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DDC
Fan-Powered Terminal Units with PSC Motor (VPCF, VPWF, VPEF, VSCF, VSWF, and VSEF)
Low-Height Fan-Powered Terminal Units with PSC Motor (LPCF, LPWF, LPEF, LSCF, LSWF, and LSEF)
Fan-Powered Terminal Units with ECM (VPCF, VPWF, VPEF, VSCF, VSWF, and VSEF)
VAV-PRC008-EN C3
Controls— General
DDC Logic
Trane DDC–UCM operate in a pressure-dependent (PD) reheat options utilize a separate reheat
mode of operation. proportional-plus-integral control loop
Control Logic— • Cooling and heating control action of from that controlling airflow into the
DDC controllers are today’s industry air valve. In cooling control action, the room. Staged reheat options utilize a
standard. DDC controllers provide
DDC controller matches cooling airflow control algorithm based on heating
system-level data used to optimize to cooling load. In heating control setpoint and room temperature.
system performance. Variables such as action, the DDC controller matches the • 24 VAC binary input that can be
occupied/unoccupied status, minimum
heating airflow to control heating load. configured as a generic input or as
and maximum airflow setpoints, The DDC controller will automatically occupancy input. When the DDC
temperature and temperature change over to cooling control action if controller is operation withTracer
setpoints, valve position, fan status (on
the supply air temperature is below the Summit, the status of the input is
or off, and mode of operation: series or room temperature and will provided toTracer Summit for its
parallel), reheat status (on or off), box automatically change over to heating action. In stand-alone operation and
type and air valve size, temperature
control action if the supply air when configured for an occupancy
correction offsets, flow correction temperature is 10°F or more above the input, the input will control occupancy
values, ventilation fraction, etc. are room temperature. If the supply air status of the DDC controller.
available on a simple twisted-shielded
temperature is between the room • Auxiliary temperature analog input
wire pair. temperature and the room that can be configured for an auxiliary
Trane DDC controllers provide Trane- temperature plus 10°F, then the DDC temperature sensor or a 2-to-10 VDC
designed, solid-state electronics controller will provide the active CO2 sensor. When configured for
intended specifically for VAV minimum airflow.The DDC controller temperature, the value of the input is
temperature control in space comfort first chooses theTracer Summit- used as status-only by Tracer Summit if
applications. DDC control capabilities supplied supply air temperature value Tracer Summit is providing a supply air
include: to use for auto changeover. If this is not temperature to the DDC controller.
• Proportional plus integral control loop available, it uses the temperature Otherwise, the input will be used for
algorithm for determining required provided by the optional auxiliary determining control action of the DDC
airflow needed to control room temperature sensor. If this is also not controller. When configured for a CO2
temperature. Airflow is limited by available, it uses the heating/cooling sensor, the value of the input is used as
active minimum and maximum mode assigned byTracer Summit or a status-only input by Tracer Summit.
airflow setpoints. the DDC controller’s service tool • Dual-duct support with two DDC
• Pressure-independent (PI) operation, (Everyware TM or RoverTM V4). controllers. One DDC controller
which automatically adjusts valve • Multiple reheat control options controls the cooling air valve and the
position to maintain required airflow. including staged electric, staged hot- other controller controls the heating air
In certain low-flow situations or in water (normally on or normally off), valve. With constant-volume
cases where the flow measurement proportional hot-water, and slow sequences, the discharge air volume is
has failed, the DDC controller will pulsed width modulation. Modulating held constant by controlling discharge
air volume with the heating UCM.
Flow Sensor Signal vs. Airflow Delivery
5
1 5"
4" 6" 8" 10" 12" 14" 16"
Flow Sensor DP (In. wg)
0.1
0.01
10 100 1,000 10,000
Cfm
Note: Flow sensor DP (in. wg) is measured at the flow ring to aid in system balancing and commissioning. See "Valve/Controller Airflow
Guidelines" in each section for unit performance.
C4 VAV-PRC008-EN
Controls— DDC
DDC Reheat
Control
DDC Remote Heat Single-Duct: Proportional Hot temperature rises above the active
Water Reheat—Proportional hot heating setpoint by 0.5°F (0.28°C),
Control Options water reheat uses 3-wire floating-point- stage 1 is de-energized. Stage 2
When heat is added to the primary air actuator technology.The heating energizes when the space temperature
at the VAV unit before it enters the minimum airflow setpoint is enabled is 1°F (0.56°C) or more below the active
zone, the air is said to be reheated. The during reheat. heating setpoint, and is de-energized
operating characteristics of the four when the space temperature is 0.5°F
basic types of VariTrane DDC terminal The water valve opens as space
temperature drops below the heating (0.28°C) below the active heating
reheat are discussed. setpoint. Stage 3 energizes when the
setpoint. Water valve position is
Single-Duct: On/Off Hot Water dependent on both the degree that zone temperature is 2°F (1.11°C) or
Reheat—Three stages of on/off hot space temperature is below the active more below the active heating
water reheat are available. The water heating setpoint and the time that the setpoint, and de-energizes when the
valves used are 2-position and are space temperature has been below the space temperature is 1.5°F (0.83°C)
either fully-opened or fully-closed. The active heating setpoint. If not already below the active heating setpoint.
heating minimum airflow setpoint is closed, the water valve fully closes When reheat is de-energized, the
enabled during reheat. when the zone temperature rises cooling minimum airflow setpoint is
Stage 1 energizes when the space above the active heating setpoint by activated.
temperature is at or below the heating 0.5 °F (0.28 °C). An additional on/off Single-Duct: Pulse-Width
setpoint. When the zone temperature remote heat output is available and Modulation of Electric Heat—
rises above the active heating setpoint energized when the proportional valve Electric heat is modulated by
by 0.5°F (0.28°C), stage 1 is de- is driven 100% open and de-energized energizing for a portion of a three-
energized. Stage 2 energizes when the when the proportional valve reaches minute time period. The heating
space temperature is 1°F (0.56°C) or 50% open. When reheat is de- minimum airflow setpoint is enabled
more below the active heating energized, the cooling minimum during reheat. This allows exact load
setpoint, and is de-energized when the airflow setpoint is activated. matching for energy efficient
space temperature is 0.5°F (0.28°C) Single-Duct: On/Off Electric operation, and optimum zone
below the active heating setpoint. Reheat—Three stages of staged temperature control. One or two
Stage 3 energizes when the zone electric reheat are available. The stages can be used.
temperature is 2°F (1.11°C) or more heating minimum airflow setpoint is The amount of reheat supplied is
below the active heating setpoint, and enabled during reheat. dependent on both the degree that
de-energizes when the space space temperature is below the active
temperature is 1.5°F (0.83°C) below the Stage 1 is energized when the space
temperature falls below the active heating setpoint and the time that the
active heating setpoint. When reheat is space temperature has been below the
de-energized, the cooling minimum heating setpoint and minimum airflow
requirements are met. When the zone active heating setpoint. If not already
airflow setpoint is activated. off, reheat de-energizes when the zone
temperature rises more than 0.5°F
(0.28°C) above the heating setpoint.
The Stage 1 “on” time is proportional
VCEF to the amount of reheat required. For
example, when 50% of stage 1
capacity is required, reheat is on for 90
seconds and off for 90 seconds. When
75% of stage 1 capacity is required,
reheat is on for 135 seconds and off for
45 seconds. When 100% of stage 1
capacity is required, reheat is on
continuously.
Stage 2 uses the same “on” time logic
as stage 1 listed above, except stage 1
is always energized. For example,
when 75% of unit capacity is required,
stage 1 is energized continuously, and
stage 2 is on for 90 seconds and off for
90 seconds. When reheat is de-
energized, the cooling minimum
airflow setpoint is activated.
VAV-PRC008-EN C5
Controls— DDC
DDC Reheat
Control
Fan-Powered Terminal Units: VPEF
On/Off Hot Water Reheat—Two
stages of on/off hot water reheat are
available. The water valves used are
2-position and are either fully-opened
or fully-closed. The heating minimum
airflow setpoint is enabled during
reheat.
On parallel-configured fan-powered
units, the fan is energized when the
space temperature falls below the
active fan on/off point (active heating
setpoint plus fan offset). The parallel VSEF
fan is turned off when the space
temperature rises above the active fan
on/off point (active heating setpoint
plus fan offset) plus 0.5°F (0.28°C).
Series configured fan-powered
terminal units utilize continuous fan
operation during all occupied settings
and while unoccupied when minimum
airflows are being enforced.
When the zone temperature falls below
the active heating setpoint, the UCM When the zone temperature falls below When the zone temperature falls below
modulates the primary airflow to the the active heating setpoint, the UCM the active heating setpoint, the UCM
minimum heating airflow setpoint. modulates the primary airflow to the modulates the primary airflow to the
Stage 1 energizes when the space minimum heating airflow setpoint. minimum heating airflow setpoint.
temperature is below the active The water valve opens as space Stage 1 energizes when the space
heating setpoint, and is de-energized temperature drops below the heating temperature is below the active
when the space temperature is 0.5°F setpoint.The degree to which the hot heating setpoint, and is de-energized
(0.28°C) above the active heating water valve opens is dependent on when the space temperature rises
setpoint. Stage 2 energizes when the both the degree that space 0.5°F (0.28°C) above the active heating
zone temperature is 1°F (0.56°C) or temperature is below the active setpoint. Stage 2 energizes when the
more below the active heating heating setpoint and the time that the space temperature is 1.0°F (0.56°C) or
setpoint, and de-energizes when the space temperature has been below the more below the active heating
space temperature is 0.5°F (0.28°C) active heating setpoint. If not already setpoint, and is de-energized when the
below the active heating setpoint. closed, the water valve fully closes space temperature is 0.5°F (0.28°C)
When reheat is de-energized, the when the zone temperature rises below the active heating setpoint.
cooling minimum airflow setpoint is above the active heating setpoint by When reheat is de-energized, the
activated. 0.5 °F (0.28 °C). When reheat is de- cooling minimum airflow setpoint is
Fan-Powered Terminal Units: energized, the cooling minimum activated.
Proportional Hot Water Reheat— airflow setpoint is activated.
Fan-powered Terminal Units:
Proportional hot water reheat uses Fan-powered Terminal Units: Pulse-Width Modulation of
3-wire floating-point-actuator On/Off Electric Reheat—Two stages Electric Heat—Electric heat is
technology.The heating minimum of staged electric reheat are available. modulated by energizing for a portion
airflow setpoint is enabled during The heating minimum airflow setpoint of a three-minute time period. The
reheat. is enabled during reheat. heating minimum airflow setpoint is
On parallel-configured fan-powered On parallel-configured fan-powered enabled during reheat. This allows
units, the fan is energized when the units, the fan is energized when the exact load matching for energy
space temperature falls below the space temperature falls below the efficient operation, and optimum zone
active fan on/off point (active heating active fan on/off point (active heating temperature control. One or two stages
setpoint plus fan offset). The parallel setpoint plus fan offset). The parallel can be used.
fan is turned off when the space fan is turned off when the space On parallel-configured fan-powered
temperature rises above the active fan temperature rises above the active fan units, the fan is energized when the
on/off point (active heating setpoint on/off point (active heating setpoint space temperature falls below the
plus fan offset) plus 0.5°F (0.28°C). plus fan offset). active fan on/off point (active heating
Series-configured fan-powered Series-configured fan-powered setpoint plus fan offset). The parallel
terminal units utilize continuous fan terminal units utilize the continuous fan fan is turned off when the space
operation during all occupied settings operation during all occupied settings temperature rises above the active fan
and while unoccupied when minimum and while unoccupied when minimum on/off point (active heating setpoint
airflows are being enforced. airflows are being enforced. plus fan offset) plus 0.5°F (0.28°C).
C6 VAV-PRC008-EN
Controls— DDC
DDC Reheat
Control
Series-configured fan-powered active heating setpoint. If not already Stage 2 uses the same “on” time logic
terminal units utilize the continuous fan off, reheat de-energizes when the as stage 1 listed above, except stage 1
operation during all occupied settings space temperature rises 0.5°F (0.28°C) is always energized. For example,
and while unoccupied when minimum above the active heating setpoint. The when 75% of unit capacity is required,
airflows are being enforced. Stage 1 “on” time is proportional to the stage 1 is energized continuously, and
When the zone temperature falls below amount of reheat required. For stage 2 is on for 90 seconds and off for
the active heating setpoint, the UCM example, when 50% of stage 1 90 seconds. When reheat is de-
modulates the primary airflow to the capacity is required, reheat is on for 90 energized, the cooling minimum
minimum heating airflow setpoint. seconds and off for 90 seconds. When airflow setpoint is activated. When
75% of stage 1 capacity is required, reheat is de-energized, the cooling
The amount of reheat supplied is reheat is on for 135 seconds and off minimum airflow setpoint it activated.
dependent on both the degree that for 45 seconds. When 100% of stage 1
space temperature is below the active capacity is required, reheat is on
heating setpoint and the time that the continuously.
space temperature has been below the
VAV-PRC008-EN C7
Controls— Control
DDC Drawings
CCW
24-VAC Damper
COM
Damper Controls M Actuator
By Others Load: 4 VA
CW
Y
24-VAC to
Customer Line Voltage
Controls BL
Transformer 2
24 VAC, 50 VA
FAN RELAY
Fan 3
1
Load: 6.5 VA
2
1 4
C
Load: 10 VA (MAGN)
2
1st
3 Load: 12 VA (MERC)
2nd
4
3rd
CCW 5.
24-VAC Damper
COM
Damper Controls M Actuator
By Others Load: 4 VA
CW
NOTES:
1. Factory-installed
Field Wiring
Optional or installed by others
CCW
COM Customer-furnished
Actuator
or Trane-supplied
CW
Fan Trane-supplied
Relay (Fan-powered only)
24 VAC
Com
BL
1st stage - 24 VAC
Electric
Transformer Reheat Trane-supplied
2nd stage - 24 VAC Contactors
Customer-furnished
Y Controller
3rd stage - 24 VAC
24 VAC, 50va
Standard – (Fan-powered)
Optional –
LO HI
Trane-supplied Optional
Hot Water
Trane-supplied
Reheat
water valve
Airflow field-wired
Sensor to controller
NOTES:
1. Factory-installed
Field Wiring
Optional or installed by others
VAV-PRC008-EN C9
Controls— Control
DDC Drawings
See "General Logic" and "DDC Reheat Control" sections for Sequence of Operation.
24 VAC 60HZ TB2-6 TB3-1
NEC CLASS-2 TB2-5 TB3-2
Control Circuit 8. TB3-3
Damper
Actuator Load= 12 VA
(Without heat)
Wiring
5 4 3 2 1
Zone Sensor
w/ Comm. Jack
Remote MTD.
3. 4.
R-CLOSE
G-OPEN
W-HOT
W-HOT
Optional Field-Installed
Zone Sensor
TB3-2 TB3-1
Optional
Transformer
50 VA
2 1
Zone Sensor
Remote MTD.
TB1-1
TB1-2
TB4-1
J1 1
J10
J11
J7
J8
J9
4.
ACT Pressure
BIP GND 24V
BL
Zone Sensor
D.D.C.\U.C.M.
TB1-1
Address J3
R
Switch CONTROL BOARD +
PRESS
BK
VOUT
G -
1
+ - + - + -
S
TB3-6
TB2-6
TB3-5
YEL GRN
TB2-4
TB3-3
TB3-2
TB2-3
TB2-5
TB2-2
TB3-1
7.
TB2-1
Optional Field-Installed
D.D.C.\U.C.M. Electric Heater
OUT
OUT
Control Box
IN
IN
W (HOT) PROP.
TO J8 WATER
Shielded Twisted Pair BK (CLOSE)
TO J9 VALVE
Communications Wiring R (OPEN) 24 VAC
TO J10 12 VA MAX
1. Factory Wiring
Field Wiring
Optional or Alternate Wiring
2. 1/4" quick connect required for all field connections.
3. Zone sensor terminals 4 and 5 require shielded twisted pair wiring for zone sensor
equipped with communications jack. Zone sensor with LCD requires a sixth wire
with 24 V from a transformer.
4. No additional wiring required for night setback override (On/Cancel).
5. The optional binary input connects between TB4-1 (BIP) and 24 VAC (Hot) from the
transformer. The binary input can be reconfigured as an occupancy input via the
communications interface.
6. As shipped, the AUX input is configured as an Auxiliary Temperature Input. The AUX
input can be reconfigured as a CO2 Sensor Input via the communications interface.
7. S-terminal is not to be used with VariTrane.
R-CLOSE
G-OPEN
W-HOT
W-HOT
Optional Field-Installed
Zone Sensor
TB3-2 TB3-1
Optional
Transformer
50 VA
2 1
ZONE SENSOR
REMOTE MTD.
TB1-1
TB1-2
TB4-1
J1 1
J10
J11
J7
J8
J9
4.
ACT PRESSURE
BIP GND 24V
BL
TRANSDUCER
Y
Optional Field-Installed
Zone Sensor
D.D.C.\U.C.M.
TB1-2
TB1-1
Address J3
Control Board R
Switch +
PRESS
BK
VOUT
G -
1
+ - + - + -
Optional Field-Installed
S
Zone Sensor
TB3-6
TB2-6
TB3-5
TB2-4
TB3-3
TB3-2
TB2-3
TB2-5
TB2-2
TB3-1
TB2-1
YEL GRN 7.
W (HOT)
ZONE GND SET A/CO2 GND TO J8 Prop.
BK (CLOSE) Water
TO J9 Valve
9. R (OPEN) 24 VAC
TO J10 12 VA Max.
OUT
Control Box
IN
IN
NOTES:
1. Factory Wiring
Field Wiring
Optional or Alternate Wiring
2. 1/4" quick connect required for all field connections.
3. Zone sensor terminals 4 & 5 require shielded twisted pair wiring for communications jack equipped zone sensor options.
Zone sensor with LCD requires a sixth wire with 24 V from a transformer.
5. The optional binary input connects between TB4-1 (BIP) and 24-VAC (HOT) from transformer. The binary input can be
reconfigured as an occupancy input via the communications interface.
6. As shipped, the Aux. Input is configured as an Auxillary Temperature Input. The Aux. Input can be reonconfigured as a
CO2 sensor input via the communications interface.
8. If unit-installed transformer is not provided, polarity from unit to unit must be maintained to prevent permanent damage
to control board. If one leg of 24-VAC supply is grounded, the ground leg must be connected to TB1-2.
Heater Stage
24-VAC 60 HZ 8.
Contactor(s)
Optional
NEC Class–2
9. Transformer Control Circuit
Damper
Load = 12 VA TB2-6 TB3-1
Actuator TB2-5 TB3-2
3RD 2ND 1ST (Without heat) TB3-3
Wiring
5 4 3 2 1
Zone Sensor
1ST STG.
3RD STG.
BL
2ND STG.
w/ Comm. Jack
Remote MTD.
R-CLOSE
HOT
G-OPEN
TB1-1
TB1-2
W-HOT
W-HOT
3. 4.
Optional Field-Installed
Zone Sensor
V
O
R
BR
TB3-2 TB3-1
2 1
Zone Sensor
Remote MTD.
TB1-1
TB1-2
TB4-1
J1 1
J10
J11
J7
J8
J9
4.
ACT Pressure
BIP GND 24V
Optional Field-Installed
Transducer Zone Sensor
Address J3
Switch D.D.C.\U.C.M. R
+
PRESS
BK
Control Board G
VOLT
-
1
+ - + - + -
7.
S
TB3-6
TB2-6
TB3-5
TB2-4
TB3-3
TB3-2
TB2-3
TB2-5
TB2-2
TB3-1
TB2-1
YEL GRN
10.
D.D.C.\U.C.M.
OUT
OUT
IN
IN
Control Box
NOTES:
1. Factory Wiring
Field Wiring
Optional or Alternate Wiring
6. As shipped, the AUX input is configured as an Auxiliary Temperature Input. The AUX input can be
reconfigured as a CO2 Sensor Input via the communications interface.
9. Contactors are 24 VAC: 12 VA max./coil (mercury contactors) and 10 VA max./coil (magnetic coils).
10. Connect shielding from each communication cable together and insulate.
C 12 VAV-PRC008-EN
Controls— Control
DDC Drawings
24VAC
FROM TB4 ON
DAMPER HEATING VALVE UCM
ACTUATOR
COOLING VALVE WIRING
50VA TB3-3
W-HOT
W-HOT
5 4 3 2 1
2 1
ZONE SENSOR
W/ COMM. JACK ZONE SENSOR
Y REMOTE MTD.
REMOTE MTD.
24VAC BL 3. 4. 4.
BL
TB1-2 Y
TB1-1
OPTIONAL FIELD
TB1-1
TB1-2
OPTIONAL FIELD
TB4-1
J1
J10
1
J11
J8
J9
BK
CONTROL BOARD G
VOUT
-
1
+ - + - + -
ZONE GND SET A/CO2 GND
S
TB2-5
TB2-3
TB3-6
TB2-2
TB3-5
TB3-3
TB3-2
TB2-1
TB3-1
5. R (HOT) 6.
(TB1-1) 24VAC
O (COMMON) (TB1-1) 24V
(TB4-1) BIP
GR (NC CONTACT) CO2 (TB3-6) GND
(TB1-1) 24VAC
BK (RETURN) SENSOR GND
(TB1-2) GND
6. OUT (TB3-5) A/CO2
D.D.C.\U.C.M. Y
NOT CONNECTED
OUT
OUT
IN
IN
BL BK R
CONTROL BOX OPTIONAL FIELD INSTALLED OPTIONAL FIELD I LED OPTIONAL FIELD INSTALLED
OCCUPANCY SENSOR AUX TEMP S CO2 SENSOR
SHIELDED TWISTED PAIR
COMMUNICATIONS WIRING FROM TB3 ON
HEATING VALVE UCM
24VAC
HEATING VALVE DAMPER
24VAC 50/60 HZ TO TB1 ON
COOLING
NEC CLASS-2
ACTUATOR VALVE UCM
CONTROL CIRCUIT
WIRING
LOAD = 24VA
8.
NOTES:
1. FACTORY WIRING
Y
R-CLOSE
BK-OPEN
FIELD WIRING
W-HOT
W-HOT
BL
J1
J10
1
J11
J7
J8
J9
REMOVED
AT
W4
BK
G
VOUT is connected to both UCM's.
FACTORY W2 -
+ - + - + -
ZONE GND SET A/CO2 GND
W1 1
6. As shipped, the AUX input is configured as an Auxiliary Temperature
S
YEL GRN Input. The AUX input can be reconfigured as a CO2 Sensor Input via
TB3-6
TB2-2
TB2-6
TB3-5
TB3-3
TB2-4
TB3-2
TB2-1
TB2-3
TB2-5
TB3-1
7.
OUT
IN
IN
FROM TB3 ON CONTROL BOX one leg of 24 VAC supply is grounded, then ground leg must be
COOLING VALVE UCM connected to TB1-2.
SHIELDED TWISTED PAIR
COMMUNICATIONS WIRING 9. Connect shielding from each communication cable together and insulate.
VAV-PRC008-EN C 13
Controls— Control
DDC Drawings
24VAC
FROM TB4 ON
DAMPER HEATING VALVE UCM
ACTUATOR
COOLING VALVE WIRING
50VA TB3-3
W-HOT
W-HOT
5 4 3 2 1
2 1
ZONE SENSOR
W/ COMM. JACK ZONE SENSOR
Y REMOTE MTD.
REMOTE MTD.
24VAC BL 3. 4. 4.
BL
TB1-2 Y
TB1-1 OPTIONAL FIELD
TB1-1
TB1-2
OPTIONAL FIELD
TB4-1
J1
J10
1
J11
J8
J9
BK
CONTROL BOARD G
VOUT
-
1
+ - + - + -
ZONE GND SET A/CO2 GND
S
TB2-5
TB3-6
TB2-2
TB3-3
TB3-5
TB3-2
TB2-1
TB3-1
5. 6.
R (HOT) (TB1-1) 24VAC
(TB1-1) 24V
O (COMMON) 24V
(TB4-1) BIP
GR (NC CONTACT) CO2 (TB3-6) GND
(TB1-1) 24VAC SENSOR GND
BK (RETURN)
(TB1-2) GND
6. OUT (TB3-5) A/CO2
D.D.C.\U.C.M. Y
NOT CONNECTED
OUT
OUT
IN
IN
BL BK R
CONTROL BOX OPTIONAL FIELD INSTALLED OPTIONAL FIELD I LED OPTIONAL FIELD INSTALLED
OCCUPANCY SENSOR AUX TEMP SE CO2 SENSOR
SHIELDED TWISTED PAIR 3. 4.
COMMUNICATIONS WIRING FIELD INSTALLED
ZONE SENSOR
24VAC
HEATING VALVE 24VAC 50/60 HZ TO TB1 ON NOTES:
DAMPER NEC CLASS-2 COOLING
ACTUATOR
WIRING
CONTROL CIRCUIT VALVE UCM 1. FACTORY WIRING
LOAD = 24VA
FIELD WIRING
8.
BL
zone sensor equipped with communications jack. Zone sensor with LCD
requires a sixth wire with 24 V from a transformer.
TB4 1 2 3 4 5 4. No additional wiring required for night setback override (On/Cancel).
5. The optional binary input connects between TB4-1 (BIP) and 24 VAC
BL
Y
J1
J10
1
is connected to both UCMs.
J11
J7
J8
J9
9.
ACT BIP GND 24V
PRESSURE 6. As shipped, the AUX input is configured as an Auxiliary Temperature
ADDRESS TRANSDUCER
SWITCH D.D.C.\U.C.M. J3 R Input. The AUX input can be reconfigured as a CO2 Sensor Input via
+
PRESS
CONTROL BOARD BK
VOUT
the communications interface.
G
-
1
+ - + - + -
ZONE GND SET A/CO2 GND 7. S-terminal is not to be used with VariTrane.
S
YEL GRN 7.
TB3-6
TB2-2
TB2-6
TB3-3
TB3-5
TB2-4
TB3-2
TB2-1
TB2-5
TB3-1
TB2-3
OUT
IN
IN
CONTROL BOX
9. The flow ring, normally used for sensing heating airflow, is placed at the
SHIELDED TWISTED PAIR discharge of the unit and is used to control constant volume.
COMMUNICATIONS WIRING
10. Connect shielding from each communication cable together and insulate.
C 14 VAV-PRC008-EN
Controls— Control
DDC Drawings
5 4 3 2 1
ZONE SENSOR
W/ COMM. JACK
R-CLOSE
G-OPEN
WH-HOT
WH-HOT
REMOTE MTD.
3. 4.
OPTIONAL FIELD
INSTALLED ZONE SENSOR
R-FAN
TB3-2 TB3-1
STANDARD BR
TRANSFORMER
PROVIDED Y
50VA 24 VAC BL
2 1
TB1-1
TB1-2
TB4-1
J1 1
J10
J11
J7
J8
J9
ZONE SENSOR
ACT REMOTE MTD.
BIP GND 24V PRESSURE 4.
TRANSDUCER
ADDRESS D.D.C.\U.C.M.
BL
J3 OPTIONAL FIELD
Y
R
SWITCH CONTROL BOARD + INSTALLED ZONE SENSOR
PRESS
TB1-2
TB1-1
BK
VOUT
G -
1
+ - + - + -
S
7.
TB3-6
TB2-6
TB3-5
TB2-4
TB3-3
TB3-2
TB2-5
TB2-3
TB2-2
TB3-1
TB2-1
YEL GRN
OUT
IN
IN
SHIELDED
W (HOT)
TWISTED PAIR TO J8 PROP.
BK (CLOSE) WATER
COMMUNICATIONS TO J9 VALVE
WI ING R (OPEN) 24VAC
TO J10 12VA MAX
5. R (HOT) TB3-5 TB3-6 6.
(TB1-1) 24VAC OPTIONAL FIELD INSTALLED
O (COMMON) (TB1-1) 24V PROPORTIONAL WATER VALVE
(TB4-1) BIP 24V
GR (NC CONTACT) CO2
(TB1-1) 24VAC SENSOR
BK (RETURN)
(TB1-2) GND
6. OUT (TB3-5) A/CO2
Y
NOT CONNECTED ON - OFF
TO J9 WATER VALVE
OPTIONAL FIELD INSTALLED OPTI NAL FIELD INST OPTIONAL FIELD INSTALLED 24 VAC
CO2 SENSOR TO J8
OCCUPANCY SENSOR UX TEMP SENSO 12VA MAX
1. FACTORY WIRING
FIELD WIRING
OPTIONAL OR ALTERNATE WIRING
5. The optional binary input connects between TB4-1 (BIP and 24 VAC (hot) from transformer. the binary input can be
reconfigured as an occupancy input via the communications interface.
6. As shipped, the aux input is configured as an aux temp input. The aux input can be reconfigured
as a CO2 sensor input via the communications interface.
7. S terminal not to be used with VariTrane.
TB3–6 TB3–1
ON – OFF TB3–5 TB3–2
WATER VALVE DAMPER FAN CONTROL TB3–3
24 VAC ACTUATOR BOX WIRING
12VA MAX
WIRING
5 4 3 2 1
ZONE SENSOR
W/ COMM. JACK
REMOTE MTD.
R–CLOSE
G–OPEN
W–HOT
W–HOT
STANDARD 3. 4.
TRANSFORMER
PROVIDED
50VA OPTIONAL FIELD
INSTALLED ZONE SENSOR
TB3–2 TB3–1
R–FAN
BR
Y
BL
Y
24 VAC
2 1
TB1-2
TB1-1
ZONE SENSOR
TB4–1
TB1–2
TB1–1
REMOTE MTD.
J11
J10
J1 1
J7
J8
J9
PRESSURE 4.
ACT
BIP GND 24V TRANSDUCER
OPTIONAL FIELD
INSTALLED ZONE SENSOR
ADDRESS J3
R
SWITCH D.D.C. \ U.C.M. +
PRESS
J11
CONTROL BOARD BK
VOUT
G _
1
J11
J11
J11
+ – + – + –
S
TB2–2
TB2–5
TB2–6
TB3–1
TB2–1
TB3–5
TB2–3
TB3–3
TB3–6
TB2–4
7.
TB3–2
YEL GRN
W (HOT) PROP.
TO J8
BK (CLOSE) WATER
ZONE GND SET A/CO2 GND TO J9 VALVE
R (OPEN) 24VAC
TO J10 12VA MAX
8.
OPTIONAL FIELD INSTALLED
PROPORTIONAL WATER VALVE
DDC\UCM
OUT
OUT
IN
IN
CONTROL BOX
1. Factory Wiring
Field Wiring
Optional or Alternate Wiring
3. Zone sensor terminals 4 & 5 require shielded twisted pair wiring for communications jack equipped zone sensor options.
Zone sensor with LCD requires a sixth wire with 24 V from a transformer.
5. The optional binary input connects between TB–1 (BIP) AND 24 VAC (HOT) from transformer. The binary input can be
reconfigured as an occupancy input via the communications interface.
6. As shipped, the Aux Input is configured as an Auxillary Temporary Input. The Aux. Input can be reconfigured as a
CO2 sensor input via the communications interface.
O
BK TB2-6 TB3-1
BL
Y
TB2-5 TB3-2
G-OPEN
W-HOT
TB3-3
Y
Y
5 4 3 2 1
R-CLOSE
NEUT. 24V
BL
W-HOT
ZONE SENSOR
RED RED
W/ COMM. JACK
REMOTE MTD.
BL BL
Y
2 4 8. 3. 4.
R
OPTIONAL FIELD
BK
INSTALLED ZONE SENSOR
R
G
ECM
1 24V 3 BOARD
J1 1
TB1-1
TB1-2
TB4-1
J10
J11
J7
J8
J9
BK VOUT
G - 2 1
1 ZONE SENSOR
+ - + - + - REMOTE MTD.
S PRESSURE 4.
TB3-6
TB2-6
TB2-4
TB2-5
TB2-3
TB3-5
TB2-2
TB2-1
TB3-3
TB3-2
TB3-1
YEL GRN 7.
TRANSDUCER
ZONE GND SET A/CO2 GND OPTIONAL FIELD
INSTALLED ZONE SENSOR
9.
D.D.C.\U.C.M.
OUT
OUT
IN
IN
CONTROL BOX
2ND STG. HEATER STAGE
TO J10
SHIELDED 1ST STG. CONTACTOR(S)
TO J9 24VAC, 12VA
TWISTED PAIR TO J8
HOT MAX/COIL
COMMUNICATIONS
OPTIONAL FIELD INSTALLED
WIRING ELECTRIC HEATER
STANDARD
TRANSFORMER
PROVIDED W (HOT) PROP.
50VA 5. R (HOT) TB3-5 TB3-6 6. TO J8
(TB1-1) 24VAC BK (CLOSE) WATER
O (COMMON) (TB1-1) 24V TO J9 VALVE
(TB4-1) BIP R (OPEN) 24VAC
CO2 (TB3-6) GND TO J10 12VA MAX
(TB1-1) 24VAC
BK (RETURN) SENSOR
(TB1-2) GND
Y 6. OUT (TB3-5) A/CO2 OPTIONAL FIELD INSTALLED
NOT CONNECTED PROPORTIONAL WATER VALVE
ON - OFF
TB1-2
TB1-1
TO J9 WATER VALVE
24 VAC
TO J8
12VA MAX
5. The optional binary input connects between TB4-1 (BIP and 24 VAC (hot) from transformer. the binary input can be
reconfigured as an occupancy input via the communications interface.
6. As shipped, the aux input is configured as an aux temp input. The aux input can be reconfigured
as a CO2 sensor input via the communications interface.
8. Fan cfm can be adjusted from its min. cfm to its max. cfm via the ECM control board dial
switches. The switches set the percentage flow.
9. Connect shielding from each communication cable together and insulate.
VAV-PRC008-EN C 17
Controls— Accessories
DDC
C 18 VAV-PRC008-EN
Controls— Accessories
DDC
VAV-PRC008-EN C 19
Controls— Accessories
DDC
CO2 Wall Sensor Duct CO2 Sensor DDC Zone Sensor with LCD
The wall- and duct-mounted carbon dioxide (CO2) sensors are designed for use with The DDC zone sensor with LCD has the
Trane DDC/UCM control systems. Installation is made simple by attachment directly look and functionality of the standard
to the DDC/ UCM controller.This allows the existing communication link to be used Trane DDC zone sensor but has a LCD
to send CO2 data to the higher-level Trane control system. display.The sensor includes setpoint
Wall-mounted sensors can monitor individual zones, and the duct-mounted sensor adjustment, the display of the ambient
is ideal for monitoring return air of a given unit. Long-term stability and reliability temperature, a communication jack,
are assured with advanced silicon based Non-Dispersive Infrared and occupied mode override
(NDIR) technology. pushbuttons. Also, it can be configured
in the field for either a Fahrenheit or
When connected to a building automation system with the appropriate ventilation Celsius display, a continuous display of
equipment, the Trane CO2 sensors measure and record carbon dioxide in parts-per- the setpoint and the offset of displayed
million (ppm) in occupied building spaces.These carbon dioxide measurements are temperatures.
typically used to identify under-ventilated building zones and to override outdoor
airflow beyond design ventilation rates if the CO2 exceeds acceptable levels. SPECIFICATIONS
Thermistor resistance rating:
SPECIFICATIONS
10,000 Ohms at 77oF (25oC)
Measuring Range Output Signal (jumper selectable)
Setpoint resistance rating:
0–2000 parts per million (ppm) 4-20 mA, 0–20 mA,
Setpoint potentiometer is calibrated to
Accuracy at 77°F (25°C) 0–10 VDC produce 500 Ohms at a setting of 70oF
< ± (40 ppm CO2 + 3% of reading) Resolution of analog outputs (21.11oC)
(Wall only) 10 ppm CO2 Temperature range:
< ± (30 ppm CO2 + 3% of reading) Power Supply Displays 40 to 99oF (5 to 35oC)
Recommended calibration interval Nominal 24 VAC With Setpoints 50 to 90oF (10 to 32oC)
5 years Power Consumption Electrical connections:
Response time <5 VA Terminal Block – Pressure Connections
1 minute (0–63%) Housing Material Communication Jack – WE – 616
ABS plastic 4 VA maximum power input.
Operating Temperature
59 to 95°F (15 to 35°C) (Wall only) Dimensions Physical dimensions:
4 1/4" x 3 1/8" x 1 7/16" (Wall only) Width: 2.8" (71.12 mm)
23 to 113°F (-5 to 45°C) Length: 4.5" (114.3 mm)
(108 mm x 80 mm x 36 mm) (Wall only)
Storage Temperature Height: 1.1" (27.94 mm)
-4 to 158°F (-20 to 70°C) 3 1/8" x 3 1/8" x 7 ¾"
(80 mm x 80 mm x 200 mm)
Humidity Range
0–85% relative humidity (RH)
C 20 VAV-PRC008-EN
Controls— Accessories
DDC
The zone occupancy sensor is ideal for The auxiliary temperature sensor is used The control relay is an output device
spaces with intermittent occupancy. It in conjunction with theTrane DDC used to provide on/off control of
is connected to theTrane DDC UCM controller to sense duct temperature. electrical loads. The SPST relay also
and allows the zone to shift to When the DDC controller is used with will isolate the electrical load from the
unoccupied setpoints for energy a Building Automation System, the direct digital controller.
savings when movement is not sensor temperature is reported as status SPECIFICATIONS
detected in the space. only. When the DDC controller is used in
a stand-alone configuration, the sensor Coil rating:
The zone occupancy sensor has a 24 VAC, 50/60 Hz, pull in at 85%,
multi-cell, multi-tier lens with a determines the control action of the UCM
in a heat/cool changeover system. 4 VA inrush, 3 VA sealed, Class B
maximum field of view of 360°.The insulation
maximum coverage area of the sensor
is 1200 square feet with a maximum SPECIFICATIONS Contact rating:
radius of 22 feet from the sensor when Sensing Element: 120 VAC, 12 FLA , 60 LRA, 18A
mounted at 8 feet above the floor. Thermistor 10,000 Ohms @ 77°F (25°C) Resistive Pilot Duty – 125 VA/3A
Sensor ships with 30-minute time Operating environment: 277 VAC, 7 FLA, 42 LRA, 18A Resistive
delay pre-set from the factory.Time -4 to 221°F (-20 to 105°C), 5%-95%RH Pilot Duty – 277 VA/3A
delay and sensitivity can be field- Non-Condensing 347 VAC, 25 FLA, 50 LRA, 30A Resistive
adjusted. Wiring Connection:
8 ft 18 awg
SPECIFICATIONS Sleeving for wire leads is acyrlic #5 awg
Power Supply grade C rated @ 155 C
24 VAC or 24 VDC, ± 10% Probe Dimensions:
Maximum VA Load 3.4" long x 5/16" diameter
0.88 VA @ 24 VAC, (86 mm x 7.9 mm diameter)
0.72 VA @ 24 VDC Mounting:
Isolated Relay Rating In any position on duct.
1 A @ 24 VAC or 24 VDC Mount the sensor to the duct using
Operating Temperature #10 x ¾" (19.05 mm) sheet metal screws.
32 to 131°F (0 to 55°C)
Storage Temperature
-22 to 176°F (-30 to 80°C)
Humidity Range
0 to 95% non-condensing
Effective Coverage Area
1200 sq ft
Effective Coverage Radius
22 feet
Housing Material
ABS Plastic
Dimensions
3.3" dia. x 2.2" deep (85 mm x 56 mm).
Protrudes 0.36" (9 mm) from ceiling
when installed.
VAV-PRC008-EN C 21
Controls— Accessories
DDC
Two-position hot water valves are used The proportional water valve is used to SPECIFICATIONS
with Trane DDC/UCM controls and provide accurate control of a hot water Valve design:
analog electronic controls. Valve heating coil to help maintain a zone Equal percentage plug designed for
actuation is by a hysteresis temperature setpoint.The valve plug water or water with up to 50% glycol
synchronous motor. is an equal percentage design and or ethylene
All valves are field-installed and comes available in four different flow
capacities for proper controllability. The Valve body ratings:
convertible from three-way to two-way ANSI B16.15, Class 250 pressure/
by means of an included cap. valves are field-adjustable for use as a
two- or three-way configuration. The temperature
SPECIFICATIONS valves ship in a two-way configuration ANSI B16.104, Class IV control valve shut
Valve design with a cap over the bottom port. off leakage standard
Body: Brass Conversion to three-way operation is
ISA S75.11 flow characteristic standard
Cover: Aluminum accomplished by removing the plug
Case: Stainless Steel from the "B" port. The valve actuator Temperature limits:
Stem: Brass, Hard contains a three-wire synchronous 34–203°F (1–95°C) Fluid
Chrome Plate motor.The direct digital controller uses 32–150°F (0–66°C) Ambient
“O” Ring Seals: Viton a time-based signal to drive the motor Maximum operating pressure:
Operating Paddle: Buna N to its proper position. When power is 345 psi at 281°F (2379 kPa at 138°C)
removed from the valve, it remains in
Valve body ratings: Maximum actuator close-off pressure:
its last controlled position.
UL 873 Listed File E27743 55 psi (379 kPa)
Plenum Rated CSA C22.2 No. 139 Electrical rating:
Certified, File LR85083, Class 3221 01 Motor Voltage – 24 VAC, 50/60 Hz
Temperature limits: Power Consumption – 6.0 VA at 24 VAC
200°F (93.33°C) Fluid
104°F (40°C) Ambient Valve offerings:
All valves are proportional Tri-state
Maximum Operating Pressure: Control with ½" (12.7 mm) O.D. NPT
300 psi (2069 kPa) connections with the exception of
Electrical rating: 7.3 Cv, which is ¾" (19.1 mm).
Motor Voltage – 24 VAC, 50/60 Hz Cv offered:
Power Consumption – 7.0 VA of 24 VAC 0.7
2.2
Valve offerings: 3.8
All valves are spring returned. 6.6
1.17 Cv – ½" (12.7 mm) O.D. NPT
3.0 Cv – ¾" (19.1 mm) O.D. NPT
6.4 Cv – 1" (25.4 mm) O.D. NPT
Cv offered (Close-off Pressure):
1.17 30 psi (207 kPa)
3.0 14.5 psi (100 kPa)
6.4 9 psi (62 kPa)
C 22 VAV-PRC008-EN
Controls— Accessories
DDC
VAV-PRC008-EN C 23
Controls— Accessories
DDC
This actuator is used with DDC controls Electrical rating: This actuator is used with DDC controls
and retrofit kits. It is available with a 3- Power Supply –24 VAC (20 to 30 VAC) and is a floating-point control device. It is
wire floating-point control device. It is a at 50/60 Hz direct-coupled over the shaft (minimum
direct-coupled over the shaft Power Consumption – 1.8 VA shaft length of 2.1"), enabling it to be
(minimum shaft length of 2.1"), maximum, Class 2 mounted directly to the damper shaft
enabling it to be mounted directly to without the need for connecting linkage.
the damper shaft without the need for Electrical connection: The actuator is Underwriters
connecting linkage. The actuator has an No. 6-32 screw terminals (For DD00 Laboratories Standard 60730 and
external manual gear release to allow and FM01 control options and retrofit Canadian Standards Association C22.2
manual positioning of the damper kits). No. 24-93 certified as meeting correct
when the actuator is not powered. The 6-pin female connector harness for safety requirements and recognized
actuator Trane UCM (for Trane DDC controls industry standards.
is Underwriters Laboratories Standard except retrofit kits) SPECIFICATIONS
873 and Canadian Standards
Association Class 3221 02 certified as Manual override: Actuator design:
meeting correct safety requirements External clutch release lever 24-VAC, floating-point control. Spring
and recognized industry standards. Shaft requirement: return
½" round Actuator housing:
SPECIFICATIONS
Housing Type-NEMA IP54
Actuator design: 2.1" length
Rotation range:
3-wire, 24-AC floating-point control. Humidity: Adjustable from 0° to 90° at 5° intervals,
Non-spring return. 5% to 95% RH, Non-Condensing clockwise or counterclockwise
Actuator housing: Temperature rating: Electrical rating:
Housing type-NEMA 1 Ambient operating: 32 to 125°F Power Supply – 24 VAC (19.2 to 28.8 VAC)
Rotation range: (0 to 52°C) at 50/60 Hz
90° clockwise or counterclockwise Shipping and storage: -20 to 130°F Power Consumption – 4VA holding, 5VA
(-29 to 66°C) running maximum, Class 2
Torque: Electrical connection:
Running: 35 in.-lb (4 N-m) 6-pin female connector for Trane UCM
Breakaway: 35 in.-lb (4 N-m) minimum (for Trane DDC controls)
Stall: 60 in.-lb (4.5 N-m) minimum Manual override:
Manual override key provided
Shaft requirement:
¼" to ¾" round
2.1" length
Humidity:
95% RH, Non-Condensing
Temperature rating:
Ambient operating: 32 to 130°F
(0 to 54°C)
Shipping and storage: -40 to 158°F
(-40 to 70°C)
Torque:
62 in.-lbs (7N-m)
C 24 VAV-PRC008-EN
Controls— Accessories
DDC
The retrofit kit provides the system This actuator is available with the DDC SPECIFICATIONS
advantages of VariTrane DDC controls Retrofit Kit and is a 3-terminal, floating- Actuator design:
to building owners for existing point control device. It is direct-coupled on-off/floating-point
systems.The kit can be applied when over the damper shaft so there is no
converting from pneumatic or analog need for connecting linkage. The Actuator housing:
controlled systems to a DDC controlled actuator has an external manual gear Housing Type-NEMA type 1
system.The kit may be used on release to allow manual positioning of Housing Material Rating- UL 94-5V
existing single-duct units with hot the damper when the actuator is not
water and electric reheat (three stages), powered. A three-foot plenum-rated Direction of rotation:
dual-duct units, and all fan-powered cable with bare ends will be sent Reverse wires terminals 2 and 3
units (both series and parallel) with hot separately. The actuator is listed under Angle of rotation:
water and electric reheat (two stages). Underwriters Laboratories Standard Max 95º, adjustable with mechanical
A VariTrane DDC-UCM, an electronic 873, CSA 22.2 No. 24 certified, and CE stops
differential pressure transducer, and a manufactured per Quality Standard Electrical rating:
six-pin connector with wiring for an SO9001. Power Supply – 24 VAC ± 20% 50/60 Hz
actuator, make up the assembly of the 24 VDC ± 10%
retrofit kit. All are housed inside a Power Consumption – 2 W
metal enclosure. For maximum
flexibility, the kit is available with one Transformer Sizing – 3 VA (Class 2
of two actuators or without an actuator. power source)
If a kit is ordered without an actuator, Manual override:
ensure the actuator used has 24VAC External push button
three-wire floating control. Other
accessories are available with the Humidity:
retrofit kit which include zone sensors, 5% to 95% RH, Non-Condensing
flow bars (used with units without a Ambient temperature:
flow sensor), power transformers, -22 to 122°F (-30C to 50°C)
control relays, and E/P solenoid valves. Storage environment:
-40 to 176°F (-40 to 80°C)
Torque:
Min 35 in.-lb (4Nm), Independent
of load
Running time:
95 sec. for 0 to 35 in-lb
Noise rating:
Less than 35 dB (A)
Weight:
1.2 lbs (0.55 kg)
VAV-PRC008-EN C 25