor Index Pin Index Pin
Button - Check Miss ON/ s t a r t OUT Light IN Lighr
Light Button OFF Command
Light Button
Light
i I
0014 IBKB ! ICLP AEPCA ARON CPSO SDTB 1 STC
I
Auto-Index Auto-Index Message- Air Circuit Overrtde Tapprng (C)
Brake (B) Clamp Signal ON Signal
Exrernal
output

/
0015 ABL

, Tapmg
Air Blow

NOTE: 1. PC: Programmable controller

2. MT: Machine
3. NC: Numerical Control Unit
4. l : Signals in relation to NC unit contra! panel

'5-17
DIAGNOSTIC TABLE (EXCEPT PEGA 357)
MT + PC DATA
._’
ADDRESS 7 6 5 4 3 2 1 0 I >’
:2
0032 TAPC LTDA l LHSX WTDN WMIL LTUD ‘LOT-X l LOT+X

Tap Tapping X-Axis Tapping Overtravel Overtravel

Broken ICI Down IA) Origin Retract LS (-Xl LS (+x1
Deceleration

0033 LTDC SEF l LHSY HDPS LWHD LTUU *LOT-Y ‘LOT+Y

Tapping External Y-Axis O i l Overtravel O v e r t r a v e l _..

Lower (Cl Operation Origin Pressure LS t-Y) LS (+Y)
output Deceleration Down
Select

0034 ‘SPR W*STP2 ! ‘LHST / MHDX WTR L WTRR ‘LOT-T ’ LOT+T

Stripping LlUL Tu met Hydraulic Turret. Turret Ove,rtravel Overtravel

Miss stop Origin Motor Drive Rotation Rotation LS f-T1 LS (+T)
Deceleration Button Button (CW)
(Ccw)

0035 W.!ST WPSW ‘LHSC TAPA LTDB LIDX ‘LOT-C ‘LOT+C

Schedule stop C-Axis Tap Tapping Index Overtravel Overtravel

Operation Button Origin Broken (A) Lower (B) Device LS f-C) LS I+cI
Start Deceleration

0036 WSTI WSTO WTS WLST WORC TAPB WOR WSP

Striker Striker Turret Lubrication Override Tap Override Index Pin

Position Position Speed Select Button ConfirmationBroken IB) O N / O F F IN/OUT
Switch Swrtch A../’
Select Select .Switch B u t t o n
Switch Switch
(Inner) (Outer)

0037 WFWC APLU ’ PTHU 1 WREP M F N X 1 WCSTl WWPF WWPB

Work Clamp H-Clamp Repositton- Loading Start Button Work Pusher Work Pusher
Foot Switch ON/OFF ing Con- Finish Switch Swnch
firmation ‘- (Forward) (Backward)

Q038 LERS LRRW W’STPl W’EM PIS WC P/S WH PIS PAN LTC

External Reset & Stop Button Emergency Work Clamp Work Hold Air Pressure Tool Change,
Res& Rewind Stop Button P/S P/S Down P/S Door LS
?
,

0039 MDFX ‘LLBNA LLP LWTC LWSN LWSD LWSL LWSR

Press Motor Lubrication X-Gauge Tool Change Work Chute Work Chute Work Work
OFF LS Finish LS Block LS Switch (Normal) (Down) Selector (L) Selector (RI
-

NOTE: 1 PC: Programmable controller

2. MT: Machine
3. NC: Numerical Control Unit
4. -: Signals in relation to NC unit control panel

5-18
 DIAGNOSTIC TABLE (EXCEPT PEGA 357)
M T + PC. DATA

ADDRESS 7 6 5 4 3 2 1 0
,.’
0040 SCL SOFF RDY 1 ULZ ORDR ORDL 1 IFH LMUT

Unclamp Sequencer Unloading Override Override Feed Hold

OFF Position (right) Ileft) Ineffective

LTUA STBD LREP WM02 WTOD -LOD LRMT LPF

1
output Tapping Override RS-232C Punch Oil
Change‘ Override - Primary Input Mist Select
ON/OFF Check Preparation
OFF

I I
0042 O R D X 1 ‘ L E S - T I ‘ L E S - Y 1 ‘LES-X ‘LES+T ! ‘LES+Y ‘LES+X
I 1
Override IX) External OverridelY) External External External External
Deceleration External Deceleration Deceleration Deceleration Deceteratron
f-T) Slow Down f-X) f+TI (+Y) (+x)
I-Y)

0043 l LCOF ‘LNBS 1 ‘LEFX 1 ‘LCU 1 1 LSTI 1 LSTM ’ LSTO 1

I I I I
Clutch.OFF Nibbling Punch TDC Striker Striker Striker
Start Finish f Inner) (Center) (Outer)

0044 WCST : W’STP 1 WPUN WOTR j WKEY

‘Start *stop ‘Punching ‘OT Release ‘Program

Button Button Button Button Protect
Switch

I I
0045 LBKDA
1
I
Auto-Index
Brake (A)
Lower LS

I
0046 w+c ITBL W+T w+x w-x 1 WCY i W-Y 1

\ ‘C-ax6 Auto-Index ‘Turret l +X Button *-X Button ‘+Y Button ‘-Y Button
Origm ON/OFF Origin.

0047 STHD LCPDB LBK LCP LUSFZ L C P D A .I P W H R PCS

,
,
Low Auto-Index Auto-Index
Solenoid Clamp (B) Clamp (A)
Temperature Lower LS Lower LS

NOTE: 1. PC: Programmable controller

2. MT: Machine
3. NC: Numerical Control Unit
4. l : Signals in relation to NC unit control panel

5-19
DIAGNOSTIC TABLE (EXCEPT PEGA 357)
MT -, PC DATA

ADDRESS 7 6 5 4 3 2 1 0

0048 WSBK WTCG LBKUB TSTB WOPS WBDT WITT LBKUA

*Single ‘Tool Auto-index *Optional *Optional *Turret Auto-Index

Mode Change Brake (8) stop Block Skip ON/OFF Brake (A)
Button Button U p p e r L S ON/DF F ON/OFF Button Upper LS
Button Button

0049 WINCH LEPCB WCYC WMLK WSTM LCPUA LIPC

l Press External l Press ‘Program ‘Stripping Auto-Index Auto-Index

select Program Select Check Miss - Clamp IA) Position ---
Switch Number Switch Button ON/OFF Upper LS Check
(Inching) Search ICycle) Button

I I I
0050 TO6 LWHDR j LCPUB I
1
Auto-Index Auto-Index
Clamp (B) Brake (6)
Upper LS Lower LS

0051 WEDT. 1 W M E M 1 WTAP WMDI ! WMAN

I
WZER

‘Edit Mode ‘Memory ‘Tape Mode ‘MD1 Mode ‘Manual ‘Retract

Mode Mode MO&?

0052 TD9 TO7 TO6 TO15 ’ TO5 1 TO4 TD3

I

/ I
0053 WFl WF2 WF3 1 Wl .I
I
W2 1 -W3 1

l Feedrate ‘Feedrate * Feedrate ‘Fei?drate ‘Feedrate ‘Feedrate

Switch Switch Swrtch Swrtch Switch Switch
IFl) IF2) I F3) (1) 12) 13)

I
0054 TDlO TDll TO14 TO13 TO12 / TO2 1 TDl TDO j

I !
0055 LSPlA LSPIB LSPOA LSPDB LWPH LMDN / I

Index Pin Index Pin Index Pin Index Pin Work Pusher
[Upper) IN (Lower) IN (Upper) (Lower) Origin LS
LS LS OUT LS OUT LS

NOTE: 1. PC: Programmable controller

2. MT: Machine
3. ‘NC: Numerical Control Unit
4 . 0: Signals in relation to NC unit control panel

5-20
 :
DIAGNOSTIC TABLE (EXCEPT PEGA 357)
NC + PC DATA

ADDRESS 7 6 -5 4 3 2 1 0

0064 OP SA STL SPL ZPC ZPT ZPY ZPX

Automatic Servo Ready Reference Reference Reference Reference

Operation Point Return Point Return Point Return Point Return
ON Complete Complete Complete Complete
(C) (T) (Y) (Xl

0065 MA TIE SPR L RWD 1 RST 1 AL ]

Control Turret Stripping Rewinding Reset NC Alarm

System Positioning Miss Signal - ON
Ready Finish

0066. / DST TF -EF MF

Manual Data External

Input Start Function

r ~~ I
0067 ’ M28 M24 : M22 M21 Ml6 Ml4 !
I
Ml2 Ml 1

I
0068 1 ESC EST E S Y ESX MCC MCT MCY MCX

In-Position In-Position In-Position In-Position Motion Motion Motion Mot ion

.(C) IT) (Y) IX1 Command Command Command Command
(Cl IT) (Y) (X)

I I
0069 I MOO MO1 ’ MO2 M30 PF 1 N6L DEN
I
Press Start Nibbling ON Pulse
Signal Distribution
End

007 1’ T28 T24 T22 T21 i16 T14 T12 ill

,
0074 REND SEND
I

NOTE: 1. PC: Programmable controller

2. MT: Machine
3. NC: Numerical Control Unit
4. 9: Signals in relation to NC unit control panel

5-21
DIAGNOSTIC TABLE (EXCEPT PEGA 357)
NC -, PC DATA

ADDRESS 7 6 5 4 3 2 1 0

0075 T46 T44 T42 T41 138 T34 T32 T31

0079 RP3C RP3T RP3Y 1 RP3X RPZC RPZT RP2Y RP2X

Reference Reference Reference Reference Reference defere-nce Reference R e f e r e n c e _..

Point (3) Point (31 Point (3) Point (3) Point (2) Point (2) Point 12) Point (2)
Return Return Return Return Return Return Return Return
Complete Complete Complete Complete Complete Complete Complete Complete
(Cl iT) IY) (Xl (Cl IT) IY) (X)
I .j
U07 j UD6 j U05 uo4 uo3 uo2 : UC1 (/ lJo0 :

I I I I
0081 uo15 UOl4 uo13 U012 j UOll j UOlO i UO9 / U06 :
J

NOTE: 1. PC: Programmable controller

2. MT: Machine
3. NC: Numerical Control Unit
4. l : Signals in relation to NC unit control panel

5-22
 DIAGNOSTIC TABLE (EXCEPT.PEGA 357)
PC + NC DATA

ADDRESS 7 6 5 4. 3 2 1 0
-. J
!
0096 ‘ S V F X 1 ‘ITX i 4 1 +X
I
Servo 0 F F Interlock Axis Axis
. (X) ix) Direction Direction
Select t-X1 Select (+X)

I
0097 I : l SVFY ‘ITY j -Y l Y

Servo OFF lnrerlock Axis Axis

(Yl i-f) Direction- Direction
Select t-Y\ Select (+Yl

--.--
0098 ‘SVFT ‘ITT ; -T ! l T ,
I 1
Servo OFF Interlock Axis Axis
fT) in Direction Direction
Select t-T1 Select (+Tl

0099 ‘ S V F C ‘ITC ’ -C +c I I

Servo OFF Interlock Axis Axis

(C) IC) Direction Directton
Select f-C) Select t+C)

I
0100 M L K OLK TNG ovc j SBK ’ BDT ; DRN j MFL ;

Machine Display. T Code Single Block Optional M Function

Lock Lock lneffectlve Block Skip Lock

1 I
0101 Z R N TCNG ‘JVT2 : ‘JVTl FIN : ST ’ MIY / MIX
1 I
Reference Tool Change Fimsh Start
Manual Feedrare fT)
Pomt
Return

I / I
0102 ! ERS RRW ‘SP ; ‘ESP ) MPS ! CPS / PFW PFL

External Reser & stop Emergency Manual Press One Cycle Press Start Press Start
Reset Rewrnd Stop Start Press Select Standby Lock

I
0103 ’ RT j ROV2 i ROVl ’ ‘JV16 , ‘JV8 ‘ J V 4 l JV2 l JVl
1 J
,
Rapid Traverse Override Manual Conrinuous Feedrate Setting (X, Y)

NOTE: 1. PC: Programmable controller

2. MT: Machine
3. NC: Numerical Control Unit
4. 0: Signals in relation to NC unit conrrol panel

5-23
DIAGNOSTIC TABLE (EXCEPT PEGA 357)
PC -. NC DATA
‘.
ADDRESS 7 6 5 4 3 2 1 0 . . ,-y

0104 MP4 MPZ MPl ‘FV16 ‘FV8 l FV4 1 ‘FV2 ‘FVl

I
0105 KEY EDT MEM T D J l-l S

Program Edit Mode Memory Tape Mode MDI Mode Manual Mode .
Protect Mode

I ! I
.0106 I EFS : MNS
I I I 1 I

External Manual
Operation Continuous
Select Press Select
Signal

I I I 1
0107 WN16 I WN8 WN4 i
I
WN2 1 WNl ;
I I

0114 ’ 8DT9 / EDT8 1

/
GR8 GRA /

0115
Backlash
Reverse
(C-axis)

0116 ED7 ED6 j ED5 ; ED4 / ED3 ED2 ; ED1 i ED0 1

0117 ED15 ED14 ED13 ED12 ED1 1 ED10 ED9. ED8

NOTE: 1. PC: Programmable controller

2. MT: Machine
3. NC: Numerical Control Unit
4 . 0: Signals in relation to NC unit control panel

5-24
 DIAGNOSTIC TABLE (EXCEPT PEGA 357)
PC+ NC DATA :

i ADDRESS 7 6 5 4 3 2 1 0
. . . ,.
0118 ESTB EA6 EA5 ’ EA4 EA3 EA2 EAl EAO
L

I I I
0119 I I

0120

I I
0121 ’ BDT? i EDT6 I BDT5 BDT4 6DT3 ; ED+2 !
/

0122 1 Ul7 Ul6 ! Ul5 I Ul4 Ul3 Ul2 1 Ull UIO I

0123 Ul15 u114 / Ul13 ’ Ul!2 Ulll UllO Ul9 Ul8

I

NOTE: 1 PC: Programmable controller

2. MT: Machine
i 3. NC: Numerical Control Unit
4. *: Signals ,n relation to NC unit cdntrol panel

5-25
DIAGNOSTIC TABLE (EXCEPT PEGA 357)
CONTROL RELAY DATA --.-i ..I.
_-
: :’
ADDRESS 7 6 5 4 3 2 1 0 I-,
I I
0200 MOOX j MOlX 1 MOZX M30X MlOX j Mllx / M71X 1 M72X /

0201 M15X M16X 1 M17X M80X ) M81X M82X M83X ! M33X i

- ! I
0202 M86X 1 M87X ! M84X j M85X /
1
M08X 1 M09X ; M12X
I
M13X
; !;

I / ,
I
0203 M36X 1 M38X M39X M14X M31 X 1
I
M32X
I

0204 M4 M02R M30R M20H 1 M30H ! M40H M50H j

I
M60H :
I

0205 M l M2 M3 LFN CTUP / MFX MFY i

I
LOG1 i

I I
0206 AORD ULX wcx LPX ALMX 8NA REP j W H S T

0207 1 MLKX j MLKY / MLKZ 1 W4 1 AUT 1 ORD 1 ITP j MOZT ]

NOTE: 1. PC: Programmable controller

2. MT: Machine
3. NC: Numerical Control Unit
4. l . Signals in relation to NC unit control panel

5-26
 DlAdNOSTlC TABLE (EXCEPT PEGA 357)
,,‘-
CONTROL RELAY DATA

\ ADDRESS 7 6 5 4 3 2 1 0
;i /
.Y
0208 STX 1 STY COFX / ZRR SPX ITA ITPX ITPE

0209 WHR T04X ( WRR i WRRX ( W C R X 1 M A N X RDYX WTCX

I
0210 i MCTX MCTY ’ MCTZ ; Tl 00X TZOOX
‘I
: T3OOX / STC ,’ SMZ j
1 1

I
0211 -TFX j PUNIN T400X E!=SR ; TUIC j PUN ’ MSPX

Punching

I I 7
0212 WPX EFSX EFSY i TUIA TUIB WHY /
I I
I I

I I
0213 STOMX T19X TU2 TUX T;Y )
I
PTU ’ TPA ’

0214 1 TMR i [ / ATX 1 ZPXX 1 ZPYX j ZPA 1 ?P6 1

‘1

I 1

0215 EMA EM6 EMY ORDTL ORDTR RUN

r

NOTE: 1. PC: Programmable controller

2. MT: Machine
3. NC: Numerical Control Unit
4 . *: Signals In relation to NC unit control panel

5-27
DIAGNOSTIC TABLE (EXCEPT PEGA 357)
CONTROL RELAY DATA

ADDRESS 7 6 5 4 3 2 1 0
:. 3’
I I 7
0216 i TM01 TM02 TM03 TM04 TM06 1 TM06 TM07 TM08 1
1

I
0217 TM09 TM10 TM11 / TM12 TM13 TM15 TM16

\
I 1 I I
0218 1 TM17 / TM18 TM19 TM?0 1 TM21 1 TM22 TM23- s TM24 i

0219 TM25 1 TM26 TM27 I TM28 ’ TM29 TM30 TM31 / TM32 i

I

0220 1 TM33 i TM34 1 TM35 ! TM36 j TM37 1 TM36 ( TM39 ; TM40 /

I I
0221 I WHA 1 WHB IWHS ! WHC / ITAT CPE ./ :

I 1
0222, , TCGA TCGB / TCGC TCGD TCGX TCGY I
L I

I
0223 M38A JBA JE8 ’ J8C JBD JBE JEF J8G
,

NOTE: 1. PC: Programmable controller

2. MT: Machine
3. NC: Numerical Control Unit
4. l : Signals in relation to NC unit control panel

....”

5-28
 DIAGNOSTIC TABLE (EXCEPT PEGA 357)
CONTROL RELAY DATA

I ADDRESS 7 6 ~5 4 3 2 1 0
:
0224 JBH- JBl JBK JBJ JBL JSTB JSTA 1

0225 TAPX

Tap Broken
Detection

\
I I I
0226 j i MIIY 1 MIIZ
I
I
I

1 ! I I I
0227 T35X ! -NSOL 1 / f J

0228

0229 / MSlX MSZX MSJX

I
MMX IXF
I
I I

1
0230 NTST WDPC WDP WDPA HDLY HEMG ’

Not . Press Press Press Heating Hydraulic

Start Monitor Monitor Monitor Delav Start Emergency
Clear Aux. Stop Aux.

0231 HDSP SHC SHSD RDYA ,RDYB R D Y C

Hydraulic Clutch Sefetv

stop Solenoid Valve OFF
H e a t i n g

NOTE: 1. PC: Programmable controller

2. MT: Machine
3. NC: Numerical Control Unit
4. l : Signals in relation to NC unit control panel

5-29
D I A G N O S T I C TABLE (PEGA 357 O N L Y )
PC + MT DATA

ADDRESS 7 6 6 4 3 2 1 0
r
0000 OP HFN PTC PLP PREP PTUU PWPZ

A u t o m a t i c X- 81 Y-axes ‘Tool ‘X-Gauge *Reposition- -Tapping *Pusher

Operation Origin Change Block Light ing Position Light Light
ON Return Door Light Alarm Light
Complete

0001 PSTL PM LK PSTM PSPL SAFV PENB

‘Start ‘Program -Stripping l stop Safety-Valve Press

Button Check Miss ON/ Button Enable
Light Button OFF Button Light
Light Light

I I
0002 MSTM 1 WSM i cux i PSBK MST0 ; EMX ; PRDY PfRT i
I I I
_ Striker Stripping Hit Single Mode Striker Emergency -NC Ready ‘Turret
(Center) Miss ON Counter Button (Outer) stop L,ght Origin
Position Light Position Light
Light Light

0003 I POP I PM00 ! PM01 ’ PM02 : PHCR PBNA j ‘PWC : PWTC 1

-Automatic -Program -Optional ‘Program -H-Clamp ‘Lubrication -Clamp -Tool

Operation Stop Light Stop Light End Light Light Alarm Open Light Change
Light Light Switch
Light

0004 1 j PRPM j PSM PORD / PZRC : PZRY PZRX j PCU I

-Press -Stripping -Override -C.Origln -Y.Origln - X-Orlgln ‘TDC Light

Motor Stop Miss Alarm Light Light Light Light
Light Light

0005 PTCG 1 POPS i PBDT i P I T T I PF : NBL ’: -~II

DEN
I I
-Tool _ -Optional -Optional ‘Turret Press Start Nibbling ON Pulse
Change Stop ON/ Block Skip ON/OFF Signal Dlsrr!butlon
Burton OFF Button ON/OFF Button End
Light Light Button Light
Light
I I
0006 SHP SWC SWH 1 APM ; ALM MSPI 1 MSPO i MST1 I

Index Pin Work Clamp Work Press Motoi Lub. Motor Index Pin Index Pin Striker
) Holder Starr Start IN Light O U T Llghr (Inner)
Command Command Posltlon
I Light

0007 SST1 SWS ASTL MOZCNT 1 BSTL 1 SST0 ’, IBK. ICLP /

Striker Work Chute Automatic Product S’crap Striker Auto-Index Auto-Index

(Inner) Operation Counter Conveyor (Outer) Brake Clamp
Drive -

NOTE: 1. PC: Programmable controller

2. MT: Machine
3. NC: Numerical Control Unit
4. l . Signals in relation fo NC unit control panel

5-30
 DIAGNOSTIC TABLE (PEGi 357 ONLY)
PC -i MT DATA

ADDRESS 7 6 5 4 3 2 1 0
i
_,I WHR
0 0 0 8 AMA CLR STA STB RST STB STC

NC Ready Clear Tapping (Al Tapping (B) Reset Tapping (CI

0009 ARON SWSE NCAM SDTB AEF TSO L TAPN CPSO

Air- On Work NC Alarm External - Tapping Tap Override

Selector Motion Main SOL Broken External
Signal Light output

I
0010 1. TRD ) TSD AT j AEPCA j WCBI i
I
NCK ’ DEN MF -.

Read End Search End Tape. Message Pulse M-function

M e m o r y I Preparation Diitribution
Mode Complete

0011 ! M2B M24 M22- 8’ M21 / Ml8 ; Ml4 Ml2 j Ml1

I ,

M-function

I I
j
0012 1 PNSP PCRSZ PCRSl PCSLi ! PCBLl
1
I PCZRZ PCZRl PCZER
i I

I /
I
0013 ; STOA / STOB i STOC ABL
L
Tapping Tapping Tapping Tapping
Oil Mist Oil Mist Oil Mist Air Blow
(A) (B) (Cl

0014 ! AUTO SMOP j AWMF AWMB I ATR ATL TCM ATH

Tape. Work Pusher Work Pusher Tapping Tapping Tapping Tap

’ Memory, f Forward) (Backward) Drive Motor Drive Motor Oil Mist Clutch
;MDI (Standard I Reverse (Main)
Mode Rotation) Rotation)

I
0015 WC82 MACL OTRS ( YlXlC@ ( HPM 1 ASPL
I
Hydraulic Autometic
id Motor . Operat*
Rotation Peusa
Command

NOTE: 1. PC: Programmable controller

2. MT: Machine
3. NC: Numerical Control Unit
4. -. Signals in relation to NC unit control panel

5-31
DIAGNOSTIC TABLE (PEGA -357 ONLY)
MT -. PC DATA
‘4
1
ADDRESS 7 6 5 4 3 2 1 0 .;”

0032 LSTM , ‘LHSX i LBKUB / W

I
+ Y / WIT? 1 l LOT--X~-j:x

X-Gauge Striker X-Axis Auto-Index ‘+Y Button ‘Turret Overtravel Overtravel

Block LS (Center) Origin Brake (BI ON/OFF LS f-X) LS 1+x)
Deceleration. Upper LS Button

I I
0033 WPUN WCSTl l LHSY ; LBKDA 1 W-X WBDT j * L O T - Y : , ‘LOT+Y

*Punching ‘Start Y-Axis Auto-Index ‘-X Button ‘Optional Overtravel Overtravel ---
Button Button Origin Brake (A) Block-Skip LS (-YI LS (+Y)
Deceleration Lower LS ON/OFF
Button

0034 1 ‘SPR j W;STPl / ‘LHST LBKDB 1 W+X : WOPS , ‘LOT-T ‘LOTcT

Stripping *stop Turret Auto-Index ‘+X Button ‘Optional Overtravel Overtravel

Miss Button Origin Brake (6) stop LS l-T) LS I+)
Deceleration Lower LS ON/OFF
Button

! I
0035 1 ‘LLENA 1 LWTC / ‘LHSC 1 WFWC WORC ’ WOR , ‘LOT-C I ‘LOT+C ’

Lubrication Tool Change C-Axis Work Clamp Override Override Overtravel Overtravel
Finish LS Switch Origin Foot Switch Confir- ON/OFF LS i-C) LS I+c) J
Deceleration mation Switch
Button

0036 1 WMDI r- WTAP i- WTS i WLST : WMLK 1 WSTM ; WZER 7 7

l MDl Mode ‘Tape Mode Turret Lubrication ‘Program ‘Strippgng ‘Retract index Pin
Speed Select Button Check Miss Mode IN/OUT 4;
Switch Button ON/OFF Swirch
Button

I I I I
0037 W+T j LMDFX WCYC ’ LCPUB ; WSTO / WFl ! WTRL W T R R
-l-
‘Turret Press Motor ‘Press A&-Index Striker Posi- ‘Feedrate Turret Turret
Origin OFF LS Select Clamp (B) sitvon Select Switch Roratlon Rotation
Switch Upper LS Switch (Fl) Button Button
ICvcle) (Outer) ICCW) (CW)

r- --m-1
/ I
0038 SOFF ITBL WF2 !
I
W ’ E M ’ PISWC j PISWH’
I
! LOD j
I
LTC !

Sekptencer Auto-Index ‘Feedrate Emergency Work Clamp Work Hold Override Tool Change
OFC ON/OFF Switch Stdp Button P/S PIS Primary Door LS
IF2) Check
, ”
OFF

I
0039 WMAN LCPDB LCPDA WEDT ’ WMEM WF3 1 WREP WCC

‘Manual Auto-index Auto-Index ‘Edit Mode “Memory ‘Feedrate Repositton- ‘C-axis

Mode Clamp (6) Clamp (A) Mode Switch ing Origin
Lower LS Lower LS I F3) Confirmation . _

NOTE: 1. PC: Programmable controller

2. MT: Machine
3. NC: Numerical Control Unit
4. 0: Signals in relation to NC unit control panel

_’
:

5-32
 DIAGNOSTIC TABLE (PEGA 357 ONLY)
MT -C PC DATA

I ADDRESS 7 6 5 4 3 2 1 0
. ::
,‘:a^
0040 1 LWSN : LIDX 1 LSTD ! LCPUA L B K U A 1 LSTI 1 WSTI
1 ORDX 1

Work Chute Auto-Index Striker Auto-Index Auto-Index Striker Striker Posi- Override (X1
(Normal) Device (Outq) Clamp (A) Brake (Al (Inner) lion Select
Upper LS upper LS Switch
(Inner)

I I
0041 WINCH ! W-Y ’ W3 WTCG WSBK ’ W2 Wl WKEY
I
a Press ‘-Y Button ‘Feedrate ‘Tool ‘Single _ ‘Feedrite l Feedrate ‘Program
Select Switch Change Mode Switch Switch Protect
Switch (3) Button Button (2) (1) Switch
(Inching)

1
0042 ; LWSD : LIPC ‘L&-T / ‘ L E S - Y ! ‘ L E S - X l LES+T i ;LES+Y l LEStX
I I
Work Chute Auto-Index External Override (Y) External External External External
(Down) Position Deceleration External Deceleration Deceleration Deceleration Deceleiauon
Check l-T) Slow Down l-X) (+T) i+Y) i+xj

-
I

0043 ( ‘LCOF ’ ‘LNBS ‘LEFX / “LCU 1 ‘LSPIA ‘LSPIB ! “ L S P O A ‘LSPOB I

I I
Clutch OFF Nibbling Punch TDC Index Pin Index Pin Index Pin Index Pin
Start Fimsh (Upper) -IN (Lower) IN (Upper) OUT(Lower) OUT
LS LS LS LS

-
1

-. 0044 L M U T TD13 LCP j

I
W’STP2 /
I
LTUU 1 TAPC TAPE
- ~-

.* / Data Input L/UL stop _ Tap Tap

Switch Broken Broken
Detection Detaction
(Cl (B)

I
0045 , WMlL
I
WM02 j STHD i WTOD LUSF2 RDY WTDN

output Low Tapping Start Tap

Change Solenoid OverrIde Ready Retract
Temperature ON/OFF
Switch

I
9046 1 LTDA : TD15 LBK I MHDX 1 LWPH 1 LWHDR 1 LEPCB 1 TSTE, j

Tapmg Dara Input Hydraulic. Work Pusher External Strove

Down (A) M o t o r Drwe Orlgln Program Signal
Number
Search

I I
0047 [ TD14 ’ TD? I TD5 TO3 TO12 TO8 TD6 TD4

Data Input

NOTE: 1.. PC: Programmable controller

2. MT: Machine
3. NC: Numerical Control Unit
4 . 0: Signals in relation to NC unit control panel

5-33
DIAGNOSTIC TABLE (PEGA 357 ONLY)
MT + PC DATA ‘_
7 6 5 4 3 2 1 0 ‘.,,
ADDRESS
,i’
0048 WJST ULZ l/O 1 PTHU LMDN IFH

Schedule Unloading l/O Feed Hold

Operation Position Connection Ineffective
Start Unit
Only One

0049 LTDC TDO LTUA WWPB LWHF LWS L TDlO TDll

Tapping Data Input Work Reposition- Work _ Data Input -

Down (Cl Pusher ing Ease Selector IL)
(Backward) Down
(Front) LS

I I I 1
0050 LWHR ; P/S WCA2 LWSR MFNX TD2 : TO9 ; TDl 1
I I I 1
Reposition- Work Loading Data Input
ing Base Selector fR) Finish
Down
(Rear) LS

I I

0051 EX4NG WWPF LREP / SCL TAPA

/
ORDR i
/
ORDL )
I
Additional Work Reposition- Unclamp Tap Override Override
Axis Signal Pusher ing Base Broken (Right) (Left)
Ignorance I Forward) Up/Down Detection
(Input) Switch (A)

! I I T
0052 ‘INOT PlSWCAl WCZRZ HQPS I ! WCZRl WCZER j
!
WCEFF i
I ,
Oil Pressure
Down _ 1’

I I ,
0053 LTUD s LTDB LRMT ( STBD i PWHR ’ L R R W L E R S
I
PCS i

Tapping Tapping RS-232C External External

Unit Down (B) Input Reset Reset
Lower Preparation and
Limit - R e w i n d

I I I
I
0054 , ‘WC+OT ‘WC-OT PlSWCB2 PlSWCBl I W M O O ! WCBL2 I WCRS j WCBLl i
I
<
\

, I I
0055
,

NOTE: 1. PC: Programmable controller

2. MT: Machine
3. NC: Numerical Control Unit
4. l . Signals in relation to NC unit control panel

5-34
 DIAGNOSTIC TABLE (PEGA 357 ONLY)
M C + PC DATA

;$ ADDRESS 7 6 5 4 3 2 1 0
;,;f
0064 OP 1 SA STL SPL ZPC Z P T ZPY ZPX

Automatic Servo Ready Reference Reference Reference Reference

Operation Point Return Point Return Point Return Point Return
ON Complete Complete Complere Complete
IC) IT) IY) - IX)

0065 MA TIE ! SC2 SC1 SPR L RWD ’ RST AL

Control T u r r e t Stripping - Rewinding Reset NC Alarm

System Positioning Miss Signal ON
Ready Finish

\,
0066 I DST ! ! TF EF i MF
I I
Manual Data External
Input Start Function

I
0067 ’ M2B 1 M24 / M22
:;
f-A21 1 Ml8 t Ml4 -Ml2 ; Ml1 )
I I 1

I
0068 ( ESC EST ESY ’ ESX 1 MCC / MCT MCY MCX /
I
In-Position In-Position IrkPositIon I n-Position Motion Motion Motion Motion
(C) IT1 (Y) IX) Command Command Command Command
(Cl (‘T) (Yl IX)

I I / I I
0069 MOO 1 MO1 / MO2 / M30 I PF, NBL , DEN

Punch Nibbling Pulse

Command Signal Distribution
End

I ! I I
0070 ! !
I I 1

007 1 T28 T24 T22 T21 T18 T14 T12 Tl 1

NOTE: 1. PC: Programmable controller

2. MT: Machine
3. NC: Numerical Control Unit
4. -: Signals in relation to NC unit control panel

5-35
DIAGNOSTIC TABLE (PEGA 357 ONLY)
NC - PC DATA ..
ADDRESS 7 6 5 4 3 2 1 0
I .L.kY
0072

0073 1

I I 1
0074 REND / / SEND
I I
I L - l - - - -

I I

0075 T48 T44 / T42 1

I
T41 T38 ’ T34 T32 : T31 :
I

0076

I I I
I I
0077 I I
I I

I 1
I I
0078 I I
1

0079 RP3C RP3T RP3Y RP3X RP2C RPZT RP2Y- RPPX /

,
Reference Reference Reference Reference Reference Reference Reference Reference
Point (3) Point (3) Point (3) Point (3) Point 12) Point (2) Point 12) Point (2)
Return Return Return Return Return Return Return Retu’rn _
Complete Complete Complete Complete Complete Complete Complete Complete
(Cl (T) (Y) 1x1 (C) IT) (Y) (X)

NOTE: 1. PC: Programmable controller

2. MT: Machine
3. NC: Numerical Control Unit
4 . *: Signals in relation to NC unit control panel

‘\
:I
.-
i’

5-36
 DIAGNOSTIC TABLE (PEGA 357 ONLY)
N C -, PC- DATA

I ADDRESS 7 6 5 4 3 2 1 ,. 0
, z. I
0080 !- uo7 uo7 uo5 1 uo4 uo3 uo2 UOl uoo

I
0081 I uo15 .’ uo14 UO13 j UO12 i UOll UOlO uo9 U08

- 1 ---1
0082

-7’. .!- ------- _

-0083 -- -- _.-. -_ . -.- -. .r--- .-- -I----’
--._A-. .l 1 - ._.i- i _.-..- L.L.-..---I~-.-L-I

0084

‘-- - -
0085 -7 - I .--?-- i I 1

,0086
. i
,

I
0087
I r I

NOTE: 1. PC: Programmable controller

2. Ml: Machine
3. NC: Numerical Control Unit
4 . *: Signals in relation to NC unit con&l panel

5-37
DIAGNOSTIC TABLE (PEGA 357 ONLY)
PC + NC DATA ’..
::
- _’
ADDRESS 7 6 5 4 3 .2 1 0 .,
<./
0096 ‘SVFX ! 1 ‘ITX -x +x
I
Servo OFF Interlock AXiS Axis
IX) (X) Direction Direction
Select (-Xl Select (+X)

I
0097 l SVFY ‘ITY - Y CY
I
Servo OFF Interlock Axis Axis _ .
IY) IYI Direction Direction
Select 1-Y) Select ICY)

I I
0098 ‘ITT !. -T
I
; CT

Servo 0 F F Interlock Axis A x i s

IT) (Tl Direction Direction
Select t-T) Select (+T)

_,I ! -.
0099
I
Servo OFF lnreilock Axis Axis
(C) (C) Direction Direction
Se!ect f-C) Select I+C)

I I
0100 MLK , DLK I TNGI OVC ; SBK ! EDT ’ DRN 1 MFL
--A
Machine Display T Code Single Block Optional M Function
Lock Lock lneffectwe Block Skip Lock -2’

I I I
0101 Z R N TCNG ’ ‘JVT2 ’ ‘JVTl ’ FIN ST MIY ;
I
MIX

Reference Tool Change Finish Starr

Manual Feedrate (TI
Pomt
Return

- I
0102 ‘RRW 1 ‘SP ‘ESP / MPS j CPS PFW / P F L

Ext@rnal Reset & -stop Emergency Manual Press One Cvcle Press Start Press Starr
Reset, Rewnd Stop‘ Start Press Select Standby Lock

I
0103 RT ROV2 ROVl ‘JV16 I ‘JV8 ‘JV4 ‘JV2. l JVl I
r
Rapid Traverse Override Manual Continuous Feedrate Setting (X. Y)

NOTE: 1. PC: Programmable controller

2. MT: Machine
3. NC: Numerical Control Unit
4. l . Signals in relation to NC unit control panel

5-38
 DIAGNOSTIC TABLE @EGA 357 ONLY)
PC + NC DATA

ADDRESS 7 6 5 4 3 2 1 0
i
2’ I I
0104 MP4 MP2 MPl ‘FV16 ‘FV8 ‘FV4 l FV2 ‘FVl

0105 KEY EDT MEM T D J H S

1
Program E d i t M o d e Memqry Tape Mode MDI Mode Manual Mode
Protect Mode

r I I
0106 EFS 1 MNS \ I
I 1
External Manual
Operation C o n t i n u o u s
Select Press Select
S i g n a l

I I
0107 WN16’ WN8 j WN4 WN2 j WNl
I I

I I / I I
0108 ,
I
I I

I I
I I I
0109 I I
I

,,Ol 10
. i

0111

NOTE: 1. PC: Programmable controller

2. MT: Machine
3. NC: Numerical Control Unit
4. l : Signals in relation to NC unit control panel

5-39
DIAGNOSTIC TABLE (PEGA 357 ONLY)
PC -, NC DATA

ADDRESS 7 6 5 4 3 2 1 0
I
0112
/

! I 1
0113 I
I I I

I 1
I
0114 ’ 8OT9 8DT8 GR8
1
GRA ;
A

I I
ill5 ’ AITS
I
Backlash
Reverse
(C-axis)

0116 ED7 i ED6 1 ED5 ! ED4 I ED3 ED2 ED1 j ED0

0117 ED15 j ED14 1 ED13 ED12 1 ED11 j

I
ED10 E D 9 ED8
L I

I I I 1
0118. 1 EST8 / EA6 EA5 EA4 EA3 ; EA2 EAl E A O

I I I 1
0119 I I
I
I

NOTE: 1. PC: Programmable controller

2. MT: Machine
3. NC: Numerical Control Unit
4. 0: Signals in relation to NC umt control panel

5-40
 DIAGNOSTIC TABLE (PEGA- ?NLY)
PC + NC DATA

? ADDRESS 7 6 5 4 3 2 1 0
,i’
0120

0121 BDT7 BDT6 ’ BDT5 BDT4 BDT3 BDT2

0122 I--~ Ul7 i U16 : Ul5 / Ul4 I Ul3 I Ul2 i Ull I VI0 I

I
0123 j Ul15 Ul14 1 Ul13 ) Ul12 Ulil UllO -u19 Ul8

/ I I
0124 I
I

0125

0126 I ! I
I

1
0127 I
L I r I I

NOTE: 1. PC: Programmable controller

2. MT: Machine
3. NC: Numerical Control Unit
4. l : Signals in relation to NC unit control panel

5-41
DIAGNOSTIC TABLE (PEGA 357 ONLY)
PC -, NC DATA

ADDRESS

0200 MOOX MO1 X MOZX M3OX MlOX MllX M71 X M72X

0201 M15X M16X M17X M8OX M81X M82X M83X M33X

..

I
0202 M86X M87X i M84X M85X I MO6X MO9X i Ml2X ’ M13X

I.
0203 / &135X [ M38X [- $39X 1 M14X 1 M31X 1 M32X 1 ]

0204 [ M4 i MO2R 1 M3OR -1 MiOH I M30H I M40H 1 M5OH i M60H I

I
0205 Ml M2 M3 LFN i CTUP 1 MFX ! MFY LOG1 .I

0206 1 AORD ULX wcx LPX j ALMX 8NA REP WHST

0207 MLKX MLKY MLKZ w4 AUT ORD ITP MO2T

r

NOTE: 1. PC: Programmable controller

2. MT: Machine
3. NC: Numerical Control Unit
4 . l .. Signalsin relation to NC unit control panel

5-42
 DIAGNOSTIC TABLE- (PEGA 357 ONLY)
PC + NC DATA

AQDRESS 7 6 5 4 3 2 1 0
,..’
0208 STX STY COFX ZRR SPX ITA ITPX ITPE

0209 WHR TO4 X WRR WRRX WCRX M A H X RDYX WTCX

r I
0210 MCTX i M&Y j MCTZ TlOOX
.-
T200X T3OOX STC SMZ

I I
0211 ! TFX T400X EFSR TUIC PUN / MSiX
I

0212
r---
1WPX -‘I EFSY j TUIA 1 TUIB 1 WH’Y 1 l/O Xl i AT 1

I I
0213 STOMX T19X I TUZ TUX TUY PUNIN PTU TPA

Punching

I I
0214 I TMR ATX ZPXX ZPYX ZPA
1
ZPB

0215 EMA EMB EMY OROTL OROTR RUN

?

NOTE: 1. PC: Programmable controller

2. MT: Machine
3. NC: Numerical Control Unit
4. *.. Signals in relation to NC unit control panel

5-43
DIAGNOSTIC TABLE (PEGA 357 ONLY)
PC + NC DATA

ADDRESS 7 6 5 4 3 2 1 0
/ I
0216 1 TM01 j TM02 TM03 TM04 TM05 TM06 TM07 TM08

0217 TM09 TM10 TM1 1 TM12 TM13,, TM14 TM15 TM16

0218 TM17 ’ TM18, ! TM19 TM20 TM21 TM22 / TM23 T M 2 4

0219 TM25 1 TM26 TM27 TM28 TM29 ’ TM30 TM31 TM32

0220 TM33 j TM34 TM35 TM36 TM37 TM38 TM39 1

I
TM40

I I
022 1 WHA I WH6 IWHS WHC ITAT CPE
I I

I
0222.. 1 TCGA TCGE TCGC TCGD TCGX TCGY /

0223 M38A J8A JBE JBC J8D JEE JBF’ J8G

NOTE: 1. PC: Programmable controller

2. MT: Machine
3. NC: Numerical Control Unn
4. 0: Signals in relation to NC unit control panel

5-44
 DIAGNOSTIC TABLE (PEGA 357 ONLY)
PC -. NC DATA

ADDRESS 7 6 5 4. 3 2 1 0

1
1
0224 ’ J’6H JEI JBK JBJ J8L JST6 JSTA

0225 TAPX /

Tap
Broken
Detection

I
I
0226 ,I
! MllY Ml12 i I
I I

I I I 1
0227 T35X ! NSOL ! I

I I 1
0228 I
I
I I I I

I I I
0229 MSlX j MSZX MS3X ! MS4X IXF
I

0230 I NTST I I / WDPC 1 WDP 1 WDPA 1 HDLY 1 HEMG j

i Not Press Press Press Heating Hydraulrc

Start Monitor Monitor Monitor Delay Start Emergency
Clear AUX. Stop Aux.

I
0231 HDSP SHC SHSCJ RDYA RDY8 R D Y C
,
Hydraulic Clutch Safety
stop Solenoid Valve OFF
H e a t i n g -

NOTE: 1. PC: Programmable controller

2. MT: Machine
3. NC: Numerical Control Unit
4. l : Signals in relation to NC unit control panel

5-45
 ACCESSORIES

PNEUMATIC X-GAUGE BLOCK . . . . .,. . . . . . . . . . . . . . . . . . . . . . .6-l

WORK PUSHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............ 6 - l
WORKPIECE/SCRAP SEPARATOR . . . . . . . . . . . . . ............. 6-2
TAPPING UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-3.
HYDRAULIC WORK CLAMP . . . . . . . . . . . . . . . . . . ............ 6-4
PUNCH ASSEMBLY JIG SET . . . . . . . . . . . . . . . . . . ............ 6-5
AUTO-INDEX DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
.. TAPE PUNCH INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
 ACCESSORIES

PNEUMATIC X-GAUGE BLOCK

This X-gauge block is raised and lowered by air pressure. Its switch is on the Control Panel A.
It can also be operated by hand after opening valves (1) and (21, and closing valve (3). See
the figure below.

WORK PUSHER
The work pusher assists- the operator in moving h&avy worksheets against the clamp to
properly position them. The work pusher is controlled by the switch on the Control Panel A.
It will move only when the clamps are open. If the switch is set to FORWARD, the work
pusher pushes the worksheet; if it is set to BACKWARD, the Nork pusher returns to its
origin. While the work pusher is not at its origin, the machine is locked and will not start.
See Photo 17.

-dX.GAUGE BLOCK

P. AIR CYLlNOEti

AIR CYL
k
VALVE 12)

SO&IO
VALVE

6-l
WORKPIECEBCRAP SEPARATOR
This separator switches the scrap chute passage from left to right (and vice versa) by program
instruction so that finished workpieces and scrap are.separated. See Photo 18. . _I?
.. - /
l When M82 is input, the separator moves to the right.
l When M83 is input, the separator moves to the left.

The separstor automatically moves to the-left when:

(a) The NC power is turned on.
lb) The RESET button is pushed.
(4 Emergency stop occurs.
_ .

-.‘j--,;.- _~ i. t!\ .-.‘- --

w 0
RIGHT LEFT

[Photo 181

6-L
 ’
..

TAPPING UNIT
The tapping unit is capable of automatically cutting threads 3 to 6 mm in size. See Photo 19.
When the tapping start command is input, tapping will be performed at all specified posi-
tions until the tapping end command Ml 7 is read. The tapping start is instructed by the Ml 5
code when the tapping unit is mounted in front and by the Ml4 code when the unit is
mounted in the rear.

Exanipie
G92X183O.Yl270.
G90X500.Y20O.T203 . . . . . . . . . . Hole punching _ ~’
X300. , . . . . . . . . . . . . . . . . . . . Hole punching
Ml 5 . . . . . . . . . . . . . . . . . . . . . . . . Tapping start command
X5OO.Y200. . . . . . . . . . . . . . . Tapping
X300. ; . . . . . . . . . . . . . . . . . . . Tapping
Ml7 . . . . ., . . . . . . -. . . . . . . . . ; . . . Tapping end command
G50

300 M5 THREADED
H O L E

500
r4 Y

FRONT

NOTE: The tapping unit is 400 mm offset from the punch center. Consequently, the
tapping range is shifted 400 mm from the punching range along the X-axis. In the
.COMA 567 with the tapping unit installed on the front, the punching range is -10
i to 1840 mm and the tapping range is -410 to 1446 mm.
\

.6-3
HYDRAULIC WORK CLAMP
The hydraulic work clamp, which has a greater clamping force than the standard pneumatic
clamp, is designed for applications where thick or heavy worksheets are punched. The
hydraulic work clamp comes in two types; an L-type (Clamping force: Approx. 315 kg) and
an H-type (Clamping force: Approx. 900 kg). See Photo 20.
If your machine is equipped with the H-type clamp, the CLAMP SELECT switch (w/key)
located eon the electrical enclosure mustbe set to H-TYPE CLAMP. (left). This causes the
machine to be set as follows:
(a) The punching range is changed. The area shown in the figure below is the additional. over-
travel zone added when the H-type clamp is used.
(b) The axis feedrate is automatically set to F3 unless it is set to F4 by the FEEDRATE’..
switch (41) or the program instruction.
CAUTION: The CLAMP SELECT switch must be set to H-TYPE CLAMP (left) if the H-type
hydraulic work clamp is used. Failure to do so may cause-damage to the-machine
because the H-type clamp cannot enter’tietieen the upper and lower turrets.

u .
H-TYPE CLAMP OdERTRAVEL ZONE -

4 I
-. -

A. 8 k 560 mm
(19.69”)
Ck 130mm
(5.12”)

[Photo 201 H-&AMP :-.

_,’

6-4
 .

, ‘-A\ PLiNCH ASSEMBLY JIG SET

This jig set is used to disassemble and reassemble punches. It is mounted on the desk fastened
to the machine frame. See Photo 21.

Jig A - Type C, D, E, or F punch assembly is inserted in order to disassemble/reassemble

the punch tip, stripping spring and punch head, etc.
Jig B - Type A or 8 shaped punch assembly is inserted in order to adjust the punch height
as well as to disassemble/reassemble the punch head and stripping spring, etc.
Jig C - The punch body of Type A or B round punch assembly is tightened by the lever
in order to adjust the punch height as well as to disassemble/reassemble the punch
head and stripping spring, etc.

AUTO-INDEX DEVICE
The auto-index device rotates shaped punches and dies to any desired angle under program
control. It can control two sets of type B tools in the TAPE, MEMORY, and MDI modes. See
photo 22; For the details of this device, see the PROGRAMMING MANUAL and the TOOL-
ING MANUAL.

[Photo 211 IPhoto 221

6-5
TAPE PUNCH INTERFACE
This interface allows programs in NC memory to be punched on the tape. .-- ‘3
..\
..;
Applicable Tape Puncher Interface : .:,,
., ..Y

(a) TELETYPE ASR33 or ASR43

(b) FACIT 4070
(c) EIA-RS232C

Connector configuration
Connector for TELETYPE ASR33 or ASR43 Connector for FACIT4070

(MR20LFH) (MR20LFH)

Connector for EIA-RS232C

(DB-25)
>’
-./’
NOTE: The tape puncher, cable, connector and tape puncher power supply must be fur-
nished by the customer.
 OPERATION PREPARATION
Y
1. Connect the tape puncher and turn it on so that it is ready to operate.

2. Push the’
-A SET button.

3. Push PAGE button ‘-i-

- or It:- to select the page shown in the figure below.

/
SETTING DATA 01 : 00099 NW99

2 M I R R O R ItlRGE =0 <0:OFF 1:ON)

Y RIRROR Il’lRGE =0 C0:OFF 1:ON)
C NIRROR .ItlRGE =0 C9:OFF 1:ON)
TV CHECK =0 C0:OFF l:ON)
PUNCH CODE =0 (0:EIFI 1:ISO)
‘INPUT UNIT =l (Q:tltl S:INCH>
I N P U T D E V I C E 1 =0 C0:TFIPE l:RR(T)
I N P U T D E V I C E 2 =B <l:RS232C)

RUNNING TIflE 000SH~ 02)) 06s

0 LSK aes

\ //

.--._
4. Push CURSOR button ‘T
_ _--. or f to move the cursor under PUNCH CODE,

5. Turn the PRO PROTECT switch (48) to OFF.

6. Turn the MODE switch (43) to MDI..

7. Press ADDRESS key --_ P I and DATA key -0 if the program is to be punched on the
tape in EIA code. Press DATA key ~-I- if it is to be punched in ISOcode.
P---, -6 . . . . ._. . . . . EIA code .
p._, 1. ; . . . . . . . . . IS0 code

8. Push the -iN PUT.

- - button.
9. Check that thedata bits for INPUT DEVICE 1 and INPUT DEVICE 2 are zero.

1’0. Push PAGE button -I-to select the page shown in the figure below.

f SETTING DATF\ 02 : 00099 I40099

DRTCI NO. DRTR

*ii; 5 0155 0,
0050 2' 0156 0
0059 6 0157 0
0067 0 0150, 0 -
0060 0 0319 ie100001
0141 se 0340 0
0151 0 0341 0
0102 0 0434 9
8153 0 043s e
,134 0 es39 0

LSK MS

6-7
 t - to move the cursor under NO. 0341.
11. Push CURSOR button -$7 or 7
-.
12. Press ADDRESS key:=, and DATA keysiT - - ,‘11,:2. ;m!, ori*, according _’
__ r:
to the type of tape puncher interface to be used. -/
_-, 0.. . . . . . . . . . . . . . . PACIT 4070
P
:p, - 1 ............... TELETYPE ASR33 or ASR43
ipl, -2,-.#..,.......... E IA-RS232C, 1200 Baud
m, .3.. . . . . . . . . . . . . . . EIA-RS232C, 2400 Baud
:p], 4‘. . . . . . . . . . . . . . . EIA-RS232C, 4800 Baud

13. Push thej INPUT button. ..

NOTE: Standard specifications of the TELETYPE ASR33 or ASR43 and the EIA-RS232C
interfaces are as follows:
Baud rate . . . . . . . . . 1200 (ASR33/43 and RS232C)
2400 (RS232C)
4 8 0 0 (RS232C)
Start bit . . . . . . . . . . 1
Stop bit . . . . :. . . . . 2
Control code . . . . . . DCl, DC2, DC3, and DC4

OPERATION

1. Push the I SET , button and check that the PUNCH CODE is properly set.

2. Turn the MODE switch (43) to EDIT.

3. Push theiPRGRMJ button.

---
4. Press ADDRESS key - 0 -and enter the program number of the program required with
the DATA keys.
When punching all programs in memory on the tape, press ADDRESS key 0 and
DATA keys T --’ 9 ..-.
, 9-,
- - 9.‘,
- -and -9 1 in that order.
5. Push the:- PUNCH- s button (10). The program will be punched on the tape as follows:

When one program is punched

. . . . . . . . &p; - Program - ER . . . . . . . .
4
Space feed: Spacefeed:
Approx. 90 cm (3’) Apprbx. 90 cm (3’)

._
.;
;i
.;;
.;’

6-8
 When all prpgrams are punched

. . . . . . . . ER;-- Program - .--.*-*- c---Program ~..i..~~.

\ , ‘-
Space feed: Space feed : Space feed:
Approx. 90 cm (3’) Approx. 30 cm (1’) Approx. 30 cm (1’)

,
- Program - -COO.-.. - Program - - -ER ..*-.a--
,
Space feed: Space feed:
Approx. 30 cm (1’) - Approx. 30 cm (1’)
-._ __._. - -
NOTE: (a) To shorten the space feed, press the CAN __ __ key while the space feed is being
punched.
(b) If the. RESET button is pushed during tape punching, punching wili stop.

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