Format No.

: QC-CAS-F01

In-House Specification (Casting) Issue No. : 04 (01/01/2014)

Rev. No. : 00 (01/01/2014)

Description Product Parameters Specifications Process Parameters Specifications

Moisture 2.0% - 4.0% Silica Sand 100 kg

Permeability Minimum 50 Betonite 4 kg

Sand Preparation -
Facing Sand
GCS Minimum 0.4kg/cm2 Water 2 Li.

LOI 3.0%to 4.50% Coal Dust 1kg

Sand Preparation -
Backing Sand
Permeability Minimum 60 Backing Sand

No. of Jolts 4 to 8 jolts

Mould Making -
Pneumatic M/C
Mould Hardness Min.65
Jolting Pressure
Mould Making -
Manual
Mould Hardness Min.50 No. of Jolts 5 to 20 jolts

Sand & Core Fill Ratio 125/2.5 kg

Core Making
(Core Fill)
Core Hardness
Soaking Time

Min.40 Coal Dust 100 kg

Core Making
(Silicate)
Core Hardness Sand & Sodium Silicate Ratio 6kg

Soaking Time

Pouring Temperature (S.G.) SG-1450-1600°C

Pouring Temperature (C.I.) CI-1350-1450°C

Melting and
Pouring
Composition Chart (Refer Below Table)
Pouring Time (S.G.) Max.6 Minutes in SG

Pouring Time (C.I)

Page 1 of 4
 Format No. : QC-CAS-F01

In-House Specification (Casting) Issue No. : 04 (01/01/2014)

Rev. No. : 00 (01/01/2014)

Description Product Parameters Specifications Process Parameters Specifications

Composition Chart

Type Grade Carbon Silicon Manganese Phosphorus Sulphur

G 3000 3.35 - 3.60 1.90 - 2.30 0.60 - 0.90 0.20 Max 0.12 Max

FG 300 3.00 - 3.30 2.20 -1.80 0.60 - 0.90 0.12 Max 0.10 Max
For C. I. Items
FG 260 3.10 - 3.40 2.30 -1.90 0.60 - 0.90 0.15 Max 0.10 Max

G 2500 3.40 - 3.65 2.10 - 2.50 0.60 - 0.90 0.25 Max 0.12 Max

ASTM A-48 3.20 - 3.50 1.8 - 2.4 0.5 - 0.9 0.20 Max 0.2
For S. G. Iron
Items D4512 3.20 - 4.10 0.035 0.10 -1.00 0.05 Max 0.035 Max

Type Grade Composition Hardness (BHN) Microstructure Tensile Strength & % Elongation

G 3000 150 - 600 Pearlitic 180min

FG-300 210 - 260 Pearlitic 300min

For C. I. Items
FG-260 190 - 240 / 180 - 230 Pearlitic-Ferrite 260min

G-2500 Pearlitic-Ferrite 153min

ASTM A-48 150 - 200 Pearlitic 200min

For S. G. Iron
Items
D4512 Pearlitic-Ferrite 450min 12%

Page 2 of 4
 Format No. : QC-CAS-F01

In-House Specification (Casting) - Grade Chart Issue No. : Issue No. : 01 (01/12/2017)
Rev. No. : Rev. No. : 00(01/12/2017)
Composition Chart
Type
Grade Standards Carbon % Silicon % Manganese % Phosphorus % Sulphur % Magnesium % Others %
(C. I / S.G.)
D 4512 3.20 - 4.10 1.80 - 3.00 0.10 - 1.00 0.05 Max 0.035 Max 0.025 - 0.060
SAE J434 Revised
FEB2004
SG D 5506 3.20 - 4.10 1.80 - 3.00 0.10 - 1.00 0.05 Max 0.035 Max 0.025 - 0.060

GJL 500-7* EN 1563 Grade Specification in Customer Drawing doesn't stipulate Chemical composition .

FC GMI 3.30 - 3.60 1.90 - 2.30 0.60 - 0.90 0.15 Max. 0.15 Max

CLASS 20* ASTM A 48 3.20 - 3.50 1.50 - 2.00 0.60 - 0.90 0.15 Max. 0.15 Max.

FG 260 3.10 - 3.40 2.30 - 1.90 0.60 - 0.90 0.15 Max. 0.1 Max.
IS 210 : 2009 N/A
FG 300 3.10 - 3.30 2.20 - 1.80 0.60 - 0.90 0.12 Max. 0.1 Max.

CI G 2500 3.40 - 3.65 2.10 - 2.50 0.60 - 0.90 0.25 Max. 0.12 Max. N/A
SAE J431 Rev DEC 2000
G 3000 3.30 - 3.60 1.90 - 2.30 0.60 - 0.90 0.2 Max. 0.12 Max.

GJL-250* EN1561:1997 3.10-3.40 2.30-1.90 060-0.90 0.15 Max. 0.10 Max.

JISG 5501:1995 and

FC 300 Honda PC Spec 2010 3.10-3.30 1.80-1.90 0.80-1.00 0.10 Max. 0.06 - 0.10
( Specification for 59M )

Metallurgical Specifications
Type Tensile Strength Yield Strength % Elongation
Grade Standards Microstructure Hardness (BHN)
(C. I / S.G.) (Min.) N/mm2 (Min.) (Min.)
D 4512 Ferrite-Pearilite (Type1) 156 - 217 450 310 - 285 12%
SAE J434 Revised
FEB2004
SG D 5506 Pearlitic-Ferrite (Type 1) 217 - 269 550 380 - 350 6%

GJL 500-7 EN 1563 Ferrite with a 30-60% Pearlite Content 170 - 240 500 320 7%

FC GMI Type VII A&B Pearlitic-Ferrite 187-241 220

CLASS 20* ASTM A 48 Predominantly Pearlite 187 - 241 200

FG 260 Pearlitic-Ferrite 190 - 240 260

IS 210 : 2009
FG300 Pearlitic 210 - 260 300
CI G 2500 Type VII A&B Pearlitic-Ferrite 170-229 153 (175) N/A N/A
SAE J431 Rev DEC 2000
G 3000 Type VII A Pearlitic 187-241 180/ 198

GJL-250 * EN1561:1997 Pearlitic 180-230 250-350

JISG 5501:1995 and

Type VII A+B Graphite Size 4-7. Steadite is allowed.
FC 300 Honda PC Spec 2010 207- 255** 265**
( Specification for 59M ) Ferrite 5% Max

Note : * Grade Specification in Customer Drawing doesn't stipulate Chemical composition . Composition mentioned is based upon
proprietary experience , Mechanical properties requirement & Customer Drawing.
** Test Piece location for tensile strength and Hardness measuring point are shown in Figure 1. & Figure 2 of attached sheet.
Note : * Grade Specification in Customer Drawing doesn't stipulate Chemical composition . Composition mentioned
Format No. : is based upon
QC-CAS-F01
proprietary experienceIn-House Specification (Casting) - Grade Chart
, Mechanical properties requirement & Customer Drawing. Issue No. : Issue No. : 01 (01/12/2017)
** Test Piece location for tensile strength and Hardness measuring point are shown in Figure 1.Rev.
& Figure
No. : 2 of attached sheet.
Rev. No. : 00(01/12/2017)