SINGA GAS

MEDCOENERGI
Oil&Gas
DEVELOPMENT PROJECT
PROCESS LOADSHEET FOR FLARE PACKAGE Job No. : 07001 4 of 12
(42-KZZ-791) Doc. No. : SGA-R-DS-40-055

1.0 GENERAL
This Process Data Sheet covers the minimum process requirements for the selection, design,
manufacture, inspection, testing, supply, installation and performance guarantee of Flare
Package at Singa Gas Development Project, Lematang Block, South Sumatra.

2.0 PROCESS DESCRIPTION

Flare Package is provided for flaring of emergency blowdown, safety relief and other fluids
routed to flare at a controlled rate e.g Start-up. The flare will receive both wet & dry relief
streams. The flare system is normally purged with fuel gas. The fuel gas is supplied to purge
points, seal and pilots from the fuel gas system. The flare is to operate smokeless. It is noted
that steam is not available.

2.1 LIST OF EQUIPMENT

Flare Package shall include, but not be limited to the following as a minimum:
• Flare Tip
• Flare Stack shall consists of self supporting or guyed stack, complete pilots,
electronic igniters complete with panel, flame failure thermocouples, gas seal,
electronic conduit, guy wire, flare tip, seal drum, ladder, service platform, auxiliary
equipments and accessories.
• Ignition lines
• Lifting Lug
• Electrical System
• Instrumentation and Control devices
• Supporting Stack Structure
• All necessary piping, wiring, conduit and fittings

2.2 INLET FLARE PACKAGE DATA

The inlet flare package data is taken at inlet flare stack. The flare shall be capable of
handling the gas to be flared due to any of the cases listed below :

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Rev 2
 SINGA GAS
MEDCOENERGI
Oil&Gas
DEVELOPMENT PROJECT
PROCESS LOADSHEET FOR FLARE PACKAGE Job No. : 07001 5 of 12
(42-KZZ-791) Doc. No. : SGA-R-DS-40-055

Case 1 Case 2 Case 3 Case 4 Case 5

Temperature o
F 129.34 140.49 198.36 77.99 79.74
Pressure psig 3.14 5.40 6.9 5.45 1.97
Molar Flow lbmole/h 5449.96 10237.49 11203.98 1930.97 2229.00
10%-margin lbmole/h 5994.96 11261.24 12324.38 2124.06 2451.90
VAPOUR Case 1 Case 2 Case 3 Case 4 Case 5
Std Gas Flow MMSCFD 49.63 93.23 92.76 17.59 20.30
10%-margin MMSCFD 54.59 102.557 102.04 19.35 22.33
Mass Flow lb/h 141466.01 254373.53 296860.70 51754.23 85732.18
10%-margin lb/h 155612.6 279810.9 326546.8 56929.65 94305.40
Mass Density lb/ft3 0.0735 0.1120 0.0812 0.0940 0.1114
Viscosity cP 0.0131 0.0137 0.0151 0.0127 0.0141
Molecular Weight 25.96 24.85 26.50 26.80 38.47
Z Factor 0.9958 0.9958 0.9975 0.9957 0.9948
Cp/Cv (K) 1.2887 1.2856 1.2718 1.296 1.287
Mass Heat Cap. Btu/lb-F 0.3472 0.3672 0.3554 0.3305 0.2368
Thermal Cond. Btu/hr.ft.F 0.0285 0.0181 0.0194 0.0150 0.0132
LHV Btu/scf 508.50 607.92 543.37 560.20 178.40
COMPOSITION
Nitrogen %-mole 0.0270 0.0333 0.0289 0.0300 0.0103
CO2 %-mole 34.614 31.1858 36.9718 38.3113 80.1054
H2S %-mole 0.0315 0.0280 0.0335 0.0346 0.0745
Methane %-mole 55.1565 66.4520 59.0299 61.2211 19.5365
Ethane %-mole 0.1532 0.1797 0.1640 0.1701 0.0193
Propane %-mole 0.0090 0.0100 0.0096 0.0100 0.0000
i-Butane %-mole 0.0090 0.0100 0.0096 0.0100 0.0000
H2O %-mole 9.9998 2.1013 3.7527 0.2129 0.2540
TEG %-mole 0.0000 0.0000 0.0000 0.0000 0.0000
Air %-mole 0.0000 0.0000 0.0000 0.0000 0.0000

Notes :
1. Case 1 : One of 31-PSV-701, 31-PSV-702, and 31-PSV-703 at Block Discharge case
with Total Flow at discharge PSV is 60 MMSCFD (taken as governing case
for minimum operating temperature)
Case 2 : Total Blowdown with one BDV at fire governing case and the remaining BDV
at adiabatic case
Case 3 : Maximum case at 31-PV-708 (taken as governing case for maximum gas
flowrate and maximum operating temperature)
Case 4 : Acid Gas to Flare KO drum from Accumulator (as 35-PV-720 opens due to
Gas Blow By at 35-LV-104).

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Rev 2
 SINGA GAS
MEDCOENERGI
Oil&Gas
DEVELOPMENT PROJECT
PROCESS LOADSHEET FOR FLARE PACKAGE Job No. : 07001 6 of 12
(42-KZZ-791) Doc. No. : SGA-R-DS-40-055

Case 5 : Permeate Gas to Flare KO drum from Membrane (taken as governing case for
maximum H2S and CO2 composition for Flare KO Drum Design), based on
the latest HMB from Licensor for HP CASE

2.3 INLET FUEL GAS DATA

Case 1 Case 2 Case 3
o
Temperature F 69.44 59.54 60.56
Pressure psig 50 50 50
Molar Flow Note 2 lbmole/h 6.588 6.588 6.588
Heat Flow MMBtu/h -0.24 -0.25 -0.24
Std Gas Flow Note 2 MMSCFD 0.060 0.060 0.060
Mass Flow Note 2 lb/h 112.49 112.5 112.22
Mass Density lb/ft3 0.197 0.200 0.200
Viscosity cP 0.0113 0.0111 0.0111
Molecular Weight 17.07 17.07 17.03
Z Factor 0.9894 0.9887 0.9888
Cp/Cv (k) 1.315 1.318 1.318
Mass Heat Capacity Btu/lb.F 0.509 0.507 0.508
Thermal Conductivity Btu/hr.ft.F 0.019 0.018 0.018
LHV Btu/scf 883.08 883.14 883.11
COMPOSITION
Nitrogen %-mole 0.0475 0.0475 0.0473
CO2 %-mole 3.4938 3.4905 3.3449
H2S %-mole 0.0000 0.0000 0.0000
Methane %-mole 96.1513 96.1554 96.3019
Ethane %-mole 0.2665 0.2666 0.2670
Propane %-mole 0.0158 0.0158 0.0157
i-Butane %-mole 0.0158 0.0159 0.0159
H2O %-mole 0.0093 0.0083 0.0072
TEG %-mole 0.0000 0.0000 0.0000
Air %-mole 0.0000 0.0000 0.0000
Notes :
1. Case 1 : LP Case (850 psig)
Case 2 : HP Case (1050 psig)
Case 3 : Turndown Case (HP Case 1050 psig, 30% capacity)
2. Vendor to confirm the fuel gas requirement in his bid. The flow rates provided in
the above table are indicative.
3. Pilots & Ignition equipment shall be select such that they are suitable for all the
above fuel gas compositions.

_______________________________________________________________________________________________________________
Rev 2
 SINGA GAS
MEDCOENERGI
Oil&Gas
DEVELOPMENT PROJECT
PROCESS LOADSHEET FOR FLARE PACKAGE Job No. : 07001 7 of 12
(42-KZZ-791) Doc. No. : SGA-R-DS-40-055

2.4 INSTRUMENT AIR SUPPLY

Instrument air has the following design/operating conditions and will be supplied at Flame
Front Generator Package inlet :
• Design Pressure : 170 psig
o
• Design Temperature (max/min) : 122/0 F
• Operating Pressure (max/nor/min) : 147/120/80 psig
o
• Operating Temperature (max/nor) : 95/80 F

2.5 ENVIRONMENT CONDITIONS

AIR TEMPERATURES
MIN. (ºF) MEAN (ºF) MAX. (ºF)
68 80 95

HUMIDITY
MINIMUM MEAN MAXIMUM
Relative Humidity 57% 83% 95%

RAINFALL
Average annual rainfall 3200 mm (126 inch)
Design storm intensity 150 mm/h (5.9 inch/h)
Design storm duration 2 hours
Rain is heavy and frequent. During rain at times wind blows with appreciable
horizontal component.

WIND CONDITION
Main wind direction North-West and South-East
Maximum velocity 12.1 m/s (27 miles/h)
Design velocity 25 m/s (55.9 miles/h)
Pressure wind 40 kg/m2
Design for wind load UBC-88

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Rev 2
 SINGA GAS
MEDCOENERGI
Oil&Gas
DEVELOPMENT PROJECT
PROCESS LOADSHEET FOR FLARE PACKAGE Job No. : 07001 8 of 12
(42-KZZ-791) Doc. No. : SGA-R-DS-40-055

3.0 ADDITIONAL NOTES

1. The Flare Stack and accessories shall conform to API RP 521 and the API Manual on
Disposal of Refinery Wastes, Volume on Atmospheric Emissions, Chapter 15 – Flares,
unless specifically modified herein. The Flare Assembly shall be completed with all
auxiliary equipment and accessories required to operate satisfactorily.
2. Maximum tip velocity shall be 0.7 Mach for emergency flaring.
3. Maximum pressure drop for Flare Package component shown as below:

Component Unit Case 1 – Case 3 Case 4 Case 5

Flare stack pressure

psi 4 1.5 0.9
drop

Seal pressure drop

(include Seal KOD psi 0.7 0.5 0.5
pressure drop)

Flare tip pressure drop psi 0.3 0.2 0.2

Note :
Case 1 : One of 31-PSV-701, 31-PSV-702, and 31-PSV-703 at Block Discharge case
with Total Flow at discharge PSV is 60 MMSCFD
Case 2 : Total Blowdown with one BDV at fire governing case and the remaining BDV
at adiabatic case (taken as governing case for maximum gas flowrate and
minimum operating temperature)
Case 3 : Maximum case at 31-PV-708 (taken as governing case for maximum
operating temperature)
Case 4 : Acid Gas to Flare KO drum from Accumulator (as 35-PV-720 opens due to
Gas Blow By at 35-LV-104).
Case 5 : Permeate Gas to Flare KO drum from Membrane (taken as governing case for
maximum H2S and CO2 composition for Flare KO Drum Design), based on
the latest HMB from Licensor for HP CASE

4. Main flare stack piping shall be Carbon Steel (CS) with NACE. Unless not specified the
corrosion allowance shall be included. Flare stack minimum design pressure shall be 150
psig at 150 oF.
5. Flare tip shall be SS304L and designed to guarantee that no ignition will occur at any
flow rate condition unless ignitions from the pilot flame. The heat radiation (without

_______________________________________________________________________________________________________________
Rev 2
 SINGA GAS
MEDCOENERGI
Oil&Gas
DEVELOPMENT PROJECT
PROCESS LOADSHEET FOR FLARE PACKAGE Job No. : 07001 9 of 12
(42-KZZ-791) Doc. No. : SGA-R-DS-40-055

sunlight radiation) rose by flare tip shall be stated by Vendor for various distance. Flare
tip shall be design for smokeless type.
6. The following are the maximum allowable radiation intensity (including the solar
radiation) at various locations (refer to API 521)
a. Base of the flare stack : 3000 Btu/hr.ft2
b. Process area (100 meters from the base of flare stack) : 500 Btu/hr.ft2
7. Flare tip shall be designed to completely burn any hydrocarbon liquid droplets up to 600
microns in diameter.
8. Vendor to indicate the stack height required based on radiation and dispersion levels.
9. Vendor shall provide radiation contours/isopleths which defines flame emissivity values,
flame profiles and flame plume temperature profiles for all cases defined.
10. Vendor shall provide dispersion calculations for SO2 when the flame is on and for H2S
when the flame is off.
11. Vendor shall provide estimated equilibrium temperature along various sections of flare
stack structure. The calculations shall assume most unfavourable environmental
conditions.
12. Vendor shall indicate the noise levels at stack base and at various locations from stack.
Vendor to also furnish the distance from tip at maximum flaring condition with a noise
level of 95 dBA and 85 dBA.
13. Environmental conditions shall be referred to a maximum wind velocity.

4.0 PERFORMANCE GUARANTEE

a). The package equipment shall meet process requirement, as specified in this data sheet.
b). The following Indonesian/ Local regulation emission levels shall be met.
Point Emission Level
Parameter Maximum Level at Source
Non Metal
Nitrogen Oxides, NOx 1000 mg/Nm³
Sulphur Dioxide, SO2 800 mg/Nm³
H2S (Total Reduced Sulphur) 100 mg/Nm³
Ammonia, NH3 0.5 mg/Nm³
Hydrogen Fluoride, HF 10 mg/Nm³
Hydrogen Chloride, HCl 5 mg/Nm³

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Rev 2
 SINGA GAS
MEDCOENERGI
Oil&Gas
DEVELOPMENT PROJECT
PROCESS LOADSHEET FOR FLARE PACKAGE Job No. : 07001 10 of 12
(42-KZZ-791) Doc. No. : SGA-R-DS-40-055

Parameter Maximum Level at Source

Hydrocarbon 5000 mg/Nm³
Dust 350 mg/Nm³
Opacity 35%

Metal
Mercury (Hg) 5 mg/Nm³
Arsenic (As) 8 mg/Nm³
Antimony (Sb) 8 mg/Nm³
Cadmium (Cd) 8 mg/Nm³
Zinc (Zn) 50 mg/Nm³
Lead (Pb) 12 mg/Nm³

Note :
1. Concentrations given for temperature and pressure of 25°C and 1 atm.
2. Quality standard according to Decree of the state Minister for Environment of
Republic Indonesia No. 13/1995 and 129/2003 concerning point emission levels
as per Engineering Design Basis (SGA-G-GL-00-001).

Ground Level Emissions (Indonesian Regional Standard)

Ambient Air Quality Standard
Maximum
Time of Analysis
No. Parameters Level Devices
Measurement Methods
µg/Nm3
1 SO2 * 24 hrs 365 Pararosanilin Spectrophotometer /
SO2 Analyzer
(Sulphur Dioxide) 1 year 60

2 CO * 24 hrs 10000 Non CO Analyzer

Dispersive
(Carbon Monoxide) 1 hour 30000
Infrared
(NDIR)

_______________________________________________________________________________________________________________
Rev 2
 SINGA GAS
MEDCOENERGI
Oil&Gas
DEVELOPMENT PROJECT
PROCESS LOADSHEET FOR FLARE PACKAGE Job No. : 07001 10 of 12
(42-KZZ-791) Doc. No. : SGA-R-DS-40-055

Parameter Maximum Level at Source

Hydrocarbon 5000 mg/Nm³
Dust 350 mg/Nm³
Opacity 35%

Metal
Mercury (Hg) 5 mg/Nm³
Arsenic (As) 8 mg/Nm³
Antimony (Sb) 8 mg/Nm³
Cadmium (Cd) 8 mg/Nm³
Zinc (Zn) 50 mg/Nm³
Lead (Pb) 12 mg/Nm³

Note :
1. Concentrations given for temperature and pressure of 25°C and 1 atm.
2. Quality standard according to Decree of the state Minister for Environment of
Republic Indonesia No. 13/1995 and 129/2003 concerning point emission levels
as per Engineering Design Basis (SGA-G-GL-00-001).

Ground Level Emissions (Indonesian Regional Standard)

Ambient Air Quality Standard
Maximum
Time of Analysis
No. Parameters Level Devices
Measurement Methods
µg/Nm3
1 SO2 * 24 hrs 365 Pararosanilin Spectrophotometer /
SO2 Analyzer
(Sulphur Dioxide) 1 year 60

2 CO * 24 hrs 10000 Non CO Analyzer

Dispersive
(Carbon Monoxide) 1 hour 30000
Infrared
(NDIR)

_______________________________________________________________________________________________________________
Rev 2
 SINGA GAS
MEDCOENERGI
Oil&Gas
DEVELOPMENT PROJECT
PROCESS LOADSHEET FOR FLARE PACKAGE Job No. : 07001 11 of 12
(42-KZZ-791) Doc. No. : SGA-R-DS-40-055

Maximum
Time of Analysis
No. Parameters Level Devices
Measurement Methods
µg/Nm3
3 NOx * 24 hrs 150 Saltzman Spectrophotometer
(Nitrogen Oxides) 1 year 100 NDIR

4 HC * 3 hrs 160 Flame Gas Chromatography

Ionization Hydrocarbon
(Hydrocarbon)
Analyser

5 PM10 * 24 hrs 150 Gravimetric Hi - Vol

(Particle < 10 µm)

PM2.5 * 24 hrs 65 Gravimetric

(Particle < 2.5 µm)
1 year 15 Gravimetric

6 TSP * 24 hrs 230 Gravimetric Hi – Vol

(Dust)

7 Hydrogen Sulfide 5 ppm Mercury Spectrophotometer

(H2S) *** thiocyanate

Methylene
Blue

8 Noise ** 55 dBA

Note :
1. Concentrations given for temperature and pressure of 25°C and 1 atm
2. Quality standard according to Government Regulation No. 41/1999 concerning point
emission levels.
3. Marked (*) are as per Government Regulation No 41/1999.
4. Marked (**) as per Lampiran I Keputusan Nomor: KEP-48/MENLH/11/1996 p791.
5. Marked (***) as per Lampiran I Keputusan Nomor 129/2003.

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Rev 2