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+24v

141
71

THERMAL SENSORS

140

SPINDLE DRIVE CONNECTIONS


142 143

(JAGUAR CD 220)

R R LINK LINK

E E

S S
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
I I

S S 7 1 B R
SFR 8 8
T T 1 1 L E
1 2
O O 2 U D
8
SRR
R R E
0

2 CORE

FROM M10

L1 L2 L3 B U V W + -

9
9 1 1 2 2 2 1 1
BRAKING
0 1 5 6 7 4 4
LINK
RESISTOR
2 3
OPTION
CONTROL TRANSFORMER 2

110v 0v

F1

32 6.3A 30 110v 0v 31

DENFORD MACHINE TOOLS LTD


RC

QER

BRIGHOUSE
39 QES
QUILL EXTEND

RC

DOR

WEST YORKSHIRE
37 DOS

DOOR OPEN

RC

DCR
DCS
38
DOOR CLOSE

RC

PCER

46 PCES
PARTS CATCHER

EXTEND

DRN BY
RC

CHOR

35 CHOS HYDRAULIC

CHUCK OPEN
7 6

RC

A McHENRY
CHCR
HYDRAULIC
CHCS
36
CHUCK CLOSE

DATE

16 WAY

HARTING

CONNECTOR

FOR

HYDRAULICS
21-5-92
(OPTIONS)
CYCLONE 0T-A

110v SCHEMATIC

A3-
OF

310541 C
SHEET
4
A B C D E F G H I J K L

1 1A L1

MAINS 220v
2 2A L2
3 PHASE SUPPLY 2
TERMINALS

3 3A L3

ISOLATOR B ISOLATOR 3

IN TRANS IN MAIN

BOX CABINET
10 AMP C/B
1 2 3
4

DENFORD MACHINE TOOLS LTD


CONTROL TRANS

B 4 5 6

7
1 110v CONTROL AND
7 5

8 E-STOP CIRCUIT
2
8
SEE SHEET 2

BRIGHOUSE
6

MDC
B

MMS HP
4 5 6
1 - 1.6 AMP 7
A 16 WAY HARTING

CONNECTOR FOR
4 1 85
HYDRAULICS

WEST YORKSHIRE
HYDRAULIC
5 2 86 8

PUMP B 24 WAY HARTING


6 3
87
MOTOR CONNECTOR TO

TRANS BOX
9

RC

A C 16 WAY HARTING

CONNECTOR TO
MMS SMF 10
TRANS BOX
0.6 - 1 AMP

21
11

22
SPINDLE MOTOR FAN

23
12

MMS
RC

BUSBAR
13
MMS CP

0.6 - 1 AMP

CMC
14
24 27

25 28 COOLANT

DRN BY
26 MOTOR
29 15

RC

16

10 AMP C/B MMS SD

SPINDLE TRANS 6 - 10 AMP

A McHENRY
17

9A 1 4 12A 9 15

SPINDLE SPINDLE
10A 2 5 13A 10 16
DRIVE DRIVE
18
11A 3 6 14A 11 17
TRANS UNIT
DATE

SPINDLE
C C 19
MOTOR

10 AMP C/B
RC

DRIVES TRANS

SUPPRESSOR 20
6-5-93

5 50
21 72v SUPPLY

TO AXIS CARDS
SCHEMATIC

6 51 22
MAIN POWER

220v SUPPLY

21
CYCLONE 0T-A

AXIS DRIVE
AXIS DRIVES

TRANSFORMER

DRAWING

B A3-310544 C
22
A3-

SHEET 10
18v CONTROL
IF IN DOUBT

TO AXIS CARDS
TO TOOLPOST

23
ASK

TRANSFORMER

SEE SHEET 8
SHEET

310540 F
1

[ N1 ]

24
[ CYC-A ]
20

22

23

24
10

12

13

14

15

16

17

18

19

21
2

11
1

IF IN DOUBT ASK
L

X AXIS DRIVE Z AXIS DRIVE

52A 52 54A 54
72v POWER F2 1 AC 1 72v POWER F4 1 AC 1

FROM DRIVES FROM DRIVES


K

53A 53 55A 55
TRANSFORMER F3 2 AC 2 TRANSFORMER F5 2 AC 2

10 AMP FUSES 10 AMP FUSES

3 AC 3 3 AC 3
J

4 E 4 E

56A 56 58A 58
F6 5 18v F8 5 18v

60 61
18v CONTROL 18v CONTROL
6 0v 6 0v
I

FROM DRIVES FROM DRIVES


57A 57 59A 59
TRANSFORMER TRANSFORMER
F7 7 18v F9 7 18v
3.15 AMP FUSES 3.15 AMP FUSES
BLACK BLACK
8 A + 8 A +
H

X AXIS Z AXIS
RED RED
MOTOR 9 A - MOTOR 9 A -
G

BLUE BLUE
10 TACHO + 10 TACHO +

TACHO TACHO
RED RED
11 TACHO - 11 TACHO -
F

12 -15v DC 12 -15v DC

13 0v 13 0v
E

14 +15v DC 14 +15v DC

71 15 - LIMIT 71 15 - LIMIT

+24v +24v
75 77
D

16 + LIMIT 16 + LIMIT

XER ZER
76 78
17 ENABLE 17 ENABLE

XDFR ZDFR
62 63
18 FAULT 18 FAULT
C

BLUE BLUE
7 19 COMMAND - 7 19 COMMAND -

RED RED
20 20 COMMAND + 20 20 COMMAND +
B

ANALOGUE ANALOGUE

FROM M6 FROM M8
SHEET 10
CYCLONE 0T-A
CONNECTOR CONNECTOR
NORWIN
A

ON MAIN PCB ON MAIN PCB [ CYC-A ]


DRIVE BOARD

WIRING
[ N10 ]

DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 29-9-93 A3- 310544 B
20

22

23

24
10

12

13

14

15

16

17

18

19

21
11
2

9
1
IF IN DOUBT ASK
L
K

LINK
SPINDLE DRIVE CONNECTIONS
J

F R REF 0v

U V W L1 L2 L3 + - 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

12 13 14 9 10 11 81 82 80 115
R B
I

71
E L
FERRITE
415v 24v
D U
BEADS
INPUT
E
RS 239-056 BRAKING MODULE S S
FROM
H

FITTED UNDERNEATH F R
MMS SD

SPINDLE DRIVE R R
3 PHASE
5
SUPRESSOR

(BI 00430D) M18


G

+ - PA PB SPINDLE DRIVE

FAULT SIGNAL

140 142

123
F

71

24v 71 RED
3 6 4 7 20

115 BLUE THERMAL


E

2 CORE
CUT-OUT
2
FROM M10

20 WAY
SPINDLE
141 HONDA F/M
9 MOTOR
CONNECTOR
D

(WIRED IN DELTA)
M18

SPINDLE

MOTOR
C

SPINDLE
THERMAL
BRAKING

RESISTOR
B

CYCLONE 0T-A SHEET 11

SPINDLE DRIVE
A

[ CYC-A ]
WIRING DETAILS

(ABB MOTOR)
[ N11 ]

DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 29-9-93 A3- 310579
20

22

23

24
10

12

13

14

15

16

17

18

19

21
2

11
1

HEADSTOCK CONNECTION BOX


L

SADDLE CONNECTION BOX

25mm WIRING TO

C/G PANEL
X
16mm
LIMITS BLACK 1 60 BLACK
K

ADAPTAFLEX
& DATUM
250mm LONG DOOR
RED 2 61 RED
TO CLOSED
BLACK 1 60 BLACK
16mm
Z AXIS SWITCH
EARTH 3 EARTH
C/G
MOTOR RED 2 61 RED
J

16mm RED 4 128 BLACK


2 CORE
EARTH 3 EARTH THERMAL
C/G
SCREEN
BLUE 5 71 BLACK

RED 4 128 BLACK


2 CORE
THERMAL
I

RED 6 RED
SCREEN 2 CORE
BLUE 5 71 BLACK DOOR
SCREEN
OPEN BLUE 7 BLUE TACHO
16mm
RED 6 RED TO AXIS
SWITCH
2 CORE ADAPTAFLEX
DRIVE SCREEN 8
H

SCREEN 200mm LONG


BLUE 7 BLUE TACHO
TO AXIS 16mm
TO BLACK 9 BLACK 0v

DRIVE SCREEN 8 C/G


X AXIS
BROWN 10 BROWN A
MOTOR
10mm
BLACK 9 BLACK 0v 12 CORE
G

ADAPTAFLEX SCREEN RED 11 RED B

200mm LONG BROWN 10 BROWN A TO

12 CORE ORANGE 12 ORANGE Io X


TO CONTROL

SCREEN RED 11 RED B


Z AXIS M7 AXIS
TO YELLOW 13 YELLOW A
X AXIS ENCODER
ENCODER
F

CONTROL ORANGE 12 ORANGE Io Z


10mm
M9 AXIS GREEN 14 GREEN B
ADAPTAFLEX
Z AXIS YELLOW 13 YELLOW A
ENCODER
240mm LONG
BLUE 15 BLUE Io

GREEN 14 GREEN B TO
E

X AXIS WHITE 16 WHITE 5v

BLUE 15 BLUE Io ENCODER

SCREEN 17 E

WHITE 16 WHITE 5v
D

RED 18 94 RED

SCREEN 17 E

BLUE 19 98 BLUE

RED 18 71 BLUE COMMON

YELLOW 20 110 YELLOW


C

BLUE 19 118 BLACK DOOR CLOSED

GREEN 21 71 GREEN

YELLOW 20 122 BROWN DOOR OPEN

GREEN 21 E EARTH
B

WIRING TO PANEL

C/G = COMPRESSION GLAND SHEET 12


CYCLONE 0T-A

SADDLE AND
A

[ CYC-A ]
HEADSTOCK

IF IN DOUBT ASK CONNECTION BOXES [ N12 ]

DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 29-9-93 A3- 310545 B
20

22

23

24
10

12

13

14

15

16

17

18

19

21
11
2

9
1
IF IN DOUBT ASK
PUSHBUTTON SIDE PANEL SIDE

12 WAY QM
L

FEMALE QM MALE QM

MALE PINS FEMALE PINS

PIN WIRE COLOUR

1 73 BLUE 4 CORE 1
K

2 72 RED TO 2
0.2mm
3 74 YELLOW CP-3 3
SEPARATES

TO PUSHBUTTONS
4 107 RED 2 CORE TO

5 94 BLUE TERMINAL STRIP


J

9 RED 4
4 CORE 4 CORE
10 BLUE 3
TO TO
11 GREEN 8
I

HANDWHEEL M 12
12 YELLOW 9
H

CONTROL ON P/B TAILSTOCK EXTEND P/B

(GREEN LENS) (ORANGE LENS)

X X X X
150 149 153 149
TOOL SELECT P/B DOOR OVERRIDE P/B
1 2 1 2
G

(GREEN LENS) (ORANGE LENS)


HANDWHEEL

73 72 105 149 X X X X

13 14 13 14 1 2 1 2
2 101
3 4 5 6

149 A 3 102
F

104 149 104 149


X X 5 103
152 13 14 13 14
149
AIR
1 2

PRESSURE
TOOL SELECT
REGULATOR

YELLOW
E

GREEN
ROTARY
74 72 109 149

BLUE
RED
21 13 14 SWITCH
22

CONTROL OFF P/B TAILSTOCK RETRACT P/B

(RED LENS) (ORANGE LENS)


D

WIRES FROM M1 B WIRES FROM M2 B

WIRE COLOUR WIRE COLOUR


C

AXIS LIMIT
100 BLACK 150 GREY/BLUE
OVERRIDE P/B
101 RED 151 WHITE/BLACK
(WHITE LENS)
102 BROWN 152 RED/BLACK
P/B ON
103 WHITE 153 WHITE/BLACK
X X RIGHT HAND
B

104 GREY
1 2
SIDE OF
105 ORANGE
OPERATORS
106 YELLOW
PANEL
107 94
107 GREEN
13 14 CYCLONE 0T-A SHEET 13
108 BLUE
OPERATORS PANEL
A

109 VIOLET [ CYC-A ]


WIRING

149 PINK
DIAGRAM
[ N13 ]

DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 29-9-93 A3- 310533 A
A B C D E F G H I J K L

MAIN PCB OPERATORS PANEL

M1 50 WAY M1A 50 WAY

HONDA FEMALE FEMALE 2

BIT PIN PIN


3
DESCRIPTION
No No No

BLACK

0v 1 1
4

DENFORD MACHINE TOOLS LTD


8 CORE
RED

SCREEN 0v 2 2

5
YELLOW
0v 3 3

BRIGHOUSE
6
0v 4 4

BLACK
X20.5 5 5
KD 5
7

DOOR BROWN

X16.7 6 6
OVERRIDE P/B

WEST YORKSHIRE
8
RED

X17.7 7 7

ORANGE 9
X18.7 8 8

YELLOW
TOOL SELECT
X17.1 9 9
10
BIT 1

TOOL SELECT GREEN


X17.0 10 10
BIT 0
11
BLUE
QUILL
X16.1 11 11
EXTEND P/B

VIOLET
SWARF CONV. 12
X16.0 12 12
RUN P/B

GREY

KD 7 X20.7 13 13
13

WHITE

KD 4 X20.4 14 14

14
PINK

KD 3 X20.3 15 15

DRN BY
TURQUOISE
15
KD 2 X20.2 16 16

RED/BLUE

KD 1 X20.1 17 17
16

GREEN/RED
KD 0
X20.0 18 18

A McHENRY
17
RED/BLACK
E-STOP MONITOR X21.4 19 19

WHITE/RED
SWARF CONV. 18
X16.3 20 20
STOP P/B
DATE

YELLOW/BROWN
QUILL
X16.2 21 21
19
RETRACT P/B

YELLOW/VIOLET
TOOL SELECT
X17.3 22 22
P/B
20

WHITE/VIOLET
TOOL SELECT
29-9-93

X17.2 23 23
(1-25)
INPUTS

BIT 0
M1 TO M1A

21
CYCLONE 0T-A

X18.3 24 97 24

X18.2 25 25 22
A3-

36 CORE
IF IN DOUBT

CUT OUT
ESR

23
ASK

GREY/BROWN

GREY/GREEN
310521 A

70 0v
RED/BROWN
SHEET 14

24
[ N14 ]
[ CYC-A ]
A B C D E F G H I J K L

MAIN PCB OPERATORS PANEL

M1 50 WAY M1A 50 WAY

HONDA FEMALE FEMALE 2

BIT PIN PIN


3
DESCRIPTION
No No No

X21.6 26 26
4

DENFORD MACHINE TOOLS LTD


WHITE/BROWN

RSV 1 X21.5 27 27

28 28

BRIGHOUSE
6
+24v 29 LINK 29

GREEN
+24v 30 30
7

8 CORE BLUE

SCREEN +24v 31 31

WEST YORKSHIRE
8
WHITE
+24v 32 32

YELLOW/BLUE
9
* OV 8 X21.3 33 33

WHITE/BLUE

* OV 4 X21.2 34 34
10

BLUE/BLACK

* OV 2 X21.1 35 35

11
ORANGE/BLUE

* OV 1 X21.0 36 36

YELLOW/GREEN
12
KD 6 X20.6 37 37

110 RED

X DATUM SWITCH X16.5 38 38


13

111 BLUE

Z DATUM SWITCH X17.5 39 39

14

X18.5 40 40

DRN BY
WHITE/GREEN
15
KEY X21.7 41 41

ORANGE/GREEN

KST X22.7 42 42
16

X22.6 43 43

A McHENRY
17
GREEN/BLUE

RSV 3 X22.5 44 44

GREY/BLUE 18
RSV 2 X22.4 45 45
DATE

GREEN/BLACK

KA 3 X22.3 46 46
19

VIOLET/BLACK

KA 2 X22.2 47 47

20

BROWN/BLACK
29-9-93

KA 1 X22.1 48 48
INPUTS

(26-50)
M1 TO M1A

YELLOW/RED 21
CYLONE 0T-A

KA 0 X22.0 49 49

1 1
50 50 22
A3-

1 1
IF IN DOUBT

1 0
36 CORE

CUT OUT 23
ASK

Z X

GREY/BROWN
310521 A
SHEET 15

GREY/GREEN
24
[ N15 ]

71
[ CYC-A ]

RED/BROWN
+24v
A B C D E F G H I J K L

FANUC OPERATORS PANEL

TO PUSHBUTTONS

M1B 50 WAY HONDA PLUG

ADDRESS PIN 3
PC DESCRIPTION
+ BIT No
No

0v 1
4

DENFORD MACHINE TOOLS LTD


0v 2

5
0v 3

BRIGHOUSE
0v 4 149
6
+24v
KD 5 X20.5 5

100 BLACK

DOOR OVERRIDE P/B X16.7 6 7

X17.7 7

WEST YORKSHIRE
8

X18.7 8
TOOL SELECT SWITCH

102 BROWN
TOOL SELECT BIT 1 X17.1 9
9

101 RED
TOOL SELECT BIT 0 X17.0 10

105 ORANGE
10
QUILL EXTEND P/B X16.1 11

106 YELLOW
SWARF CONV. RUN P/B X16.0 12

11

KD 7 X20.7 13

KD 4 X20.4 14
12

KD 3 X20.3 15

13
KD 2 X20.2 16

KD 1 X20.1 17
14

KD 0 X20.0 18

DRN BY
107 GREEN
E-STOP MONITOR X21.4 19 15

108 BLUE

SWARF CONV. STOP P/B X16.3 20

109 VIOLET 16

QUILL RETRACT P/B X16.2 21

104 GREY

A McHENRY
TOOL SELECT P/B X17.3 22
17

103 WHITE
TOOL SELECT BIT 2 X17.2 23

18
X18.3 24
DATE

X18.2 25
TO E-STOP CIRCUIT 19

26 SEE SHEET 2

27 20
M1B

29-9-93

28
INPUTS

21
PUSHBUTTON

29
CYCLONE 0T-A

+24v 30
22
A3-
IF IN DOUBT

+24v 31

149 PINK
23
ASK

+24v 32
310522 A
SHEET 16

PINS 26-29
24
[ N16 ]
[ CYC-A ]

AND 33-50

ARE NOT USED


A B C D E F G H I J K L

M2 MAIN PCB M2A OPERATORS PANEL

50 WAY HONDA FEMALE 50 WAY HONDA FEMALE


2

BIT
DESCRIPTION PIN PIN
No
3
BLACK

0v 1 1

BROWN
4

DENFORD MACHINE TOOLS LTD


0v 2 2

RED

0v 3 3
5

0v 4 4

BRIGHOUSE
6

Y48.7 5 5

7
Y48.6 6 6

Y48.5 7 7

WEST YORKSHIRE
8

Y48.4 8 8

9
Y49.7 9 9

Y50.5 10 10
10

Y52.7 11 11

11

Y52.6 12 12

Y52.5 13 13 12

Y52.4 14 14

13
ORANGE
CONTROL ON LAMP Y52.3 15 15

YELLOW
SWARF CONV. 14
Y52.2 16 16
ON LAMP

GREEN

DRN BY
QUILL
Y52.1 17 17
RETRACT LAMP 15

BLUE
QUILL
Y52.0 18 18
EXTEND LAMP
16
WHITE/BLUE

Y50.2 19 19

A McHENRY
BLACK *
17
Y50.3 20 20

BROWN *
155 SCRR
SWARF CONV.
Y50.0 21 21
18
REVERSE RELAY
RED *
156
QUILL
Y49.3 22 22
DATE

EXTEND RELAY
QER
19
ORANGE *
157
AUXILIARY
Y49.1 23 23
OUTPUT 1
QM2 (E)
YELLOW *
20
1K
Y49.0 24 24
29-9-93

GREEN *
(1-25)

159 TPRR
TOOLPOST
OUTPUTS

Y48.0 25 25
21
M2 TO M2A

REVERSE RELAY
CYCLONE 0T-A

22
A3-
IF IN DOUBT

2 20 CORE CABLES
24v

1 TO OPERATORS PANEL *2 TO RELAYS


71
23
ASK

CUT OUT CUT OUT

RED/BLUE PINK

GREEN/RED TURQUOISE
310523 B
SHEET 17

RED/BROWN RED/BROWN 24
[ N17 ]
[ CYC-A ]

YELLOW/BLUE YELLOW/BLUE
A B C D E F G H I J K L

M2 MAIN PCB M2A OPERATORS PANEL

50 WAY HONDA FEMALE 50 WAY HONDA MALE


2

BIT
DESCRIPTION PIN PIN
No
3
160 BLUE *
COOLANT
Y48.1 26 COR 26
ON RELAY

161 VIOLET *
CHUCK 4

DENFORD MACHINE TOOLS LTD


Y48.2 27 CHOR 27
OPEN RELAY

28 28
5

29 29

BRIGHOUSE
24v
6
71

30 30

7
31 31

WEST YORKSHIRE
32 32
8

VIOLET

LD 7 Y51.7 33 33

9
GREY

LD 6 Y51.6 34 34

WHITE 10
LD 5 Y51.5 35 35

PINK

LD 4 Y51.4 36 36 11

TURQUOISE

LD 3 Y51.3 37 37

12

WHITE/RED

LD 2 Y51.2 38 38

YELLOW/RED 13

LD 1 Y51.1 39 39

RED/BLACK

LD 0 Y51.0 40 40 14

162 GREY *
QUILL
Y49.4 41 QRR 41

DRN BY
RETRACT RELAY
15

163 WHITE *
AUXILIARY
Y53.7 42 42
OUTPUT 2
QM2 (E)
GREEN/RED * 16
COOLANT
Y53.6 43 43
B RELAY

165 WHITE/RED *

A McHENRY
TOOLPOST
Y53.5 44 TPFR 44 17
FORWARD RELAY

166 RED/BLUE *
TOOLPOST
Y53.4 45 TPBR 45
BRAKE RELAY
18
RED/BLACK *
SWARF CONV.
Y53.3 46 46
FORWARD RELAY
DATE

168 WHITE/BLUE *
19
CHUCK
Y53.2 47 CHCR 47
CLOSE RELAY

169 YELLOW/RED *
AXIS
Y53.1 48 ALR 48 20
LUBE RELAY
29-9-93

Y53.0 49 49
(26-50)
OUTPUTS

21
M2 TO M2A
CYCLONE 0T-A

1K
50 50

22
A3-

24v
IF IN DOUBT

2 20 CORE CABLES
71
1 TO OPERATORS PANEL *2 TO RELAYS

23
ASK

CUT OUT CUT OUT

RED/BLUE PINK

GREEN/RED TURQUOISE
310523 B
SHEET 18

RED/BROWN RED/BROWN 24
[ N18 ]
[ CYC-A ]

YELLOW/BLUE YELLOW/BLUE
A B C D E F G H I J K L

M2B MAIN PCB

50 WAY HONDA FEMALE


2

BIT
DESCRIPTION PIN
No
3

0v 1

DENFORD MACHINE TOOLS LTD


0v 2

0v 3
5

0v 4

BRIGHOUSE
6

Y48.7 5

7
Y48.6 6

Y48.5 7

WEST YORKSHIRE
8

Y48.4 8

9
Y49.7 9

Y50.5 10
10

Y52.7 11

11

Y52.6 12

Y52.5 13 12

Y52.4 14

13
150 GREY/BLUE
CONTROL ON LAMP Y52.3 15

151 WHITE/BLACK
SWARF CONV. 14
Y52.2 16
ON LAMP

152 RED/BLACK

DRN BY
QUILL
Y52.1 17
RETRACT LAMP 15

153 WHITE/RED
QUILL
Y52.0 18
EXTEND LAMP
16

Y50.2 19

A McHENRY
17
Y50.3 20
24v

71
SWARF CONV.
Y50.0 21
18
REVERSE RELAY

QUILL
Y49.3 22
DATE

EXTEND RELAY
19

AUXILIARY
Y49.1 23
OUTPUT 1

20
Y49.0 24
29-9-93

TOOLPOST
Y48.0 25
21
REVERSE RELAY
M2B OUTPUTS
CYCLONE 0T-A

PINS 26 TO 50 22
A3-

NOT USED
IF IN DOUBT

0.5mm SEPARATE WIRES


23
ASK

310524 A
SHEET 19

24
[ N19 ]
[ CYC-A ]
A B C D E F G H I J K L

1 1A L1

MAINS 220v
2 2A L2
3 PHASE SUPPLY 2
TERMINALS

3 3A L3

ISOLATOR B ISOLATOR 3

IN MAIN IN TRANS BOX

CABINET
10 AMP C/B

DENFORD MACHINE TOOLS LTD


CONTROL TRANS
1 2 3

7
1 110v CONTROL AND
7 5

8 E-STOP CIRCUIT
2
8
SEE SHEET 2

BRIGHOUSE
6

MDC
B

4 5 6
7

10 AMP C/B MMS SD

SPINDLE TRANS 6 - 10 AMP

WEST YORKSHIRE
8

9A 1 4 12A 9 12

SPINDLE SPINDLE
10A 2 5 13A 10 13
DRIVE DRIVE
9
11A 3 6 14A 11 14
TRANS UNIT

SPINDLE
C C
10
MOTOR

RC
MMS SMF

11
0.6 - 1 AMP

4 21

SPINDLE
12
5 22
MOTOR
6 23 FAN

13

RC

MMS HP 14

A 16 WAY HARTING
1 - 1.6 AMP
CONNECTOR FOR

DRN BY
HYDRAULICS
85 1
15

HYDRAULIC
86 2
B 24 WAY HARTING
PUMP
3 CONNECTOR TO
87
MOTOR
16
TRANS BOX
MMS

RC
C 16 WAY HARTING

A McHENRY
A
BUSBAR

CONNECTOR TO 17
MMS CP
TRANS BOX
0.6 - 1 AMP

CMC
18
24 27

25 28 COOLANT
DATE

26 MOTOR
29 19

RC

20
10 AMP C/B
2-9-93

DRIVES TRANS
SCHEMATIC
MAIN POWER

220v SUPPLY

5 50 21
21 72v SUPPLY
CYCLONE 0T-A

TO AXIS CARDS
6 51 22

22
A3-

AXIS DRIVE
AXIS DRIVES

TRANSFORMER

DRAWING
IF IN DOUBT

B A3-310544 C

SHEET 10
18v CONTROL 23
ASK

TO AXIS CARDS
TO TOOLPOST
SHEET

TRANSFORMER
310540 G
1

24
[ N1A ]

SEE SHEET 8
[ CYC-A ]
A B C D E F G H I J K L

10 AMP C/B

CONTROL 3

TRANS

DENFORD MACHINE TOOLS LTD


7 8

BRIGHOUSE
CONTROL
6
TRANS 1
7 21A

200v

WEST YORKSHIRE
B 8

8 22A

10
R S

CONTROL
73 11
ON P/B
EON
ESR
40
EXR

72 COM 41 12

42
EXS

EOF MDC
CONTROL
74 13
OFF P/B

INPUT UNIT

14

DRN BY
15

CONTROL

TRANS 2 F1
30 32

16

110v 110v CONTROL


7

6.3A CIRCUIT

A McHENRY
SEE SHEET 3
0v 17

8 31

24v 18

PSU
DATE

71 70
19

+24v 0v

E-STOP 20

P/B
5-3-93

70
+/- X +Z -Z
71
94 98 99 107 97 0v
E-STOP AND
CYCLONE 0T-A

21
ESR
CONTROL CIRCUIT

(A) (G) M1B M1

OVERTRAVEL SWITCHES (19) (19)


REMOVE LINK
22
A3-
IF IN DOUBT

IF

REMOTE

E-STOP
ASK

23
FITTED
AXIS LIMIT
SHEET

OVERRIDE P/B
2

310570 B
[ N2 ]

24
[ CYC-A ]
A B C D E F G H I J K L

M3 KM1

3
(CONTROL) (MONITOR UNIT)

20 WAY FEMALE 20 WAY MALE

CONNECTOR CONNECTOR

DENFORD MACHINE TOOLS LTD


5

PIN PIN
DESCRIPTION DESCRIPTION
No No

BRIGHOUSE
6
1 1

BLACK
KCM0-0 2 2 KCM0-0
7

BROWN

KCM0-1 3 3 KCM0-1

WEST YORKSHIRE
RED 8

SW0-6 4 4 SW0-6

ORANGE

SW0-4 5 5 SW0-4 9

YELLOW

SW0-2 6 6 SW0-2

10
GREEN

SW0-0 7 7 SW0-0

BLUE
8 8 11
KCM0-2 KCM0-2

MAUVE

KCM0-3 9 9 KCM0-3

12
GREY

SW0-7 10 10 SW0-7

WHITE
13
SW0-5 11 11 SW0-5

PINK
SW0-3 12 12 SW0-3
14

LIGHT BLUE

SW0-1 13 13 SW0-1

DRN BY
WHITE/BLUE 15

KCM0-4 14 14 KCM0-4

YELLOW/BLUE
KCM0-5 15 15 KCM0-5
16

RED/BROWN
KCM0-6 16 16 KCM0-6

A McHENRY
17
BLACK/RED

KCM0-7 17 17 KCM0-7

18 18 18
DATE

19 19

19

20 20

20
SIGNALS

29-9-93
M3 - KM1

20 CORE SCREEN
CYCLONE 0T-A

21
CUT OUT
CONTROL TO KEYPAD

YELLOW/RED

WHITE/RED
22
A3-

RED/BLUE
IF IN DOUBT

SCREEN AT CONTROL SIDE


GREEN/RED

23
ASK

310006 A
SHEET 20

24
[ N20 ]
[ CYC-A ]
A B C D E F G H I J K L

M7 X AXIS
4

DENFORD MACHINE TOOLS LTD


M9 Z AXIS TERMINALS IN SADDLE

AND HEADSTOCK
(CONTROL)
CONNECTION BOXES
20 WAY FEMALE 5

SEE SHEET 12
CONNECTOR

BRIGHOUSE
6
PIN
SIGNAL
No

BLACK
1 0v
0v 7

WEST YORKSHIRE
8
3

WHITE
+5v 4 5v

6 10

11
8

LINK

12

10

11 13

12

14
13

ORANGE

DRN BY
PC Z 14 Io
15
BLUE
* PC Z 15 Io

RED
PC A 16 B 16

GREEN
* PC A 17 B

A McHENRY
BROWN 17

PC B 18 A

YELLOW
* PC B 19 A
18

20
SIGNALS FROM
DATE

ENCODER
19

8 CORE SCREEN

20
29-9-93
M7, M9

SIGNALS

21
AXIS ENCODER
CYCLONE 0T-A

22
A3-
IF IN DOUBT

23
ASK

SHEET 21

310546 A

24
[ N21 ]
[ CYC-A ]
A B C D E F G H I J K L

2
CCX1 CN1

(CONTROL) (MONITOR UNIT)

20 WAY FEMALE 20 WAY MALE 3

CONNECTOR CONNECTOR

DENFORD MACHINE TOOLS LTD


SIGNAL PIN PIN SIGNAL
5
RED

RVDO 1 1 RVDO

BRIGHOUSE
RED
HSYN 2 2 HSYN 6

BLUE
VSYN 3 3 VSYN

GREEN 7
GVDO 4 4 GVDO

BLUE
5 5

WEST YORKSHIRE
BVDO BVDO
8

6 6

7 7 9

SCREEN
0G 8 8 0G

GREEN 10

0v 9 9 0v

YELLOW
0v 10 10 0v
11
SCREEN
0G 11 11 0G

12 12 12

13 13

13

14 14

15 15
14

16 16

DRN BY
17 17 15

18 18

16

19 19

A McHENRY
20 20
17

18
DATE

19

20
29-9-93
VDU SIGNALS
CCX1 TO CN1
CYCLONE 0T-A

21

22
A3-
IF IN DOUBT

23
ASK

310038 A
SHEET 22

24
[ N22 ]
[ CYC-A ]
A B C D E F G H I J K L

4
M11

DENFORD MACHINE TOOLS LTD


(CONTROL)

20 WAY FEMALE 5

CONNECTOR
SPINDLE

BRIGHOUSE
ENCODER
6
PIN
SIGNAL PLUG
No

BLACK
1 K
0v 7

0v 2

WEST YORKSHIRE
8
3
0v

BROWN
+5v 4 H
9

+5v 5

+5v 6 10

11
8

12

10

11 13

12

14
13

RED

DRN BY
SC 14 B
15
YELLOW
* SC 15 P

GREEN
PB 16 A 16

BLUE
* PA 17 N

A McHENRY
WHITE 17

PB 18 C

MAUVE
* PB 19 R
18

0v 20
DATE

19

20
M 11

29-9-93
SIGNALS
CYCLONE 0T-A

21
SPINDLE ENCODER

22
A3-
IF IN DOUBT

23
ASK

310009 A
SHEET 23

24
[ N23 ]
[ CYC-A ]
2

M12

HANDWHEEL
4

DENFORD MACHINE TOOLS LTD


CONNECTOR

DESCRIPTION PIN

BRIGHOUSE
6

0v 1

0v 2
7

BLUE
0v 3 4

WEST YORKSHIRE
RED
8
+5v 4 3

+5v 5

+5v 6

7
10

GREEN
HA1 8 5

YELLOW
11
HB1 9 6

10

12
4 CORE SCREEN
11

12
13

13

14
14

15

DRN BY
15

16

17
16

18

A McHENRY
17
19

20

18

DATE 19

20
29-9-93

21
CONNECTIONS
CYCLONE 0T-A

M12 HANDWHEEL

22
A3-
IF IN DOUBT

23
ASK

310507 A
SHEET 24

24
[ N24 ]
[ CYC-A ]
A B C D E F G H I J K L

M18 CONTROL INPUTS

2
50 WAY

FEMALE

DESCRIPTION BIT PIN


HONDA
LINK TO PINS
CONNECTOR 3

28 + 29
0v
1

71

+24v
0v 2 4

DENFORD MACHINE TOOLS LTD


0v 3

5
KEB

COM1 4 FAULT

CONTACT

BRIGHOUSE
112 BLACK
6
SPINDLE ALARM X00.5 22 23
5

113 BROWN
AIR PRESSURE
X02.0 6
SWITCH 7

RED
X02.3 7

WEST YORKSHIRE
8
QM1 (A) QM1 (C)
114 ORANGE
CHUCK OPEN
X02.6 8
FOOT SWITCH

9
115 YELLOW
SPINDLE MOTOR
X04.1 9
THERMAL

116 GREEN
10
AUXILIARY INPUT 1 X04.4 10 QM2 (C)

4NC 11
11

210 VIOLET
TOOLPOST
X06.2 12 QM3 (3)
POSITION BIT 3
12

240 GREY
TOOLPOST THERMAL 13 QM3 (15)
X06.4

13
117 WHITE
LUBE FLOAT SWITCH 14
X06.6

XAE 14
X08.0 15

PINK

DRN BY
+MITX X08.2 16
15

TURQUOISE
17
+MITZ X08.4

16

RED/BLUE

X08.6 18

A McHENRY
RED/BROWN 17

X00.1 19

20 18
X00.3

216 YELLOW/RED
DATE

TOOLPOST CLAMPED 21 QM3 (11)


X00.6
19

118 WHITE/RED
DOOR CLOSED SWITCH X02.1 22

20
C01-(2) C01(3)
119 RED/BLACK
CHUCK CLOSE
TURRET

29-9-93

X02.4 23
FOOT SWITCH
BARUFFALDI
CYCLONE 0T-A

120 GREEN/RED 21

AUXILIARY INPUT 2 X02.7 24 QM2 (D)


M18 INPUTS (1-25)

TOE 80

121 YELLOW/BLUE BAR FEED L/S

22
A3-

EXTERNAL STOP X04.2 25

PROBE ERROR SIGNAL


IF IN DOUBT

71

+24v

23
ASK

36 CORE SCREEN TO TERMINALS


QM1 8 WAY SOCKET (FOOT SWITCH)
ALL COLOURS USED
310547 C

QM2 8 WAY SOCKET (AUXILIARIES)


SHEET 25

24
[ N25 ]

QM3 24 WAY SOCKET (TOOLPOST - BARUFFALDI)


[ CYC-A ]
A B C D E F G H I J K L

M18 CONTROL INPUTS


+24v

LINK TO PINS 1+4 71 2

50 WAY DESCRIPTION BIT PIN

FEMALE
3
HONDA 122 WHITE/BLUE
DOOR OPEN SWITCH 26
CONNECTOR X04.5

TOOLPOST
208 BLUE/BLACK
4
X06.0 27 QM3 (1)

DENFORD MACHINE TOOLS LTD


POSITION BIT 1

COM2 28
5

29

BRIGHOUSE
COM3

30

7
31

32

WEST YORKSHIRE
8

X00.0 33

9
127 ORANGE/BLUE
X MOTOR THERMAL X00.2 34

128 YELLOW/GREEN
10
Z MOTOR THERMAL X00.4 35

HYDRAULIC 136 WHITE/GREEN


X00.7 36
PRESSURE SWITCH A 11

HYDRAULIC 138 ORANGE/GREEN


X02.2 37
PRESSURE SWITCH B
12

GREEN/BLUE

WORKSHIFT P/BUTTON X02.5 38


SPINDLE BRAKE

THERMAL TRIP
13
123 GREY/BLUE
DRIVE TRANS THERMAL
X04.0 39
140

CHUCK JAWS OPEN 124 GREEN/BLACK


14
X04.3 40
SENSOR

CHUCK JAWS CLOSED 125 GREY/GREEN

DRN BY
X04.6 41
SENSOR 15

TOOLPOST 209 YELLOW/BROWN


0v
X06.1 42 QM3 (2)
POSITION BIT 2 70
16

TOOLPOST 211 WHITE/BROWN


X06.3 43 QM3 (4)
POSITION BIT 4

A McHENRY
17
212 BROWN/BLACK
X06.5 44

TOOLPOST 213 GREY/BROWN


45 QM3 (6) 18
X06.7
STROBE SIGNAL
DATE

ZAE X08.1 46
19

YELLOW/VIOLET

-MITX X08.3 47

20
VIOLET/BLACK
TURRET

29-9-93

-MITZ
X08.5 48
BARUFFALDI
CYCLONE 0T-A

129 WHITE/VIOLET 21

SKIP X08.7 49 PROBE INPUT


M18 INPUTS (26-50)

TOE 80

+24v

71
50 22
A3-
IF IN DOUBT

23
ASK

36 CORE SCREEN TO TERMINALS


QM1 8 WAY SOCKET (FOOT SWITCH)
ALL COLOURS ARE USED
QM2 8 WAY SOCKET (AUXILIARIES)
310547 C
SHEET 26

QM3 24 WAY SOCKET (TOOLPOST - BARUFFALDI)


24
[ N26 ]
[ CYC-A ]
A B C D E F G H I J K L

M19 20 WAY FEMALE

HONDA
2

CONNECTOR

+24v

3
BIT PIN 71

DESCRIPTION
No No

DENFORD MACHINE TOOLS LTD


Y80.0 1

170 BLACK SFR 5

SPINDLE FORWARD Y80.1


2

BRIGHOUSE
171 BROWN SRR
6
SPINDLE REVERSE Y80.2 3

7
Y80.3 4

WEST YORKSHIRE
Y80.4 8
5

Y80.5 9
6

Y80.6 7
10

Y80.7 8
11

Y82.0 9
12

172 RED DOR

DOOR OPEN RELAY Y82.1 10

13

173 YELLOW

DOOR CLOSE RELAY Y82.2 11

DCR 14

174 GREEN
PARTS CATCHER
Y82.3 12

DRN BY
EXTEND RELAY
PCER 15

SPINDLE BRAKE
Y82.4 13
RELAY

16

Y82.5 14

A McHENRY
17

Y82.6 15

18
+24v
Y82.7 16
71
DATE

19
17

20
0v 18
TURRET

29-9-93
BARUFFALDI
M19 OUTPUTS
CYCLONE 0T-A

21
0v 19
TOE 80

20 22
A3-
IF IN DOUBT

23
ASK

8 CORE SCREEN

CUT OUT
310548 A

WHITE
SHEET 27

24
[ N27 ]
[ CYC-A ]

VIOLET

BLUE
20

22

23

24
10

12

13

14

15

16

17

18

19

21
11
2

9
1
IF IN DOUBT ASK
L

CP 2 CP 11
PIN PIN
INPUT UNIT CONTROL PSU
K

BLACK
1 1 R

200v AC
INPUT UNIT
RED
2 2 S TO
J

CONTROL

YELLOW
3 3 GND POWER CONNECTOR
I

GREEN
4 4

BLUE
H

5 5 PA

POWER READY

WHITE SIGNAL
6 6 PB
G

6 CORE 0.5mm SCREEN CABLE


F

CP 15 CN 2
PIN PIN
CONTROL VDU
E

1 1

CONTROL

2 2 TO
D

VDU

YELLOW
3 3 POWER CONNECTOR
C

GREEN
4 4

RED
B

5 5

BLUE
6 6 SHEET 28
CYCLONE 0T-A

CONTROL AND VDU


A

4 CORE 0.5mm SCREEN CABLE [ CYC-A ]


POWER SUPPLY

CONNECTIONS
[ N28 ]

DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 29-9-93 A3- 310580
A B C D E F G H I J K L

CONTROL TRANSFORMER 2

F1 0v
110v

2
32 6.3A 30 110v 0v 31

WORKLIGHT
44 3

CHOKE

4
RC

DENFORD MACHINE TOOLS LTD


ALR

43 LUBE PUMP

RC

BRIGHOUSE
COR 6

33 CMC
COOLANT

MOTOR

RC

CHOR

35 CHOS

WEST YORKSHIRE
8
CHUCK OPEN

RC 9

CHCR

36 CHCS
CHUCK CLOSED

10

RC
TOOLPOST
TPFR
TPRC FORWARD 11
206 207

220 220A
TPFC
12

TPRC
TPRR OLTP TSTR
TPFC
206A 207A

13
TOOLPOST

REVERSE
RC

14
RC

PCER

46 PCS

DRN BY
PARTS CATCHER
15

RC

QER 16

39 QES

QUILL EXTEND

A McHENRY
17

RC

QRR

39A QRS 18

QUILL RETRACT
DATE

19
RC

DOR

37 DOS
DOOR OPEN
20
4-3-93
TOE 80
BARUFFALDI

RC
21
CYCLONE 0T-A

DCR
110v SCHEMATIC

TURRET

38 DCS
DOOR CLOSED

22
A3-
IF IN DOUBT

CABINET

FAN
ASK

23

32
31
24v PSU
SHEET 3

310541 C
[ N3 ]

24
[ CYC-A ]

71 +24v 0v 70
20

22

23

24
10

12

13

14

15

16

17

18

19

21
2

11
1

ISOLATOR IF IN DOUBT ASK


L

SPINDLE

DRIVE
QM 1 8 WAY ROUND CONNECTOR
K

(FOOTSWITCH)

H
40 x 40 TRUNKING I
A 114

B 119
0T-A CONTROL
J

C 71

60 x 80 TRUNKING
H E
X Z

40 x 40 TRUNKING
24v
D D
PSU
I

R R

I I QM 2 8 WAY ROUND CONNECTOR

F V V (AUXILIARIES)

E E
A 71
H

B 70

60 x 80 TRUNKING G C 116

D 120

E 157
G

COMPONENTS
THERMAL INPUT F 163
ON BOTTOM OF 12 EARTHS
TRIP UNIT G 94
CABINET
H E
F

60 x 60 TRUNKING C

SD
10A
MMS TERMINALS
E

SMF
1A
MMS

HP
60 x 60 TRUNKING D
1.6A
MMS
60 x 60 TRUNKING

60 x 60 TRUNKING
D

CP
1A
MMS C/B'S AND RELAYS

SEE SHEET 6
TPRC
C

60 x 60 TRUNKING E
TPFC

A B

OLTP
B

MDC

WORKLIGHT CYLONE 0T-A SHEET 4

CHOKE ELECTRICAL
A

[ CYC-A ]
CABINET LAYOUT

415v SUPPLY
[ N4 ]

DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 10-5-93 A3- 310576
20

22

23

24
10

12

13

14

15

16

17

18

19

21
2

11
ISOLATOR IF IN DOUBT ASK

SPINDLE

DRIVE
QM 1 8 WAY ROUND CONNECTOR

(FOOTSWITCH)

H
40 x 40 TRUNKING I
A 114

B 119
0T-A CONTROL
60 x 80 TRUNKING C 71

H E
X Z

40 x 40 TRUNKING
24v
D D
PSU
R R

I I QM 2 8 WAY ROUND CONNECTOR

F V V (AUXILIARIES)

E E
A 71

B 70

60 x 80 TRUNKING G C 116

D 120

E 157
COMPONENTS
THERMAL INPUT F 163
ON BOTTOM OF 12 EARTHS
TRIP UNIT G 94
CABINET
H E

60 x 60 TRUNKING C

SD
10A
MMS TERMINALS

SMF
1A
MMS

HP
60 x 60 TRUNKING D
1.6A
MMS
60 x 60 TRUNKING

60 x 60 TRUNKING

CP
1A
MMS C/B'S AND RELAYS

SEE SHEET 6
TPRC

60 x 60 TRUNKING E
TPFC

A B

OLTP

MDC

WORKLIGHT CYLONE 0T-A SHEET 4

CHOKE ELECTRICAL
[ CYC-A ]
CABINET LAYOUT

220v SUPPLY
[ N4A ]

DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 10-5-93 A3- 310576 A
20

22

23

24
10

12

13

14

15

16

17

18

19

21
2

11
1

IF IN DOUBT ASK
L

MDC TPFC TPRC CMC


CP MMS HP MMS SMF MMS SD MMS
2 2 2 2
A18 - 240v A9 - 110v A9 - 110v A9 - 110v 0.6 - 1 AMP 1 - 1.6 AMP 0.6 - 1 AMP 6 - 10 AMP
0 0 0 2
K

RC
RC RC RC
3 4 5 0 MMS BUSBAR 4 5 6 12A 13A 14A

A A A
41 42 207
207 220 207A 220 33 31

206
1 2 3 24 25 26
J

200 201 202 200 201 202

206A

4 5 6
207A
I

2 2 2 2

0 0 0 2 27 28 29
2 2 2 2 2 2 24 25 26 85 86 87 15 16 17 9 10 11

3 4 5 0
0 0 0 0 0 0

A
3 4 5 5 4 3
H

A A A A A A

OLTP

2.8 - 4.2 AMPS

3 PHASE SUPPRESSORS
G

200V FROM

CONTROL TRANS.
F

21A 22A

142
R S
E

123

71 73
EON
ESR
40
SPINDLE 12 EARTH TERMINALS EXR
BRAKING 3 6 4
72 COM 41
D

RESISTOR
E

THERMAL 42
2 EXS
TRIP EOF MDC
74

141
C

TERMINALS ON
INPUT UNIT

BOTTOM OF

CABINET
B

CYCLONE 0T-A SHEET 5

CONTACTOR AND
A

[ CYC-A ]
MMS WIRING

220v MAINS
[ N5A ]

DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 28-9-93 A3- 310577 A
20

22

23

24
10

12

13

14

15

16

17

18

19

21
2

11
1

IF IN DOUBT ASK
L

2 2

2 2 1 1 2

7 1 1 6 6 0 7
K

1 8 6 6 A A 0
1 1 1 1 1 1 1 1 1 1 1 1 1

7 6 7 6 7 5 6 7 6 7 7 7 7 7 7 6 9 7 7 6 7 6 7 5 7 6 7 7 7 7 7 7 7 6 7 6

1 0 1 5 1 9 4 0 8 0 1 0 1 1 1 9 7 0 1 1 1 8 1 6 1 2 1 4 1 2 1 3 1 2 1 3

A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2
2 1 8 7 2 1 8 7
J

T T C C P X Z
C X Z S S A E Q Q D D
P P H H C D D
O E E F R L S E R O C
F R O C E F F
TPBR TSTR
R R R R R R R R R R R
R R R R R R R

13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14
I

3 4 5 6 3 4 5 6
3 3 3 2 3 2 7 7 7 7 8 8 8 8 3 4 4 4 3 3 3 3 3 3 3 3 3 4 3 3 3 3 6 6 6 6

2 3 2 0 2 0 5 6 7 8 1 0 2 0 2 3 0 1 2 5 2 6 2 9 2 9 2 6 2 7 2 8 5 6 7 9

6 6 A 7 2 3

A 1 1 1
H

CT C/B AD C/B TP C/B SD C/B


G

32
WORKLIGHT
6 AMP 6 AMP 4 AMP 10 AMP
3 5 5 5 5 5 5 5 5
CHOKE
44
0 2 3 4 5 6 7 8 9
1 2 5 6 4 5 6 4 5 6

A A A A A A A A
F

F1 110v CONTROL 6.3 A


F F F F F F F F F
F2 X AXIS 72v POWER 10 A
1 2 3 4 5 6 7 8 9
F3 X AXIS 72v POWER 10 A
E

F4 Z AXIS 72v POWER 10 A

F5 Z AXIS 72v POWER 10 A

3 5 5 5 5 5 5 5 5
F6 X AXIS 18v CONTROL 3.15 A

2 2 3 4 5 6 7 8 9 7 8 50 51 18 19 20 9A 10A 11A
F7 X AXIS 18v CONTROL 3.15 A
D

F8 Z AXIS 18v CONTROL 3.15 A

F9 Z AXIS 18v CONTROL 3.15 A

ALL FUSES ARE T TYPE


C

95 TERMINALS AND 4 EARTHS LINK (0.5mm GREY)

107
39A
32

32

32

32

32

32

62

63

75

76

77

78

35

36

37

38

39

43

44

45

46

64

65

66

67

68

69

70

70

70

70

70

70

94

97

98

99

110
31

31

31

31

31

31

71

71

71

71

71

71

71

71

71

71

71

71

111
E
B

208

209

240
120

122

123

124

125

126

127

128

130

136

138

157

163

210

212

213

214

215

216

217

218

219
112

113

114

115

117

118

119

121

211

CYCLONE 0T-A SHEET 6

RELAY WIRING
A

[ CYC-A ]
DIAGRAM

220v SUPPLY
[ N6A ]

DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 29-9-93 A3- 310578 A
20

22

23

24
10

12

13

14

15

16

17

18

19

21
2

11
1

IF IN DOUBT ASK
L

2 2

2 2 1 1 2

7 1 1 6 6 0 7
K

1 8 6 6 A A 0
1 1 1 1 1 1 1 1 1 1 1 1 1 1

7 6 7 6 7 5 7 6 6 7 6 7 7 7 7 7 7 6 9 7 7 6 7 6 7 5 7 6 7 7 7 7 7 7 7 6 7 6

1 0 1 5 1 9 1 6 4 0 8 0 1 0 1 1 1 9 7 0 1 1 1 8 1 6 1 2 1 4 1 2 1 3 1 2 1 3

A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2
2 1 8 7 2 1 8 7
J

T T T C C P X Z
C X Z S S A E Q Q D D
P P P H H C D D
O E E F R L S E R O C
F R B O C E F F
TPBR TSTR
R R R R R R R R R R R
R R R R R R R R

13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14
I

3 4 5 6 3 4 5 6
3 3 3 2 3 2 7 2 7 7 7 7 8 8 8 8 3 4 4 4 3 3 3 3 3 3 3 3 3 4 3 3 3 3 6 6 6 6

2 3 2 0 2 0 1 1 5 6 7 8 1 0 2 0 2 3 0 1 2 5 2 6 2 9 2 9 2 6 2 7 2 8 5 6 7 9

6 6 8 A 7 2 3

A 1 1 1
H

CT C/B AD C/B TP C/B SD C/B


G

32
WORKLIGHT
6 AMP 6 AMP 4 AMP 10 AMP
3 5 5 5 5 5 5 5 5
CHOKE
44
0 2 3 4 5 6 7 8 9
1 2 5 6 4 5 6 4 5 6

A A A A A A A A
F

F1 110v CONTROL 6.3 A


F F F F F F F F F
F2 X AXIS 72v POWER 10 A
1 2 3 4 5 6 7 8 9
F3 X AXIS 72v POWER 10 A
E

F4 Z AXIS 72v POWER 10 A

F5 Z AXIS 72v POWER 10 A

3 5 5 5 5 5 5 5 5
F6 X AXIS 18v CONTROL 3.15 A

2 2 3 4 5 6 7 8 9 7 8 50 51 18 19 20 9A 10A 11A
F7 X AXIS 18v CONTROL 3.15 A
D

F8 Z AXIS 18v CONTROL 3.15 A

F9 Z AXIS 18v CONTROL 3.15 A

ALL FUSES ARE T TYPE


C

95 TERMINALS AND 4 EARTHS LINK (0.5mm GREY)

107
39A
32

32

32

32

32

32

62

63

75

76

77

78

35

36

37

38

39

43

44

45

46

64

65

66

67

68

69

70

70

70

70

70

70

94

97

98

99

110
31

31

31

31

31

31

71

71

71

71

71

71

71

71

71

71

71

71

111
E
B

208

209

240
120

122

123

124

125

126

127

128

130

136

138

157

163

210

212

213

214

215

216

217

218

219
112

113

114

115

117

118

119

121

211

CYCLONE 0T-A SHEET 6

RELAY WIRING
A

[ CYC-A ]
DIAGRAM

220v SUPPLY
[ N6A ]

DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 29-9-93 A3- 310578 A
20

22

23

24
10

12

13

14

15

16

17

18

19

21
2

11
1
L

300 VA FANUC 1.1 KVA


B A
CONTROL TRANS CONTROL TRANS
K

16 WAY 24 WAY

SOCKET SOCKET

ES E
1 9A 1 1A BLK 2.5mm

20 230
7 8
220 18 2 10A 2 2A BLK 2.5mm
0
J

240 210 3 11A 3 3A BLK 2.5mm


7 220 COM

FAN 380
4 12A 4 1 BLK 2.5mm
110 200 230
420
110 201 220 19 5 13A 5 2 BLK 2.5mm
55 30
I

A B 110 202 210


0 A B 6 14A 6 3 BLK 2.5mm
200v 100v
55 31
230 7 52A 7 7
21A 22A

220 20 8 53A 8 8
3 3

210
H

1 2 1 2 3
9 54A 9 21A
A A A A 30
10 55A 10 22A
TOOLPOST
1 1
TRANS 11 56A RED 1mm 11 30
3 3 3 3
F
E 7 7 8 8 4 4 E E E E E E E
600 VA
G

1 0 0 1 1 12 57A RED 1mm 12 31


0 1

13 58A RED 1mm 13 18


1 2 3 32A
140 RED 1mm
14 59A 14 19

15 60 RED 1mm 15 20
F

40 x 60 TRUNKING 16 61 RED 1mm 16 200

17 201

18 202
E

ALL WIRING IS IN
19 140
1.5mm BLACK
20 141
UNLESS NOTED
52A

53A

54A

55A

56A

57A

58A

59A
60

61
OTHERWISE 21 50
D

22 51
72v

72v

18v

18v

18v

18v
9A

0
12A

13A

10A

14A

11A

23

50 24

51
230

220

230

220

230

220
415

210

415

210

415

210
C

141
240

415
20

20
0

SPINDLE DRIVE TRANS AXIS DRIVE TRANS


B

SPINDLE

BRAKING
SHEET 7
RESISTOR
CYCLONE 0T-A
A

TRANSFORMER BOX [ CYC-A ]

220v SUPPLY
[ N7 ]

DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 11-7-93 A3- 310543 G
20

22

23

24
10

12

13

14

15

16

17

18

19

21
2

11
1

IF IN DOUBT ASK FEMALE INSERTS


L

AT TRANS BOX END

300 VA FANUC 1.1 KVA


B A
CONTROL TRANS CONTROL TRANS
K

16 WAY 24 WAY

SOCKET SOCKET

ES E
1 200 1 1A BLK 2.5mm

20 230
7 8
220 18 2 201 2 2A BLK 2.5mm
0
J

240 210 3 202 3 3A BLK 2.5mm


7 220 COM

FAN 380
4 12A 4
110 200 230
420
110 201 220 19 5 13A 5
55 30
I

A B 110 202 210


0 A B 6 14A 6
200v 100v
55 31
230 7 52A 7 7
21A 22A

220 20 8 53A 8 8
3 3

210
H

1 2 L L L
9 54A 9 21A
A 1 2 3 30
10 55A 10 22A
TOOLPOST
1 1
TRANS 11 56A RED 1mm 11 30
3 3 3 3
F
E 7 7 8 8 4 4 E E E E E E E
600 VA
G

1 0 0 1 1 12 57A RED 1mm 12 31


0 1

13 58A RED 1mm 13 18


1 2 3 32A
140 RED 1mm
14 59A 14 19
A A A

15 60 RED 1mm 15 20
F

40 x 60 TRUNKING 16 61 RED 1mm 16 9A

17 10A

18 11A
E

ALL WIRING IS IN
19 140
1.5mm BLACK
20 141
UNLESS NOTED
52A

53A

54A

55A

56A

57A

58A

59A
60

61
OTHERWISE 21 50
D

22 51
72v

72v

18v

18v

18v

18v
9A

0
12A

13A

10A

14A

11A

23

50 24

51
230

220

230

220

230

220
415

210

415

210

415

210
C

141
240

415
20

20
0

SPINDLE DRIVE TRANS AXIS DRIVE TRANS


B

SPINDLE

BRAKING
SHEET 7
RESISTOR
CYCLONE 0T-A
A

TRANSFORMER BOX [ CYC-A ]

220v SUPPLY
[ N7A ]

DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 2-9-93 A3- 310543 H
A B C D E F G H I J K L

18 19 20
3 PHASE

SUPPRESSOR
2
24 WAY QM

RC PIN NUMBERS
300VA TRANS

3
415v - 110v

TPFC 4
OLTP
202 21 RED

DENFORD MACHINE TOOLS LTD


203 U

201 22 V RED
204 5
MOTOR

205 23 W RED
200

BRIGHOUSE
6

TOOLPOST

TPRC TERMINALS
202
7

201

WEST YORKSHIRE
8

200

TOOLPOST
10
SCREEN SIGNALS
DIAGNOSTIC 10

1 1
208 BLACK
M18 PIN 27 11
WHITE POSITION BIT 1
6.0 BLUE/BLACK

209 2 BROWN 2
M18 PIN 42
12
YELLOW POSITION BIT 2
6.1 YELLOW/BROWN

3 3
210 RED
M18 PIN 12
GREEN POSITION BIT 3 13
6.2 VIOLET

211 4 ORANGE 4
M18 PIN 43
VIOLET POSITION BIT 4
14
6.3 WHITE/BROWN

212 5 YELLOW 5

DRN BY
RED PARITY
15

213 6 BLUE 6
M18 PIN 45
BLACK STROBE
6.7 GREY/BROWN 16

71 7 VIOLET 7

+24v COM

A McHENRY
BROWN

17

8 8
70 GREY

BLUE 0v

18

9 9
WHITE
DATE

YLW/GRN E

19
11 11
216 PINK
0.6 M18 PIN 21 TURRET CLAMP
BLACK
YELLOW/RED SIGNAL

TPBR 20
12 12
71 218 RED
29-9-93

ORANGE
DIAGRAM

BRAKE
BARUFFALDI

13 13 21
70 BLUE
TOE 80 WIRING
CYCLONE 0T-A

ORANGE

71 14 14 22
A3-

YELLOW

WHITE
IF IN DOUBT

THERMAL

240 15 GREEN 15 SWITCH


23
ASK

M18 PIN 13
WHITE
GREY
SHEET

310557 C
8

4 CORE AND 12 CORE


[ N8 ]

DIAGNOSTIC 6.4 24
[ CYC-A ]

TO TERMINALS
A B C D E F G H I J K L

18 19 20

3 PHASE 2
24 WAY QM
SUPPRESSOR
PIN NUMBERS
300VA TRANS

RC 3
220v - 110v

TPFC 4
OLTP
202 21 RED

DENFORD MACHINE TOOLS LTD


203 U

201 22 V RED
204 5
MOTOR

205 23 W RED
200

BRIGHOUSE
6

TOOLPOST

TPRC TERMINALS
202
7

201

WEST YORKSHIRE
8

200

TOOLPOST 9
10
SCREEN SIGNALS
DIAGNOSTIC

10
1 1
208 BLACK
M18 PIN 27
WHITE POSITION BIT 1
6.0 BLUE/BLACK

11
209 2 BROWN 2
M18 PIN 42
YELLOW POSITION BIT 2
6.1 YELLOW/BROWN

3 3 12
210 RED
M18 PIN 12
GREEN POSITION BIT 3
6.2 VIOLET

211 4 ORANGE 4
13
M18 PIN 43
VIOLET POSITION BIT 4
6.3 WHITE/BROWN

212 5 YELLOW 5
14
RED PARITY

DRN BY
213 6 BLUE 6
M18 PIN 45 15
BLACK STROBE
6.7 GREY/BROWN

71 7 VIOLET 7

BROWN +24v COM 16

8 8
70 GREY

A McHENRY
BLUE 0v 17

9 9
WHITE

YLW/GRN E
18

11 11
216
DATE

PINK
0.6 M18 PIN 21 TURRET CLAMP
BLACK
YELLOW/RED SIGNAL 19

TPBR
12 12
71 218 RED

ORANGE
20
29-9-93

BRAKE
70 13 BLUE 13
DIAGRAM

ORANGE
BARUFFALDI

21
TOE 80 WIRING
CYCLONE 0T-A

71 14 YELLOW 14

WHITE

THERMAL
22
A3-

240 15 GREEN 15 SWITCH


IF IN DOUBT

M18 PIN 13
WHITE
GREY

23
ASK

16 SCREEN
DIAGNOSTIC 6.4
SHEET

310557 D
8

24
[ N8A ]
[ CYC-A ]

4 CORE AND 12 CORE

TO TERMINALS
20

22

23

24
10

12

13

14

15

16

17

18

19

21
11
2

9
1

IF IN DOUBT ASK
L

PIN
DESCRIPTION
No

M6 XER X AXIS ENABLE RELAY


GREEN 64 XER

PRDY A 1 XDFR X DRIVE FAULT RELAY


(CONTROL)
70
K

20 WAY MALE
0v
CONNECTOR OVL A 3
XDFR
YELLOW 65

VRDY A 4
J

V COMMAND 7

RED 71

PRDY B 14 24v
I

OVL B 16

BLUE 66

VRDY B 17
H

BLUE
0v 20 TB2 - 19 TERMINALS ON

X AXIS
RED
REST OF PINS TB2 - 20 NORWIN DRIVE BOARD
G

NOT USED SEE SHEET 10


F

PIN
DESCRIPTION
No

M8 ZER Z AXIS ENABLE RELAY


GREEN 68 ZER

PRDY A 1 ZDFR Z DRIVE FAULT RELAY


(CONTROL)
E

70
20 WAY MALE
0v
CONNECTOR OVL A 3
ZDFR
YELLOW 67

VRDY A 4
D

V COMMAND 7

RED 71

PRDY B 14 24v
C

OVL B 16

BLUE 69

VRDY B
B

17

BLUE
0v 20 TB2 - 19 TERMINALS ON

Z AXIS CYCLONE 0T-A SHEET 9


RED
NORWIN DRIVE BOARD M6, M8
REST OF PINS
A

TB2 - 20
[ CYC-A ]
CONTROL TO AXIS
NOT USED SEE SHEET 10
DRIVE SIGNALS
[ N9 ]

DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 29-9-93 A3- 310536
B9-30-01 B9-30-01

110 V 110 V 2 RS 346-154

4 7
TPFC TPRC
2 2 2 2 2 2 2 2
1 1 1 0 0
0 0 1 1 1 1 1 1
RC RC 7 5 7 6 7 6
1K

8 9 0 1 2 3 4 5
1 9 1 5 1 6
207 220 207A 220
1 3 5 7 9 11 13 15 7 6 5
A1 A2 A1 A2 A1 A2
M L
200 201 202 206A 200 201 202 206 T T T
VOLTAGE
E O DIODE 8 4
P P P
SENSING
C C MODULE
R F B
9 RELAY
3 240
H K R R R
2 4 6 8
207A 13 14 13 14 13 14 10 11 1 2
207

2 2 2 2 2 2 2 3
220 7 3

3 0 3 0 7 1 4 4 4 4 1 2
1

2 6 2 6 1 8 1 2 3 4

203 204 205 31

OVERLOAD 2.8-4.1A
208

209

240

242

243

244

32

31
159

165

166

210

212

213

217

218

241
211
70

71

205 4 5 6

204

216 203 18 19 20
TOOLPOST
202
C/B 4A
415v
201

200
110v

20
200 201 202
19 18 19 20

18

6
300 VA

5 TOOLPOST

4 TRANSFORMER

MOUNTED ON

BOTTOM OF

MAIN CABINET

SHEET No

SENIOR 200 OF
BARUFFALDI TURRET

RETROFIT BOX

DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 20-01-91 A3- 310568
MDC = MAIN DRIVES CONTACTOR

3 PHASE SUPPLY HPC = HYDRAULIC PUMP CONTACTOR

CMC = COOLANT MOTOR CONTACTOR

OLCM = OVERLOAD COOLANT MOTOR


MAIN
(RATING 0.6 - 0.9 AMPS)
ISOLATOR

OLHM = OVERLOAD HYDRAULIC MOTOR

10 AMP C/B (RATING 2.8 - 4.2 AMPS)


1 2 3
CONTROL TRANS

DENFORD MACHINE TOOLS LTD


7
1
110v CONTROL AND
2 8
E-STOP CIRCUIT

BRIGHOUSE
4 AMP C/B

HYDRAULIC PUMP

HPC OLHM
5 1 85 1 88

HYDRAULIC
9 2 86 2 89
PUMP
12 3 3
87 90
MOTOR

WEST YORKSHIRE
MDC

2 AMP C/B

SPINDLE FAN

4 23
SPINDLE

5 24 MOTOR

FAN

20 AMP C/B

SPINDLE DRIVE

4 9 25

SPINDLE
5 10 26
SPINDLE
DRIVE

6 11 27 MOTOR
UNIT

DRN BY
10 AMP C/B

AXIS DRIVE

4 47

NORWIN
5 48 AXIS DRIVE

A McHENRY
DRIVE
UNIT
6 49
TRANS

DATE

4 AMP C/B

TOOLPOST

4 18

TOOLPOST
5 19 TOOLPOST
TRANS
UNIT
10-10-91

6 20
SCHEMATIC
MAIN POWER
CYCLONE OT-A

A3-

CMC OLCM
4 15
OF

5 16 COOLANT
SHEET

310540 A

MOTOR
6
1

17
X AXIS DRIVE BOARD Z AXIS DRIVE BOARD

47A 47 50A 50
F2 1 AC 1 F5 1 AC 1

48A 48 51A 51
72v POWER 72v POWER
F3 2 AC 2 F6 2 AC 2

FROM DRIVES FROM DRIVES


49A 49 52A 52
TRANSFORMER TRANSFORMER
F4 3 AC 3 F7 3 AC 3

4 E 4 E

53A 53 56A 56
F8 5 18v F10 5 18v

54 57
18v CONTROL 18v CONTROL
6 0v 6 0v
FROM DRIVES FROM DRIVES
55A 55 58A 58
TRANSFORMER TRANSFORMER
F9 7 18v F11 7 18v

BLACK BLACK
8 A + 8 A +

X AXIS Z AXIS
RED RED
MOTOR 9 A - MOTOR 9 A -

BLUE BLUE
10 TACHO + 10 TACHO +

TACHO TACHO
RED RED
11 TACHO - 11 TACHO -

12 -15v DC 12 -15v DC

13 0v 13 0v

14 +15v DC 14 +15v DC

71 15 - LIMIT 71 15 - LIMIT

+24v +24v
75 77
16 + LIMIT 16 + LIMIT

XER ZER
76 78
17 ENABLE 17 ENABLE

XDFR ZDFR
62 63
18 FAULT 18 FAULT

BLUE BLUE
7 19 COMMAND - 7 19 COMMAND -

RED RED
20 20 COMMAND + 20 20 COMMAND +

ANALOGUE ANALOGUE

FROM M6 FROM M8
SHEET
CONNECTOR CONNECTOR

CYCLONE 0T-A
ON MAIN PCB ON MAIN PCB OF
DRIVE BOARD

WIRING

DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 8-1-92 A3- 310544 A
X AXIS DRIVE BOARD Z AXIS DRIVE BOARD

47A 47 50A 50
72v POWER F2 1 AC 1 72v POWER F4 1 AC 1

FROM DRIVES FROM DRIVES


48A 48 51A 51
TRANSFORMER F3 2 AC 2 TRANSFORMER F5 2 AC 2

3 AC 3 3 AC 3

4 E 4 E

53A 53 56A 56
F6 5 18v F8 5 18v

54 57
18v CONTROL 18v CONTROL
6 0v 6 0v
FROM DRIVES FROM DRIVES
55A 55 58A 58
TRANSFORMER TRANSFORMER
F7 7 18v F9 7 18v

BLACK BLACK
8 A + 8 A +

X AXIS Z AXIS
RED RED
MOTOR 9 A - MOTOR 9 A -

BLUE BLUE
10 TACHO + 10 TACHO +

TACHO TACHO
RED RED
11 TACHO - 11 TACHO -

12 -15v DC 12 -15v DC

13 0v 13 0v

14 +15v DC 14 +15v DC

71 15 - LIMIT 71 15 - LIMIT

+24v +24v
75 77
16 + LIMIT 16 + LIMIT

XER ZER
76 78
17 ENABLE 17 ENABLE

XDFR ZDFR
62 63
18 FAULT 18 FAULT

BLUE BLUE
7 19 COMMAND - 7 19 COMMAND -

RED RED
20 20 COMMAND + 20 20 COMMAND +

ANALOGUE ANALOGUE

FROM M6 FROM M8
SHEET
CONNECTOR CONNECTOR

CYCLONE 0T-A
ON MAIN PCB ON MAIN PCB OF
DRIVE BOARD

WIRING

DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 10-1-92 A3- 310544 B
HEADSTOCK CONNECTION BOX SADDLE CONNECTION BOX

25mm WIRING TO
X
C/G PANEL
16mm LIMITS BLACK 1 60 BLACK

ADAPTAFLEX & DATUM

250mm LONG RED 2 61 RED


DOOR

TO 16mm
BLACK 1 60 BLACK SWITCH
EARTH 3 EARTH
Z AXIS C/G
WIRES

MOTOR RED 2 61 RED


RED 4 128 BLACK
16mm 2 CORE
THERMAL
EARTH 3 EARTH
C/G SCREEN
BLUE 5 71 BLACK

RED 4 128 BLACK


RED 6 RED
2 CORE
THERMAL
2 CORE
SCREEN
BLUE 5 71 BLACK
SCREEN
BLUE 7 BLUE TACHO
16mm
TO AXIS
RED 6 RED ADAPTAFLEX
DRIVE SCREEN 8
2 CORE
200mm LONG
SCREEN
BLUE 7 BLUE TACHO
TO BLACK 9 BLACK 0v
TO AXIS
X AXIS
DRIVE SCREEN 8
BROWN 10 BROWN A
MOTOR
12 CORE
10mm
BLACK 9 BLACK 0v
SCREEN RED 11 RED B
ADAPTAFLEX
TO
200mm LONG BROWN 10 BROWN A
CONTROL ORANGE 12 ORANGE Io X
12 CORE
TO
M9 AXIS
SCREEN RED 11 RED B
Z AXIS Z AXIS YELLOW 13 YELLOW A
ENCODER
TO
ENCODER
CONTROL ORANGE 12 ORANGE Io X 10mm
GREEN 14 GREEN B
M9 AXIS ADAPTAFLEX

Z AXIS YELLOW 13 YELLOW A 240mm LONG


ENCODER
BLUE 15 BLUE Io
TO
GREEN 14 GREEN B
X AXIS WHITE 16 WHITE 5v

ENCODER
BLUE 15 BLUE Io
SCREEN 17 E

WHITE 16 WHITE 5v
RED 18 71 RED

SCREEN 17 E
BLUE 19 98 BLUE

RED 18 71 RED COMMON


YELLOW 20 110 YELLOW

BLUE 19 118 BLUE DOOR CLOSED


GREEN 21 94 GREEN

YELLOW 20 122 YELLOW DOOR OPEN

GREEN 21 E GREEN

WIRING TO PANEL

C/G = COMPRESSION GLAND SHEET 8


CYCLONE 0T-A

SADDLE AND
OF
HEADSTOCK

CONNECTION BOXES

DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 4-6-92 A3- 310545 A
MDC = MAIN DRIVES CONTACTOR

3 PHASE SUPPLY HPC = HYDRAULIC PUMP CONTACTOR

CMC = COOLANT MOTOR CONTACTOR

OLCM = OVERLOAD COOLANT MOTOR


MAIN
(RATING 0.6 - 0.9 AMPS)
ISOLATOR

OLHM = OVERLOAD HYDRAULIC MOTOR

10 AMP C/B (RATING 2.8 - 4.2 AMPS)


1 2 3
CONTROL TRANS

DENFORD MACHINE TOOLS LTD


7
1
110v CONTROL AND
2 8
E-STOP CIRCUIT

BRIGHOUSE
4 AMP C/B

HYDRAULIC PUMP

HPC OLHM
4 85 1 88

HYDRAULIC
5 86 2 89
PUMP
6 3
87 90
MOTOR

WEST YORKSHIRE
(OPTION)

MDC

4 5 6

10 AMP C/B 20 AMP C/B

DRIVES TRANS SPINDLE DRIVE

4 9 12 59 91

SPINDLE
5 10 13 60 92
SPINDLE
DRIVE
6 11 14 61 93 MOTOR
CD 220

72v SUPPLY

TO AXIS CARDS
MAIN DRIVES TRANSFORMER

AXIS DRIVE

DRAWING

DRN BY
A3-310544 A

18v CONTROL

TO AXIS CARDS

A McHENRY
4 AMP C/B

TOOLPOST

4 18 200
DATE

TOOLPOST
19 201
5
TRANS

6 20 202
03-01-92

CMC OLCM
4 15
CYCLONE OT-A

5 16 COOLANT
(SINGLE DRIVES TRANS.)
MAIN POWER SCHEMATIC

MOTOR
6 17
A3-

2 AMP C/B

SPINDLE FAN

23
OF

4
310540 B

SPINDLE
SHEET

5 24 MOTOR
1

FAN
MDC = MAIN DRIVES CONTACTOR

3 PHASE SUPPLY HPC = HYDRAULIC PUMP CONTACTOR

CMC = COOLANT MOTOR CONTACTOR

OLCM = OVERLOAD COOLANT MOTOR


MAIN
(RATING 0.6 - 0.9 AMPS)
ISOLATOR

OLHM = OVERLOAD HYDRAULIC MOTOR

10 AMP C/B (RATING 2.8 - 4.2 AMPS)


1 2 3
CONTROL TRANS

DENFORD MACHINE TOOLS LTD


7
1
110v CONTROL AND
2 8
E-STOP CIRCUIT

BRIGHOUSE
4 AMP C/B

HYDRAULIC PUMP

HPC OLHM
4 85 1 88

HYDRAULIC
5 86 2 89
PUMP
6 3
87 90
MOTOR

WEST YORKSHIRE
(OPTION)

MDC 2 AMP C/B

SPINDLE FAN

4 5 6

12 23 SPINDLE

13 MOTOR
24
FAN

10 AMP C/B
20 AMP C/B
DRIVES TRANS
SPINDLE DRIVE

4 9 12 59 91

SPINDLE
5 10 13 60 92
DRIVE
6 11 14 61 93
UNIT

SPINDLE

MOTOR

72v SUPPLY

DRN BY
TO AXIS CARDS
MAIN DRIVES TRANSFORMER

AXIS DRIVE

DRAWING

A3-310544 A

18v CONTROL

A McHENRY
TO AXIS CARDS

DATE

4 AMP C/B

TOOLPOST

4 18 200

TOOLPOST
19 201
5
TRANS
03-01-92

6 20 202
CYCLONE OT-A

(SINGLE DRIVES TRANS.)


MAIN POWER SCHEMATIC

CMC OLCM
A3-

4 15

5 16 COOLANT

MOTOR
6 17
OF

310540 C
SHEET
1
MDC = MAIN DRIVES CONTACTOR

3 PHASE SUPPLY HPC = HYDRAULIC PUMP CONTACTOR

CMC = COOLANT MOTOR CONTACTOR

OLCM = OVERLOAD COOLANT MOTOR


MAIN
(RATING 0.6 - 0.9 AMPS)
ISOLATOR

OLHM = OVERLOAD HYDRAULIC MOTOR

10 AMP C/B (RATING 2.8 - 4.2 AMPS)


1 2 3
CONTROL TRANS

DENFORD MACHINE TOOLS LTD


7
1
110v CONTROL AND
2 8
E-STOP CIRCUIT

BRIGHOUSE
4 AMP C/B

HYDRAULIC PUMP

HPC OLHM
4 85 1 88

HYDRAULIC
5 86 2 89
PUMP
6 3
87 90
MOTOR

WEST YORKSHIRE
(OPTION)

MDC

4 5 6
20 AMP C/B

SPINDLE DRIVE

4 59 91

SPINDLE
5 60 92
SPINDLE
DRIVE
6 61 93 MOTOR
UNIT

2 AMP C/B

SPINDLE FAN

4 23
SPINDLE MOTOR FOR 240v FAN SEE

5 24 FAN (380v) DRAWING No A3-

10 AMP C/B

DRN BY
DRIVES TRANS

4 9

10 72v SUPPLY
5
TO AXIS CARDS

6 11

A McHENRY
AXIS DRIVE

DRAWING

A3-310544 A

18v CONTROL

TO AXIS CARDS
DATE

4 AMP C/B

TOOLPOST
21-5-92

4 18 200

TOOLPOST
CYCLONE OT-A

19 201
5
TRANS
(KEB SPINDLE DRIVE)

6 20 202
MAIN POWER SCHEMATIC

A3-

CMC OLCM
4 15
OF

310540 D

5 16 COOLANT
SHEET

MOTOR
1

6 17
MDC = MAIN DRIVES CONTACTOR

3 PHASE SUPPLY HPC = HYDRAULIC PUMP CONTACTOR

CMC = COOLANT MOTOR CONTACTOR

OLCM = OVERLOAD COOLANT MOTOR


MAIN
(RATING 0.6 - 0.9 AMPS)
ISOLATOR

OLHM = OVERLOAD HYDRAULIC MOTOR

10 AMP C/B (RATING 2.8 - 4.2 AMPS)


1 2 3
CONTROL TRANS

DENFORD MACHINE TOOLS LTD


7
1
110v CONTROL AND
2 8
E-STOP CIRCUIT

BRIGHOUSE
4 AMP C/B

HYDRAULIC PUMP

HPC OLHM
4 85 1 88

HYDRAULIC
5 86 2 89
PUMP
6 3
87 90
MOTOR

WEST YORKSHIRE
(OPTION)

MDC

4 5 6
20 AMP C/B

SPINDLE DRIVE

4 59 91

SPINDLE
5 60 92
SPINDLE
DRIVE
6 61 93 MOTOR
UNIT

2 AMP C/B

SPINDLE FAN

4 23
SPINDLE MOTOR FOR 240v FAN SEE

5 24 FAN (380v) DRAWING No A3-

10 AMP C/B

DRN BY
DRIVES TRANS

4 9

10 72v SUPPLY
5
TO AXIS CARDS

A McHENRY
AXIS DRIVE

DRAWING

A3-310544 A

18v CONTROL

TO AXIS CARDS
DATE

4 AMP C/B

TOOLPOST
21-5-92

4 18 200

TOOLPOST
CYCLONE OT-A

19 201
5
TRANS
(KEB SPINDLE DRIVE)

6 20 202
MAIN POWER SCHEMATIC

A3-

CMC OLCM
4 15
OF

310540 E

5 16 COOLANT
SHEET

MOTOR
1

6 17
A B C D E F G H I J K L

1 1A L1

MAINS 220v
2 2A L2
3 PHASE SUPPLY 2
TERMINALS

3 3A L3

ISOLATOR ISOLATOR 3

IN TRANS IN MAIN

BOX CABINET
10 AMP C/B
1 2 3
4

DENFORD MACHINE TOOLS LTD


CONTROL TRANS

4 5 6
7
1 110v CONTROL AND
7 5

8 E-STOP CIRCUIT
2
8
SEE SHEET 2

BRIGHOUSE
6

MDC

MMS HP
4 5 6
1 - 1.6 AMP 7
16 WAY HARTING

CONNECTOR FOR
4 1 85
HYDRAULICS

WEST YORKSHIRE
HYDRAULIC
5 2 86 8

PUMP 24 WAY HARTING


6 3
87
MOTOR CONNECTOR TO

TRANS BOX
9

RC

16 WAY HARTING

CONNECTOR TO
MMS SMF 10
TRANS BOX
0.6 - 1 AMP

21
11

22
SPINDLE MOTOR FAN

23
12

MMS
RC

BUSBAR
13
MMS CP

0.6 - 1 AMP

CMC
14
24 27

25 28 COOLANT

DRN BY
26 MOTOR
29 15

RC

16

10 AMP C/B MMS SD

SPINDLE TRANS 6 - 10 AMP

A McHENRY
17

9A 1 4 12A 9 15

SPINDLE SPINDLE
10A 2 5 13A 10 16
DRIVE DRIVE
18
11A 3 6 14A 11 17
TRANS UNIT
DATE

SPINDLE
19
MOTOR

10 AMP C/B

DRIVES TRANS
20
6-5-93

5 50
21 72v SUPPLY

TO AXIS CARDS
6 51 22
21
SCHEMATIC
MAIN POWER
CYCLONE 0T-A

AXIS DRIVE
AXIS DRIVES

TRANSFORMER

DRAWING

A3-310544 C
22
A3-

SHEET 10
18v CONTROL

TO AXIS CARDS
TO TOOLPOST

23
TRANSFORMER

SEE SHEET 8
SHEET

310540 F
1

[ S1E ]

24
[ CYC-A ]
10 AMP C/B

CONTROL

TRANS

7 8

DENFORD MACHINE TOOLS LTD


BRIGHOUSE
CONTROL

TRANS 1
7 21

200v

WEST YORKSHIRE
B

8 22

1 2 3

CP 1

72
1
ESR OLHM
40
C 1

73 2 P 41 43
C
3
P 42
2
2
3 MDC HPC
74

DRN BY
CONTROL

TRANS 2 F1
30 32

110v
7
110v CONTROL
6.3A

A McHENRY
CIRCUIT
0v

8 31

24v

PSU
DATE

71 70

+24v 0v

LINK IF
10-10-91

NOT USED
70
+/- X +Z -Z

94 98 99 107 97 0v
E-STOP AND
CYCLONE OT-A

ESR
CONTROL CIRCUIT

71
(A) (G) M1B M1

+24v OVERTRAVEL SWITCHES (19) (19)


REMOTE
A3-

E-STOP

AXIS LIMIT
OF

310570
SHEET

OVERRIDE
2
M18 CONTROL INPUTS

50 WAY

FEMALE

DESCRIPTION BIT PIN


HONDA
LINK TO PINS
CONNECTOR

28 + 29
0v
1

61

+24v
0v 2

0v 3

DENFORD MACHINE TOOLS LTD


SPINDLE DRIVE

TERMINALS

COM1 4

(2) (1)
112 BLACK

SPINDLE ALARM X00.5


5

BRIGHOUSE
113 BROWN
AIR PRESSURE
X02.0 6
SWITCH

TOOLPOST 214 RED **


X02.3 7 QM3 (7)
POSITION 7

QM1 (A) QM1 (C)


114 RED
CHUCK OPEN

WEST YORKSHIRE
X02.6 8
FOOT SWITCH

71 RED/BROWN
SPINDLE DRIVE
X04.1 9
THERMAL

116 ORANGE

AUXILIARY INPUT 1 X04.4 10 QM2 (C)

TOOLPOST 215 BLUE **


4NC 11 QM3 (8)
POSITION 8

210 YELLOW
TOOLPOST
X06.2 12 QM3 (3)
POSITION 3

240 GREEN
TOOLPOST THERMAL 13 VSR TERMINAL 3
X06.4

117 BLUE
LUBE FLOAT SWITCH 14
X06.6

XAE X08.0 15

BLACK #
+MITX X08.2 16

BROWN #
17

DRN BY
+MITZ X08.4

X08.6 18

SPINDLE STOPPED X00.1 19

A McHENRY
SPEED DETECTED 20
X00.3

216 VIOLET

TOOLPOST CLAMPED 21 QM3 (9)


X00.6

118 GREY
DATE

DOOR CLOSED SWITCH X02.1 22

C01-(2) C01(3)
119 WHITE
CHUCK CLOSE
X02.4 23
FOOT SWITCH

120 PINK
M18

24 QM2 (D)
07-10-91

AUXILIARY INPUT 2 X02.7

121 TURQUOISE BAR FEED L/S

25
CYCLONE OT-A

EXTERNAL STOP X04.2


CONTROL INPUTS

PROBE ERROR SIGNAL 61

+24v
A3-

# 12 CORE SCREEN TO TERMINALS


QM1 8 WAY SOCKET (FOOT SWITCH)
** 2 CORE SCREEN TO TERMINALS
QM2 8 WAY SOCKET (AUXILIARIES)
20 CORE SCREEN TO TERMINALS
QM3 24 WAY SOCKET (TOOLPOST - BARUFFALDI)
OF
SHEET

310547 A
M18 CONTROL INPUTS

50 WAY

FEMALE

DESCRIPTION BIT PIN


HONDA
LINK TO PINS
CONNECTOR

28 + 29
0v
1

61

+24v
0v 2

0v 3

DENFORD MACHINE TOOLS LTD


SPINDLE DRIVE

TERMINALS

COM1 4

(2) (1)
112 BLACK

SPINDLE ALARM X00.5


5

BRIGHOUSE
113 BROWN
AIR PRESSURE
X02.0 6
SWITCH

TOOLPOST 214 RED


X02.3 7 QM3 (7)
POSITION 7

QM1 (A) QM1 (C)


114 ORANGE
CHUCK OPEN

WEST YORKSHIRE
X02.6 8
FOOT SWITCH

71 YELLOW
SPINDLE DRIVE
X04.1 9
THERMAL

116 GREEN

AUXILIARY INPUT 1 X04.4 10 QM2 (C)

TOOLPOST 215 BLUE


4NC 11 QM3 (8)
POSITION 8

210 VIOLET
TOOLPOST
X06.2 12 QM3 (3)
POSITION 3

240 GREY
TOOLPOST THERMAL 13 VSR TERMINAL 3
X06.4

117 WHITE
LUBE FLOAT SWITCH 14
X06.6

XAE X08.0 15

PINK
+MITX X08.2 16

TURQUOISE
17

DRN BY
+MITZ X08.4

RED/BLUE

X08.6 18

RED/BROWN
X00.1 19

A McHENRY
20
X00.3

216 YELLOW/RED

TOOLPOST CLAMPED 21 QM3 (9)


X00.6

118 WHITE/RED
DATE

DOOR CLOSED SWITCH X02.1 22

C01-(2) C01(3)
119 RED/BLACK
CHUCK CLOSE
X02.4 23
FOOT SWITCH

120 GREEN/RED
M18

8-10-91

AUXILIARY INPUT 2 X02.7 24 QM2 (D)

121 YELLOW/BLUE BAR FEED L/S

25
CYCLONE OT-A

EXTERNAL STOP X04.2


CONTROL INPUTS

PROBE ERROR SIGNAL 61

+24v
A3-

36 CORE SCREEN TO TERMINALS


QM1 8 WAY SOCKET (FOOT SWITCH)
ALL COLOURS USED
QM2 8 WAY SOCKET (AUXILIARIES)

QM3 24 WAY SOCKET (TOOLPOST - BARUFFALDI)


OF
SHEET

310547 B
M18 CONTROL INPUTS
+24v

61
LINK TO PINS 1+4

50 WAY DESCRIPTION BIT PIN

FEMALE

HONDA 122 RED/BLUE


DOOR OPEN SWITCH 26
CONNECTOR X04.5

TOOLPOST
208 RED/BLACK
X06.0 27 QM3 (1)
POSITION 1

DENFORD MACHINE TOOLS LTD


COM2 28

COM3 29

BRIGHOUSE
30

31

32

WEST YORKSHIRE
X00.0 33

127 WHITE/RED
X MOTOR THERMAL X00.2 34

128 WHITE/BLUE
Z MOTOR THERMAL X00.4 35

HYDRAULIC 136 RED #


X00.7 36
PRESSURE SWITCH A

HYDRAULIC 138 ORANGE #


X02.2 37
PRESSURE SWITCH B

YELLOW #
SPINDLE BRAKE
WORKSHIFT P/BUTTON X02.5 38
THERMAL TRIP

123 YELLOW/RED 140


DRIVE TRANS THERMAL
X04.0 39

CHUCK JAWS OPEN 124 GREEN #


X04.3 40
SENSOR

CHUCK JAWS CLOSED 125 BLUE #

X04.6 41
SENSOR

209 YELLOW/BLUE #

DRN BY
TOOLPOST 0v
X06.1 42 QM3 (2)
POSITION 2 68

TOOLPOST 211 GREEN/RED


X06.3 43 QM3 (4)
POSITION 4

TOOLPOST 212 VIOLET #


X06.5 44 QM3 (5)
POSITION 5

A McHENRY
TOOLPOST 213 GREY #

X06.7 45 QM3 (6)


POSITION 6

ZAE X08.1 46

PINK #
DATE

-MITX X08.3 47

TURQUOISE #
-MITZ
X08.5 48

129 WHITE #
=
M18

07-10-91

SKIP X08.7 49 PROBE INPUT

+24v

61
CYCLONE OT-A

50
CONTROL INPUTS

A3-

# 12 CORE SCREEN TO TERMINALS


QM1 8 WAY SOCKET (FOOT SWITCH)
** 2 CORE SCREEN TO TERMINALS
QM2 8 WAY SOCKET (AUXILIARIES)
20 CORE SCREEN TO TERMINALS
QM3 24 WAY SOCKET (TOOLPOST - BARUFFALDI)
OF

VSR VOLTAGE SENSING RELAY


310547 A
SHEET
M18 CONTROL INPUTS
+24v

61
LINK TO PINS 1+4

50 WAY DESCRIPTION BIT PIN

FEMALE

HONDA 122 WHITE/BLUE


DOOR OPEN SWITCH 26
CONNECTOR X04.5

TOOLPOST
208 BLUE/BLACK
X06.0 27 QM3 (1)
POSITION 1

DENFORD MACHINE TOOLS LTD


COM2 28

COM3 29

BRIGHOUSE
30

31

32

WEST YORKSHIRE
X00.0 33

127 ORANGE/BLUE
X MOTOR THERMAL X00.2 34

128 YELLOW/GREEN
Z MOTOR THERMAL X00.4 35

HYDRAULIC 136 WHITE/GREEN


X00.7 36
PRESSURE SWITCH A

HYDRAULIC 138 ORANGE/GREEN


X02.2 37
PRESSURE SWITCH B

GREEN/BLUE
SPINDLE BRAKE
WORKSHIFT P/BUTTON X02.5 38
THERMAL TRIP

123 GREY/BLUE 140


DRIVE TRANS THERMAL
X04.0 39

CHUCK JAWS OPEN 124 GREEN/BLACK


X04.3 40
SENSOR

CHUCK JAWS CLOSED 125 GREY/GREEN

X04.6 41
SENSOR

209 YELLOW/BROWN

DRN BY
TOOLPOST 0v
X06.1 42 QM3 (2)
POSITION 2 68

TOOLPOST 211 WHITE/BROWN


X06.3 43 QM3 (4)
POSITION 4

TOOLPOST 212 BROWN/BLACK


X06.5 44 QM3 (5)
POSITION 5

A McHENRY
TOOLPOST 213 GREY/BROWN

X06.7 45 QM3 (6)


POSITION 6

ZAE X08.1 46

YELLOW/VIOLET
DATE

-MITX X08.3 47

VIOLET/BLACK
-MITZ
X08.5 48

129 WHITE/VIOLET
M18

8-10-91

SKIP X08.7 49 PROBE INPUT

+24v

61
CYCLONE OT-A

50
CONTROL INPUTS

A3-

36 CORE SCREEN TO TERMINALS


QM1 8 WAY SOCKET (FOOT SWITCH)
ALL COLOURS ARE USED
QM2 8 WAY SOCKET (AUXILIARIES)

QM3 24 WAY SOCKET (TOOLPOST - BARUFFALDI)


OF

VSR VOLTAGE SENSING RELAY


310547 B
SHEET
10 AMP C/B

CONTROL

TRANS

7 8

DENFORD MACHINE TOOLS LTD


BRIGHOUSE
CONTROL

TRANS 1
7 21

A SPINDLE MOTOR
1 AMP C/B
FAN (240v)
SPINDLE FAN
200v

WEST YORKSHIRE
23
B

8 22

24

1 2 3

CP 1

72
1
ESR OLHM
40
1
C

73 2 P 41 43
C

3 P 42
2
2
3 MDC HPC
74

DRN BY
CONTROL

TRANS 2 F1
30 32

110v
7
110v CONTROL
6.3A

A McHENRY
CIRCUIT
0v

8 31

24v

PSU
DATE

71 70

+24v 0v

LINK IF

NOT USED
70
21-5-92

+/- X +Z -Z

94 98 99 107 97 0v
E-STOP AND
CYCLONE OT-A

ESR
CONTROL CIRCUIT

(A) (G) M1B M1

OVERTRAVEL SWITCHES (19) (19)


REMOTE
A3-

E-STOP

AXIS LIMIT
OF

71
SHEET

OVERRIDE
310570 A
2
CONTROL TRANSFORMER 2

110v 0v

F1

32 6.3A 30 110v 0v 31

DENFORD MACHINE TOOLS LTD


ALTERNATE CHOKE

BRIGHOUSE
44 45

WORKLIGHT

WORKLIGHT
44

CHOKE

ARE STANDARD

WEST YORKSHIRE
PNEUMATIC CHUCK
AND

FOR OPTIONS SEE SHEET 3


RC

TOOLPOST
ALR

43 LUBE PUMP

RC

COR
OLCM
33 CMC
34 COOLANT

MOTOR

RC

CHOR

DRN BY
35 CHOS CHUCK OPEN

A McHENRY
RC

TPFR TPFC
TPRC
206 207
TOOLPOST

FORWARD
DATE

220

TPRR OLTP
TPFC
206A 207A
TOOLPOST

REVERSE
21-5-92

TPRC

RC
CYCLONE 0T-A

110v SCHEMATIC

(STANDARD EQUIP.)

CABINET
A3-

FAN

32 31

24v PSU
OF
SHEET

310541 B

71 70
3

+24v 0v
JAGUAR CD 220

MAIN PCB FILTER

RS 232

BATTERY BOX
60 X 60 TRUNKING

NORWIN DRIVE

FAN
INPUT UNIT

8 WAY QM PLUGS
6 WAY EARTH BAR
16 WAY SOCKET

60 X 60 TRUNKING
24 WAY SOCKET

60 X 60 TRUNKING

TERMINALS
RELAY X13

60 X 60 TRUNKING
TPRC

TERMINALS
60 X 60 TRUNKING

60 X 60 TRUNKING

MECHANICAL

INTERLOCK
TPFC

DASHED LINES ON CONTACTORS


CMC

INDICATE SUPPRESSORS UNDERNEATH


11

RELAY
PIN

DIODE MODULE
QM 1 8 WAY ROUND CONNECTOR
SPINDLE
(FOOTSWITCH)
DRIVE

A 114

B 119

C 71
X Z
0T-A CONTROL H E

60 x 60 TRUNKING
D D

R R

I I INPUT

V V UNIT
QM 1 QM 1 8 WAY ROUND CONNECTOR
A
B E E
(AUXILIARIES)
QM 2

A 71

120mm B 70

C 116

D 120
60 x 60 TRUNKING 950mm
E 157

F 163

G 94

H E

60 x 60 TRUNKING 1m

125 TERMINALS

130mm
A B
RELAYS

60 x 60 TRUNKING
S
460mm

460mm

CMC

TPFC
60 x 60 TRUNKING

60 x 60 TRUNKING

TPRC

VSR

SHEET No

160mm
CYCLONE 0T-A
OF
50mm PANEL LAYOUT

(NEW DRIVES)

DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE A3-
CONTACTORS B9-30-01-110v

HP C/B HYDRAULIC PUMP CIRCUIT BREAKER


HP C/B
HPC CMC TPFC TPRC
HPC HYDRAULIC PUMP CONTACTOR
4 AMPS
RC RC RC RC CMC COOLANT MOTOR CONTACTOR
1 2 3
217 71 TPFC TOOLPOST FORWARD CONTACTOR

1K 43 42 34 31 207 220 207A 220 TPRC TOOLPOST REVERSE CONTACTOR

M COR COOLANT ON RELAY


85 86 87 4 5 6 200 201 202 206A 200 201 202 206
E TPRR TOOLPOST REVERSE RELAY
7 6 5
C TRFR TOOLPOST FORWARD RELAY

8 4 H TPBR TOOLPOST BRAKE RELAY

VSR XDFR X DRIVE FAULT RELAY


207A 207
9 3 240 ZDFR Z DRIVE FAULT RELAY

40 33 220
XER X ENABLE RELAY
10 11 1 2
85 86 87 ZER Z ENABLE RELAY
3 7 3 SFR SPINDLE FORWARD RELAY
1 1 2 SRR SPINDLE REVERSE RELAY

88 89 90 43 15 16 17 34 203 204 205 31 ALR AXIS LUBE RELAY

ESR EMERGENCY STOP RELAY

CHOR CHUCK OPEN RELAY

CHCR CHUCK CLOSE RELAY

1 1 1 1 1 1 1 1 1

7 6 7 5 7 6 7 6 7 6 7 6 6 7 6 7 7 7 7 7 7 6 9 7 7 6 7 6
SPINDLE DRIVE CONNECTIONS
1 0 1 9 1 5 1 6 1 2 1 3 4 0 8 0 1 0 1 1 1 9 7 0 1 1 1 8

A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2
(JAGUAR CD 220)

T T T X Z C C
C X Z S S A E
P P P D D H H
O E E F R L S
LINK LINK
R F B F F O C
R R R R R R R
R R R R R R R

13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

3 3 3 2 3 2 7 2 6 6 6 6 7 7 7 7 8 8 8 8 3 4 4 4 3 3 3 3
7 1 B R
2 3 2 0 2 0 1 1 6 5 9 7 5 6 7 8 1 0 2 0 2 3 0 1 2 5 2 6 SFR 8 8
1 1 L E
6 6 8 1 2
A 2 U D
8
SRR
200v SUPPLY E
0

2 CORE
WORKLIGHT 21 22
FROM M10
CHOKE
72 R S ESR
EON 40 41
EXR
L1 L2 L3 B U V W + -
110v LAMP

73 COM MDC
9
9 1 1 2 2 2 1 1
BRAKING
0 1 5 6 7 4 4
EXS
42 RESISTOR
EOF 2 3
74
OPTION

31 32 44 45
INPUT UNIT

107
22

23

24

32

32

32

35

36

37

38

39

40

42

43

44

45

62

63

64

65

66

67

68

69

70

70

70

72

73

74

75

76

77

78

80

82

94

97

98

99

110
10

15

16

17

21

31

31

31

41

71

71

71

71

71

81

111
E
9

11

SP
203

204

205

240

208

209
120

122

123

124

125

126

127

128

130

155

156

157

158

159

160

162

163

164

165

166

167

168

169

170

172

173

174

175

216

217

218

210

212

213

214

215
112

113

114

115

117

118

119

121

161

171

211
E
SHEET No

OF

DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE A3-
HP C/B
HPC CMC TPFC TPFC
4 AMPS
RC RC RC RC
1 2 3
217 71
TPFC TOOLPOST FORWARD CONTACTOR

1K 43 42 34 31 207 220 207 220 TPRC TOOLPOST REVERSE CONTACTOR

CMC COOLANT MOTOR CONTACTOR

85 86 87 4 5 6 200 201 202 206A 200 201 202 206A COR COOLANT ON RELAY
7 6 5
TPFR TOOLPOST FORWARD RELAY

M L TPRR TOOLPOST REVERSE RELAY


8 4
VSR E O XDFR X DRIVE FAULT RELAY
207A 207A
C C ZDFR Z DRIVE FAULT RELAY
9 3 240

40 33 220 H K XER X ENABLE RELAY

10 11 1 2 ZER Z ENABLE RELAY


85 86 87
3 SFR SPINDLE FORWARD RELAY
7 3
SRR SPINDLE REVERSE RELAY
1 1 2
ALR AXIS LUBE RELAY
88 89 90 43 15 16 17 34 203 204 205 31
ESR EMERGENCY STOP RELAY

CHOR CHUCK OPEN RELAY

CHCR CHUCK CLOSE RELAY

MDC MAIN DRIVES CONTACTOR

VSR VOLTAGE SENSING RELAY


1 1 1 1 1 1 1 1 1

7 6 7 5 7 6 7 6 7 6 7 6 6 7 6 7 7 7 7 7 7 6 9 7 7 6 7 6

1 0 1 9 1 5 1 6 1 2 1 3 4 0 8 0 1 0 1 1 1 9 7 0 1 1 1 8

A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2

SPINDLE DRIVE CONNECTIONS (JAGUAR CD 220)


T T T X Z C C
C X Z S S A E
P P P D D H H LINK LINK
O E E F R L S
R F B F F O C
R R R R R R R
R R R R R R R
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14

7 1 B R 8 8 8
3 3 3 2 3 2 7 2 6 6 6 6 7 7 7 7 8 8 8 8 3 4 4 4 3 3 3 3
SFR
1 1 L E 0 1 2
2 3 2 0 2 0 1 1 6 5 9 7 5 6 7 8 1 0 2 0 2 3 0 1 2 5 2 6

6 6 8 2 U D

A 200v FROM E SRR

FANUC TRANS. 2 CORE

FROM M10
WORK LIGHT 21 22
TRANSFORMER
72 R S ESR
EON 40 41
D D

MAINS LAMP EXR L1 L2 L3 B U V W B B

+ -

110v
73 MDC 9 1 1 2 2 2 1 1
COMM
BRAKING
0 1 5 6 7 4 4
RESISTOR
EXS 2 3
42 OPTION
EOFF
74

31 32 44 45

INPUT UNIT

107
22

23

24

32

32

32

35

36

37

38

39

40

42

43

44

45

62

63

64

65

66

67

68

69

70

70

70

72

73

74

75

76

77

78