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QAV2( step 2 , preparation check)

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AUDIT DATE:- 1 Supplier plan adjustment minutes AUDIT REPLY DATE:-
PLANT
(Result) MODEL 2 SUPPLIER NAME 4 LOCATION 5

Participant Participan
(List of localize parts) Purpose Sec Name ts Sec Name
7 s
9 10 11 12
6 Summary
8

Supplier

Visitor
HCIL
SCHEDULE Report to HSCI
NO. VERIFICATION ITEMS CHECK POINT Result CONCRETE CONTENT CAUSE C/MEASURE DATE RESP. DATE RESP. Remarks
DWG NO. CONFIRMATION
46 47 48 49 50 51 52 53 54
LATEST DWG. DESIGN NO CHECK
1
13
Manufacturing Control Plan
・Tooling Preparation Plan 14
Is it in accordace with HM deployment plan
・Production Facility Preparation
Plan
・QA Equipment Preparation Plan
・Jig/Fixture Preparation Plan 15
・Process Maturation Plan Is there clarity on work sharing
・Reliability Verification Plan
2 ・2、3 Tier supplier Verification Plan
・Specla verification plan 16
Does plan sheet has provisions for progress
・Spare/FOC parts request & control
issue
timing planfor spec test in MCP
・ If T3 not achieved what are the 17
alternate part sourcing Is target value made clear
(Quality、cost、Investment)

Past Trouble Has basic reflection being done on kakotora


・Supplier Inhouse Trouble verification item check asheet?
・Market Cliam ・Mold related item 18
・Supply Quality ・Process related item
・Equipment related items
3 ・QA machine related items
・Spec related items

19
Reflection item and result time should be clear

Please confirm other documents for detail Item. O:OK △:IMPROUEMEN X:NG
SCHEDULE Report to HSCI
NO. VERIFICATION ITEMS CHECK POINT Result CONCRETE CONTENT CAUSE C/MEASURE DATE RESP. DATE RESP. Remarks
4 CRF Proposal Production/parts engineering requirements、shop
floor ideas to be encorporeted
・Equipment/Mold life span/commn use
・Easy to make(Man hour、difficulty level、Quality
variation)
・Easy to measure 20
・VA・VE
5 Mold Preparation
Process Design 21
Planning schedule should be ready
Equipment Preparation
Jig Preaparation
・Prograss Control
・Progress Control (Trigger Control) 22
· Mold shipment survey There should be process wise progress control
23
Planning delay to be reported

24
Capacity should have enoungh spare capacity

6 Inspection machine
・Inspection machine preparation
25
Is there co-relation between desired quality and
output quality?

26
Is there tools to measure the accurecy during
event supply?

7 Production preparation
・Production capacity
27
Is there study done for the 150% initial capacity?
・Lot Control (cycle time/work rate/Shift)

Is there study done for higher production and


production cuts? 28

29
Inhouse & Shipping trolleys preparation plan

30
Is there study done for lot control plan?

Please confirm other documents for detail Item. O:OK △:IMPROUEMEN X:NG
SCHEDULE Report to HSCI
NO. VERIFICATION ITEMS CHECK POINT Result CONCRETE CONTENT CAUSE C/MEASURE DATE RESP. DATE RESP. Remarks
8 Process Teaching
・Process Training 31
Is there training plan?
・Operators Training

Has classroom teaching started?


・Product function 32
・characterscits
9 Preventive Measures 33
・FMEA/FTA
FTA/FMEA compleated?
・Drawing verification result

Is c/m being thought at source for identified


problems?
34

Is there clearity on issues and c/m for problems


identified in planning drawing? 35

10 Parts Evaluation
Was the matching for requires quality done
・Matching required quantity
・Part Quality Standard 36
・Confidence(SPEC)verification
・Standards(Paint、Grain limit sample)
・Issues and c/m items

Has the possiblity to clear the required quality


arrived at? 37

Part mixing control system preparation plan for


38 - Varient, Disel/petrol, AT/MT, RH/LH
- Bin tag readiness & check Plan
39
Cp/Cpk study plan for critical dimensions

(Critical Dimensions as identified by HCIL Q-


11 Items, MQS items & Significant Parameters
Identified in Child Parts Dwgs

40
Is there clearity on issues and C/m?

11 2、3 tier supplier control


41
・Production plans progress control Has quality requirement instruction passed to out
・Change points control sourcing supplier?

42
Has the matching of preparation schedule done?

42 A
Child Parts Tolerance Fixation Aggreement (
CBU Fit & Finish Impacted or Separate
Inpspection Fixture Parts)
Please confirm other documents for detail Item. O:OK △:IMPROVEMEN X:NG
SCHEDULE Report to HSCI
NO. VERIFICATION ITEMS CHECK POINT Result CONCRETE CONTENT CAUSE C/MEASURE DATE RESP. DATE RESP. Remarks
12 Others (Where ever applicable)
- MAMC of New/critical supplier activity finish
43

- Event parts identification & control


44

- MQS deployment plan 45

Please confirm other documents for detail Item. O:OK △:IMPROUEMEN X:NG
QAVII STEP2 CHECK SHEET GUIDELINES
What Where How
No. VERIFICATION ITEMS CHECK POINTS GUIDELINES (Check Items)
1 Write date of audit Fill QAV format As per format Location
2 Write Model Name Fill QAV format As per format Location
3 Target date for Counter measure submission plan date (within 7days max)
Fill QAV format As per format Location
4 Write supplier Name (co. being audited) Fill QAV format As per format Location
5 Plant Location of the company is being audited Fill QAV format As per format Location
List of parts being localized in a model (Use separate list in Fill QAV format As per format Location
6 case of more no. of parts)
Write purpose of audit ( Confirmation of line, Equipment, Fill QAV format As per format Location
7 manpower for M/P Readiness.)
After completion of audit Major achieved & not achieved items Fill QAV format As per format Location
8 summary to be enter.
Write the designation/ deptt of suppliers of all participants start Fill QAV format As per format Location
9 from top level.
10 level. Fill QAV format As per format Location
Write the designation/ deptt of HCIL all participants start from Fill QAV format As per format Location
11 top level & Guest from HM.
Write the Name of HCIL all participants start from top level & Fill QAV format As per format Location
12 Guest from HM.

1 DWG No. Confirmation Latest DWG. & Design No. Check 13 1 Check Main part latest DWG. & design change No. check as Latest dwg Verify latest D/C as per GCC
per latest part list & ECN in available in GCC
2 All child parts DWG , Specifications & design change no.
availability check as per latest .design changes (latest part
list/GCC) Part list- model Verify Part list control & monitoring
3 All reference std like HES, JIS, IS must be available with latest Standard with latest revision
revision No. (for HES std Ref. URL) Std revision confirmation system
4 Supplier checkList of Dwgs and list of reference std
availability check Master list of dwg & standard Verify updation of master list
5 Design change monitoring system check for receiving, System of Dwg and design
updation & Old dwg control controls exists or not. control Verify system with monitoring sheet
6 Are Latest dwgs being used or not at shop floor/ tool maker /
sub supplier? Control of dwg at shop floor Dwg issuance & retrival system check
7 Are Design change summary being prepared and changes Design Change summary& Check D/C summary is being prepared with
identified with implementation plan ? plan monitoring sheet
8 Tool Go1 & Go2 design change no. to be confirmed.
Tool go2 letter & dwg Verify supp start tool making on Tool Go2 Dwg.
9 Dwg study and find out concerns related to Mfg., design,
process, spec test and not clear items Dwg study sheet Dwg study to find out concerns and CRF making
10 Is there is mismatch between 2D & 3D dwg then check action
plan
11 If Supplier internal dwgs are different or self made dwg is
being used then check all contents of HCIL approved Dwg
should match. Supplier Dwg Verify all contents of dwg
2 Manufacturing Control Plan. Is it accordance with HCIL Mfg. control Plan 14 1 Supplier part development plan should be well before actual Mfg. Control Plan Verify all 29 items plan as per HCIL format
(MCP) Honda Event plans. Including proto parts mfg. plan(If
appilcable). To achieve T2 in W/B & T3 in dankaku, LT1 in
Hinkaku & R1 in ryokaku.
・Tooling Preparation Plan 2 Check all the Toolings should be completed before T1 trial Micro Tooling Plan Advance planning before HCIL events
starts & all tools availability at actual m/p location before
Hinkaku event for LT1 part trial
・Production Facility 3 Part wise & Tool wise separate micro plan should be Micro Tooling Plan Part wise micro plan verify.
Preparation Plan available
・QA Equipment Preparation Plan 4 Check schedule of All production machines must be ready Machine detail plan Check from order timing to actual receiving
before trial starts and ready for shipment (can differ based on before trial start
distance from plant) & Install at actual M/P location before
LT1 parts preparation
・Jig/Fixture Preparation Plan 5 Check schedule of QA equipment must be ready beforeT1 trial QA equipment detail plan QA equipment/ Inspection jig ordering, mfg,
starts and ready for shipment (can differ based on distance receiving & calibration plan
from plant) & Install at actual M/P location before LT1 parts
preparation (all parts must be confirm on actual equipment)
・Process Maturation Plan 6 Check schedule of all Jigs & Fixture should be completed Process Jigs & fixture Detail Verify completion timing before trial start
before T1 trial start & shift at actual M/P location before LT1 mfg plan
parts preparation
・Reliability Verification Plan 7 Check Spec test start timing to finish test before Hinkaku Spec test plan Verify proto part test plan, and T3 parts test must
event and testing to be done on T3 level. Proto test plan also finish before Hinkaku event
include. (T2 also considered for test case to case basis)
・2、3 Tier supplier 8 Child parts maker (tier2, 3)Development Schedule should Sub supplier Mfg. Control PlanVerify trials & part mfg. well before T1 supp plan
Verification Plan match with Tier1 suppliers.
9 Process maturation plan to be made to check there All documents, PQCT, OPS, Plan should be made for making all documents
completion of all process documentation like PQCT, OPS, WI, in process insp. Sheets, before trial start.
Process Check sheet, in process Inspection sheet, PAC-V & QA matrix & cp/cpk study
Sufficient No. of trials including cp/cpk study to check process plan
variations to fix measure for M/P
・Specla verification plan 10 Check specla requirement in dwg and ask for specla Specla agreement sheet, Verify specla agreement plan , elctrode
impememntation plan ( Specla agreement sheet submission Electrode verification plan verfication plan & approval before cutting Go.
to HCIL after tool Go & must be approved before tool cutting (specification clarification
Go) meeting)
・Spare/FOC parts 11 Spare parts & FOC parts supplier request and issue timing MCP with Spare/FOC part Spare/ FOC parts requirement & issue timimg
request & issue timing should be mentioned in Mfg. control plan for spec testing requirement should be clear with qty for spec test to avoid
plan for spec test in MCP requirement. any delay.
・ If T3 not achieved what 12 Alternate part sourcing must be clear to supplier IfT3 part level Recovery plan for below T3 Verify for recovery plan with alternate sourcing
are the alternate part not achieved before Dankaku event Level parts for those parts in which T3 level not achieved in
sourcing Dankaku
Is there clarity on work sharing 15 13 Organization chart should be available with all depts window Organization chart Organization must have window person details
person Including window person for HCIL with supp top and other resp. members
management email & phone nos.
Does plan sheet has provisions for progress 16 14 MCP & all other plans must have provision to check Plan V/S Mfg. Control Plan Plan & actual column with sign column of
control actual for progress control progress reviewer.
Is target value made clear (Quality, Cost, 17 15 Check Targets of part accuracy level, Event maturation, Target monitoring sheet Verify all the target should be inline with HCIL
Investment) manpower maturation, cycle time and investment timing plans targets.
for machines equipment & toolings are clearly define or not
3 Past Trouble Has basic reflection being done on kakotora 18 1 Check Kakotora part wise available or not on HCIL format Kakotora Sheet Kakotora must have counter measure for
verification item check sheet? reflection in next model with target dates.
・Supplier Inhouse Trouble ・Mould related item 2 Check 3 types of kakotora added in sheet or not Kakotora Sheet Verify all issues related to inhouse, market
1) Supp Inhouse Problems, 2. Market claims, 3. Supply claims, supply quality & design & development
Quality (Incoming problems) , 4. Design & development added or not
・Market Claim ・Process related item 3 Are the problems categorise for Mould, process, equipment, Kakotora Sheet Check for categorization done properly or not
QA machine or spec related items.
・Supply Quality ・Equipment related items
・Design & development ・QA machine related items
・Spec related items
Reflection items and result should be clear 19 4 Countermeasure of all the problem items decided for new Kakotora Sheet Clarify in C/measure reflection items
models with responsibility and target date.
5 Kakotora must be verify in all events at supplier end & approval after Kakotora Sheet Verification during events parts making at
Hinkaku supplier end
6 . Kakotora to be send in advance to Supplier & C/measure to be Kakotora Sheet Ensure to issue kakotora atleast 15 days before
check in QAV step2 actual QAV 2 audit.
4 CRF Proposal Production/parts engineering requirements, shop 20 1 Check CRF made by the supplier after study of part for Dwg study sheet & CRF Verify that concerns identified properly for mfg,
floor ideas to be incorporated manufacturability, design, shop floor ideas , equipment/ design, spec, R/M for CRF to Honda
mould life span, common use easy to make, Quality
variations, easy to measure and VA/VE proposals.
・Equipment/Mold life span/common use 2 If CRF is available with suppliers then understand change Dwg study sheet & CRF Check CRF contents should be clear for Cost
request items & discuss with in HCIL ( this should be in Honda impact & implementation plan
format with all evidences.
・Easy to make(Man hour、difficulty 3 CRF to be raised for easy to make, diffuculty level & varaiation Dwg study sheet & CRF Check CRF contents should be clear for Cost
level、Quality variation) in quality during process, easy to measure & VA/VE ideas & impact & implementation plan
time saving proposals
・Easy to measure 4 3.CRF can be raised in all the events geba timing, C1, D1, Dan, - All CRF must be ready before all the geba .
Hin, Ryokaku geba.
・VA・VE
5 Mould Preparation Planning schedule should be ready 21 1 Check part & tool wise micro plan including all details from Tooling Micro Plan Verify tooling plan is ready and monitoring is
design To final approval including design life span. being done
Process Design 2 Check process layout and part flow for smooth mass pro. Process layout/ line layout Line layout/ process layout as per PQCT1
Equipment Preparation 3 Check process wise micro plan of equipment/ machines Machine/ equipmnet Plan Verify Plan of all machine readiness before trial sta
including all details from design to final validation & approval.
(including cp/cpk study plan) Process wise requirement
Jig Preparation 4 Check process wise jigs fixtures micro plan including all details Jig/Fixture micro plan Verify jig/fixture completion before trial start &
from design to final validation & approval. Process wise validation plan
requirement identified for NM
・Progress Control There should be process wise progress control 22 5 All the schedules must have progress control plan v/s actual, All micro schedule Verify provision of plan & actual progress control
trigger controls & inspection of trial parts mould before & triggers like T3, spec test start & finish, Dan,
shipment. Hin & Ryo etc.
・Progress Control (Trigger Control)
Planning delay to be reported 23 6 Progress control must have provision for report to HCIL for Mfg. Control Plan Verify how supplier report immediately for concerns
delay items as per plan with recovery plan.
· Mould shipment survey Capacity should have enough spare capacity 24 7 There should be enough no. of Tools, machines/equipment & Capacity sheet with design Capacity sheet having design concept based on
jigs /fixtures should be available to meet HCIL capacity concept sheet HCIL required volume tool / equipment /jig/fixture
requirement including spare parts etc. prodn output including spare parts requirement
6 Inspection machine Is there co-relation between desired quality and 25 1 Check QA equipment selected based on Dwg. tolerance Co relation study sheet Verify the plan of correlation study as per dwg
output quality? requirements and correlation of the equipment out put is requirement and equipment output as compare
established with the standard equipment. Process wise to std equipment.
requirement identified for NM
・Inspection machine preparation
Is there tools to measure the accuracy during 26 2 Although all the QA equipment must be available for event QA equipment detail plan Verify readiness plan of equipment for accuracy
event supply? parts measurement, if not available then alternate measurement possible during events &
arrangement should be available for measurement. validation plan
3 Check final & in process inspection gauges micro plan and Inspection gauges/ jigs & Verify readiness all the QA jig/fixture or
calibration plan of all instruments & gauges. fixture plan equipment must be ready and validated before
7 Production preparation Is there study done for the 150% initial capacity? 27 1 Check line setup plan & plan for 150% initial design capacity Line setup plan & design verify plan of line set up including cycle time and
based on cycle time/ work rate/ shift capacity sheet shift targets to achieve 150% capacity as per
HCIL Am
・Production capacity (cycle time/work rate/Shift) 2 Is there plan made to study for adjustment of higher and low Production planning sheet Verify supplier plan of study for low or high
production requirement. production requirement as per customer
requirement. (overtime /Sunday working etc.)
・Lot Control Is there study done for higher production and 28 3 Capacity sheet made to find out bottleneck process / Capacity sheet Verify that plan of checking bottleneck process
production cuts? machines. If capacity NG, ramp up plan should be available. is available and rap up plan if capacity NG.
Inhouse & shipping trolley mfg. control plan 29 4 Check Packing std. preparation & submission to HCIL on Packing standard Verify packing standard should be made as per
Honda format including Trial Plan. Inhouse trolley plan also Honda Packing Guide lines from MS(trolley/
submit to HCIL. bin/tag colour, size, qty etc.
Is there study done for lot control plan? 5 Lot control applicable for HS/HA/HB category parts Lot control display sheet Verify that supplier has made kakotora for all
HS/HA& HB PARTS
30 6 Is lot control display sheet available? , Is there study done for Lot control display sheet Verify Lot control sheet based on critical process.
traceability control from raw material to final stage & FIFO Marking location & method to be discuss in
control during in process & final parts storage & despatch. advance & FIFO up to the raw material stage
8 Process Teaching Is there training plan? 31 1 Check How many manpower required based on process, shift Manpower plan & process Verify manpower requirement identified based on p
& line wise including contingency manpower plan. wise allocation sheet
・Process Training 2 Check availability of manpower as per plan if not available Manpower plan & process Verify all manpower availability before trial start
manpower hiring plan should be available. wise allocation sheet
・Operators Training Has classroom teaching started? 32 3 Check availability of manpower training plan Training Plan Verify trained manpower must be available
before actual trial start
・Product function 4 Are training modules are available for each training? Training Module All basic training, part specific and genba training
in events module should be available.
・characterscits 5 Is Basic trainings conducted as per plan for part function, Training Plan Verify training plan meets Honda requirement or no
change items in part & process etc.
6 Training plan during events made or not, training eval. & skill Skill matrix Verify skill matrix modification plan after training
matrix updated plan or not. given
Preventive Measures FTA/FMEA completed? 33 1 FTA/FMEA made or not FTA/FMEA sheet Verify FMEA study sheet and reflection plan of all
9 items in process designing.
・FMEA/FTA 2 All kakotora items reflection done or not in FMEA FTA/FMEA sheet Verify all kakotora items reflection in FMEA sheet
・Drawing verification result Is c/m being thought at source for identified 34 3 Based on Target RPN next improvement items plan decide or FTA/FMEA sheet Verify improvement plan of next higher RPN
problems? not target value
4 Are RPN action plans decided based on the HCIL Supp FTA/FMEA sheet Verify supp know HCIL RPN target for action
Quality Manual. plan to decide as per Supplier quality manual.
Is there clarity on issues and c/m for problems 35 5 Check All design related issues & their countermeasures are FTA/FMEA sheet Verify design problems also consider for
identified in planning drawing? incorporated in FMEA or not improvement or not
6 Summary of FMEA made or not FMEA summary verify for Summary prepared & reflection and
countermeasure listed properly or not
10 Parts Evaluation Was the matching for requires quality done 36 1 Part quality standard for lay out inspection of main parts and Inspection standards all Verify that supplier had prepared Inspection std
child parts are made separately as per dwg requirement or for main part, child part and for layout inspection.
not. Trial results T1, T2 & T3 data. Open tolerance std is clear Open tolerance std refer for open dimensions.
・Matching required quantity ・Part Quality Standard 2 Check All required standards for raw material inspection, Raw material Inspection sheetVerify that Raw Material , plating, painting
painting, plating, etching, colour standards, clear or not. etching, specla, color etc. clear or not as per
SPEC/ HES/JIS/IS std etc.
・Standards(Paint、Grain limit sample)
・Confidence(SPEC)verification 3 Is there clarity of all inspection items as per HES, JIS, IS and HES, JIS, IS and spec etc. Verify all inspection items are clear or not as per
spec etc. SPEC/ HES/JIS/IS std etc.
・Issues and c/m items 4 Check Spec test plan made or not and testing items, resp, Spec test plan Verify that test plan start on T3 parts and finish
Has the possiblity to clear the required quality target date are clear or not. Target to finish before Hinkaku. must be before Hinkaku event. All proto testing
arrived at? 37 Proto spec test finish plan & data check if finish. must finish before Tool Go2
5 Mixing control mechanism to be made to avoid mixing of other Mixing control Verify that mixing control mechanism available
model parts, Variant parts, AT, MT, RH, LH parts at assembly or not & sufficinet control for AT,MT, RH,LH,
Part mixing control system preparation plan line and final inspection and despatch locations. OK/NG or RW parts can be controlled .
'- Ok/NG or rework parts mixing control mechanism to be Ok NG/RW control plan NG parts area identified & shold be away from
- Varient, Disel/petrol, AT/MT, RH/LH prepared with thier locations . ( Ng parts shold kept in lock & OK parts location &NG parts should be kept in
Ok/NG/ReWork parts etc. key area. MCP ( Shipping trolley plan lock & key
38
-Bin Tag preparation plan to be check & discussed Bin tag preparation & application plan shold be
'- Bin tag readiness & check Plan
clear as per HCIL format.

6 Are critical diemensions fixed as per dwg and plan made and Cp/Cpk study plan & fixed Verify that supplier had made a plan to study
Cp/Cpk study plan for critical dimensions 39 dimensions process variations by doing Cp/Cpk study.
reviewed with HCIL for Cp/Cpk study?
7 Check if any problem related to std, spec, fit & finish, raw HES, JIS, IS and spec etc. Verify that all items plan made and for any issue
Is there clearity on issues and C/m? 40 material & dimensions for that countermeasure decided or not. measure has been fixed.
11 2、3 tier supplier control Has quality requirement instruction passed to out 41 1 Check how tier 1 supplier passed instruction to tier 2 & 3 MCP & Honda event plan Verify that all the Honda requirements, events
sourcing supplier? suppliers for Quality requirements, delivery qty & timings, part and part & quality maturation & delivery targets
maturation level in events, change items with tier 1 supplier & explained to level 2,3 suppliers.
HSCI event schedules
・Production plans 2 Check Child parts inspection std along with raw material & Inspection std , R/M std etc. Verify that all inspection std like dimension, raw
progress control Has the matching of preparation schedule done? testing requirement fix with sub suppliers. material or spec test items fixed with sub
・Change points control 42 3 Sub supplier MCP & tool jig die fixture & insp. Fixture plan Sub supplier Mfg. Control PlanVerify that all micro plan available for tools,
made and fixed for development monitoring. jig/fixture plan to meet L1 supp requirements.
4 Sub suppler audit plan for all level2 & 3 suppliers and Audit plan level2 suppliers Verify that audit plan of L2 suppliers are
plan/actual monitoring available
5 Check List of Child parts which are having Separate checking List of Child part's Inspection Verify Concept of checking fixture same as
fixture Fixture/Equipment Assy./CBU Rqmt.
Child Parts Tolerance Fixation Aggreement (
6 Check inspection std. for child part fixed & Linked with Assy. Child parts inspn. Std./Assy. Verify check point Tolerance taken is 70 % of
CBU Fit & Finish Impacted or Separate 42A
Inspn std. Inspection std. Assy./CBU Fit & Finish std., Fix Final Tolerance
Inpspection Fixture Parts)
Std. Based upon CBU Judgment before M/P in
consensus with HOD/SSA(in case of tolerance
12 Others MAMC (Mfg. achivement method control) sheet 43 1 MAMC sheet should be available duly approved by supplier MAMC sheet with All related Deviation)
Verify that MAMC approved sheet availability
top management ( Applicable for New/ Critical supplier) docs. & RASI chart from supplier top management. & rASI chart
RASI chart to be agreed & approved in case of JV/TC agrred & approved
suppliers.
Event parts identification & control 44 2 Parts made during events should be identified with marking & colour Event parts identification & Verify System of Identification and disposition
and storage at separate place to avoid mix up with mass pro parts control
3 Disposal system to be established for event parts.

MQS deployment plan 45 4 Check MQS aplicability , If applicable then ask for MQS MQS deployment, QA matrix Verify that supplier had made MQS deployment
deployment plan & Check QA matrix & PAC-V simulation as & prsent process Cpk data. plan & QD matrix made to check Process Rank
per present process capability ((Cpk) values. If Process rank based on Cpk values. Target S& A rank if below
not meeting S/A rank then countermeasure should be clear to that then check countermeasure plan

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