Ek Pahla Kadam, Creating Value TPM

Total Productive Maintenance Knowledge Test No.1

1) In the 5S Concept, which color tag is used for UNUSED MATERIAL to be returned to stores?
a. Green
b. Yellow
c. White
d. Red
2) In the 5S System, the benchmark rule for locating an item is
a. 10 Second Rule
b. 30 Second Rule
c. 60 Second Rule
d. 90 Second Rule
3) What is the foundation of TPM Systems?
a. TEI – Total Employee Involvement
b. Kaizen – Change for Better
c. Six Sigma
d. 5S System
4) Who pioneered TPM?
a. Taiichi Ohno
b. Shigeo Shingo
c. Seiichi Nakajima
d. Kaoru Ishikawa
5) “Keikaku Hozen” stands for
a. Autonomous Maintenance
b. Focused Improvement
c. Planned Maintenance
d. Quality Maintenance
6) TPM System is having how many pillars?
a. 5
b. 6
c. 8
d. 10
7) What is true for PDCA Cycle?
a. Basic Concept was developed by W. A. Shewhart
b. Also known as Deming Wheel
c. Was divided into 6 parts by K. Ishikawa
d. All above
8) Who gave the concept of “Zero Defect” and wrote the book “Quality Without Tears”?
a. W E Deming
b. Philip B Crosby
c. J M Juran
d. K Ishikawa
9) Which loss is part of “Performance Loss”?
a. Breakdown
b. Reduced Speed
c. Defect
e. All above
10) OEE stands for?
a. Overall Equipment Efficiency
b. Overall Efficiency Effectiveness
c. Overall Equipment Effectiveness
d. None of above

1|P age
 Ek Pahla Kadam, Creating Value TPM
11) The correct formula for OEE is?
a. Availability x Performance
b. Performance x Quality
c. Availability x Quality
d. Availability x Performance x Quality
12) In Jishu Hozen Tentative CLIT Standard are made in Step No. …….?
a. 1
b. 3
c. 5
d. None of above
13) “Autonomous Maintenance is having how many steps?
a. 3
b. 5
c. 7
d. 10
14) In Kobetsu Kaizen we measure?
a. 6 Big Losses
b. 16 Major Losses
c. Muda, Mura, Muri
d. None of above
15) “Motion Loss” is part of
a. Machine Loss
b. Manpower Loss
c. Yield Loss
d. All above
16) TPM Implementation is having how many major phases
a. 3
b. 5
c. 7
d. 4
17) In TPM Excellence Award Category A we need to implement
a. 8 pillars
b. Autonomous Maintenance minimum up to Step 4
c. Minimum 3 Year Achievement Activity after launch
d. All above
18) Which is not a primary objective of TPM?
a. Customer Satisfaction
b. Zero Defect
c. Zero Breakdown
d. Zero Accident
19) Total types of TPM Awards are?
a. 3
b. 4
c. 5
d. 6
20) Which is not a TPM Pillar
a. Autonomous Maintenance
b. Focused Improvement
c. Vendor Management
d. Quality Maintenance

Designed By Dinesh Sharma Mobile 9589004005 Total Marks 50

Date 5th Feb 2020 e-mail ID dinesh@ekpahlakadam.com Duration 20 minutes

2|P age
 Ek Pahla Kadam, Creating Value TPM

Total Productive Maintenance Knowledge Test No.1

Answer Sheet

Participant Name: Employee No.:

Q. No. Answer Description Marks

10

11

12

13

14

15

16

17

18

19

20

Total Marks

Designed By Dinesh Sharma Mobile 9589004005 Total Marks 50

Date 5th Feb 2020 e-mail ID dinesh@ekpahlakadam.com Duration 20 minutes

3|P age
 Ek Pahla Kadam, Creating Value TPM

Total Productive Maintenance Knowledge Test No.1

Answers Key

Q. No. Answer Description

1 b Yellow

2 b 30 Second Rule

3 d 5S System

4 c Seiichi Nakajima

5 c Planned Maintenance

6 c 8

7 d All above

8 b Philip B Crosby

9 b Reduced Speed

10 c Overall Equipment Effectiveness

11 d Availability x Performance x Quality

12 b 3

13 c 7

14 b 16 Major Losses

15 b Manpower Loss

16 d 4

17 d All above

18 a Customer Satisfaction

19 d 6

20 c Vendor Management

Designed By Dinesh Sharma Mobile 9589004005 Total Marks 50

Date 5th Feb 2020 e-mail ID dinesh@ekpahlakadam.com Duration 20 minutes

4|P age