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Mechanical Design Calculation For Naphtha/Diesel Storage Tank (32.913 M Diameter X 20 M HT)
Mechanical Design Calculation For Naphtha/Diesel Storage Tank (32.913 M Diameter X 20 M HT)
STORAGE TANK
Page 1 of 25
DESIGN CALCULATION FOR NAPHTHA/DIESEL STORAGE TANKS
Rev A DATE : 2/3/2013
( 32.913 M DIAMETER x 20 M HEIGHT)
ii TABLE OF CONTENT
Page 2 of 25
DESIGN CALCULATION FOR NAPHTHA/DIESEL STORAGE TANKS
Rev A DATE : 2/3/2013
( 32.913 M DIAMETER x 20 M HEIGHT)
Page 3 of 25
DESIGN CALCULATION FOR NAPHTHA/DIESEL STORAGE TANKS
Rev A DATE : 2/3/2013
( 32.913 M DIAMETER x 20 M HEIGHT)
ADDITIONAL DATA
Max. Filling Rate : 1000 m3/hr
Max. Empting Rate : 1000 m3/hr
Flash Point : -22 º C ( Min)
SI METRIC UNIT
Design Shell Thickness ( in mm) td =Design shell thickness, in mm
4.9 D ( H-0.3) G tt =Hydrostatic test shell thickness, in mm
td = + CA
Sd D = Nominal tank diameter, in m
H =Design liquid level, in m
Hydrostatic Shell Thickness ( in mm) G =Design specific gravity of the liquid
4.9 D ( H-0.3) CA=Corrosion Allowance, in mm
tt = St Sd = Allowable design stress , in MPa
St =Allowable hydrostatic stress, in MPa
Page 4 of 25
DESIGN CALCULATION FOR NAPHTHA/DIESEL STORAGE TANKS
Rev A DATE : 2/3/2013
( 32.913 M DIAMETER x 20 M HEIGHT)
Page 5 of 25
DESIGN CALCULATION FOR NAPHTHA/DIESEL STORAGE TANKS
Rev A DATE : 2/3/2013
( 32.913 M DIAMETER x 20 M HEIGHT)
As per Clause.5.1.5.9
For Tanks with diameter greater than 18meter,
Minimum curb angle size : 75 x 75 x 10 mm
As per Cl. 5.9.3.2
For open top tank for shell more than 5 mm thick : 75 x 75 x 6 mm
Provided curb angle size : 100 x 100 x 10 mm
Satisfactory
H1 : 6.21 m
H1 = 9.47 t (t/D)3 (190 / V)² : 6215 mm
Where
t = Top Shell Course Thickness : 6 mm
D = Nominal Diameter of Tank : 32.935 m
V = Design Wind Speed : 160.2 Km/hr.
Page 6 of 25
DESIGN CALCULATION FOR NAPHTHA/DIESEL STORAGE TANKS
Rev A DATE : 2/3/2013
( 32.913 M DIAMETER x 20 M HEIGHT)
Design wind pressure on Vertical projected areas of cylindrical surface : 0.86 Kpa
Design wind pressure on Horiz. projected area of Double curved surface : 1.44 Kpa
Design uplift Pressure ( Wind + Internal Pressure) : 1.02 Kpa
Calculated Wind Pressure on Shell : 0.61 Kpa
Calculated Wind Pressure on Roof : 1.02 Kpa
Design Internal Pressure : 0 Kpa
Operating Pressure : 0 Kpa
Tank Internal diameter, in m D : 32.913 m
Tank Outer diameter, in m : 32.957 m
Tank height, in m H : 20.00 m
Tank Design Liquid Level, in m : 20.00 m
Ratio of Normal operating pressure to Design pressure with min 0.4 : 0.40
Minimum specified yield stress of the bottom plate under the shell Mpa : 250.00 Mpa
Thickness (excluding corrosion allowance) of the bottom : 10.00 mm
plate under the shell in mm
Page 7 of 25
DESIGN CALCULATION FOR NAPHTHA/DIESEL STORAGE TANKS
Rev A DATE : 2/3/2013
( 32.913 M DIAMETER x 20 M HEIGHT)
Wind uplift
H/2
Page 8 of 25
DESIGN CALCULATION FOR NAPHTHA/DIESEL STORAGE TANKS
Rev A DATE : 2/3/2013
( 32.913 M DIAMETER x 20 M HEIGHT)
Where
Mpi = moment about the shell-to-bottom joint from design internal pressure
Mw = overturning moment about the shell-to-bottom joint from horizontal plus vertical wind pressure
MF = moment about the shell-to-bottom joint from liquid weight.
MDL = moment about the shell-to-bottom joint fromthe shell and roof supported by the shell (weight)
MDLR = moment about the shell-to-bottom joint from shell and roof supported by the shell(weight)
Page 9 of 25
DESIGN CALCULATION FOR NAPHTHA/DIESEL STORAGE TANKS
Rev A DATE : 2/3/2013
( 32.913 M DIAMETER x 20 M HEIGHT)
Tank and roof weight acting at base of shell, N/m Wt : [(Ws/D) + Wrs]
: 30536 N/m
Roof load acting on the shell Wrs : 8951 N/m
Tc > TL
Natural period of the convective (sloshing) mode Tc =1.8 Ks * sqrt (D) : 6.04
Page 10 of 25
DESIGN CALCULATION FOR NAPHTHA/DIESEL STORAGE TANKS
Rev A DATE : 2/3/2013
( 32.913 M DIAMETER x 20 M HEIGHT)
Mapped, maximum considered earthquake, 5% Ss =2.5 Sp : 0.1875
damped, spectral response acceleration
parameter at short periods (0.2 sec), %g
Height from the bottom of shell to the center of action of lateral seismic force related to the impulsive
liquid force for ring wall moment,m
Xi : 0.375 H : 7.500 m
Height from the bottom of shell to the center of action of lateral seismic force related to the convective
liquid force for ring wall moment,m
Xc : {1.0-[cosh(3.67H/D)-1]/[(3.67H/D)sinh(3.67H/D)]}H = 12.7706 m
Page 11 of 25
DESIGN CALCULATION FOR NAPHTHA/DIESEL STORAGE TANKS
Rev A DATE : 2/3/2013
( 32.913 M DIAMETER x 20 M HEIGHT)
The seismic overturning moment at the base of the tank shell shall be the SRSS summation of the impulsive and
convective components multiplied by the respective moment arms to the center of action of the forces.
Ringwall moment,
Where,
Vi : Ai (Ws + Wr + Wf + Wi) : 9,278,543 N
Vc : Ac Wc : 1,144,291 N
SLIDING RESISTANCE
Vs : µ ( Ws + Wr + Wf + Wp)(1 - 0.4 Av) : 67,235,532 N
:
Where,
Vs : Average shear wave velocity at large strain levels
µ : Friction coefficient for tank sliding
µ : 0.4
J : Anchorage Ratio
: Mrw
D² [ Wt ( 1-0.4Av) + Wa - 0.4 Wint]
Page 12 of 25
DESIGN CALCULATION FOR NAPHTHA/DIESEL STORAGE TANKS
Rev A DATE : 2/3/2013
( 32.913 M DIAMETER x 20 M HEIGHT)
8.5 DYNAMIC LIQUID HOOP FORCES
Nc : 1.85 Ac GD²cosh[3.68(H-Y)/D]/cosh(3.68H/D)
Product Hydrostatic membrane stress, N/mm Nh : 4.9 GDY
Page 13 of 25
DESIGN CALCULATION FOR NAPHTHA/DIESEL STORAGE TANKS
Rev A DATE : 2/3/2013
( 32.913 M DIAMETER x 20 M HEIGHT)
The maximum longitudinal shell compression stress at the bottom of the shell
J : 0.667 < 0.785
When there is no calculated uplift , J < 0.785
σc : (wt (1+0.4Av)+ (1.273 Mrw/D²)) x (1/1000ts)
: 5.77 Mpa
Fc : 83 ts /D 0.5 Fty
: 50.40 MPa 125 Mpa
Fc > σc Hence Satisfactory
Page 14 of 25
DESIGN CALCULATION FOR NAPHTHA/DIESEL STORAGE TANKS
Rev A DATE : 2/3/2013
( 32.913 M DIAMETER x 20 M HEIGHT)
As per clause H.2.2, for internal floating roof tank circulation vent on peripheral to be provided as 0.06 sq.m per meter
D = Tank Diameter in m = 32.91 m 107.98 feet
A = Total vent area required = 1.97 sq.m
D1 = Size selected, in inch = 20 Inch
Da = Inside Diameter of Vent = 488.94 mm
Center Vent
Page 15 of 25
DESIGN CALCULATION FOR NAPHTHA/DIESEL STORAGE TANKS
Rev A DATE : 2/3/2013
( 32.913 M DIAMETER x 20 M HEIGHT)
Page 16 of 25
DESIGN CALCULATION FOR NAPHTHA/DIESEL STORAGE TANKS
Rev A DATE : 2/3/2013
( 32.913 M DIAMETER x 20 M HEIGHT)
* Sections by fitting purlins. ( Actually there are 5 sections, but the outer one is not at the same spacing as the
others therefore here ignored here
MATERIAL CHARACTERISTICS
Roof Plate A 36
Roof Framing A 36
As per clause 5.10.2.1 & Appendix R , the roof supporting structure shall be designed for the load
combinations of the following:
a) DL + F + Pi = 113.94 Kg/sq. m
b) DL + Ht + Pt = 113.94 Kg/sq. m
c) DL+ W + 0.4Pi = 9.55 Kg/sq. m
e)-1 DL+ ( Lr or S ) + 0.4Pe = 215.94 Kg/sq. m
e)-2 DL+ Pe + 0.4 ( Lr or S) = 154.74 Kg/sq. m
f) DL + F + E + 0.1S + 0.4 Pi = 113.94 Kg/sq. m
Max. 215.94 Kg/sq. m
Where,
DL = Dead Load = 113.94 Kg/sq. m
Lr = Live Load = 102 Kg/sq. m
W = Wind Load = 104.39 Kg/sq. m
Pe = Design External Pressure = 0 Kg/sq. m
Pi = Design Internal Pressure = 0 Kg/sq. m
F = Stored Liquid = N/A
Pt = Test Pressure = N/A
E = Seismic load = N/A
Ht = Hydrotest Load = N/A
S = Snow Load = N/A
Page 17 of 25
DESIGN CALCULATION FOR NAPHTHA/DIESEL STORAGE TANKS
Rev A DATE : 2/3/2013
( 32.913 M DIAMETER x 20 M HEIGHT)
Load Conditions:
1.Dead Load(Approx) - DL
Weight of Roof Plate = 42692.7 Kg.
Weight of Roof Structural ( Approx) = 50000.0 Kg.
Nozzle & Appurtanance = 1750.00 Kg.
Radial Walkway & Platform = 2500.00 Kg.
Total dead Load = 96942.66 Kg.
Total Area = 850.79 sq.m
Load Per sq.m = 113.94 Kg/sq. m
2.Live Load - Lr
As per Cl. 5.2.1 of API 650 (1 Kpa) = 102.00 Kg/sq. m
3.Wind Load - W
As per Cl. 5.2.1 of API 650 (Hz projected Area 1.44 Kpa) = 104.39 Kg/sq. m
2
Total load per unit area = 215.94 kg/m
2
Load Considered = 230 kg/m
= 2.25538 KN/m²
Page 18 of 25
DESIGN CALCULATION FOR NAPHTHA/DIESEL STORAGE TANKS
Rev A DATE : 2/3/2013
( 32.913 M DIAMETER x 20 M HEIGHT)
PLC = 0.2129 KN
Where
RD = Diameter of Crown Ring ( 2 x RU)
TL = Roof Loading
NMR = Number of Main rafter
F4
RU
RL
Page 19 of 25
DESIGN CALCULATION FOR NAPHTHA/DIESEL STORAGE TANKS
Rev A DATE : 2/3/2013
( 32.913 M DIAMETER x 20 M HEIGHT)
HTT
HTR RU
RL
HTH = 72.065 KN
VTH = 36.901 KN
F8
RU
HD
Page 20 of 25
DESIGN CALCULATION FOR NAPHTHA/DIESEL STORAGE TANKS
Rev A DATE : 2/3/2013
( 32.913 M DIAMETER x 20 M HEIGHT)
Beam Properties :
Main Rafter Size = UB 305 x 165 x 40
Page 21 of 25
DESIGN CALCULATION FOR NAPHTHA/DIESEL STORAGE TANKS
Rev A DATE : 2/3/2013
( 32.913 M DIAMETER x 20 M HEIGHT)
Intervals XN F7 F8 F10 HD BM SF
1 0.311 0.0063 0.00884 0.33178 0.310 -0.553 -1.946
2 0.621 0.0126 0.01963 0.47688 0.621 -1.206 -2.254
3 0.932 0.0189 0.03237 0.64819 0.931 -1.951 -2.536
4 1.242 0.0252 0.04707 0.84568 1.241 -2.779 -2.792
5 1.553 0.0315 0.06372 1.06932 1.551 -3.682 -3.022
6 1.863 0.0377 0.08231 1.31907 1.861 -4.653 -3.225
7 2.174 0.0440 0.10286 1.59489 2.171 -5.682 -3.403
8 2.484 0.0503 0.12535 1.89674 2.481 -6.763 -3.555
9 2.795 0.0566 0.14980 2.22458 2.791 -7.888 -3.681
10 3.105 0.0629 0.17619 2.57834 3.100 -9.047 -3.781
11 3.416 0.0692 0.20452 2.95797 3.409 -10.233 -3.856
12 3.727 0.0755 0.23480 3.36342 3.718 -11.439 -3.906
13 4.037 0.0818 0.26702 3.79462 4.027 -12.657 -3.930
14 4.348 0.0881 0.30119 4.25150 4.336 -13.878 -3.929
15 4.658 0.0944 0.33730 4.73398 4.644 -15.095 -3.904
16 4.969 0.1006 0.37534 5.24200 4.952 -16.300 -3.853
17 5.279 0.1069 0.41533 5.77548 5.260 -17.486 -3.778
18 5.590 0.1132 0.45725 6.33431 5.568 -18.644 -3.679
19 5.900 0.1195 0.50110 6.91843 5.876 -19.768 -3.555
20 6.211 0.1258 0.54689 7.52774 6.183 -20.850 -3.408
21 6.522 0.1321 0.59461 8.16213 6.490 -21.882 -3.236
22 6.832 0.1384 0.64426 8.82152 6.796 -22.857 -3.041
23 7.143 0.1447 0.69584 9.50579 7.102 -23.769 -2.823
24 7.453 0.1510 0.74934 10.21483 7.408 -24.608 -2.582
25 7.764 0.1573 0.80476 10.94854 7.714 -25.370 -2.318
26 8.074 0.1635 0.86211 11.70680 8.019 -26.046 -2.031
27 8.385 0.1698 0.92137 12.48949 8.324 -26.629 -1.723
28 8.695 0.1761 0.98255 13.29649 8.628 -27.113 -1.392
29 9.006 0.1824 1.04565 14.12766 8.932 -27.492 -1.039
30 9.316 0.1887 1.11065 14.98287 9.236 -27.757 -0.666
31 9.627 0.1950 1.17757 15.86200 9.539 -27.903 -0.271
32 9.938 0.2013 1.24639 16.76490 9.842 -27.923 0.145
33 10.248 0.2076 1.31711 17.69142 10.145 -27.811 0.581
34 10.559 0.2139 1.38974 18.64143 10.447 -27.560 1.037
35 10.869 0.2202 1.46426 19.61477 10.748 -27.164 1.513
36 11.180 0.2265 1.54068 20.61128 11.049 -26.618 2.009
37 11.490 0.2327 1.61899 21.63082 11.350 -25.915 2.523
38 11.801 0.2390 1.69919 22.67321 11.650 -25.049 3.056
39 12.111 0.2453 1.78127 23.73830 11.949 -24.015 3.608
40 12.422 0.2516 1.86524 24.82591 12.248 -22.806 4.177
41 12.733 0.2579 1.95108 25.93587 12.546 -21.418 4.764
42 13.043 0.2642 2.03880 27.06801 12.844 -19.846 5.368
43 13.354 0.2705 2.12840 28.22215 13.142 -18.083 5.989
44 13.664 0.2768 2.21986 29.39810 13.438 -16.124 6.626
45 13.975 0.2831 2.31319 30.59568 13.735 -13.966 7.279
46 14.285 0.2894 2.40837 31.81470 14.030 -11.602 7.948
47 14.596 0.2956 2.50542 33.05497 14.325 -9.028 8.632
48 14.906 0.3019 2.60432 34.31628 14.620 -6.239 9.330
49 15.217 0.3082 2.70507 35.59845 14.913 -3.231 10.043
50 15.527 0.3145 2.80766 36.90126 15.207 0.000 10.769
Page 22 of 25
DESIGN CALCULATION FOR NAPHTHA/DIESEL STORAGE TANKS
Rev A DATE : 2/3/2013
( 32.913 M DIAMETER x 20 M HEIGHT)
Page 23 of 25
DESIGN CALCULATION FOR NAPHTHA/DIESEL STORAGE TANKS
Rev A DATE : 2/3/2013
( 32.913 M DIAMETER x 20 M HEIGHT)
Lr/N = 3.882 m
L= 3.882 m
L/r 100.5664
D/T 29.7451
As per BS 449
Allowable Stress pc = 82.0 N/mm² Table 17.a
pbc = 124.0 N/mm² Table 3.a
Actual compressive stress fc = 15.5 N/mm²
Actual bending stress fbc= 49.9 N/mm²
Stress f = T +/- M
A Z
At Load Point :
Ma = WR /2 ( Cot 180/ N - N/π )
Ma = -18496.70 kg-cm
Ta = W ( Cot 180 /N )
2
Ta = 60722.25 kg
Va = W
2
Va = 3673.02 kg
Page 24 of 25
DESIGN CALCULATION FOR NAPHTHA/DIESEL STORAGE TANKS
Rev A DATE : 2/3/2013
( 32.913 M DIAMETER x 20 M HEIGHT)
At Mid Point :
Mb = WR /2 ( Cosec 180/N - N/π )
Mb = 9250.04 kg-cm
Tb = W ( Cosec 180 /N )
2
Tb = 60833.24 kg
Vb = 0
Distance of centre of gravity from the reference axis a-a
Cyy = (A1X1 + A2X2 + A3X3) / (A1 + A2 + A3)
Where,
Distance from axis to section end, Q = 250 cm
Corrosion Allowance = 0.2 cm
2
Section sec. l sec. b Area (A) dist. (X) M = AX Iyy = AX Ig=
2 3 4
cm cm cm cm cm cm bl3/12
A 20 1.4 24 10 240 2400 666.67
B 1.4 45 54 249.3 13462.2 3356126.46 10.20
C 20 1.4 24 10 240 2400 666.67
102 269.3 13942.20 3360926.46 1343.53
250
A 1.4
30
45
B
Page 25 of 25