SU 855 - 865 - Installation System Reference - 2003

Separation Unit 855/865
Installation System Reference

Printed Jan 2003
Book No. 1810818-02 V 2
Alfa Laval reserves the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local
Alfa Laval company.
Published by: Alfa Laval Tumba AB
Marine & Diesel Equipment
SE - 147 80 Tumba
Sweden
© Copyright Alfa Laval Tumba AB 2003.
Contents
1 Technical Data ...................................... 1 2.6.13 Transmitters Interconnection
Diagram ...............................................29
1.1 Demand Specifications Water .....1
2.6.14 Optional Equipment Interconnection
1.2 Demand Specifications Air ...........1
Diagram ...............................................30
1.3 System Data .....................................2
2.6.15 Power Circuits, Separator and Feed
Pump Circuit Diagram .........................31
2 Drawings .................................................... 6
2.6.16 Remote Start Interlock Circuit
2.1 General Flow Chart..........................6
Diagram (Optional) ..............................32
2.2 Separation Unit Flow Chart ..........7
2.6.17 Junction Box EPC Signal Cables
2.3 Separation Unit with Junction Interconnection Diagram
Boxes Flow Chart .............................8 (Optional)..............................................33
2.4 Dimension Drawings, Unit .............9 2.6.18 Junction Box EPC Signal Cables
2.4.1 Separation Unit SU 855 ..........................9 Interconnection Diagram
2.4.2 Separation Unit SU 865 ........................10 (Optional)..............................................34
2.4.3 Separation Unit SU 855 with Junction 2.6.19 Electric Heater Interconnection
Boxes ...................................................11 Diagram (Optional) ..............................35
2.4.4 Separation Unit SU 865 with Junction 2.6.20 Power Unit Circuit Diagram 0 – 24 kW
Boxes....................................................12 (Optional) .............................................36
2.4.5 Control Cabinet ...................................13 2.6.21 Power Unit Circuit Diagram 0 – 24 kW
cont. (Optional) ....................................37
2.4.6 Control Cabinet Cable Drawing ...........14
2.6.22 Power Unit Circuit Diagram
2.4.7 Junction Box Starter Connections .......15
72/380 – 415 kW – 440 V
2.4.8 Junction Box EPC Connections ...........16 (Optional)..............................................38
2.5 Electrical System Layout ...........17 2.6.23 Power Unit Circuit Diagram
2.6 Electrical Diagrams .......................18 72/380 – 415 kW – 440 V cont.
2.6.1 Starter Basic Design Cable List ..........18 (Optional)..............................................39
2.6.2 Starter Optional Equipment Cable 2.6.24 Electrical System Layout
List ........................................................19 CBM Heater ..........................................40
2.6.3 Starter and Feed Pump 2.6.25 Steam Heater Interconnection
Interconnection Diagram .....................20 Diagram (Optional) ..............................41
2.6.4 Starter and Feed Pump Circuit 2.6.26 Electric Heating System Cable List
Diagram ...............................................21 (Optional)..............................................42
2.6.5 Junction Box Starter Interconnection 2.6.27 Electrical System Layout, EHS-62 ........44
Diagram (Optional) ...............................22 2.6.28 Heatpac 7/8 kW, 14/16 kW
2.6.6 Sludge Handling Interconnection Interconnection Diagram ......................45
Diagram (Optional) ..............................23 2.6.29 Heatpac 22/24 kW Interconnection
2.6.7 Sludge Handling Circuit Diagram Diagram ................................................46
(Optional) .............................................24 2.6.30 Heatpac 36/40 kW Interconnection
2.6.8 Space Heating and Heat Tracing Diagram ................................................47
Interconnection Diagram 2.6.31 Heatpac 50/56 kW, 65/72 kW
(Optional)..............................................25 Interconnection Diagram ......................48
2.6.9 Space Heating and Heat Tracing 2.7 Single Module Flow Chart ..........49
Circuit Diagram (Optional) ...................26 2.8 Double Module, Parallel,
2.6.10 Control Cabinet Basic Design Standby, and Heater Cross
Cable List ............................................27 Connection Flow Chart ................50
2.6.11 Control Cabinet Optional Equipment 2.9 Dimension Drawings,
Cable List (as ordered).........................27 Modules .............................................51
2.6.12 Solenoid Valves Interconnection 2.9.1 Single Module (S, T, H) ........................51
Diagram ...............................................28 2.9.2 Single Module (E) ................................52
1810818-02
2.9.3 Double Module SL, TL, HL, 4.9 Sludge Tank..................................... 77
with Pipe Rack ..................................... 53 4.10 Sludge Piping .................................. 79
2.9.4 Double Module SL, TL, HL,
without Pipe Rack ................................ 54 5 Commissioning and Initial
2.9.5 Double Module EL .............................. 55 Start ...........................................................81
2.10 Assembly Drawings, Modules ... 56 5.1 Completion Check List ................ 81
2.10.1 Single Module S, T, H Assembly 5.2 Initial Start-up................................. 83
Drawing ............................................... 56 5.2.1 Calculating Operating Pressure .......... 85
2.10.2 Single Module S, T, H with Feed
Pump 038, Assembly Drawing ............ 57 6 Shut-down and Storage ................86
2.10.3 Single Module S, T, H with Feed 6.1 Shut-down after Use ..................... 86
Pump 045/045, Assembly Drawing ..... 58 6.2 Protection and Storage ............... 87
2.10.4 Single Module E, Assembly 6.3 Reassembly and Start up ............ 89
Drawing ............................................... 59
2.10.5 Single Module E with Feed Pump,
Assembly Drawing............................... 60
2.10.6 Double Module SL, TL, HL, with
Pipe Rack Assembly Drawing ............. 61
2.10.7 Double Module SL, TL, HL, without
Pipe Rack Assembly Drawing ............. 62
2.10.8 Double Module EL, Assembly
Drawing ............................................... 63
3 Remote Operation
Systems ................................................... 64
4 Specifications/
Recommendations ........................... 67
4.1 Lifting Instructions ....................... 67
4.1.1 Lifting the Separation Unit ................... 67
4.1.2 Lifting the Single Module (S, T, H) ...... 68
4.1.3 Lifting the Single Module (S, T, H)
with fork lift........................................... 68
4.1.4 Lifting the Single Module (E) ............... 69
4.1.5 Lifting the Single Module (E)
with fork lift........................................... 69
4.1.6 Lifting the Double Module
(SL, TL, HL) ......................................... 70
4.1.7 Lifting the Double Module (EL) ........... 70
4.2 Cables ............................................... 71
4.3 Cable Routing ................................. 72
4.4 Oil, Water, Steam, and
Condensate Piping ........................ 72
4.5 Ambient Temperature
Limitation ......................................... 73
4.6 Heat Tracing and Insulation
of Fuel Oil, Sludge, and
Steam Pipes .................................... 73
4.7 Sludge Removal Kit ...................... 74
4.8 More than one Oil Tank ............... 76
1810818-02
SEPARATION UNIT 855/865 INSTALLATION SYSTEM REFERENCE 1 TECHNICAL DATA
1 Technical Data
1.1 Demand Specifications Water
Specific requirements regarding the quality 5 pH > 6

of water Increased acidity (lower pH) increases the
Operating water is used in the separator for risk for corrosion; this is accelerated by
several different functions: e.g to operate the increased temperatures and high chloride
discharge-mechanism, to lubricate and cool ion content.
mechanical seals, etc. 6 Water pressure 200 – 600 kPa (2 – 6 bar).
Alfa Laval accepts no liability for consequences
If the operating water is of poor quality, it
arising from unsatisfactorily purified operating
may with time cause erosion, corrosion
water supplied by the customer.
and/or operating problems in the separator
and must therefore be treated to meet
certain demands
The following requirements are of

1.2 Demand
fundamental importance. Specifications Air
1 Clear water, solids content < 0,001% of Specific requirements regarding the quality
volume. Deposits must not be allowed to of air
form in certain areas in the separator.
1 Pressure 500 – 700 kPa (5 – 7 bar).
2 Max. particle size 50 µm.
2 Free from oil.
3 Total hardness ≤180 mg CaCo3 per litre,
3 Dry, with dew point min. 10 °C below
which corresponds to 10 °dH or 12,5 °E.
ambient temperature.
Hard water may with time form deposits in
the operating mechanism. The precipitation
rate is accelerated with increased operating
temperature and low discharge frequency.
These effects become more severe the
harder the water is. NOTE
4 Chloride content ≤100 ppm NaCl (equivalent Electrical interconnections must be made by
qualified electricians.
to 60mg Cl/l). Chloride ions contribute to
Mechanical interconnections must be made by
corrosion on the separator surfaces in qualified mechanical technicians.
contact with the operating water, including
the spindle. Corrosion is a process that is
accelerated by increased separating
temperature, low pH, and high chloride ion
concentration. A chloride concentration
above 60 mg/l is not recommended.
1810818-02 1
1 TECHNICAL DATA SEPARATION UNIT 855/865 INSTALLATION SYSTEM REFERENCE
1.3 System Data

Media Fuel oil and lube oils for diesel engines
Feed density, max. 1010 kg/m³ at 15 °C
Viscosity, max. 55 cSt at 100 °C (700 cSt at 50 °C)
Pressure:
oil inlet Max. 2 bar at separator inlet
oil outlet Max. delivery head 2.5 bar
sludge outlet from separator open outlet
sludge outlet from sludge pump Max. 5 bar at 6 bar air pressure
separated water Max. 4 bar
Feed temperature, max. 98 °C ± 2 °C
Ambient temperature Min. +5 °C, max. +55 °C
Sludge production (including displacement water) max
SU 855 7.2 litre/discharge
Operating water pressure Min 2 bar, max. 6 bar
Operating water temp. Min. +5 °C, max. +55 °C (unheated water)
Operating water consumption
Make up water 1.7 litre/hour
Operating water flow from SV10:5.5 l/m
from SV 15:11.0 l/m
from SV 16:2.8 l/m
Air quality Instrument air
Air pressure Min. 5 bar, max. 7 bar
Drip tray volume Max. 60 litre
Drain connection size 2x1” (internally threaded)
Mains supply voltage 3x400/440/480/575/690 V ± 10%
Power consumption
SU 855 Max. 17.5 kW, 50 A (including feed pump)
SU 865 Max. 24.0 kW, 50 A (including feed pump)
Power supply voltage EPC, Electric heat tracing 230 V /110V/115 V/100V ± 10%, max. fuse 10 A
Power consumption, EPC 230 VA
Power consumption, electric heat tracing 600 VA
Control voltage, operating 24 V AC
Frequency 50 or 60 Hz ± max. 5%
Enclosure class Min. IP 54
Control cabinet max. distance from unit 50 m
Storage time before use (with bowl removed) 6 months
Storage temp. Min. +0 °C, max. +70 °C
Storage humidity Relative humidity (RH) 10% – 95 % Non Condensing
2 1810818-02
Weight, Units and Modules complete:

SU 855 1060 kg
SU 865 1200 kg
SU 855 S, T, H 1380 kg
SU 865 S, T, H 1520 kg
SU 855 E 1610 kg
SU 865 E 1750 kg
SU 855 SL, TL, H L 3100 kg
SU 865 SL, TL, H L 3380 kg
SU 855 EL 3550 kg
SU 865 EL 3830 kg
Service intervals: Note! Regularly check connections. Tighten if necessary.
Unit Overhaul every 3 years operation
Sludge Removal Kit Inspection every 4000 hours or 6 months operation
Overhaul every 12000 hours or 18 months operation
CBM heater CIP when needed
EHM heater Cleaning:
New heater – after max. three months
LO – Every 3 months if the elements are heavily soiled on
latest inspection; every 6 months if they are only slightly
soiled
HFO/DO – Every 12 months
Separator Inspection every 4000 hours or 6 months operation
Overhaul every 12000 hours or 18 months operation
Note! Cleaning In Place (CIP) is recommended to avoid Prior to inspection and overhaul
manual internal cleaning of the bowl. The following intervals HFO 1 – 2 months depending on oil quality
are recommended:
LO (Cross-head engines) 1 – 2 months depending on oil
quality and engine condition.
LO (Trunk engines) 1 month
1810818-02 3
1 TECHNICAL DATA SEPARATION UNIT 855/865 INSTALLATION SYSTEM REFERENCE
Separation Unit Planned Maintenance Kits

Hours Period Separator Unit Sludge Feed Control El. CIP CBM
pump pump cabinet heater
1000
2000
4000 6 months Inspection
12000 18 months Overhaul Overhaul
24000 3 years Overhaul Overhaul Overhaul Overhaul
As necessary Repair Repair CIP

(components)
With delivery Inspection

Tools
Backup Support Support
4 1810818-02
1810818-02 5
6
ALFA LAVAL HEATING
SYSTEMS
2 DRAWINGS
Ref. 569368 Rev. 0

CBM-steam
Control unit
Drain
To sludge
pump Starter
Circuit board
–Vibration CBM-hot water – thermal oil
–Communication
2 Drawings
–Heater control
–Remote alarms
2.1 General Flow Chart
EHM-electric
POWER
UNIT
201 Oil inlet
1810818-02
206 Water for water seal and
displacement
209 Oil Recirculation to tank

Lo-application Alt
220 Clean oil outlet
Alt 221 Water outlet
MCFR FC
Flow Control Flow Control Alt 222 Sludge discharge outlet
Sludge tank 371 Operating water
375 Opening/closing water
463 Drain
501 Operating air
Heating system
Optional Alfa
Laval delivery
Feed pump
Block mounted
Unit
SEPARATION UNIT 855/865 INSTALLATION SYSTEM REFERENCE
X017733A
Ref. 569365 Rev. 0
Drain
Control unit
To sludge
pump
Starter
Circuit board
–Vibration 201 Oil inlet
–Communication
–Heater control 206 Water for water seal and
–Remote alarms displacement
1810818-02
2.2 Separation Unit Flow Chart
221 Water outlet
222 Sludge discharge outlet
371 Operating water
463 Drain
501 Operating air
Optional Alfa
Laval delivery
Alt
Block mounted
Lo-application
Unit
Alt
Sludge tank
7
2 DRAWINGS
X0 1 7 7 3 5 A
8
2 DRAWINGS
Ref. 569366 Rev. 0

Control unit
Drain
To sludge
pump
Starter
Circuit board
–Vibration
–Communication
–Heater control
Junction boxes
–Remote alarms
1810818-02
201 Oil inlet
206 Water for water seal and

displacement
221 Water outlet
371 Operating water

Alt 375 Opening/closing water
Lo-application 463 Drain
501 Operating air
Alt 540 Ventilation

Sludge tank
2.3 Separation Unit with Junction Boxes Flow Chart
X0 1 7 9 6 3 A
201 Oil inlet

When lifting bowl parts over adjoining separator
220 Clean Oil outlet
221 Water outlet
371 Operating water pH value not

below 6pH. Pressure 200-600
kPa (2-6 bar). Salinity max
60ppm Cl
(equivalent to 100 ppm NaCl ).
Temp. min +5°C, max. +55°C.
463 Drain
501 Operating air. Instrument air,

pressure 500-700 kPa (5-7
bar).
Ref. DIN 570328 Rev. 0, JIS 570330 Rev. 0

709 Mains supply 3x400/440/480/
2.4.1 Separation Unit SU 855
575/690V
791 Earthing of unit

Alternative
connection 799 EPC 50 supply voltage, 230V,
110/115V or 100V.
* Optional
* Optional
(Flange conn.) Connections

A DIN Flange DN40-PN16-
2.4 Dimension Drawings, Unit
DIN2633
JIS Flange 40A-16K-JIS
1810818-02
B2223
B DIN Flange DN25-PN16-

DIN2543
B2223
C DIN Flange DN100-PN16-

DIN2543
-Fastening: JIS Flange 100A-10K-JIS
Bolting 4xM16 B2222
Tightening
torque 222 Nm D ISO G 1/4
-Welding E ISO G 1/2
F ISO G 1
Foundation plan, view Weight: 1060 kg

from top
Center of gravity
* Sludge removal kit optional
Control cabinet and frame for

components to be supported if necessary
using existing screws.
9
2 DRAWINGS
X018531B
10
201 Oil inlet

2 DRAWINGS

221 Water outlet

60ppm Cl
463 Drain

pressure 500-700 kPa (5-7
bar).
2.4.2 Separation Unit SU 865
709 Mains supply 3x400/440/480/

575/690V
799 EPC 50 supply voltage, 230V,

110/115V or 100V.
Alternative
connection
* Optional
* Optional
Connections
(Flange conn.) 65 A DIN Flange DN40-PN16-
1810818-02
DIN2633
B2223

DIN2543
B2223

DIN2543
B2222
-Fastening:
Bolting 4xM16 D ISO G 1/4
Tightening
torque 222 Nm E ISO G 1/2
-Welding F ISO G 1
Weight: 1200 kg
Center of gravity
Foundation plan, view * Sludge removal kit optional

from top
X018532B
201 Oil inlet
When lifting bowl parts over adjoining separator 220 Clean Oil outlet
221 Water outlet

60ppm Cl
463 Drain
pressure 500-700 kPa (5-7 bar).

709 Mains supply 3x400/440V/480/
575/690V

View F – F 110/115V or 100V.
Alternative
connection
* Optional
* Optional
Connections
(Flange conn.) A DIN Flange DN40-PN16-

DIN2633
1810818-02
JIS Flange 40A-16K-JIS B2223

DIN2543

DIN2543
2.4.3 Separation Unit SU 855 with Junction Boxes

B2222
D ISO G 1/4
-Fastening:
Bolting 4xM16 E ISO G 1/2
Tightening torque
222 Nm F ISO G 1
-Welding Weight: 1020 kg + 60 kg
Center of gravity
Foundation plan, view
from top * Sludge removal kit optional

11
2 DRAWINGS
X018541B
12
201 Oil inlet

2 DRAWINGS
221 Water outlet

60ppm Cl
463 Drain

pressure 500-700 kPa (5-7 bar).
709 Mains supply 3x400/440V/480/

575/690V

110/115V or 100V.
Connections
View F – F A DIN Flange DN40-PN16-

Alternative DIN2633
1810818-02
connection JIS Flange 40A-16K-JIS B2223
* Optional
* Optional
(Flange conn.) DIN2543

DIN2543
2.4.4 Separation Unit SU 865 with Junction Boxes

B2222
D ISO G 1/4
E ISO G 1/2
F ISO G 1
-Fastening: Weight: 1160 kg + 60 kg
Bolting 4xM16
Tightening torque Center of gravity
222 Nm
* Sludge removal kit optional
-Welding

Foundation plan, view components to be supported if necessary
from top using existing screws.
X0 1 8 5 4 2 B
Ref. 1765860 Rev. 2
On/off, heat tracing (optional)
On/off, sludge pump (optional EPC cabinet section
2.4.5 Control Cabinet
On/off, feed pump

PC connection
On/off, Separator
Selector switch, CIP, MAN, AUTO

Operator panel
Emergency stop, separator
Sludge valve interlock

indication (optional) Amperemeter, separator
1810818-02
Starter
cabinet
Main switch
Separator interlock indication section
(optional)
Nut for grounding screw (M8)
13
2 DRAWINGS
X0 1 7 7 6 3 A
14
2 DRAWINGS
Ref. 1765865 Rev. 3

Cable 39 (opt. **)
Separator current over Separator current up
25 A to 25 A Cable 41 (opt. *) Cable 38
(opt. **)
Cable 44 (opt. *) Cable 34
(opt. **)
(Cable 13)
Cable 32
(Cable 12) (opt. **)
EPC 50 EPC 50
I/O I/O Cable 31
EPC 50 Cable 11
(opt. **)
OP Cable 16 Cable 22 (**)
Cable 15 (Cable 19)
EPC cabinet section

(EMC)
Cable 14 Cable 18
(Cable 20) (EMC)
(Cable 21)
2.4.6 Control Cabinet Cable Drawing
Cable 3 Spare, M20
1810818-02
Spare, M25
Cable 74 (opt.)
Cable 71 (opt.)
Cable 72 (opt. *)
Cable 73 (opt.)
Starter cabinet section

Cable 45 (opt.)
Cable 35 (opt.)
Cable 37 (opt.)
Cable 36 (opt.)
Spare, M20
opt. = Optional as per order

* = Module mounted or customer supplied
** = Customer supplied
= Screw plug (May be replaced by optional gland)
Cable glands without mounted cables are sealed with plastic inserts
X0 1 7 7 7 3 B
Cable gland M25 for
cable 11-17 mm Cable gland M25 for
cable 11-17 mm
Reducing
Reducing
Ref. 1765917 Rev.1

fitting M40/
M25 fitting M40/
M25
Cable gland
M25 for cable
11-17 mm
Terminals
Cable gland
2.4.7 Junction Box Starter Connections
M20 for cable
1810818-02
8-13 mm
Terminal support
Cabinet
Earth pin M8
Earthing braid
15
2 DRAWINGS
X0 1 8 2 1 2 A
16
Cable gland M25 for Cable gland M20 for
cable 11-17 mm cable 8-13 mm
Tower stack light
2 DRAWINGS
Gland M 20
Ref. 1765917 Rev. 1

Gland M 25
Terminal
support
Terminals
2.4.8 Junction Box EPC Connections
Cabinet
1810818-02
Earth pin M8 Top view
Earthing braid
X0 1 8 2 2 2 A
Ref. 1765898 Rev. 2
Data
Comm.
System
Temp. Al.
SUM
Remote
OP unit
Remote
Alarm
Emergency
Junc. Control unit

box
Circuit board
–Vibration
–Communication
–Heater control
–Remote alarms
Heat tracing system
Junc. Starter
box
2.5 Electrical System Layout
1810818-02
Mains supply
Power supply
Heating system
See also 1765867 for Control unit EPC
electric heater; 1765868
SRK
for steam heater
Interconnection diagrams for:
Sludge tank Sludge Starter: 1765834, 1765835, 1765836
Feed pump pump Control unit EPC: 1765837, 1765838,
1765839
Cable lists:
Starter: 1765797
Control unit EPC: 1765876
Optional Alfa Laval
delivery
Block mounted
Unit
17
2 DRAWINGS
X017784A
2 DRAWINGS SEPARATION UNIT 855/865 INSTALLATION SYSTEM REFERENCE
2.6 Electrical Diagrams
2.6.1 Starter Basic Design Cable List

No. Type Connection point Instruction Connection point Remarks
A B
Basic design (currents according to order)
1 MPRXCX 3x4 Mains supply Starter Fuse 20 A1)
1 MPRXCX 3x16 Mains supply Starter Fuse 50A1)
2 MPRXCX 2x1.5 Power supply 2 Starter Fuse 10 A1)
3 MPRXCX 3x1.5 Starter Marked 3A Separator motor 4 – 6.3 A

3 MPRXCX 3x2.5 Starter Marked 3B Separator motor 6.3 – 16 A
3 MPRXCX 3x4 Starter Marked 3C Separator motor 16 – 20 A
3 MPRXCX 3x6 Starter Marked 3D Separator motor 20 – 25 A
3 MPRXCX 3x10 Starter Marked 3E Separator motor 25 – 32 A
3 MPRXCX 3x16 Starter Marked 3F Separator motor 32 – 45 A
3 MPRXCX 3x25 Starter Marked 3G Separator motor 45 – 63 A
1)
Cable not included in Alfa Laval delivery.
2) Not used in version ‘single supply’.
Ref. 1765797 Rev.3
18 1810818-02
SEPARATION UNIT 855/865 INSTALLATION SYSTEM REFERENCE 2 DRAWINGS
2.6.2 Starter Optional Equipment Cable List

A B
Feed pump, optional or customer owned (as ordered)
1)
4 MPRXCX 3x2.5 Starter Drawing Feed pump
1766655
Sludge handling (as ordered)
35 RFE-HF 1x4x0.75 Starter GS, Valve switch
36 RFE-HF 1x2x0.75 Starter LS, Sludge level
37 RFE-HF 1x2x0.75 Starter SV6, Solenoid valve For pneumatic
sludge pump
73 2x0.75 Starter Heatpac on tank Included in

heater element
Space heating (as ordered)
71 MPRXCX 2x1.5 Starter Separator motor
72 MPRXCX 2x1.5 Starter Feed pump 1)
Heat tracing (as ordered)

74 MPRXCX 4x1.5 Starter Thermostat
75 3x1.5 Starter Drawing Heating cable
7060227
1)
Cable not included in Alfa Laval delivery except when feed pump ordered as part of a Module including
Pumping and Heating Unit.
Ref. 1765797 Rev. 3
1810818-02 19
2.6.3 Starter and Feed Pump Interconnection Diagram
*Replaces jumper in terminals ** Internal connections *** 1765838
Mains suppy
3x400, 440, 480, 575 or 690 V AC, 50/60 Hz
(Cable not included in Alfa Laval delivery)
Separator motor
Feed pump motor

Optional
Contactor response, separator

Potential free contacts, max. 250 V, 0.5 A
Contactor response, feed pump

Potential free contacts, max. 250 V, 0.5 A
Emergency shut-down (ESD) signal (optional)

(Replaces ‘Systems Emergency Stop’ when used.
See also drawing 1765837. Cable not included in Alfa Laval
delivery).
Separator emergency stop
STARTER
(Optional, external)
(Cable not included in Alfa Laval
delivery)
Sludge valve interlock switch

Optional
Feed pump Remote stop

Remote start
Tripped motor circuit breakers (optional)

Potential free NC contacts, max. 250 V, 0.5 A
Power supply for EPC 50
100, 110/115 or 230 V AC, 50/60 Hz
Max. fuse: 10 A. (Cable not included in Alfa Laval delivery)
X0 1 7 7 9 4 B
Ref. 1765834 Rev. 3
20 1810818-02
Ref. 1765856 Rev. 3
EMERGENCY STOP
START SEPARATOR
CONTACTOR,
SEPARATOR
AUTO MODE (Optional)

SLUDGE PILOT LAMP,
VALVE SEPARATOR
INTERLOCK
SWITCH
(Optional)
SEPARATOR FEEDBACK
(Remote indication)
SLUDGE VALVE INDICATION

Optional
CONTACTOR, FEED
PUMP
1810818-02
START FEED PUMP EPC 50, OP
(Internal) PILOT LAMP, FEED
2.6.4 Starter and Feed Pump Circuit Diagram
PUMP
(Heater interlock)
FEED PUMP FEEDBACK
(Remote indication)
* = 1765854/1767264
** = 1765858/1767265
*** = 1765871
Conector in panel front 5-
pole, RS232C
21
2 DRAWINGS
X017862B
2.6.5 Junction Box Starter Interconnection Diagram (Optional)
To Unit To Starter
Junction Box
optional
optional
optional
optional
optional
optional
optional
Cables between Junction Box and

For cable information, see Cable
Starter are not included in the Alfa
X018232A
List 1765797
Laval delivery.
Ref. 1765886 Rev. 1
22 1810818-02
2.6.6 Sludge Handling Interconnection Diagram (Optional)
LS
Level switch,
Sludge tank
STARTER
SV6
Solenoid valve
for control of
pneumatic
sludge pump
X0 1 7 8 0 3 A
Ref. 1765835 Rev. 1
1810818-02 23
2.6.7 Sludge Handling Circuit Diagram (Optional)
PNEUMATIC SLUDGE PUMP

SOLENOID VALVE FOR
SLUDGE PUMP ON
(MOMENTARY OP.)
LEVEL SWITCH,
SLUDGE TANK
SV6
LS
S4
SLUDGE PUMP CONTROL
SLUDGE LEVEL
X017902A
Ref. 1765857 Rev. 1
24 1810818-02
2.6.8 Space Heating and Heat Tracing Interconnection Diagram (Optional)
Space heater,
Separator motor
230 V AC
STARTER
Space heater,
Feed pump
motor
230 V AC
Heat tracing system
Thermostat (S61)
(24 V AC)
Heating cable
(230 V AC)
STARTER
Heating of SRK
(230 V AC)
X017813B
Ref. 1765836 Rev. 2
1810818-02 25
26
2 DRAWINGS
Ref. 1765858 Rev. 2

Heat tracing
pipes
from
1765854
Heat tracing
Heating of SRK
1810818-02
AC 230 V AC 230 V AC 230 V AC 230 V
SPACE HEATER SPACE HEATER HEAT TRACING HEAT TRACING
SEPARATOR FEED PUMP PIPES TANK IN SRK
SPACE HEATING OPTION MOTOR MOTOR
2.6.9 Space Heating and Heat Tracing Circuit Diagram (Optional)
X017913A
2.6.10 Control Cabinet Basic Design Cable List

A B
Basic design
11 RFE–HF 1x2x0.75 EPC 50 SV1
17 RFE–HF 1x2x0.75. EPC 50 SSC PT1
18 RFE–HF 1x2x0.75 EPC 50 SSC PT4
19 RFE–HF 1x4x0.75 EPC 50 SSC + EMC MT
20 RFE–HF 4x2x0.50 EPC 50 EMI protection ST, (YT, SS)
21 RFE–HF 1x2x0.75 EPC 50 SSC PT5
1)
22 RFE–HF 1x2x0.75 EPC 50 SUM Alarm
23 RFE–HF 4x2x0.75 EPC 50 SSC TT1/TT2
1)
2.6.11 Control Cabinet Optional Equipment Cable List (as ordered)

A B
31 RFE-HF 1x4x0.75 EPC 50 SSC + EMC Remote OP unit 1)
1)
32 RFE-HF 1x4x0.75 EPC 50 Remote temp.
1) 2)
34 RFE-HF 1x4x0.75 EPC 50 SSC + EMC Comm. module
38 MPRXCX 4X1.5 EPC 50 Syst. emergency 1)
1)
39 RFE-HF 1x2x0.75 EPC 50 Junction box (EPC)
Electric Heater (as ordered)
40 RFE-HF 4x2x0.75 EPC 50 Power unit
45 RFE-HF 1x2x0.75 Starter Power unit
Steam Heater (as ordered)
41 RFE-HF 1x4x0.75 EPC 50 Steam regulating valve
44 RFE-HF 1x2x0.75 EPC 50 Shut-off valve
1)
2)
Cable must be less than 25 metres long to avoid drop in voltage.
Ref. 1765876 Rev. 2
1810818-02 27
2.6.12 Solenoid Valves Interconnection Diagram
Jumper at 110/115 V AC
Jumper at 100 V AC
Jumper at 230 V AC
alternative voltages
Connections for
ESD relay option

Systems emergency stop (Control
voltage off)
Note! ESD relay option replaces this
when used.
(Cable not included in Alfa Laval
delivery)
Signal to alarm panel.

Pot. free contact, opens at alarm
Max. 50 V AC/DC, 1.0 A

connection to
Present
internal
CONTROL UNIT EPC 50

S1
SV1
Oil feed
SV4
Oil outlet
SV5
Water outlet
SV10
Water seal
SV15
Opening water
SV16
Closing water
X0 1 7 8 2 3 A
* Replaces jumper in terminals.
Ref. 1765837 Rev. 1
28 1810818-02
2.6.13 Transmitters Interconnection Diagram
* Termination jumper.
Only at sattbus end
units
** 1765839
*** 1765834, 1767266
PT1
PT4
PT5
Temp. sensor,
CONTROL UNIT EPC 50

2xPT 100
TT 1 (Alarm)
Heater board
TT 2 (Control)
Optional
Speed transmitter
(Cable included in
separator delivery)
Internal connections
Vibration transmitter
(Factory mounted
when used)
Note!
Separator interlock
switch (Optional)
connections
Internal
MT
Water transducer
X0 1 7 8 3 3 B
Ref. 1765838 Rev. 3
1810818-02 29
2.6.14 Optional Equipment Interconnection Diagram
** = 1765838
VIBR. BOARD
Remote OP unit
* Termination jumper.
(Only at sattbus end
units)
Standstill indication
In Junction Box for
signal cables
Remote alarms ind.
CONTROL UNIT EPC 50

High temp. indication
Low temp. indication

Pot. free contacts.
Max. 50 V AC/DC, 1.0 A
Contacts close at
alarm.
I/O – EXPANSION BOARD

Remote operation
Remote mode selected
(output 24 VAC)
Sep. status indication
(output 24 VAC)
Separation Start/Stop
Note!
Jumper X71:1 to X71:3 to avoid
false alarm when not used.
COMM. BOARD
Data communication
PROFIBUS
X017843B
(Cables not included in Alfa Laval delivery)
Ref. 1765839 Rev. 3
30 1810818-02
2.6.15 Power Circuits, Separator and Feed Pump Circuit Diagram
CONT.
Feed pump
(Optional)
Separator
Alt. over 25A
Mains supply
1765858
to Q8 on
EPC 50 I/O module
Power supply for

EPC 50
X017853A
Ref. 1765854 Rev. 2
1810818-02 31
2.6.16 Remote Start Interlock Circuit Diagram (Optional)
SEPARATOR INTERLOCK
AUX. RELAY
AUX. RELAY
INDICATION
Separator interlock switch
(optional)
VIBRATION
BOARD
X0 1 7 8 7 3 A
Ref. 1765871 Rev. 2
32 1810818-02
2.6.17 Junction Box EPC Signal Cables Interconnection Diagram (Optional)
Junction Box
To Unit To EPC-50
For cable information, see Cable Cables between Junction

List 1765876 Box and EPC are not
included in the Alfa Laval
X0 1 8 2 4 2 A
delivery.
Ref. 1765887 Sheet 1 Rev. 1
1810818-02 33
2.6.18 Junction Box EPC Signal Cables Interconnection Diagram (Optional)
For cable information, see Cable Cables between

List 1765876 Junction Box and EPC
are not included in the
Alfa Laval delivery.
Optional
Optional
Optional
To Unit To EPC-50
Junction Box
X0 1 8 2 5 2 A
Ref. 1765887 Sheet 2 Rev. 1
34 1810818-02
2.6.19 Electric Heater Interconnection Diagram (Optional)
Heatpac
power unit
See also
interconnection
diagram for
selected heater
CONTROL UNIT EPC 50

HEATER BOARD
Temp. sensor
2xPt 100
TT 1 (Alarm)
TT 2 (Control)
X017881A
Ref. 1765878 Rev. 0
1810818-02 35
2.6.20 Power Unit Circuit Diagram 0 – 24 kW (Optional)
ON
OFF
MAINS INPUT HEATER BLOCK 1 HEATER BLOCK 2

15 kW 7.5 kW
X018261A
Ref. 31830-635-80 Sheet 1 Rev. 1
36 1810818-02
Triac module phase L1
Triac phase L1
Triac pulse
Ref. 31830-635-80 Sheet 2 Rev. 1

Triac module phase L3
Triac phase L3
Heater contactor triac

Contactor
for pump
1810818-02
Step 1 Heater contactor step 1
Fault
Hold Auxillary relay

2.6.21 Power Unit Circuit Diagram 0 – 24 kW cont. (Optional)
Temp. switch
37
2 DRAWINGS
X0 1 8 4 5 1 A
2.6.22 Power Unit Circuit Diagram 72/380 – 415 kW – 440 V (Optional)
HEATER BLOCK 4
STEP 3, 32 kW
HEATER BLOCK 3
STEP 2, 16 kW
HEATER BLOCK 2
STEP 1, 8 kW
HEATER BLOCK 1
TRIAC, 16 kW
OFF
ON
MAINS INPUT
X0 1 8 2 8 1 A
Ref. 31830-640-80 Sheet 1 Rev. 0
38 1810818-02
2.6.23 Power Unit Circuit Diagram 72/380 – 415 kW – 440 V cont. (Optional)
Triac pulse Triac phase L1
Triac phase L3
Heater contactor triac

(16 kW)
Contactor
for pump

(8 kW)

(16 kW)
Step 3 Heater contactor step

3 (32 kW)
Fault
Hold Auxillary relay
Temp. switch
X018291A
Ref. 31830-640-80 Sheet 2 Rev. 0
1810818-02 39
2.6.24 Electrical System Layout CBM Heater
Interconnection diagram: 1765879

Cable list: 1765876
From EPC
Steam To separator
Condensate From feed pump
CBM Heater
From EPC
To separator
Hot oil or water Shut-off valve
From feed pump
CBM Heater
X0 1 7 8 9 3 A
Ref. 1765868 Rev. 0
40 1810818-02
2.6.25 Steam Heater Interconnection Diagram (Optional)
SR1
Steam reg. valve
(24 VAC motor,
max. 1.6 A)
HEATER BOARD
Steam shut-off
CONTROL UNIT EPC 50

(Output, 24 V AC)
Temp. sensor
2xPt 100
TT1 (Alarm)
TT2 (Control)
X0 1 7 8 9 1 A
Ref. 1765879 Rev. 0
1810818-02 41
2.6.26 Electric Heating System Cable List (Optional)

A B
Basic design
Control cables
40 RFE – HF 7x2x0.75 Power Unit SSC EPC–50
45 RFE – HF 1x2x0.75 Power Unit Starter
46 RFE – HF 1x2x0.75 Power Unit Temp. sensor TT
Power Cables
Electric Heater size 7 – 24 kW, 400 V, 440 V, or 480 V
6 MPRXCX 3x6 Mains supply Fuse: 35 A Power Unit 1)
7 MPRXCX 3x6 Power Unit Heater

8 MPRXCX 3x2.5 Power Unit Heater
Electric Heater size 36 – 72 kW, 400 V, 440 V, or 480 V
6 MPRXCX 3x16 Mains supply Fuse: 63 A Power Unit (36/40 kW)1)
6 MPRXCX 3x25 Mains supply Fuse: 80 A Power Unit (50/56 kW)1)
6 MPRXCX 3x35 Mains supply Fuse: 100 Power Unit (65/72 kW)1)
7 MPRXCX 3x6 Power Unit Heater (fuse 25 A)2)

8 MPRXCX 3x2.5 Power Unit Heater (fuse 16 A)2)
9 MPRXCX 3x6 Power Unit Heater (fuse 25 A)2)
10 MPRXCX 3x16 Power Unit Heater (fuse 63A)2)
1)
2)
Internal fuses included in standard delivery.
For size 36/40 kW, cable 10 is not used.
For size 50/56 kW, cable 10 may be 3x6 if 25 A fuses are used.
Ref. 1765866 Rev. 1
42 1810818-02
Other equivalent and approved cables may be

used.
Cable areas are calculated with correction
factor 0.7.
Cables used are Shipboard Cables, designed
according to IEC 92-3.
Flame retardant according to IEC 332-3/A.
Halogen-free according to IEC 754-1
Code designations for cables obtainable
through cable producers Helkama, Finland,
and Acatel, France.
Where SSC is indicated it should be a Signal
Shielded Cable with the shield properly
connected to earth as shown in the electrical
drawings.
For other connections, an armoured cable may
be used provided the armour is connected to
earth, as shown in the electrical drawings, and
gives sufficient EMI protection. Copper wire
armouring is normally used.
1810818-02 43
2.6.27 Electrical System Layout, EHS-62
Interconnection diagram for Power Unit:

7/8 kW 1765869
14/16 kW 1765870
22/24 kW 1765872
36/40 kW 1765873
50/56 kW 1765874
65/72 kW 1765875
Interconnection diagram for Control Cabinet:

All sizes 1765878
Cable list: 1765866
HEATPAC
Power Unit
From EPC
From starter
Mains supply
To separator From feed pump

X0 1 7 8 9 4 A
Ref. 1765867 Rev. 0
44 1810818-02
2.6.28 Heatpac 7/8 kW, 14/16 kW Interconnection Diagram
Mains suppy
Voltage 3x400, 440 or 480 V AC, 50/60 Hz

Power Unit 31830-6356-1 Max. fuse 35 A
Heater
0–7/8 kW,
0–14/16 kW
HEATPAC POWER UNIT

From Control Unit EPC-50
TT
High temp. sensor
on heater
Aux. contact on
contactor for pump
X0 1 7 8 9 5 A
Ref. 1765869 Rev. 0, 1765870 Rev. 0
1810818-02 45
2.6.29 Heatpac 22/24 kW Interconnection Diagram
Mains suppy

Power Unit 31830-6356-1 Max. fuse 35 A
Heater
0–14/16 kW
7/8 kW

HEATPAC POWER UNIT
TT
High temp. sensor
on heater
Aux. contact on
contactor for pump
X0 1 7 8 9 6 A
Ref. 1765872 Rev. 0
46 1810818-02
2.6.30 Heatpac 36/40 kW Interconnection Diagram
Mains suppy

Max. fuse 100 A
Heater
0–14/16 kW
7/8 kW
14/16 kW
HEATPAC POWER UNIT

TT
High temp. sensor
on heater
Aux. contact on
contactor for pump
X017897A
Ref. 1765873 Rev. 0
1810818-02 47
2.6.31 Heatpac 50/56 kW, 65/72 kW Interconnection Diagram
Mains suppy

Max. fuse 100 A
Heater
0–14/16 kW
7/8 kW
14/16 kW
14/16 kW,
HEATPAC POWER UNIT

28/32 kW
TT
High temp. sensor
on heater
Aux. contact on
contactor for pump
X0 1 7 8 9 8 A
Ref. 1765874 Rev. 0, 1765875 Rev. 0
48 1810818-02
HEATING SYSTEMS
Ref. 569332 Rev. 0

Control unit CBM-steam
Drain
To sludge
pump Starter
Circuit boards: CBM-hot water – thermal oil

–Vibration
–Communication
–Heater control
–Remote alarms
EHM-electric
POWER
UNIT
201 Oil inlet

2.7 Single Module Flow Chart
1810818-02
206 Water for water seal and dis-
placement
SEPARATION UNIT 209 Oil Recirculation to tank

Alt. HFO-
application 221 Water outlet
Alt. LO-application ALT.
371 Operating water

ALT.
Sludge tank 463 Drain
Flow HEATING UNIT
control 501 Operating air
540 Ventilation
Optional Alfa
Laval delivery
Heating system
Block mounted
Unit
49
2 DRAWINGS
X017923A
50
HEATING SYSTEMS
2 DRAWINGS
Ref. 569331 Rev. 0

Drain Control unit
CBM-steam
To sludge
pump
Starter
Circuit board SEPARATION UNIT 2

–Vibration CBM-hot water – thermal oil
–Communication
–Heater control
–Remote alarms
EHM-electric
SEPARATION UNIT 1
POWER
UNIT
ALT.
Connection Flow Chart
Alt. LO-application
Alt. LO-application 201 Oil inlet
ALT. 206 Water for water seal and dis-
Sludge tank Sludge tank placement
1810818-02
221 Water outlet
371 Operating water

Flow
control
HEATING UNIT 1 HEATING UNIT 2 375 Opening/closing water
463 Drain
501 Operating air
540 Ventilation
Heating system
Heating system
Optional Alfa
Laval delivery
Block mounted
Unit
2.8 Double Module, Parallel, Standby, and Heater Cross
X017933A
201 Oil inlet

221 Water outlet
Ref. 570527 Rev. 0

371 Operating water pH value not be-

low 6pH. Pressure 200-600 kPa (2-
6 bar). Salinity max 60ppm Cl
451 Steam inlet (or T, H)
*) Optional
456 Condensate outlet (not for T or H)
463 Drain
2.9.1 Single Module (S, T, H)
501 Operating air. Instrument air, pres-

sure 500-700 kPa (5-7 bar).
*) Optional
709 Mains supply 3x400/440/480/575/
690 V
**) With CBM 26
791 Earthing of module
799 EPC 50 supply voltage, 230V, 110/

115V or 100 V.
1810818-02
Alternative Connections
connection
Foundation plan View A Flange DN40-PN16-DIN
from top
2.9 Dimension Drawings, Modules
B Flange DN65-PN16-DIN
C Flange DN25-PN16-DIN
D SU 855: Flange DN100-PN16-DIN

SU 865: Flange DN125-PN16-DIN
E Flange DN15-PN16-DIN
Flange DN20-PN16-DIN
Flange DN25-PN16-DIN
-Bolting 4xM16. F ISO G 1/4
Tightening torque:
222Nm. G ISO G 1/2
-Welding
H ISO G 1
J Flange DN65-PN6-DIN
For JIS application, counter flanges type

Weight, SU 855 S, T, H: 1380 kg *) Sludge removal kit ‘slip-on’ will be supplied.
Weight, SU 865 S, T, H: 1520 kg (optional)
Control cabinet and frame for components S (Steam)

Centre of gravity to be supported if necessary by using T (Thermal oil)
existing screws. H (Hot water)
51
2 DRAWINGS
X018611B
52
201 Oil inlet

2 DRAWINGS
221 Water outlet
Ref. 570541 Rev. 0

371 Operating water pH value not be-
low 6pH. Pressure 200-600 kPa (2-
*) optional Temp. min +5°C, max. +55°C.
463 Drain
2.9.2 Single Module (E)

sure 500-700 kPa (5-7 bar).
*) optional
709 Mains supply 3x400/440/480/575/
690 V
791 Earthing of module
799 EPC 50 supply voltage, 230V, 110/

115V or 100 V.
Alternative Connections
connection
Foundation plan View A Flange DN40-PN16-DIN
1810818-02
from top

E ISO G 1/4
F ISO G 1/2
G ISO G 1
-Bolting 4xM16.
Tightening torque: For JIS application, counter flanges type
222 Nm. ‘slip-on’ will be supplied.
-Welding
*) Sludge removal kit (optional)
Weight, SU 855 E: 1610 kg Control cabinet and frame for

Weight, SU 865 E: 1750 kg components to be supported if
necessary by using existing screws.
Centre of gravity
X0 1 8 5 7 1 B
**) With CBM 26
Ref. 570533 Rev. 0

Alt.
*)Optional Alt.
201 Oil inlet Drain

463
209 Oil Recirculation to tank 501 Operating air. Instrument air, pres-
sure 500-700 kPa (5-7 bar).
709 Mains supply 3x400/440/480/575/
1810818-02
221 Water outlet 690 V
222 Sludge discharge outlet 791 Earthing of module
371 Operating water pH value not be- 799 EPC 50 supply voltage, 230V, 110/
2.9.3 Double Module SL, TL, HL, with Pipe Rack
low 6pH. Pressure 200-600 kPa (2- 115V or 100 V.

Foundation plan View from (equivalent to 100 ppm NaCl ). Connections
top Temp. min +5°C, max. +55°C.
A Flange DN40-PN16-DIN

-Bolting 6xM16. E Flange DN15-PN16-DIN

Tightening torque: 222 Flange DN20-PN16-DIN
Nm. Flange DN25-PN16-DIN
-Welding
F ISO G 1/4
G ISO G 1/2
Weight, SU 855 SL, TL, HL: 3100 kg Control cabinet and frame for SL (Steam in line) *) Sludge removal kit H ISO G 1
Weight, SU 865 SL, TL, HL: 3380 kg components to be supported if TL (Thermal oil in line) (optional)
necessary by using existing screws. HL (Hot water in line) J Flanges DN65-PN6-DIN
Centre of gravity
For JIS application, counter flanges type ‘slip-
on’ will be supplied.
53
2 DRAWINGS
X018631B
54
2 DRAWINGS
**) With CBM 26
Ref. 570534 Rev. 0

*)Optional
*)Opt.
Alt.
Alt.
201 Oil inlet 463 Drain
209 Oil Recirculation to tank 501 Operating air. Instrument air, pres-
sure 500-700 kPa (5-7 bar).
709 Mains supply 3x400/440/480/575/
1810818-02
221 Water outlet 690 V
222 Sludge discharge outlet 791 Earthing of module
371 Operating water pH value not be- 799 EPC 50 supply voltage, 230V, 110/
low 6pH. Pressure 200-600 kPa (2- 115V or 100 V.
Foundation plan View from (equivalent to 100 ppm NaCl ). Connections
top Temp. min +5°C, max. +55°C.
2.9.4 Double Module SL, TL, HL, without Pipe Rack
A Flange DN40-PN16-DIN

-Bolting 6xM16. E Flange DN15-PN16-DIN
Tightening torque: 222 Flange DN20-PN16-DIN
Nm. Flange DN25-PN16-DIN
-Welding
F ISO G 1/4
G ISO G 1/2
Weight, SU 855 SL, TL, HL: 3100 kg Control cabinet and frame for SL (Steam in line) *) Sludge removal kit H ISO G 1
Weight, SU 865 SL, TL, HL: 3380 kg components to be supported if TL (Thermal oil in line) (optional)
necessary by using existing screws. HL (Hot water in line) I Flanges DN65-PN6-DIN
Centre of gravity
For JIS application, counter flanges type ‘slip-
on’ will be supplied.
X0 1 8 6 3 1 E
*) Optional *) Optional
Ref. 570546 Rev. 0

2.9.5 Double Module EL
Alt.
*) Optional
Alt.
201 Oil inlet Connections
209 Oil Recirculation to tank A Flange DN40-PN16-DIN
220 Clean Oil outlet B Flange DN65-PN16-DIN
1810818-02
221 Water outlet C Flange DN25-PN16-DIN
222 Sludge discharge outlet D SU 855: Flange DN100-

PN16-DIN
Foundation plan View
from top 371 Operating water pH value not be- SU 865: Flange DN125-
low 6pH. Pressure 200-600 kPa (2- PN16-DIN
(equivalent to 100 ppm NaCl ). E ISO G 1/4
F ISO G 1/2
463 Drain
G ISO G 1
H Flange DN65- PN6-DIN
sure 500-700 kPa (5-7 bar).
For JIS application, counter flanges
709 Mains supply 3x400/440/480/575/
690 V type ‘slip-on’ will be supplied.
-Bolting 6xM16. 791 Earthing of module *) Sludge removal kit (optional)

Tightening
torque: 222 Nm. 799 EPC 50 supply voltage, 230V, 110/
-Welding 115V or 100 V.
Weight, SU 855 EL: 3550 kg Control cabinet and frame for

Weight, SU 865 EL: 3830 kg components to be supported if
necessary by using existing screws.
EL (Electric in line)
Centre of gravity
55
2 DRAWINGS
X0 1 8 6 5 1 B
56
2 DRAWINGS
HFO-application
Ref. 570486 Rev. 0

Steam regulating valve Heater Separation unit
kit
Safety valve
Steam trap
kit (not
*) optional
incl. in T/H
design) *) optional
Frame
Alternative
connection
201 Oil inlet

LO-application,
(optional) 209 Oil Recirculation to tank
Base
1810818-02
221 Water outlet

2.10 Assembly Drawings, Modules
2.10.1 Single Module S, T, H Assembly Drawing
Checker plate 371 Operating water

*) optional
451 Steam inlet (or T; H)
Drain conn. from base to SU base *) optional
463 Drain
501 Operating air
Alternative 540 Ventilation

Flow regulation kit connection
(optional) Sealed with Locktite
View A
X018581B
HFO-application
Ref. 570529 Rev. 0

kit
Safety valve
Steam trap *) optional

kit (not
*) optional
incl. in T/H
design)
Frame
Alternative
connection
Pump
LO-application,
201 Oil inlet
(optional)
1810818-02
Base 220 Clean Oil outlet
221 Water outlet
371 Operating water
*) optional 451 Steam inlet (or T; H)
*) optional 456 Condensate outlet (not for T or

Drain conn. from base to SU base H)
463 Drain
501 Operating air

Checker plate
540 Ventilation
Flow regulation kit Alternative
(optional) connection
Sealed with Locktite

2.10.2 Single Module S, T, H with Feed Pump 038, Assembly Drawing
View A
57
2 DRAWINGS
X018591B
58
HFO-application
2 DRAWINGS
Ref. 570530 Rev. 0

kit
Safety valve
Steam trap *) optional

kit (not
*) optional
incl. in T/H
design)
Frame
Alternative
connection
Pump
LO-application,
201 Oil inlet
(optional)
1810818-02
Base 220 Clean Oil outlet
221 Water outlet
371 Operating water

*) optional
451 Steam inlet (or T; H)
*) optional 456 Condensate outlet (not for T or
Drain conn. from base to SU base H)
463 Drain
501 Operating air

Checker plate
540 Ventilation
Flow regulation kit Alternative
connection *) Sludge removal kit (optional)
(optional)
Sealed with Locktite
View A
2.10.3 Single Module S, T, H with Feed Pump 045/045, Assembly Drawing
X0 1 8 6 0 1 B
Separation unit
HFO-application
Ref. 570497 Rev. 1

*) optional
*) optional
Alternative connection
LO-application
(optional)
Frame
*) optional
1810818-02
2.10.4 Single Module E, Assembly Drawing
*) optional
Heater
Base 201 Oil inlet

Drain conn. from base to SU base 209 Oil Recirculation to tank
Bracket 220 Clean Oil outlet
221 Water outlet
371 Operating water

Flow regulation kit Sealed with Locktite 463 Drain
(optional)
View A 501 Operating air
540 Ventilation
*) Sludge removal kit (Optional)
59
2 DRAWINGS
X0 1 8 5 5 1 B
60
Separation unit
HFO-application
2 DRAWINGS
Ref. 570499 Rev. 0

*) optional
*) optional
LO-application
(optional)
Frame
*) optional
1810818-02
*) optional
Heater
Base
Drain conn. from base to SU base 201 Oil inlet
Bracket 209 Oil Recirculation to tank
221 Water outlet

2.10.5 Single Module E with Feed Pump, Assembly Drawing

Flow regulation kit
Sealed with Locktite 371 Operating water
(optional)
463 Drain
View A
501 Operating air
540 Ventilation

X0 1 8 5 6 1 B
Ref. 570492 Rev. 0
Single Module
*) Optional
Pipe arrangement
Alternative
connection
*) Optional
1810818-02
Checker plate
201 Oil inlet

Base 221 Water outlet
371 Operating water
Checker plate 451 Steam inlet (or T; H)
463 Drain
501 Operating air

2.10.6 Double Module SL, TL, HL, with Pipe Rack Assembly Drawing
540 Ventilation
61
2 DRAWINGS
X0 1 8 6 2 1 B
62
2 DRAWINGS
Ref. 570496 Rev. 0

Single Module
*) Optional
*) Optional
*) Optional
Alternative Alternative
connection connection
1810818-02
Checker plate
201 Oil inlet

Base 221 Water outlet
371 Operating water

Checker plate 451 Steam inlet (or T; H)
463 Drain
501 Operating air
540 Ventilation

2.10.7 Double Module SL, TL, HL, without Pipe Rack Assembly Drawing
X018621C
Ref. 570493 Rev. 0
*) Optional
Single Module
*) Optional
Alternative
connection
*) Optional
1810818-02
Checker plate
2.10.8 Double Module EL, Assembly Drawing
201 Oil inlet

Frame 209 Oil Recirculation to tank
221 Water outlet

Checker plate
371 Operating water
463 Drain
501 Operating air
540 Ventilation
Pipe arrangement *) Sludge removal kit (Optional)
63
2 DRAWINGS
X018641B
3 REMOTE OPERATION SYSTEMS SEPARATION UNIT 855/865 INSTALLATION SYSTEM REFERENCE
3 Remote Operation Systems
ING
WARN
!
Disintegration hazard
If the system is operated from a position from
which the separator is not visible, a vibration
sensor must be fitted.
PC connection with REMINDTM

The cable supplied is used for communication
between the EPC 50 control cabinet and the
PC. This is connected between the contact at
the front of the operator panel, and a COM
gate on the PC. Communication is via an
RS232 interface. Only one operator panel can
be connected to the PC.
64 1810818-02
SEPARATION UNIT 855/865 INSTALLATION SYSTEM REFERENCE 3 REMOTE OPERATION SYSTEMS
PC connection with REMINDTM via SATTBUS

and SATTBUS card for supervision and
remote control (art. no. 1766468-80)
Up to 9 EPC 50 control cabinets can be
connected together via SATTBUS and then
further connected to a PC. In such cases, the
PC must have a SATTBUS card which is
placed in a free card space in the PC.
PC connection with REMINDTM via SATTBUS

and SATTBUS converter SBSU232 for
supervision and remote control (art. no.
1766469-80)
Up to 9 EPC 50 control cabinets can be
connected together via SATTBUS as described
above. In this case, however, there is no place
for a SATTBUS card in the PC. A SATTBUS
converter must be connected to the PC COM
gate. This transforms the SATTBUS signal to
RS232.
Connection to PC or steering system via

PROFIBUS (art. no. 1766470-80)
PROFIBUS is a standardized communications
protocol which can be used in an EPC 50
control cabinet for connection to steering
systems where SATTBUS communication
cannot be used. The EPC 50 control cabinet
uses a PROFIBUS DP. Every node, or EPC 50
control cabinet, on the bus has a unique
address, and can use 200 bytes for data
exchange. An interface card, EPC 50
PROFIBUS board, is needed to connect an EPC
50 control cabinet to PROFIBUS. This is
mounted on the I/O card.
PROFIBUS for EPC 50 control cabinet is for
use in those cases where the user wants access
to data and operation information from the
control cabinet, and supervision and/or remote
control from his own steering system.
REMINDTM via PROFIBUS is not available. If
a PROFIBUS user wants to have a REMINDTM
window on his monitor, a programme is needed
to make the PROFIBUS information
accessable in REMINDTM.
1810818-02 65
3 REMOTE OPERATION SYSTEMS SEPARATION UNIT 855/865 INSTALLATION SYSTEM REFERENCE
Alternative REMINDTM EPC REMINDTM REMINDTM PROFIBUS

50 Basic (via Network (via Network (via
31830-6559-1
RS232) Sattbus) Sattbus)
31830-6409-1 31830-6410-1 31830-6411-1

TM TM
User interface REMIND REMIND REMINDTM .
installation discs
included in SU delivery.
Cable Part no. 31830-6415-1 Pair-twisted Sattbus Pair-twisted Sattbus Cable for PROFIBUS
included in SU delivery. cable. Aquired and cable. Aquired and aquired and installed
installed by the installed by the by customer.
customer. customer.
PC card for Part no. 492720202
Sattbus
PROFIBUS card Part no. 31830-4585-1
SATTBUS SBSU232
converter converter,part no.
492829701 included in
SU delivery.
66 1810818-02
SEPARATION UNIT 855/865 INSTALLATION SYSTEM REFERENCE 4 SPECIFICATIONS/RECOMMENDATIONS
4 Specifications/Recommendations
4.1 Lifting Instructions
• Only qualified personnel are allowed to work
with lifting of the unit/module. ING
WARN
!
• Use only the lifting eyes as shown in the
illustrations.
Crush hazard
• Slings or wires used for lifting the Unit/Single When lifting the Separator Unit/Module, use only
the lifting eyes specifically for this purpose.
Module must be adjusted so that the beam
Always use a lifting beam.
is located above the centre of gravity.
• Slings or wires used for lifting the Double
Module must be of the same length to avoid
instability.
• For information on how to lift the separator,
see the Service Manual booklet.
4.1.1 Lifting the Separation Unit
Weight SU 855 = max. 1060 kg

Secure to unit to prevent Weight SU 865 = max. 1200 kg
tipping
}
X = 470 Centre of
Y = 275 gravity
Z = 575
Extension piece for lifting,
factory mounted
P004221A
1810818-02 67
4 SPECIFICATIONS/RECOMMENDATIONS SEPARATION UNIT 855/865 INSTALLATION SYSTEM REFERENCE
4.1.2 Lifting the Single Module (S, T, H)
Weight SU 855 = max. 1380kg

Secure to module to
prevent tipping
}
X = 1080 Centre of
Y = 355 gravity
Z = 590
P004234A
4.1.3 Lifting the Single Module (S, T, H) with fork lift

To prevent tipping, make

sure that the forks are
longer than the width of the
module.
}
X = 1080 Centre of
Y = 355 gravity
Z = 590
P0 0 4 2 3 6 A
68 1810818-02
4.1.4 Lifting the Single Module (E)

Secure to module to
prevent tipping
}
X = 1140 Centre of
Y = 565 gravity
Z = 340
P004301A
4.1.5 Lifting the Single Module (E) with fork lift

To prevent tipping, make

sure that the forks are
longer than the width of the
module.
}
X = 1140 Centre of
Y = 565 gravity
Z = 340
P0 0 4 2 8 1 A
1810818-02 69
4.1.6 Lifting the Double Module (SL, TL, HL)
Secure to module to
prevent tipping
}
X = 2230 Centre of
Y = 600 gravity Weight SU 855 = max. 3100kg
Z = 665 Weight SU 865 = max. 3380 kg
P004235A
4.1.7 Lifting the Double Module (EL)
Secure to module to
prevent tipping
X = 2400
Y = 575
Z = 645
} Centre of
gravity Weight SU 855 = max. 3550kg
P004291A
70 1810818-02
4.2 Cables
Cable Identification
All cables are marked to simplify identification
and fault finding.
Specifications
The following specifications apply to cables
connected to and from Alfa Laval equipment.
Follow the instructions given in the cable list.
Examples of cable types that can be used:
• Steel armoured cable.
G032224A
• Copper armoured cable with a separate earth
core.
G032244A
• Steel armoured and shielded signal cable;
pair twisted or parallel.
G032214A
• Shielded signal cable; pair twisted or

parallel.
G032234A
1810818-02 71
4.3 Cable Routing

Recommendations
Power cables carry the power supply to motors,
heaters, etc.
Any distance between signal and power cables
S0 0 2 8 9 1 A
reduces electrical noise transfer.
Examples of recommended routing of various
cable types.
Power Signal
• Power cables and signal cables routed on a Cables Cable
cable rack should be separated.
• Sattbus cables should be routed away from
G032273A
power cables.
If the space is limited, cables can be routed in
tubes.
4.4 Oil, Water, Steam, and Condensate Piping

For piping to and from Alfa Laval equipment,
see the specifications below.
Specifications
• The correct pipe size must be used in the oil
system.
• The number of bends in the oil pipes must
be minimized.
• The suction height must be as low as
possible.
• The oil feed pump must be of positive
displacement type.
• The pump must be positioned close to the
oil tank.
• The heater must be installed close to the
separation unit to maintain correct feed oil
temperature.
• The recirculation line should be connected
either directly to the settling tank (HFO) or to
the oil outlet line from the separator (LO).
• The oil outlet line from the separator must be
connected to the system tank for lube oil, or
the service tank for fuel oil.
72 1810818-02
4.5 Ambient Temperature Limitation
Specification
Leading classification societies state in their
regulations for engine room equipment that the
maximum ambient temperature permissible is
+55 ° C. To meet this regulation, it is essential
that electrical and electronic components have
good ventilation, and temperature control.
G032197A
4.6 Heat Tracing and Insulation of Fuel Oil, Sludge, and
Steam Pipes
The Separation Unit will not be heat traced
or insulated due to short pipes and limited
space. Hot pipes are however painted in a
different colour.
Alfa Laval Tumba AB can, on request, supply
Modules which are heat traced and insulated,
as optional equipment.
1810818-02 73
4.7 Sludge Removal Kit

The Sludge Removal Kit must be connected to a
ventilation pipe.
ING
WARN
!
Health Risk
Oil mist and vaporized oil constituents from hot oily
sludge may be dangerous to health and must not be
inhaled.
A PN6 DIN flange which is connected from the

tank to the frame side of the unit/module is
provided for this purpose. A counter flange of
‘slip on’ type is supplied to simplify connection to
other standards.
A pipe or hose must be drawn from the flange to
the nearest oil tank ventilation pipe.
The pipe /hose must have the same diameter as
the flange opening.
The pipe/hose must be as straight as possible,
with a steady upward incline.
The connection to the oil tank ventilation pipe
must point upwards as shown.
NOTE Oil tank ventilation

pipe
For HFO separation, it is not recommended to make

the connection to the separator room ventilation Unit frame
system.
For LO separation, connection to the separator room
ventilation system should be made only if the
separator room ventilation is adequate. Use the
optional connection hose (part no. 568023-80, -81, or
~ 5 mm
-82) for this purpose. This hose is designed to entrap
P0 0 0 0 6 3 A
oil drops in the vent hose, and lead the oil back to the
Sludge Removal Kit tank.
74 1810818-02
NOTE
Impurities gather in the Sludge Removal Kit tank.

Regularly check the tank and level switch. See
instructions below.
Proceed as follows:
• From the Control Panel, run the sludge pump
manually for a few seconds.
• Undo the four screws at the top of the sludge
tank and remove the sludge pump.
• If necessary, clean the level switch and the
inside of the tank using diesel oil.
• Check the seals and gaskets, and change if
necessary.
• Loosen the hose clip and check the inside of
the ventilation hose. Clean if necessary.
To avoid breakdown of the Sludge Removal
system, the sludge pump must be regularly
overhauled as follows using spare parts kit
1766702-81.
• Replace the diaphragms and the o-rings with
those delivered in the spare parts kit.
• Perform a 4000 hour Inspection Service.
For Service and Overhaul intervals, see ‘‘1.3
System Data” on page 2.
1810818-02 75
4.8 More than one Oil Tank
Recommendation Unprocessed Clean oil

When one separator serves more than one oil oil
tank, both the suction and the outlet lines should Change-
be fitted with change-over valves. To avoid oil over
valve
transfer from one tank to another, these valves
must be interlinked.
Change
-over
valve
Inter-
link
P0 0 0 0 6 2 A
76 1810818-02
4.9 Sludge Tank

It is not necessary to have a sludge tank together Ventilation pipe
with a Separation Unit with sludge removal kit
(for lube oil). If a sludge tank is required, follow
the recommendations below: Sludge pipe
connection
Recommendations
• Sludge tank volume per Separation Unit
should cover approximately up to 2 days
Min. height
storage at a discharge interval of 2 hours (for Sludge outlet 400 mm
pump connection
discharge volumes see technical data).
G004273A
• A manhole should be installed for inspection Min. slope 15°
and cleaning.
• The tank should be fitted with a sounding
pipe.
• The tank floor, or most of it, should have a
slope (B) of minimum 15°. Bowl casing drain Manhole Water drain High level
connection connection alarm
• The sludge outlet pump connection should be switch
positioned in the lowest part of the tank.

• A high level alarm switch, connected to the Heating
sludge pump, should be installed. coil
• A heating coil should be used to keep the

sludge warm and fluid while being pumped
G004270A
out.
• Tank ventilation must follow the classification
rules for evacuation of gases.
• There should be a ventilation pipe to fresh air.
• The ventilation pipe should be straight. If this
is not possible, any bends must be gradual.
• The ventilation pipe must not extend below the
tank top.
• A sludge tank with partition walls must have
ventilation pipes in all compartments, or
cutouts in the upper edge, to allow vapours to
travel through the tank.
1810818-02 77
In retrofit applications, where an Alfa Laval

Separation Unit will share a common
separator sludge tank with existing separators,
it is recommended to install a Separation Unit
with Sludge Removal Kit.
The number of ventilation pipes, and their
minimum dimension, depend on the size and
number of separators connected to the same
tank. See table below.
Type 1 unit 2 units
SU 200/SU 820/SU 825 1 x ∅75mm 1 x ∅75mm

SU 300/SU 830/SU 835
SU 400/SU 840/SU 845
SU 500/ SU 850/SU 855 1 x ∅100mm 1 x ∅100mm

SU 600/SU 860/SU 865
SU 700/SU 870/SU 875 1 x ∅100mm 1 x ∅125mm

SU 800/SU 880/SU 885
The Separation Unit generates almost no air

during operation. At any discharge, the
maximum volume of air produced is the same
as the bowl volume (see technical data).
78 1810818-02
4.10 Sludge Piping
Specification
• The sludge pipe from the separator to the
sludge tank should be vertical.
If a vertical pipe is not possible, the deviation (A)
from the vertical line must not exceed 30°.
G004401A
• The sludge pipe must not extend below the
tank top.
NOTE
An extended sludge pipe will obstruct ventilation and

create back pressure that could cause separator
problems.
G004316A
1810818-02 79
Specification
If more than one separator is connected to the
same sludge tank, a butterfly valve should be
installed in each sludge pipe.
NOTE
If a butterfly valve is not used, the bowl and the

operating system may be affected.
• If a butterfly valve is used, it should be

equipped with an interlocking switch
(connected to the separator starter) to prevent
the separator from being started when the
valve is not fully open.
G004411A
80 1810818-02
SEPARATION UNIT 855/865 INSTALLATION SYSTEM REFERENCE 5 COMMISSIONING AND INITIAL START
5 Commissioning and Initial Start

5.1 Completion Check List
It is essential before starting up the separation
system that all units are in good operating
condition and that all pipelines and control
equipment are properly connected to assure
correct operation.
Use this check list as a guide for completing the
system installation:
ING
WARN
!
Breakdown hazard
Check that the power frequency is in agreement with
the machine plate. If incorrect, resulting overspeed
may cause breakdown.
1 Check that transport seals are removed from

all pipes.
2 Use flushing filters to prevent pipe work debris
from being pumped into the separation unit.
NOTE
The flushing filters must be removed after initial

flushing.
3 Check that all separators are in proper

working condition. Follow the manufacturer’s
instructions.
4 Make sure that separators are lubricated in
accordance with instructions.
5 Separators are delivered without oil in the oil
sump. For information on oil filling and oil type,
see the Service Manual booklet.
NOTE
Too much, or too little oil may result in damage the

separator bearings.
Neglecting an oil change may result in damage to
separator bearings.
1810818-02 81
5 COMMISSIONING AND INITIAL START SEPARATION UNIT 855/865 INSTALLATION SYSTEM REFERENCE
6 Power on.
7 With the mode selector switch in the CIP
postion, check that the separator rotation M AN
direction corresponds with the arrow on the
frame by doing a quick start/stop (1–2 CIP
CIP
seconds.) and looking at the motor fan
rotation.
G046606A
ON
CAUTI
!
If power cables have been installed incorrectly, the

separator will rotate in reverse, and vital rotating
parts can unscrew.
8 Check the pump function and direction.
82 1810818-02
5.2 Initial Start-up

Use this check list for initial system start up:
1 Check that there is oil in the feed oil tank.
2 Check water and air supply. See 1.3 System
Data.
3 Check power supplies to the control unit and
that the voltage is in accordance with data in
1.3 System Data.
4 Check all parameter settings in the control
unit. See Installation Parameters in the
Parameter List booklet.
5 Check the separator.
NOTE
Always lubricate the bearings before start-up.
NOTE
The Separation Unit is supplied with standard

configuration parameters. You may have to make
some changes to suit your installation.
6 Start the separation system as described in

the Operating Instructions booklet.
7 Start up step by step, checking that the
machine and units function properly.
8 Establish system pressures.
The delivery height pressure is the pressure in
the oil pipe work down stream from the
separation unit, due to the pipe bends and the
height (head) to the cleaned oil tank. If the
cleaned oil tank is below the separation unit
the delivery height pressure may be very low.
The oil paring disc pressure will have to be
greater than the delivery height pressure for
any oil to flow.
Proceed as follows:
• Ensure the valves in the oil system are in the
correct positions.
• The oil should be at separation temperature.
Cont.
1810818-02 83
5 COMMISSIONING AND INITIAL START SEPARATION UNIT 855/865 INSTALLATION SYSTEM REFERENCE
• The adjustment screw for the water paring

tube should be in the outer position. The
paring tube should be able to move freely.
• Ensure that V5 is closed.
• Fully open the back pressure regulating valve
RV4.
• The shut off valve V4 should be open.
• Open SV15 for 3 seconds to prime the
operating slide.
• Open SV16 for 15 seconds to close the bowl.
• Open SV10 for 1 minute to put water into the
bowl.
• Feed oil to the separator at the normal flow
rate by opening SV1.
• Note the pressure in the oil outlet PT4, both on
the pressure gauge and in the EPC50 display.
This pressure is P min.
• Gradually close the back pressure regulating
valve RV4. The pressure on PT4 will increase.
The water pressure (PT5) decreases slightly
as the paring tube moves inwards. The water
pressure will suddenly drop when oil passes
from the oil paring chamber to the water
paring chamber. Note the pressure of PT4
both on the pressure gauge and in the EPC50
display. This pressure is P max.
• Open RV4.
• Stop the oil feed to the separator and note the
pressure in the oil outlet. This is the delivery
height pressure P del.
• Stop the heater.
• Stop the separator.
• Stop the feed pump when the heater has
cooled.
84 1810818-02
5.2.1 Calculating Operating Pressure

• Calculate the normal back pressure level
during operation as follows:
Pmin + Pmax
= Pnormal
2
• Calculate the value for low pressure alarm

setting (Pr 11) as follows:
Pmin + Pnormal
= Plow press.
2
• Calculate the value for high pressure alarm

(Pr 10) as follows:
Pnormal + Pmax
= Phigh press.
2
Adjust the back pressure to Pnormal

Set Pr 11 to give alarm at pressure decreasing
below the Plow press. value.
Set Pr 10 to give alarm at pressure increasing
above the Phigh press. value.
1810818-02 85
6 SHUT-DOWN AND STORAGE SEPARATION UNIT 855/865 INSTALLATION SYSTEM REFERENCE
6 Shut-down and Storage

Storage before Installation
If the separation unit is stored before
installation, the following safeguards must be
taken:
Storage period 3 – 6 months > 6 months See

Action
Protect from dust, dirt, x x This chapter
water, etc.
Protect with anti-rust x This chapter
oil
Inspection x x Service manual
Overhaul x Service manual
NOTE
6.1 Shut-down after Use

If the separation system is going to be shut down
for a period of time, the following safeguards
must be taken:
Shut-down period 1 – 3 months 6 – 18 months > 18 months See
(stand-by)
Action
Remove bowl x x x Dismantling and
Assembly in the
Service Manual
Protect from dust, dirt, x x x This chapter
water, etc.
Protect with anti-rust oil x x This chapter
Inspection x x Service manual

Overhaul x Service manual
NOTE
86 1810818-02
SEPARATION UNIT 855/865 INSTALLATION SYSTEM REFERENCE 6 SHUT-DOWN AND STORAGE
6.2 Protection and Storage

All system equipment, both the separator and
the ancillary equipment, must be stored indoors
at 5 – 55°C, if not delivered in water-resistant
box for outdoor storage.
If there is a risk for condensation of water, the
equipment must be protected by ventilation and
heating above dew point.
The following protection products are
recommended:
• Anti-rust oil with long lasting effective
treatment for external surfaces. The oil should
prevent corrosion attacks and give a waxy
surface.
• Anti-rust oil (Dinitrol 40 or equivalent) thin and
lubricating for inside protection. It gives a
lubricating transparent oil film.
• Solvent, e.g. white spirit, to remove the anti-
rust oil after the shut-down.
• If the storage time exceeds 12 months, the
equipment must be inspected every 6 months
and, if necessary, the protection be renewed.
Units/Modules
• Clean unpainted steel parts with solvent and
treat with anti-rust oil (type 112).
• If necessary, clean other equipment on the
module with solvent.
• Treat the equipment with anti-rust oil by
following the description above accordingly.
• Bolts, nuts and other steel components should
be treated with anti-rust oil (type 112).
1810818-02 87
Rubber Parts
• Gaskets, O-rings and other rubber parts
should not be stored for more than two years.
After this time, they should be replaced.
Separator
• Dismantle the separator bowl and take out the
o-rings. Clean the bowl with oil and
reassemble without the o-rings. Place in a
plastic bag with silica dessicant bags and
seal the plastic bag.
• Grease the spindle.
Valves, Pipes and Similar Equipment

• Components like valves need to be cleaned
with solvent and treated with anti-rust oil (type
112).
• Water pipes should be drained and treated
with anti-rust oil (type 112).
• Articles made of rubber or plastics (e.g. seals)
must not be treated with anti-rust oil.
Electric Heater
• Fill the heater with a non-corrosive lubricating
oil.
• Place a number of bags of silica gel inside the
connection box to absorb humidity.
Steam Heater
• Drain the condensed water from the steam
valve and the steam trap.
• Drain all condensed water from the heater.
• Fill the oil part of the heater with a
non-corrosive lubricating oil.
88 1810818-02
SEPARATION UNIT 855/865 INSTALLATION SYSTEM REFERENCE 6 SHUT-DOWN AND STORAGE
Pump
• Clean the pump housing outside from oil and
grease with solvent.
• Protect the pump by filling it with non-
corrosive lubricating oil.
• Apply anti-rust oil on the pump housing
outside.
6.3 Reassembly and

Start up
• Clean away the anti-rust oil with white spirit.
• Remove the silica gel bags from all units.
• Follow all relevant instructions in this booklet
and in the Service Manual.
• Before operating the heater:
– Check by lifting the safety valve handle that
it functions correctly.
– Follow the start-up check list for the heater
in the manufacturer’s instructions.
– For plate heat exchangers: check the bolt
connections to ensure that all gaskets are
tight.
1810818-02 89
90 1810818-02

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Separation Unit 855/865

Installation System Reference

Specific requirements regarding the quality 5 pH > 6

The following requirements are of

1.3 System Data

Weight, Units and Modules complete:

Separation Unit Planned Maintenance Kits

12000 18 months Overhaul Overhaul

24000 3 years Overhaul Overhaul Overhaul Overhaul

As necessary Repair Repair CIP

With delivery Inspection

Ref. 569368 Rev. 0

201 Oil inlet

209 Oil Recirculation to tank

375 Opening/closing water

501 Operating air

–Remote alarms displacement

209 Oil Recirculation to tank

220 Clean oil outlet

221 Water outlet

222 Sludge discharge outlet

371 Operating water

375 Opening/closing water

501 Operating air

Ref. 569366 Rev. 0

206 Water for water seal and

209 Oil Recirculation to tank

220 Clean oil outlet

221 Water outlet

222 Sludge discharge outlet

371 Operating water

Lo-application 463 Drain

501 Operating air

Alt 540 Ventilation

209 Oil Recirculation to tank

221 Water outlet

222 Sludge discharge outlet

371 Operating water pH value not

501 Operating air. Instrument air,

Ref. DIN 570328 Rev. 0, JIS 570330 Rev. 0

791 Earthing of unit

(Flange conn.) Connections

B DIN Flange DN25-PN16-

C DIN Flange DN100-PN16-

Foundation plan, view Weight: 1060 kg

* Sludge removal kit optional

Control cabinet and frame for

209 Oil Recirculation to tank

220 Clean Oil outlet

222 Sludge discharge outlet

371 Operating water pH value not

501 Operating air. Instrument air,

Ref. DIN 570336 Rev. 0, JIS 570337 Rev. 0

709 Mains supply 3x400/440/480/

791 Earthing of unit

799 EPC 50 supply voltage, 230V,

B DIN Flange DN25-PN16-

C DIN Flange DN125-PN16-

Foundation plan, view * Sludge removal kit optional

209 Oil Recirculation to tank

221 Water outlet

222 Sludge discharge outlet

Ref. DIN 570329 Rev. 0, JIS 570331 Rev. 0

799 EPC 50 supply voltage, 230V,

Replaces jumper in terminals Internal connections 1765838