Prepared Checked Checked Approved Customer

DRAFT DEVELOPMENT SCHEDULE & CONTROL PLAN

No Part Number Part Name Rev No Team members
Customer : Boon Siew Honda (BSH) 1 53200-K2SA-N010 Stem Comp , STRG 00 Name Dept Name Dept
Kelvin S&M Taufik KPS Date: Date: Date: Date: Date:
2 53200-K2SF-T000 2 Stem Comp , STRG 01
Model Part : K2SA Fikri R&D Amira Purc (TS)
3
Asmady FGS Suresh T&D
Revise event (EMCO Covid-19) &
Adliey SQA Intan S&H 2 17-Dec-22 Fikri
Change steering shaft p/no
Ilham PE N.Anita QMS 1 Revise customer event 20-Oct-21 Fikri
Target & Quality Goal : Zamri Prod Dorai PE (Maint) 0 Initial release 5-Oct-21 Fikri

we are here
Rev. Reason of Change Date PIC
Year 2021 Year 2022
May Jun July Aug Sept Oct Nov Dec Jan Feb Mar Apr May Jun July Aug Sept Oct Nov Dec Remarks
W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
1/12/2021 31/1/2022 1/3/2022
Project Go 2 25/4/2022 25/8/2022 1 1/11/2022 14/11/2022
Customer Main Event LOI
21.5.21 Qty: 3 Set Qty: 4 Set
8/2/2022
Qty: 4 Set
1
Qty: 13 Set 1 Qty: 20 Set
8/9/2022
Qty: 15 Set
25/1/2022
Qty: 13 Set

SAMPLE

SAMPLE

SAMPLE

PP3
PP1

PP3
QAV

QAV
PP1
QAV
M/Prod

QAV

QAV
M/Prod
Trial Run

Project GO 27/11/2021 28/1/2022 21/2/2022 11/4/2022

Tooling GO 1
KYB-UMW Sdn Bhd Event Tooling OK 11/1/2022 11/8/2022 25/8/2022 1 18/10/2022 1/11/2022
2 1

SAMPLE

SAMPLE

SAMPLE

BOM

SD
PP3
SD
PP3
Legend

PP1

PP1
M/Prod M/Prod
Plan :
Trial Run
Actual :

May Jun July Aug Sept Oct Nov Dec Jan Feb Mar Apr May Jun July Aug Sept Oct Nov Dec
Control Items P.I.C. Remarks
W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4

1. Plan and Define (MP dwg & 3D).

Dwg Rev
Customer Request & Input
1 BSH/KOIKE
(Spec, Dwg , Event Date…)

HRS-T
2 Kata-Go Drawing
KAP-T
Preliminary Study
3 ALL
& Team Feasibility Study
COST

Completed - C'nue monitor

4 Quotation Submission S&M each stage

5 Master Schedule & Action Plan R&D

Identified Project Team

6 ALL
(Multidisciplinary Team)

2. Facility & Tooling Plan New Modify

LOI Study Tooling Schedule

5 BRIDGE , FORK BOT 1 R&D
Design
Tooling Try
Fabrication
(STEM COMP) TS

3. Quality Plan & Evaluation

Study/Plan Verify
1 Capacity Study & Check PROD Final

List of Critical Quality Point Study/Plan Verify

2 R&D Final
("Q", <SC>, <SP> & ets..)

Draft Verify
3 Process Study & Flow (PQCT-I) PE Final

Draft Review Verify

4 Control Plan (PQCT-II) QMS Final
Draft
Process Lay-Out (PQCT-III) Review Verify Final
5 M'Flow, Man, Distance
PE
Draft Final
Final
Review Verify
6 FMEA PE

Study/Plan Verify
7 KAKOTORA R&D Final

Review Verify
Final
8 Operation Instruction (SOP) PROD
TOOLING

Study/ Draft
Review Final
9 In-Process Check Sheet. PROD

Inspection Agreement Draft Review Final

10 QMS
& Inspection Standard (IRS)
Process Capability PE Study Verify Final
11
(SPC, MQS, QA Metrix, Cp.Cpk) QA

Measure System Analysis Study Verify

12 QA Final
(MSA; GR&R)
Design
Study
Part Identification & Packing/ Trolley
13 S&M Carry Over K59 trolley
Standard. Fabrication Shipping Trial

Study Verify Final

14 Lot Control & Labeling Tag PE

Part preparation Static Test

0
15 Validation Test R&D Bench Test 0
0
0

5. Manpower & Training

1 Parts / Performance Briefing T&D Briefing

OJT-2
OJT-1
2 On Job Training T&D

6. Material Plan
Vendor Sel.
BOM
Vendor Selection Final BOM
1 TS
& Bill of Material (BOM)
P/O Issue
P/O Issue
Material Order
2 PUR Receiving
(P/O Issued & Receiving)

Material Inspection QA Check QA Check QA Check

3 QA
(Incoming Check) Sample

Sample PP1
7. Process Verification PP3

Casting &
1 Casting part preparation ALL Mach
DELIVERY

2 Final Assy
Prod
QA
Evaluate QA
3 QA inspection QA Evaluate

PROD Packing
4 Packing & Delivery Packing
& delivery & delivery

8. Mass Production Preparation

Quality Planning Sign Off Quality Sign-Off

1 & Safety Declaration ALL

QAV PSW
2 QAV/PSW Preparation QMS Doc. completed

M/Prod
3 Mass Production ALL

Management Check
& Follow Up

K2SA MCP 25.1.22 1/25/2022