ZHONGKANGGUOCHUANG

ZHONGKANGGUOCHUANG
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
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the fabric is 20s pure cotton knitted fabric, 180g / m2, with cotton seed shell on the surface
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the whiteness and wettability of the treated fabric fully meet the factory requirements
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D/F
LAYER DEcmc DLcmc Da* Db* DCcmc DHcmc
DEcmc

2 0.17 -0.06L -0.03 G -0.07 B 0.03 B -0.03G PASS

3 0.26 -0.25D 0.06R -0.09B 0.05B 0.05R PASS

LOW
TEMPERATU 4 0.31 -0.19D 0.23R -0.30B 0.16B 0.19R PASS
RE PROCESS
5 0.37 -0.41D 0.18R 0.28Y -0.14D 0.16R PASS

6 0.39 -0.32D 0.20R 0.23Y -0.11D 0.18R PASS

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2 0.22 0.21L 0.08G -0.04B 0.02B -0.07G PASS

3 0.29 0.18L -0.06G 0.00 -0.00 -0.05G PASS

HIGH
TEMPERATU 4 0.33 -0.19D 0.13R 0.09Y -0.04D 0.12R PASS
RE PROCESS
5 0.44 -0.01 0.14R -0.12B 0.06B 0.11R PASS

6 0.71 -0.64D 0.14R 0.49Y -0.24D 0.15R PASS

LOW TEMPERATURE HIGH TEMPERATURE

INDEX
PROCESS PROCESS

NUMBER OF WINDING ENDS /TIME 30 36.0

NUMBER OF WEFT STOPS /TIME 27 42.0

WEFT INSERTION AMOUNT /M 477000 703500

WEFT STOPS/100 THOUSAND 5.6 6.2

Winding speed is 600m/min, weaving speed is 700m/min

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INDEX HIGH TEMPERATURE PROCESS LOW TEMPERATURE PROCES

UNIT UNIT
AUXILIARY DOSAGE(G/L) DOSAGE(G/L)
PRICE(USD/KG) PRICE(USD/KG)

STABILIZER 0.8 1.09 --- ---

WATER SOFTENER 0.5 1.70 --- ---

SCOURING AGENT 1 2.33 --- ---

50% LIQUID ALKALI 3.0 0.19 3 0.19

27.5%H2O2 4.50 0.20 8 0.20

PRE-1101 --- 2 2.00

TOTAL CHEMICAL COST 55.02 61.41

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The whiteness and wettability of yarn treated at 85 ℃ fully meet the factory requirements

The whiteness and wettability of yarn treated at 85 ℃ fully meet the factory requirements
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LOW TEMPERATURE HIGH TEMPERATURE

N/M UNIT
PROCESS PROCESS

PRE-1101 G/L 1.2 --

SCOURING AGENT G/L -- 1.0

HYDROGEN PEROXIDE
G/L -- 0.5
STABILIZER

CAUSTIC SODA G/L 1.5 1.7

27.5%H2O2 G/L 15 19

BATH RATIO -- 1:10 1:10

TEMPERATURE / TIME -- 85℃×50MIN 98℃×50MIN

WHITENESS % 81.5 81.0

WETTING TIME S <1 <1

COTTONSEED SHELL -- NO NO

After standard bleaching at 98 ℃

After low temperature bleaching at 85 ℃

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LOW TEMPERATURE HIGH TEMPERATURE

N/M UNIT
PROCESS PROCESS

PRE-1101 G/L 1.5 --

SCOURING AGENT G/L -- 0.8

HYDROGEN PEROXIDE
G/L 0.5 0.5
STABILIZER

50% LIQUID ALKALI G/L 3 4.0

27.5%H2O2 G/L 10 8.0

BATH RATIO -- 1:10 1:10

TEMPERATURE / TIME -- 80℃×50MIN 98℃×50MIN

WHITENESS % 82.29 82.0

WETTING TIME S <1 <1

COTTONSEED SHELL -- NO NO
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RECIPE EXAMPLES

PRE-1101 / Imerol Blue 0.6-1.0g/l

H2O2（30%） 4.0g/l

NaOH（100%） 1.25g/l

Bath ratio 1:10

Temperature and time 110℃*15min

SCOURING CIE WETTING TIME BURSTING COTTONSEED

DOSAGE G/L
AGENT WHITENESS % /S STRENGTH /N SHELL

PRE-1101 0.6 77.75 <1 345.5 N

IMEROL BLUE 0.6 77.41 <1 340.6 N

PRE-1101 0.8 78.14 <1 321.8 N

IMEROL BLUE 0.8 78.63 <1 325.0 N

PRE-1101 1 79.65 <1 310.0 N

IMEROL BLUE 1 78.39 <1 305.8 N

RECIPE EXAMPLES

PRE-1101 / Imerol Blue 1.25g/l

H2O2（30%） 6.0g/l

NaOH（100%） 1.25g/l

Bath ratio 1:10

Temperature and time 95℃*30min

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PH OF
SCOURING CIE BURSTING COTTONSEED
WETTING TIME /S BLEACHING
AGENT WHITENESS % STRENGTH /N SHELL
LIQUID

PRE-1101 77.21 <1 327.7 N 8.5

IMEROL BLUE 77.26 2.6 323.3 N 8.5

PH (1% AQUEOUS
COMPANY PRODUCTS APPEARANCE MAIN COMPONENTS
SOLUTION)

COPPER COMPLEX
DOMESTIC COMPANY A DARK BLUE LIQUID 5.0-7.0
CATALYST

COMPLEX OF COPPER
BLUE TRANSPARENT
DOMESTIC COMPANY B COMPLEX CATALYST AND 4.0-5.0
LIQUID
SURFACTANT

FOREIGN COMPANY GREEN TRANSPARENT MANGANESE COMPLEX

4.0-5.0
C LIQUID CATALYST

FOREIGN COMPANY BROWN TRANSPARENT MANGANESE COMPLEX

6.3-7.3
D LIQUID CATALYST
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A B C D

COMPANY COMPANY COMPANY COMPANY

N/M UNIT PRE-1101
A B C D

PRE-1101 G/L 1.5 -- -- -- --

A COMPANY
G/L -- 1 -- -- --
CATALYST
A COMPANY
G/L -- 1 -- -- --
DEGREASER
B COMPANY
SCOURING AND BLEACHING G/L -- -- 1.5 -- --
AGENT
C COMPANY
G/L -- -- -- 1 --
CATALYST
C COMPANY
G/L -- -- -- 1 --
SCOURING AGENT
D COMPANY
G/L -- -- -- -- 2
CATALYST
D COMPANY
G/L -- -- -- -- 1
SCOURING AGENT

100% NAOH G/L 10 10 10 10 10

27.5%H2O2 G/L 1.5 1.5 1.5 2 2

PROCESS CONDITIONS BATH RATIO 1:10,80 ℃ × 50MIN

The fabric used in the experiment is 28S pure cotton knitted jersey, 150g/m2.
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RETENTION RATE
SCOURING COTTONSEED
CIE WHITENESS % WETTING TIME /S OF BURSTING
AGENT SHELL
STRENGTH /%

PRE-1101 81.86 <1 N 94.6

A 77.35 <1 N 91.8

B 78.47 2.2 N 92.5

C 78.52 6 N 94.1

D 78.87 <1 N 93.7

SCOURING COTTONSEED
30%H2O2 / G/L CIE WHITENESS % WETTING TIME /S
AGENT SHELL

7 74.67 5.6 N

PRE-1101 10 76.72 1.2 N

15 78.77 <1 N

7 70.27 >60 Y
GENTLE POWER
BLEACH 10 71.05 >60 Y

PRE-1101 PROCESS: LTB-01 3.0 G / L, 30% H2O2 7 ~ 15 G / L, NAOH (100%) 2 G / L, BATH RATIO 1:10. 65 ℃ × 60 MIN,
75 ℃ water washing, neutralization , water washing.GENTLE POWER BLEED PROCESS: CLARITE LTC 1.5 g / L,
Na2CO3 2 g/L, INVATEX LTA 3 g / L, 30% H2O2 7 ~ 10 g / L, INVAZYME LTE 1 g / L, bath ratio 1:10. 65 ℃ × 60 min, 75 ℃
water washing, no need to add acid neutralization.The fabric used in the experiment was 28s pure cotton knitted
sweat cloth, 150g/m2.