Evio Private Limited.: EHS-F-21-v1.0-17-08-2018 Sr. No. Subject of JSA / Activity Linked No. 1

EVIO PRIVATE LIMITED.
JOB SAFETY ANALYSIS

EHS-F-21-v1.0-17-08-2018
Sr. No. Subject of JSA / Activity Linked No.
1 Risk Assessment Metrix 5X5 Metrix '!A1
2 Earthing Pit Drilling Work Earth Pit Drilling work'!A1
3 Excavation for Cable Trench Excavation for Cable Trench'!A1
4 Tray Support Fabrication & Fixing Tray Support Fabrication &'!A1
5 Cable Tray Fixing Cable Tray Fixing'!A1
6 Cable Drum Shifting & Jacking Cable Drum Shifting & Jacking'!A1
7 Cable Laying Cable Laying'!A1
8 Cable Termination & Testing Cable Termination & Testing'!A1
HT / LT Cable Joint work HT LT Cable Joint'!A1
9 Earthing Strip Laying Earthing Strip Laying'!A1
10 Light & Assessories Fixing Lightning aresstor Instalation'!A1
11 LT Pannel Installation LT Panel Transformer Instalatio'!A1
12 Street Pole & Heigh Mast Errection Street Pole & High Mast Erectio'!A1
13 Lightning Aresstor Instalation Lightning aresstor Instalation'!A1
14 Painting Work Painting Work'!A1
15 Transformer Installation Transformer Instalation'!A1
16 Bus Duct Installation Bus Duct Installation'!A1
17 Point Wiring & Conducting Point Wiring & Conduting'!A1
18 Transformer Oil Filteration Transformer Oil Filtrati'!A1
Severity
Probability Minor Moderate Major
1 2 3
5 Almost Certain 5 10 15
4 Likely 4 8 12
3 Possible 3 6 9
2 Unlikely 2 4 6
1 Rare 1 2 3
Assessed Risk Level Description of Risk Level
If an incident were to occur, there would be little likelihood that an

1-Apr Low
injury would result.
If an incident were to occur, there would be some chance that an

5-Aug Medium injury requiring First Aid would result (unless severity rating is
5)
If an incident were to occur, it would be likely that an injury

Sep-15 High
requiring medical treatment would result.
If an incident were to occur, it would be likely that a permanent,

16 - 25 High Extreme debilitating injury or death would result. Or severity =5
Criteria for evaluating the severity and probability of a ri

Criteria for Severity
Severity
Weightage INTERPRETATION
(Injury/ILL Health )
Person got affected. Taken a break from the job and return
1 Insignificant
few minutes.
2 Minor Person got affected. Visited OHC/First aid and returned to
Person got affected. Seek medical attention and care. Retu

3 Moderate
the previous job
Person got affected. Seek medical attention and care. Now

4 Major
fit for the previous job
5 Extremely Harmful Fatality
Criteria for evaluating the severity and probability of a risk
Criteria for Probability (Hazardous event)
Probability ( Likelihood of an
Weightage occurrence of a hazardous exposure) INTERPRETATION
1 Rare Once a year or more but not monthly
2 Remote possibility Once a month or more but not weekly
3 Will possibly occur Once a week but not daily
4 Likely Continuous to once a day
5 Certain Hazardous exposure is expected to occur in once in a s
HIERARCHY OF CONTROLS
Level of Control Controls
Least effective (Low level) E PPEs
D Administrative
C Engineering Control
B Substitution
Most effective (High level) A Elimination
TYPES OF HAZARDS
Physical Chemical
Application of high hand force Hit by falling overloaded trolley Consumption of expired medicine
Contact with hot objects Hit by sharp edge Contact with chemical
Contact with sharp edges in the tool/

Inadequate entry and exits Contact with corrosive chemical
cutter
Contact with sharp edges in the

Inadequate fire retardancy Exposure to dust
component
Exposure to excessive cold Inhalation of contaminated air Exposure to oil mist/ coolant mis
Exposure to excessive heat Lack of emergency exits Exposure to toxic gases
Exposure to noise <=90 dB Lack of expansion joints Ingestion of toxic chemical
Exposure to noise >90 dB Lack of heat insulation Inhalation of chemical fumes
Exposure to pressurized gasses Lack of ventilation Inhalation of toxic vapours
Exposure to pressurized liquid Lack of vibration damping
Exposure to pressurized steam
Exposure to radiation Over speeding of the vehicle Ergonomic
Unsecured working at elevated

Exposure to soil dust Lifting of heavy loads
platforms
Exposure to vibration Unsecured working at heights Working in awkward postures
Hit against a protruding object in the Mechanical

Unsecured working at roofs
walkway
Usage of damaged slings/ ropes/

Hit against a stationary object Collision of trolleys in motion
material handling equipment
Hit against the parts in the machine Walking in poorly illuminated walkway Exposure to trap zone between two t
Exposure to trap zone between belt and

Hit by broken glass Working in poorly illuminated area
motion
Hit by broken hand tools Walking in slippery floor Exposure to trap zone in energized ma
Hit by falling concrete Walking over unsecured pit Hit against the moving object
Hit by falling imbalanced trolley Overloading of racks Hit by flying broken tool/ cutter
Hit by falling material kept on a running

Storing of material till roof Hit by flying component
machine
Hit by falling of unsecured objects from

Inadequate moving space in stores Working with unguarded machine
height
Working at height (>1.8 Meter) Hoists, cranes, ropes, chains not main
properly
Working at height (>1.8 Meter) Hoists & lifting devices not marked with
Ladders/ movable platforms not in good

Unavailability of proper hooks/fixtures fo
condition (rubber feet & tread on steps)
parts
and not inspected regularly/ Not available
Fall protection equipment’s not available/ Electrical

not in good condition
Workers working below elevated workers Exposure to bare live wires in electrical
Unavailability of toe guards on working Exposure to damaged/ exposed live w

platforms electrical circuit
Working at height (>1.8 Meter) Exposure to unearthed machinery/ equ
Ladders/ movable platforms not in good

condition (rubber feet & tread on steps) Poor access to switch board
and not available
Fall protection equipment’s not available/

not in good condition
Workers working below elevated workers
Unavailability of toe guards on working

platforms
verity
Critical Insignificant
4 5
20 25
16 20
12 15
8 10
4 5
Level Actions
be little likelihood that an

Undertake the activity with the existing controls in place.
ult.
d be some chance that an

nless severity rating is Additional controls may be needed.
be likely that an injury Controls will need to be in place before the activity is
would result. undertaken.
likely that a permanent, Consider alternatives to doing the activity. Significant control
esult. Or severity =5 measures will need to be implemented to ensure safety.
he severity and probability of a risk

eria for Severity
INTERPRETATION Explanation
ken a break from the job and returned after

Nuisance/ Irritation/ Discomfort
few minutes.
isited OHC/First aid and returned to the job First Aid Case (FAC)
eek medical attention and care. Returned to

Medical Treatment Case (MTC)
the previous job
ek medical attention and care. Now no more

Permanent disability (LTI)
fit for the previous job
Fatality Fatal incident
he severity and probability of a risk
bability (Hazardous event)
INTERPRETATION Explanation
year or more but not monthly Once a year or more but not monthly
month or more but not weekly Once a month or more but not weekly
ce a week but not daily Once a week but not daily
ontinuous to once a day Continuous to once a day
Hazardous exposure is expected to occur in once

re is expected to occur in once in a shift
in a shift
HY OF CONTROLS
Description
Helmet, Nose mask, Aprons, Earmuffs/plugs, safety belts etc.
Signage, warnings, SOPs, OCPs, Work Instructions, Motivational prog., Trg. Etc.
Automation, robotic operations, safety guards, limit switches etc.
Alteration/modification/replacement of machine, tools, substances etc. to

minimize/reduce the risk.
Elimination of process/dangerous operation, reorientation of workplace,

machines etc. to eliminate the hazards.
S OF HAZARDS
Chemical Biological
Consumption of expired medicine Consumption of infected food
Contact with chemical Contact with infected medical equipment
Contact with corrosive chemical Contact with infected wastes
Exposure to dust Exposure to honeybees
Exposure to oil mist/ coolant mist Exposure to infected environment
Exposure to toxic gases Exposure to infected patients
Ingestion of toxic chemical Exposure to snake
Inhalation of chemical fumes Exposure to wild animals
Inhalation of toxic vapours Exposure to wild insects
Inhalation of infected air
Drinking of contaminated water
Ergonomic Fire
Lifting of heavy loads Accumulation of flammable liquid near heat source.
Working in awkward postures Exothermic reaction
Mechanical Generation of excessive heat
Collision of trolleys in motion Generation of high temperature
High accumulation of combustible/ flammable

Exposure to trap zone between two things
waste
osure to trap zone between belt and pulley in High accumulation of flammable gas/ vapor in
motion sparking zones
posure to trap zone in energized machinery Hot work in fire prone zone
Leakage of flammable gas/ vapor in sparking
Hit against the moving object
zones
Hit by flying broken tool/ cutter Leakage of flammable liquids on hot surface
Hit by flying component Loosely connected electrical wires/ devices
Working with unguarded machinery Overloading the electrical circuit
oists, cranes, ropes, chains not maintained

Poor access to switch board
properly
sts & lifting devices not marked with capacity General
availability of proper hooks/fixtures for lifting Presence of compressed air blow

parts
Electrical Presence of abrasive material in workplace
Machine/tool/parts not properly arranged and not

posure to bare live wires in electrical circuit. available the designated locations
xposure to damaged/ exposed live wires in Presence of sharp objects at workplace

electrical circuit
posure to unearthed machinery/ equipment Untrained workers working in station
Presence of uneven surfaces/holes/openings on

Poor access to switch board floor in work area
Use of improper tools e.g. hammers mushroomed,

bent etc.
Spillage of oils/nut & bolts, Presence of

cables/hoses etc. on floor
Inadequate free space in walkways/aisles
Movement of vehicle in workplace
Presence of compressed air blow
Presence of abrasive material in workplace

Doc No. : EHS-F-20-v1.0-04-02-2019
Issue No. : 00
JOB SAFETY ANYLIZE REPORT Rev. No. : 00
Department: - Execution Team
ACTIVITY : EARTH PIT DRILLING WORK
Routine Activities Supportive Documents and Activity
1 Mobilization of Man Power 1. Work Permit – Excavation Work Permit
2 Area clearance 2. Tool Box Meeting attendance sheet
3 Isolation and Permit system 3. Vehicle all legal documents ( Insurance/fitness/PUC/driving License)
4 Use of Drilling Crawler 4. Inspection check list of Hand tools and Power tools
5 Unloading & fitting drilling rod 5. Drilling Equipment Legal document ( If Using )
6 Drilling Operation 6. Underground utilities plan (Electrical/Gas/Chemical/ Line diagram )
7 Housekeeping
Mandatory PPE : Safety Helmet , Safety Shoes, Safety google, Welding Apron, Full Body Harness, Hand Gloves, Nose Mask, Face Shield, welding Helmet, PPE Rope,
HIRA Member: Site In charge. Safety Officer, Engineers, Supervisor.
Overriding Criteria for Base Risk Final Risk

Significant Hazard Assessment Assessment
Acceptable / Unacceptable Hazard

If Severity score = 5, Mark as Yes
Base Risk Level
Final risk level

Additional Ref. of Objective/
Control WI / Emergency
Sr. No.
OH& S Category of
Operation Activities RISK Source Existing Control Measures Measures Plan /Risk and
Hazard hazard (OH/S)
Required opportunities/
Emergency Condition
(A/B/C/D/E) Other Controls
Legal Requirement
Probability
Probability
Severity
Severity
Medical /physical fitness certify shall be deploy for this activity.
Safety Induction & information of Site rules & regulation prior to enter
work site.
Mandatory PPE’s shall be providing.

Deployment of
Mobilization of Man Unskilled Gate pass for all worker & staff shall be providing.
1 Unskilled Physical Accident Unskilled Workers N N N 2 2 4 A 2 2 4 A
Power workers
workers Tool Box talk should be conducted before starting the activity.
PTW shall be taken prior to work.

Unauthorized person not allow in working area.
Stringent Supervision on work.

Use of appropriate PPEs by all inspection staff and workers.
Removed all unwanted material or bushes from area.

All combustible materials are removed from the fabrication yard.
Slip & Trip Uneven ground
Physical Bodily Injury N N N 2 2 4 A 2 2 4 A
Hazard level, Segregate the scrap separately with designated area.
Inspection of Provide better access for work Location.
2 Area Clearance
Area
Ensure overhead power cable / building structure then plan access or
work place for vehicle.
Remove all scrap material from the Location.

Exposed nail or Exposed Sharp
Physical Cut/ Pinch Injury N N N 2 3 6 A 2 2 4 A
Sharp edge edge All wooden packing scrap material carefully remove from the site and
keep it designated scrap yard.
Maintain contact with Issuing Officer.
Ensure all staff understand the permit conditions and are aware of the
boundaries of the working area.
Ensure that all staff have signed on to the permit.

Equipment
Failure to obtain Electrical Shock/ Ensure there is no underground live electrical line, water line /
isolated,
correct work chemical or water gas line before start the work. Take clearance from client.
3 Isolation and Permits locked and Physical Accident N N N 5 2 10 A 5 1 5 A
permit or lock leakage/ gases
tagged /
off procedure leakage
Permit Issued Isolate (shut down) the overhead & underground power supply.
Ensure Excavation Lay out line diagram is available at location.
Ensure staff are aware of the risk from induced voltages and to use
working earths as required.
Inspection of the Vehicle with monitoring checklist. (Break, horn,
mirror, seat belt, first aid, fire extinguisher etc.)
All documents verified like ( fitness / Insurance / PUC )
Driver should be Trained and License Holder.

While reversing the vehicle flagman must be stand or walk at the
Faulty Breaks / driver site and min 10 ft away from the Machine.
Un controlled indicators /
Accident N N N 3 4 12 A Follow the Speed Limit inside the premises. 1 4 4 A
Vehicle mirrors / horn /
unskilled driver Inspect visually hydraulic hose, drill rod attachment, Tyre condition
etc.
Develop proper access and moving space for excavator at the work
location.
Vehicle Do not allow other vehicles at drilling area.

4 Use of Drilling Crawler Physical
Movement Maintain safe distance from working radius.
Vehicle movement through only identified roads
Maintain the Road condition for the smooth movement.

Property
Ground Level / Pot
Toppling Hazard Damage / N N N 1 4 4 A Barricades to the all excavated areas and openings in the site area. 1 3 3 A
hole / Loose Soil
Personal Injury
Driver and Helper both are must be ware seat belt.
Display of sign / Caution boards.
Ensure there is no underground live electrical line, water line /

Electrical Personal Injury / gas line before start the work. Take clearance from client.
N N N 4 3 12 A 2 2 4 A
Hazard / Property damage
Isolate (shut down) the overhead & underground power supply.
Develop proper ground level at the work location.
Use appropriate PPE like safety shoes, helmet, hand gloves etc.
Slip trip Hazard Handle carefully drill rod as per manual handling ergonomics.
Unloading & fitting Lifting & Uneven ground
5 Physical Fall of Personal Injury N N N 3 4 12 A 2 2 4 A
drilling rod shifting level Attached drilling rod to machine properly by only trained and health
material worker.
Use proper hand tools.
Stand away from the rod while threading automatically with machine.
Use manual handling ergonomic steps.

Cut Pinch Unsafe material
Bodily Injury N N N 3 3 9 A Use hand loves for lifting drilling rod. 2 2 4 A
Hazard handling
Ensure all hand tools are in good condition,
Provide proper safety goggle & Nose mask.

Do not throw or spread soil forcedly outside.
Flying Particles Do not allow any unauthorized person nearby drilling work.
Eye Injury Unsafe work N N N 2 2 4 A 2 2 4 A
and dust hazard
Provide water sprinkling arrangement before starting the drilling work.
Use wet rug sack around the drilling rod to minimize the flying dust
particles.
Ensure there is no underground live electrical line, water line /

Electrical gas line before start the work. Take clearance from client.
Hazard /
Personal Injury / Underground
Drilling by leakage of N N N 4 4 16 A 2 2 4 A
6 Drilling Operation Physical Property damage Utilities Isolate (shut down) the overhead & underground power supply.
machine chemical, water
or gases
Ensure & maintain safe distance from overhead power line.
Oil splash
Damage Hyd. Hose Before start the work check all hydraulic oil , Air pressure Hose visually
hazard
Noise Hazard Personal Injury Noise N N N 3 3 9 A Inspect all hose fittings, 2 2 4 A
Provide ear muff/ Plug / Safety google for worker.

Do not allow to work with loose dress nearby rotted part. ( muffler,
Loose dress
towel gamja )
Rotted part Bodily Injury Careless work N N N 4 3 12 A Removed all jewelry like chain, watch etc. 2 2 4 A
Carefully work near rotted part.

Provide safety shoes / Gumboot for all worker.
Snake / Scorpio
Personal Injury Bite N N N 5 2 10 A Take care and focus on work. 2 2 4 A
/ Other insect.
Prepared first aid kit nearby work location,
Remove all unwanted material form work location.
After Do not left any tools or material at height or in trench.

Cut pinch Unsafe work
7 Housekeeping completion the Physical Bodily injury N N N 2 3 6 A After drilling work covered the hole to avoid fall of person. 2 2 4 A
hazard method
work
Balance material like Tray, support, angle or channels are shift at
fabrication yard return.
Severity
Probability Minor Moderate Major Critical Insignificant
1 2 3 4 5
5 Almost Certain 5 10 15 20 25
4 Likely 4 8 12 16 20
3 Possible 3 6 9 12 15
2 Unlikely 2 4 6 8 10
1 Rare 1 2 3 4 5
Doc No. : EHS-F-20-v1.0-04-02-2019
Issue No. : 00
ACTIVITY : EXCAVATION FOR CABLE TRENCH, EARTH PIT
1 Mobilization of Man Power 1. Work Permit – Excavation Work Permit
3 Isolation and Permit system 3. Vehicle all legal documents ( Insurance/fitness/PUC)
4 Manual Excavation 4. Inspection check list of Hand tools and Power tools
5 Excavation By JCB / Excavator 5. Drilling Equipment Legal document ( If Using )
6 Barricate the trench 6. Underground utilities plan (Electrical/Gas/Chemical/ Line diagram )
7 Manual Back filling
8 Housekeeping


Ref. of Objective/
Additional Control
WI / Emergency
Sr. No.
OH& S Category of Measures

Operation Activities RISK Source Existing Control Measures Plan /Risk and
Hazard hazard (OH/S) Required
Emergency Condition
Legal Requirement opportunities/
(A/B/C/D/E)
Other Controls
Base Risk Level
Final risk level

Probability
Probability
Severity
Severity
work site.
Deployment of Mandatory PPE’s shall be provided

Mobilization of Man Unskilled Unskilled
1 Unskilled Physical Accident N N N 2 2 4 A 2 2 4 A
Power workers Workers Gate pass for all worker & staff shall be provided
workers
Tool Box talk should be conducted before starting the activity.


Inspection of
2 Area Clearance Ensure overhead power cable / building structure then plan access
Area
for vehicle.
Provide free access for work Location.

Exposed nail or Exposed Sharp
Physical Cut/ Pinch Injury N N N 2 3 6 A All wooden packing scrap material carefully remove from the site and 2 2 4 A
Sharp edge edge
Electrical
Equipment Failure to obtain
Shock/ Ensure there is no underground live electrical line, water line / gas line
isolated, locked correct work
3 Isolation and Permits Physical Accident chemical or N N N 5 2 10 A before start the work. Take clearance from client. 5 1 5 A
and tagged. permit or lock off
water leakage/
Permit Issued procedure
gases leakage Isolate (shut down) the overhead & underground power supply.

Deploy trained and Healthy Worker.
Use appropriate PPE (Helmet, safety shoes, Hand gloves, Safety
Google etc.)
Excavate only by experienced persons under supervision of a
Hitting Hazard competent person.
Improper Hand
Electrical Bodily Injury N N N 2 3 6 A 1 3 3 A
tools
hazard Carefully use the crow bar & Pickaxes to avoid slip hazard.
Ensure the good condition wooden Handle is available for Pickax and
Spread.
Provide rubber grip for crow bar.
Manual Flying Particles Use without hole & undamaged basket for lifting soil from trench.
Excavation and dust hazard,
4 Excavation Physical Eye Injury Unsafe work N N N 2 2 4 A 2 1 2 A
(Pickax, Cow White finger
Hazard Ensure the good condition wooden Handle is available for Pickax and
Bar) Spread.
Provide rubber grip for crow bar.
Do not allow unauthorized person at work location.

Slip trip Hazard
Ergonomic Body Pain Unsafe work N N N 2 3 6 A Barricade the trench area. 2 2 4 A
Hazard
Stock the soil 1 mtr away from the trench edge.
Removed logging water if accumulated inside the trench.

Snake / Scorpio /
Personal Injury Bite N N N 5 2 10 A Take care and focus on work. 2 1 2 A
Other insect.
Availability of first aid kit nearby work location.
Inspection of the Excavator with monitoring checklist. (Break, horn,
All documents verified for the Excavator ( fitness / Insurance / PUC )
Driver should be Trained and should be License Holder.

Faulty Breaks / driver site and min 10 ft away from the Machine.
Un controlled indicators /
Accident N N N 3 4 12 A Follow the Speed Limit inside the premises. 1 4 4 A
Vehicle mirrors / horn /
unskilled driver
Inspect visually hydraulic hose, bucket attachment, Tyre condition etc.
Develop proper access and moving space for excavator at the work
Use of Excavator / Excavation By location.
5 Physical
JCB JCB
Do not allow other vehicles at excavator moving area.
Maintain safe distance from excavator working radius.
Property Ground Level / Maintain the Road condition for the smooth movement.
Toppling Hazard Damage / Pot hole / N N N 1 4 4 A 1 3 3 A
Personal Injury Loose Soil Barricades to the all excavated areas and openings in the site area.

Electrical Hazard Ensure there is no underground live electrical line, water line / gas line
/ leakage of Personal Injury / before start the work. Take clearance from client.
Shock N N N 4 3 12 A 2 2 4 A
chemical, water Property damage
or gases Isolate (shut down) the overhead & underground power supply.
Stock the soil at safe distance from trench.
Barricade the Open trench or pit by hard barricading and display the
Soil Heap / caution board.
Stock Pile /
6 Barricate the trench Physical Slip trip Hazard Personal Injury Open trench or N N N 3 4 12 A 2 2 4 A
Open Pit Provide lighting arrangement for the visibility at night shift.
Pit
Provide platform with handrail for crossing If trench width is more than
500 mm.
Flying Particles
and dust hazard Eye Injury Unsafe work N N N 2 2 4 Use without hole & undamaged basket for lifting soil from trench.
White finger A 2 2 4 A
Hazard Ensure the good condition wooden Handle is available for Pickax and
Spread.
7 Manual Back filling Soil filling Physical Deploy trained and Healthy Worker.
Slip trip Hazard Body Pain Unsafe work N N N 2 3 6 A 2 2 4 A
Barricade the trench area.
Removed logging water if accumulated inside the trench.

Snake / Scorpio / Personal Injury Bite N N N 5 2 10 A Take care and focus on work. 2 2 4 A
Other insect.
Prepared first aid kit nearby work location,
Remove all un wanted material form work location.

After completion Unsafe work Do not left any tools or material at height or in trench
8 Housekeeping Physical Cut pinch hazard Bodily injury N N N 2 3 6 A 2 2 4 A
the work method
Severity
1 2 3 4 5
Almost 5
5 Certain 10 15 20 25
4 Likely 4 8 12 16 20
3 Possible 3 6 9 12 15
2 Unlikely 2 4 6 8 10
1 Rare 1 2 3 4 5
Doc No. : EHS-F-20-v1.0-04-02-2019
Issue No. : 00
ACTIVITY : TRAY SUPPORT FABRICATION & FIXING
1 Mobilization of Man Power 1. Work Permit – Hot Work Permit / Work at Height Permit

3 Isolation and Permit system 3. Inspection check list (Scaffolding / Lifting Equip.)
4 Fabrication Yard Set up 4. Inspection check list of Hand tools and Power tools
5 Lifting & Shifting Steel Angle & Channels
6 Support Cutting & Grinding work
7 Drilling holes on support steel

8 Support welding work
9 Fixing of Support
10 Housekeeping


Ref. of
Additional
Objective/ WI /
Control
Sr. No.
Category of Emergency
Operation Activities OH& S Hazard RISK Source Existing Control Measures Measures
hazard (OH/S) Plan /Risk and
Emergency Condition
Required
opportunities/
Legal Requirement
(A/B/C/D/E)
Other Controls
Base Risk Level
Final risk level

Probability
Probability
Severity
Severity
Safety Induction & information of Site rules & regulation prior to
enter work site.
Deployment of Mandatory PPE’s shall be provided

Mobilization of Unskilled Unskilled
1 Unskilled Physical Accident N N N 2 2 4 A Gate pass for all worker & staff shall be provided 2 2 4 A
Man Power workers Workers
workers

Inspection of
2 Area Clearance
Area
Hazard level,
Inspection of Ensure overhead power cable / building structure then plan access
2 Area Clearance
Area
for vehicle.
Provide free access for work Location.

Exposed nail or Cut/ Pinch Exposed Sharp
Physical N N N 2 3 6 A All wooden packing scrap material carefully remove from the site 2 2 4 A
Sharp edge Injury edge
and keep it designated scrap yard.
Ensure all staff understand the permit conditions and are aware of
the boundaries of the working area.
Equipment Failure to obtain Electrical Shock/
Isolation and isolated, locked correct work chemical or Ensure there is no underground live electrical line, water line / gas
3 Physical Accident N N N 5 2 10 A line before start the work. Take clearance from client. 5 1 5 A
Permits and tagged. permit or lock water leakage/
Permit Issued off procedure gases leakage Isolate (shut down) the overhead & underground power
supply.
Ensure staff are aware of the risk from induced voltages and to
use working earths as required.
Fabrication yard should be arranged in well-ventilated area & the

yard area to be barricaded by hard barricading)
Display board to be shown as per work area (welding, drilling, gas

cutting etc.).
Fabrication area should be well illuminated in night work.
Housekeeping / Sharp edge /

Physical / Cut & Pinch Remove all the unwanted cutting pieces from the yard periodically.
Access Fall of Person / Accident N N N 2 3 6 A 2 2 4 A
Environmental Dust inhaler
provision Dust Hazard
Provide better access to the fabrication yard.
Maintaining good housekeeping in fabrication yard.
Use Nose Mask, Hand gloves, safety shoes, Helmet while

developing area.
Provide Dust bin or Separate Scarp yard at work location.
Fabrication Yard Electric supply to the fabrication yard is routed through ELCB
4 rating 30 MA.
Set up
Use better condition electrical power supply cables (having no
joints).
Use industrial Top Plug for all power tools,
Inspect all power tools periodically.

Power supply Property Faulty
Electrical shock All supply cables must take from min, 2.5 mtr
provision / Damage / connection /
Physical Hazard / Cut N N N 3 3 9 A 2 2 4 A
Machine & Personal Unsafe Material
Pinch Hazard Display board to be shown as per work area (welding, drilling, gas
Tools setting Injury handling
cutting etc.).
Cylinder Trolley should be arranged for Cylinder.
Provide fire extinguisher sand buckets with stand.
All Power tools moving parts should be with guarded.
Provide proper double earthing for DB / Welding machine / Stand

Drilling Machine etc.
Fall of Material /
Lifting & Shifting Fall of Person / Unsafe Material
5 Manual
Steel Angle & Physical Hitting Hazard / Bodily Injury Handling / Miss N N N 2 3 6 A 1 3 3 A
Handling
Channels Ergonomic Communication
hazard
Maintain well communication while lifting heavy material by more
than one worker.
Fall of Material /
Lifting & Shifting Fall of Person / Unsafe Material Use appropriate PPE (Helmet, safety shoes, Hand gloves,
5 Manual shoulder Pad etc.)
Steel Angle & Physical Hitting Hazard / Bodily Injury Handling / Miss N N N 2 3 6 A 1 3 3 A
Handling
Channels Ergonomic Communication
Provide Manual Handling Safety to all worker
hazard
Do not allow to lift & carry heavy & long material by single person.
Use Hand trolley for shifting heavy material. ( If Posssible)
Ensure electric supply is routed through ELCB rating 30 MA.
Check All Power supply cable of Power tools are without joint &
damage.
Damage supply
Electrical Electrical fire / cable /
N N N 3 4 12 A Ensure all power tools are inspected as per safety check list. 2 2 4 A
Hazard Shock Faulty
Equipment
Provide rubber mat front of distribution board.
Do not allowed work in wet area.
Use appropriate PPEs
Follow above electrical safety precautions.
Remove all combustible material from hot work area.
Short circuit / Use spark arrestor front of cutting power tools.

Support Cutting & Cutting & Fire Hazard / Burn Injury /
6 Physical Combustible N N N 3 4 12 A 2 2 4 A
Grinding work Grinding steel Flying Particles Eye Injury Provide Face shield / Safety goggles for worker.
Material
Provide suitable fire extinguisher nearby work location.
Ensure all guard is available on moving parts.
Immediate removed all scrap / un wanted sharp pieces from work

location and collect in to dust been.
Use Proper RPM rated Grinding wheel for machine.
Grinding wheel or cutting wheel must be fitted after ring test.

Flying chips /
Damage wheel /
Cutting pieces / Bodily Injury N N N 3 3 9 A Ensure check nut is tighten properly. 2 2 4 A
Sharp pieces
Sharp Edge
Ensure use of face shield while cutting & grinding work practically
work time.
Use cut resistance hand gloves,
Barricade the work location to avoid un authorise entry
Use Face sheild / Safety Goggle
Flying Chips / Stand drilling machine should be earthed and provide suitable
Bodily Injury Sharp Pieces N N N 2 4 8 A 2 2 4 A
Sharp edge guard for belt.
Remove all the scrap material from the work area.
7 Drilling holes on Drilling By Hand Male female sockets to be used at joints.

support steel drill / stand Drill Physical
Power connection to be taken from 30 ma rated RCCB.
Faulty
Electrical
Shock Equipment / N N N 3 2 6 A All the mandatory PPE’s to be used. 2 2 4 A
Hazard
Connection
Gloves should be used while drilling.
Avoid cables lying on wet ground.
Male female sockets to be used at joints.
Failure of
providing
Electrical earthing/
Shock Leads damaged N N N 3 4 12 A 2 2 4 A
Hazard
Damaged
All the mandatory PPE’s to be used.

Failure of Welding PPE’s such as welding hand gloves, welding face shield,
providing Welding Apron to be used.
earthing/
Electrical Shock Leads damaged N N N 3 4 12 A 2 2 4 A
Hazard PTW procedures to be followed.
Damaged
Equipment’s Avoid cables lying on wet ground.
Earthing to be provided to body of Welding machine
Barricading of area to be done.
Inspect Welding rectifier and all accessories as per safety check

list.
Fire Blanket to be provided
8 Support welding Welding Work Physical Welding PPE’s such as welding hand gloves, welding face shield,
work Welding Apron to be used.
PTW procedures to be followed.
Fire Hazard Burn / heat Without PPE N N N 3 3 9 A Avoid cables lying on wet ground. 2 2 4 A
Proper housekeeping to be maintained at site.
Use of ABC type fire extinguisher near the working location.
Appoint fire watcher if impossible.
Welding Helmet / Welding shield must be use by welder and co-

worker must be use safety black goggle.
Fumes / Use leather hand gloves and full body apron.

Eye injury Without PPE N N N 2 3 6 A 2 2 4 A
Ultra-violet rays Provide proper ventilation at the work place.
Do not stand or seat wind apposite while welding work is carrying

out.
Use proper tools / spanner for nut bolt fitting work.
Do not throw tools for receiving and giving purpose.

Cut Pinch Use proper box for tools and loose nut bolt.
Nut bolt fixing Physical hazard / Fall of Bodily injury Improper tools N N N 2 3 6 A 2 2 4 A
material Ensure toe guard is available for scaffold.
Tie the support with proper rope or chain until its not fitted tightly.
Barricade the area to avoid unauthorized person.
9 Fixing of Support Scaffolds should be inspected before use and should have green
tag.
Height is to base ratio of scaffolds should be 4:1.
Lifting Support Bodily injury/ Anchoring of double harness safety belt should be to the lifeline.
Fall of person / Working at
for fixing at Physical Fall of material Property height N N N 3 2 6 A 2 2 4 A
height damage Use good condition rope for lifting support incase its not heavy.
Keep safe distance from overhead cables.
Do not allow single person for heavy work at height.
After completion Cut pinch Unsafe work Do not left any tools or material at height.
10 Housekeeping Physical Bodily injury N N N 2 3 6 A 2 2 4 A
the work hazard method
10 After completion Cut pinch Unsafe work
Housekeeping Physical Bodily injury N N N 2 3 6 A 2 2 4 A
Balance material like support, angle or channels are shift at
Severity
1 2 3 4 5
Almost Certain 5 5 10 15 20 25
Likely 4 4 8 12 16 20
Possible 3 3 6 9 12 15
Unlikely 2 2 4 6 8 10
Rare 1 1 2 3 4 5
JOB S
ACTIVITY : CABLE TRAY FIXING

Routine Activities
1 Mobilization of Man Power
2 Area clearance
3 Isolation and Permit system
4 Fabrication Yard Set up
5 Lifting & Shifting Cable Tray
6 Cable Tray Cutting & Grinding work
7 Drilling holes on support steel & Cable tray
8 Cable Tray welding work
9 Fixing of Cable tray
10 Housekeeping
Mandatory PPE : Safety Helmet , Safety Shoes, Safety google, Welding Apron, Full Body Harness, Hand Gloves
Sr. No.
Category of
Operation Activities OH& S Hazard RISK Source
hazard (OH/S)
Deployment of
1 Unskilled Physical Accident
workers
Deployment of
workers
Slip & Trip Uneven

Physical Bodily Injury
Hazard ground level,
Inspection of
2 Area Clearance
Area
Exposed nail or Cut/ Pinch Exposed

Physical
Sharp edge Injury Sharp edge
Equipment Failure to obtain

Isolation and isolated, locked correct work Electrical
3 Physical Accident
Permits and tagged. / permit or lock Shock
Permit Issued off procedure
Housekeeping / Sharp edge

Physical / Cut & Pinch /
Access Fall of Person Accident
Environmental Dust inhaler
provision Dust Hazard
4 Fabrication Yard
Set up
Faulty
Power supply
Electrical shock Property connection /
provision /
Physical Hazard / Cut Damage / Unsafe
Machine &
Pinch Hazard Personal Injury Material
Tools setting
Faulty
Power supply
Electrical shock Property connection /
provision /
Physical Hazard / Cut Damage / Unsafe
Machine &
Pinch Hazard Personal Injury Material
Tools setting
handling
Faulty Breaks /
Default Vehicle / indicators /
Accident
Unskilled Driver. mirrors / horn /
unskilled driver
Movement of
the Vehicle
Physical
inside the work
premises
Property
Damage / Ground Level /
Toppling Hazard Personal Pot hole /
Loose Soil
Injury
Unloading cable
5 tray from vehicle
and shifting
Unsafe
Fall of Material /
Material
Fall of Person /
Manual Handling /
Physical Hitting Hazard / Bodily Injury
Handling Miss
Ergonomic
Communicatio
hazard
n
Stacking Fall of Person / Unsafe activity

material Fall of Material / Sharp edge
Stacking Fall of Person / Unsafe activity
material Fall of Material / Sharp edge
Damage
Electrical Electrical fire / supply cable /
Hazard Shock Faulty
Equipment
Cable Tray
6 Cutting &
Cutting & Grinding Physical
Grinding steel
work
Short circuit /
Fire Hazard / Burn Injury /
Combustible
Flying Particles Eye Injury
Material
Flying Chips /
Bodily Injury Sharp Pieces
Sharp edge
Drilling holes on Drilling By Hand

7 Physical
support steel drill / stand Drill
Faulty
Electrical
Shock Equipment /
Hazard
connection
Failure of
providing
earthing/
Electrical
Shock Damaged
Hazard
Equipment’s /
damaged
Leads
earthing/
Electrical
Shock Damaged
Hazard
Equipment’s /
damaged
Leads
8 Tray welding work Welding Work Physical

Fire Hazard / Burn Injury /
Fire
Flying Particles Eye Injury
Fumes / Ultra-
Eye injury Without PPE
violet rays
Cut Pinch
Nut bolt fixing hazard / Fall of Bodily injury Improper tools
material
Fixing cable tray

9 Physical
on Support
Bodily injury/
Lifting Tray for Fall of Person / Working at
Property
fixing at height Fall of Material height
damage
After completion Cut pinch Unsafe work
10 Housekeeping Physical Bodily injury
Severity
Probability Minor Moderate Major Critical
1 2 3 4
Almost Certain 5 5 10 15 20
Likely 4 4 8 12 16
Possible 3 3 6 9 12
Unlikely 2 2 4 6 8
Rare 1 1 2 3 4
JOB SAFETY ANYLIZE REPORT
Body Harness, Hand Gloves, Nose Mask, Face Shield, welding Helmet, PPE Rope,
Overriding Criteria for Base Risk

Significant Hazard Assessment
Emergency Condition
Legal Requirement
Base Risk Level

Probability
Severity
N N N 2 2 4 A
N N N 2 2 4 A
N N N 2 2 4 A
N N N 2 3 6 A
N N N 5 2 10 A
N N N 2 3 6 A
N N N 3 3 9 A
N N N 3 3 9 A
N N N 3 4 12 A
N N N 1 4 4 A
N N N 2 3 6 A
N N N 2 3 6 A
N N N 2 3 6 A
N N N 3 4 12 A
N N N 3 4 12 A
N N N 2 4 8 A
N N N 3 2 6 A
N N N 3 4 12 A
N N N 3 4 12 A
N N N 3 3 9 A
N N N 2 3 6 A
N N N 2 3 6 A
N N N 3 2 6 A
N N N 2 3 6 A
Insignificant
5
25
20
15
10
5
Doc No. : EHS-F-20-v1.0-04-02-2019
Issue No. : 00
YLIZE REPORT Rev. No. : 00
Supportive Documents and Activity

1. Work Permit – Hot Work Permit / Work at Height Permit
2. Tool Box Meeting attendance sheet
3. Inspection check list (Scaffolding / Ladder)
4. Inspection check list of Hand tools and Power tools
5. Lifting Equipment Legal document ( If Using )
6. Cable line Diagram
ield, welding Helmet, PPE Rope,
Final Risk
Assessment

Final risk level
Existing Control Measures

Probability
Severity
work site.
2 2 4 A
Gate pass for all worker & staff shall be providing. 2 2 4 A
All combustible materials are removed from the fabrication yard. 2 2 4 A
Segregate the scrap separately with designated area.
Provide better access towards work location.
All wooden packing scrap material carefully remove from the site and 2 2 4 A
2 2 4 A
Fabrication yard should be arranged in well-ventilated area & the yard

area to be barricaded by hard barricading)

cutting etc.).
Fabrication area should be well illuminated in night work.
Remove all the unwanted cutting pieces from the yard periodically. 2 2 4 A
Provide better access to the fabrication yard.
Maintaining good housekeeping in fabrication yard.
Use Nose Mask, Hand gloves, safety shoes, Helmet while developing
area.
Provide Dust bin or Separate Scarp yard at work location.
Electric supply to the fabrication yard is routed through ELCB rating

30 MA.
Use better condition electrical power supply cables (having no joints).
Use industrial Top Plug for all power tools,
2 2 4 A
Inspect all power tools as per check list.
All supply cables must take from min, 2 mtr height

2 2 4 A
cutting etc.).
Cylinder Trolley should be arranged for Cylinder.
Provide fire extinguisher sand buckets with stand.
All Power tools moving parts should be with guarded.
Provide proper double earthing for DB / Welding machine / Stand

Drilling Machine etc.
Inspection of the vehicle with monitoring checklist. (Break, horn,

All documents verified like ( fitness / Insurance / PUC )
Driver should be Trained and License Holder. 1 4 4 A

driver site and min 10 ft away from the vehicle.
Follow the Speed Limit Rule 10 km/hr inside the premises
Barricades to the all excavated areas and openings in the site area. 1 3 3 A
Maintain well communication while lifting heavy material by more than

one worker.
Use appropriate PPE (Helmet, safety shoes, Hand gloves, shoulder

Pad etc.) 1 3 3 A
Provide Manual Handling Safety training to all worker
Use Hand trolley for shifting heavy material (if available )
Ensure the access to be clear (no obstruction) for better handling to

the work place.
Wear proper cut resistance gloves for hand protection.
Remove other unwanted persons at the time of shifting.

1 2 3 A
Work permit to be obtained before start the work.
1 2 3 A
Carefully handle the material to the worksite & stack the material
proper way.
Do not stack the material beyond the height 1 mtr.
damage.
2 2 4 A
Ensure all power tools are inspected as per safety check list.
Use spark arrestor front of cutting power tools.

2 2 4 A
Provide Face shield / Safety goggles for worker.
Use fibre body hand drilling machine.
Stand drilling machine should be earthed and provide suitable guard

for belt.
Good condition cable should be used. 2 2 4 A

Use proper PPE's ( Face Sheild / Goggle )
Electric supply should be taken through ELCB 30 MA
All the mandatory PPE’s to be used. 2 2 4 A
Gloves should be used while drilling.
Welding PPE’s such as welding hand gloves, welding face shield,

Welding Apron to be used.
2 2 4 A

2 2 4 A
Inspect Welding rectifier and all accessories as per safety check list.

Barricade the area to avoid unauthorized person entry. 2 2 4 A
Proper housekeeping to be maintained at site. Remove all

Comustable material from work location.

Use leather hand gloves and full body apron regularly.

2 2 4 A
Provide proper ventilation at the work place.
Do not stand or seat wind apposite while welding work is carrying out.
Use proper handle tools ( hammer / Screwdriver )
Use proper box for tools and loose nut bolt.

2 2 4 A
Ensure toe guard is available for scaffold, which is use for height
work.
Barricade the area to avoid unauthorized person entry.
Scaffolds should be inspected before use and should have green tag.
Anchoring of double harness safety belt should be to the lifeline.
Barricading of that area should be done.

2 2 4 A
Use good condition rope for lifting support incase it’s not heavy.
Tie the support with proper rope or chain until it’s not fitted tightly.
Do not allow single person for heavy work at height.

Do not left any tools or material at height.( support or structure )

2 2 4 A
F-20-v1.0-04-02-2019
ution Team
Ref. of
Additional
Objective/ WI /
Control
Emergency
Measures
Plan /Risk and
Required
opportunities/
(A/B/C/D/E)
Other Controls
JOB SAF
ACTIVITY : CABLE DRUM SHIFTING AND JACKING

Routine Activities
2 Area clearance
4 Lifting & Shifting Cable Drum
5 Storage of Cable Drum
6 Removing Wooden Packing
7 Lowering the drum on the cable jack/shaft
8 Housekeeping
Overriding Criteria fo
Significant Hazard
Sr. No.
OH & S Category of
Operation Activities RISK Source
Hazard hazard (OH/S)
Legal Requirement
Deployment of
1 Unskilled Physical Accident N
workers
Physical Bodily Injury N
Hazard level,
Inspection of
2 Area Clearance
Area

Physical N
Failure to
Equipment
obtain correct
Isolation and isolated, locked
3 Physical work permit or Accident Electrical Shock N
Permits and tagged. /
lock off
Permit Issued
procedure
Default Faulty Breaks /

Vehicle / indicators /
Accident N
Unskilled mirrors / horn /
Driver. unskilled driver
Movement of
the Vehicle
Physical
inside the work
premises
Property Ground Level /

Toppling
Damage / Pot hole / N
Hazard
Personal Injury Loose Soil
Overhead
Tying tool & Hitting Hazard / Heavy chain
tackles ( Lifting Physical Cut Pinch Bodily Injury Block / N
Belt) Hazard Lifting Rod and
Lifting & Shifting
4 Tools tackles
Cable Drum
Overhead
tackles ( Lifting Physical Cut Pinch Bodily Injury Block / N
Belt) Hazard Lifting Rod and
Lifting & Shifting
4 Tools tackles
Cable Drum
Jerk of
Hit Hazard /
Physical Bodily Injury Suspended N
Fall of material
load
Lifting &
Shifting load
Electrical Overhead
Physical hazard / Bodily Injury power cable / N
Hit hazard Structure
Storage of Storage In Hit by Runnung unsafe stacking

5 Physical Bodily Injury N
Cable Drum Store Yard Drum cable dru
Removing Removing Packing nails /

Cut Pinch
6 Wooden Wooden Physical Bodily Injury Unsafe use of N
Hazard
Packing Packing Crow bar
Uneven jack
Keep the drum
Lowering the Fall of cable level /
7 on the cable Physical Bodily Injury N
drum on jack. drum Poor tools &
jack/shaft
tackles
Uneven jack
Keep the drum
Lowering the Fall of cable level /
7 on the cable Physical Bodily Injury N
drum on jack. drum Poor tools &
jack/shaft
tackles
After
8 Housekeeping completion the Physical Bodily injury N
hazard method
work
Severity
1 2 3 4 5
Likely 4 4 8 12 16 20
Possible 3 3 6 9 12 15
Unlikely 2 2 4 6 8 10
Rare 1 1 2 3 4 5
y Harness, Hand Gloves, Nose Mask, Face Shield, welding Helmet, PPE Rope,

Emergency Condition
Base Risk Level

Probability
Severity
N N 2 2 4 A
N N 2 2 4 A
N N 2 3 6 A
N N 5 2 10 A
N N 3 4 12 A
N N 4 2 8 A
N N 2 3 6 A
N N 2 3 6 A
N N 3 4 12 A
N N 3 4 12 A
N N 3 3 9 A
N N 2 3 6 A
N N 3 3 9 A
N N 3 3 9 A
N N 2 3 6 A
Insignificant
5
25
20
15
10
5
Doc No. : EHS-F-20-v1.0-04-02-2019
Issue No. : 00
LIZE REPORT Rev. No. : 00

5. Cable Drum Lifting & Shifting Plan
6. Tools & Tackles Third Party Test Report
Shield, welding Helmet, PPE Rope,
Final Risk
Assessment

Final risk level
Probability

Severity

work site.
Gate pass for all worker & staff shall be providing.

2 2 4 A

All combustible materials are removed from the fabrication yard. 2 2 4 A
Provide better access towards work location.
Prepared Lifting & shifting plan.

2 2 4 A
Ensure all legal documents is available with Hydra / Farana
Ensure ‘Third Party Test report’ is available with all lifting tools and
tackle.

All documents verified for the Vehicle ( fitness / Insurance / PUC )

Ware mandatory PPEs before start the work.
Job specific TBT will be conducted before start the work.

the work place. .
Be careful while working below heavy chain Block.

2 2 4 A
2 2 4 A
Use proper centre rod, belt and D’shakle.
Check centre of gravity while tighten the belt or sealing.
Carefully handle the material at the worksite & stack the material
proper way. .
Ensure all workers are away from suspended load.
Ensure Farana / Crane is inspected as per safety checklist
Provide tag line (Guide Rope) for balancing the material.
Use inspected belt or sealing for lifting material.
While moving the hydra / Farana flagman must be stand or walk at

the driver site and min 10 ft away from the vehicle. 2 2 4 A
Guide rope holder (worker) should be 10 ft way from the suspended

load while shifting.
Ensure SWL indicator ( Display) is working condition before using

Crane / Farana
Ensure operator is trained & authorised person.
Ensure overhead power cable are not in access.
Ensure and take care of other steel structure which is at working

2 2 4 A
radius.
Lift the material as per SWL.
Ensure over head cable or structure is not at the storage area.
Ensure ground level is not sloppy where stored cable durm stacking.
Maintain safe distance between two drum for moving perosn for
handling.
After lowering the drum on ground apply the wheel stopper / Stopper
to cable drum.
Ensure cable drum storage area is barricated.
Use cut resistance hand gloves.
Use Proper hand tools.
Use crow bar proper way for removing planks. 2 2 4 A
Remove or bend the nails of Plank.
Shift or store packing plank safe distance from work location.
Ensure ground level is proper for jacking.
Ensure both of the jack level is parallel to ground.
Ensure all lifting tools and tackle is tested.
2 2 4 A
Ensure Centre shaft length is sufficient between to jack.
2 2 4 A
After lowering the drum on jack check stability of drum and then
remove from the hydra hook.
Do not allow to any worker near by the load.
Barricade the area after lowering the drum.
Ensure stopper is applied for stored cable drum. 2 2 4 A
Barricade the area of stacked material or machinery which has left at

work location.( Cable Drum)
F-20-v1.0-04-02-2019
ution Team
Ref. of
Additional
Objective/ WI /
Control
Emergency
Measures
Plan /Risk and
Required
opportunities/
(A/B/C/D/E)
Other Controls
JOB S
ACTIVITY : CABLE LAYING

Routine Activities
2 Area clearance
4 Removing cable from drum
5 Scaffold Installation
6 Cable Laying (Use of Scaffolding)
7 Cable laying on Cable rack
8 Fixing cable on cable tray
9 Cable laying in cable trench
10 Housekeeping
Sr. No.
Category of
hazard (OH/S)
Deployment of
workers
Deployment of
workers

Hazard level,
Inspection of
2 Area Clearance
Area

Physical
Failure to
Equipment
obtain correct
3 Physical work permit or Accident Electrical Shock
lock off
Permit Issued
procedure
Slip trip
Unsafe Material
Removing cable Hazard /
4 Cable removing Physical Bodily Injury Handling / Miss
from drum Ergonomic
Communication
Hazard
Unsafe lifting &

Scaffolding
Bodily Injury fitting scaffold
collapse hazard
accessories
Scaffold Scaffold
5 Physical
Installation Installation
Unsafe lifting &
Scaffolding
Bodily Injury fitting scaffold
collapse hazard
accessories
Scaffold Scaffold
5 Physical
Installation Installation
Electrical Damage supply

Electrical Shock
Hazard cable
Unstable
Fall of person Bodily Injury
scaffold
Cable Laying
6 (Use of Cable pulling Physical
Scaffolding)
Ergonomic
Body Pain Heavy cables
hazard
unsafe Cable
Fall of Person Bodily Injury rack /
Without FBH
Working on
Cable laying on
7 Pipe rack / Physical
Cable rack
Cable rack
Caught
Cut & Pinch
Personal Injury between cable
Hazard
and Tray
Cut Pinch Improper tools
Cable dressing Bodily injury
hazard / Sharp edge
8 Cable dressing Physical
Use of Boom Working at

Fall of person Bodily injury/
Lift height
Cable laying & Open cable

9 Cable laying Physical Slip trip Hazard Bodily Injury
Dressing trench
After
10 Housekeeping completion the Physical Bodily injury
hazard method
work
Severity
Probability Minor Moderate Major Critical
1 2 3 4
Almost Certain 5 5 10 15 20
Likely 4 4 8 12 16
Possible 3 3 6 9 12
Unlikely 2 2 4 6 8
Rare 1 1 2 3 4
Body Harness, Hand Gloves, Nose Mask, Face Shield, welding Helmet, PPE Rope,

Emergency Condition
Legal Requirement
Base Risk Level

Probability
Severity
N N N 2 2 4 A
N N N 2 2 4 A
N N N 2 2 4 A
N N N 2 3 6 A
N N N 5 2 10 A
N N N 2 3 6 A
N N N 4 3 12 A
N N N 4 3 12 A
N N N 3 4 12 A
N N N 2 4 8 A
N N N 2 3 6 A
N N N 4 3 12 A
N N N 2 3 6 A
N N N 2 3 6 A
N N N 4 3 12 A
N N N 2 3 6 A
N N N 2 3 6 A
Insignificant
5
25
20
15
10
5
Doc No. : EHS-F-20-v1.0-04-02-2019
Issue No. : 00

ield, welding Helmet, PPE Rope,
Final Risk
Assessment

Final risk level

Probability
Severity
work site.

2 2 4 A
Removed all unwanted material or from area.
Ensure over head power cable or structure & maintain safe distance
2 2 4 A
form hazard.
Install Life line on cable tray rack.
Provision of Illumination for night work.
Provide proper access towards work location.
2 2 4 A
Maintain well communication while pulling cable by more than one

worker.
Removed cable place properly. 1 3 3 A

Provide Manual Handling Safety training to all.
Do not jerk to cable drum while pulling cable.
Use cotton hand glove.

the work place.
Ensure ground level is in good condition and safe
Ensure all accessories of Scaffold inspect by safety person.
Ensure Scaffolding cluster wheels are Locked.
Ensure all components are fitted properly. ( all Handrail, Cross

2 2 4 A
bracing, ladder, platform, toe gurad, out rigger etc.)
Use good condition rope for lifting material.

2 2 4 A
Use full body harness above 1.8 mtr height.
Tie the scaffolding with the fix structure.
form hazard.
Maintain safe distance from overhead Power cable.
Do not touch scaffolding to any supply cable. 2 2 4 A
Removed unwanted cables from work location
Provide life line rope (wire rope sling) for anchoring the safety
harness.
Use FBH with fixed anchor point.
Maintain safe distance in worker to avoid slip trip hazard. 2 2 4 A
Use proper Mesh / Platform for standing or sitting on cable rack

while puling cable.
Maintain good communication while pulling cable,
Do not pull heavy cable by single person.
Use proper cotton gloves while pulling cable

2 2 4 A
Use Cable Roller to easy pulling.
Provide Manual handling training before start work.
Provide life line rope (wire rope sling) for anchoring the safety
harness.
Before standing on the cable tray inspect the tray is fixed with tray
support by nut bolt.
Use proper Mesh / Platform for standing or walking on cable rack

while puling cable.
All workers working on height will be trained in the use of full body
harness. 2 2 4 A
Provide proper access and emergency egress.
Proper illumination should be provide in night work.
Only authorized person (physically fit) should be allow working on

height.
Do not horse play on cable rack.
Do not allow to rest on cable rack while work is stop,
Take care of hand while pulling cable on cable tray.
Use cotton hand gloves to minimize the hazard,

2 2 4 A
Maintain good communication with front & rear person while laying
cable.
Use FBH with Life line while working on height. 2 2 4 A
Provide proper access and egress.(Scaffolding / Boom Lift)
Only Inspected equipment’s (boom lift) shall be used at Site.
Safety Signage to be displayed on the work area.
Boom lift Area to be barricaded before start the work. .
Experienced operator with valid license should be operate the boom

lift.
Do not allow more than two person in lift bucket.

2 2 4 A
Ensure bucket door is locked while lifting up
Do not seat or stand on bucket railing.
Maintain safe distance between man and overhead structure.
Use FBH and anchor to bucket railing.
Work should be carried out under stand by supervision of competent

person
Provide Proper access for cable trench.
Remove the unwanted material from work location.
Provide lighting arrangement in cable trench,
Removed all covers of trench for ventilation and illumination 2 2 4 A
Use appropriate PPE.
Work should be carried out under stand by supervision of competent

person

2 2 4 A
Balance material like Tray, support, Cable rollers are shift at
F-20-v1.0-04-02-2019
ution Team
Ref. of
Additional
Objective/ WI /
Control
Emergency
Measures
Plan /Risk and
Required
opportunities/
(A/B/C/D/E)
Other Controls
JOB SAF
ACTIVITY : CABLE TERMINATION & TESTING

Routine Activities
2 Area clearance
4 Cable Setting for Termination
5 Cable lugs crimping & Termination
6 Cable Insulation
7 Hi-pot testing and insulation resistant testing work.
8 Insulation Resistance testing for LT & HT cable(meager)
9 Testing and commissioning.
10 Housekeeping
Overriding Criteria for
Significant Hazard
Sr. No.
Category of
hazard (OH/S)
Legal Requirement
Deployment of
workers
Deployment of
workers
Inspection of Slip & Trip Uneven

2 Area Clearance Physical Bodily Injury N
Area Hazard ground level,
Equipment Failure to
isolated, obtain correct
Isolation and Electrical
3 locked and Physical work permit or Accident N
Permits Shock
tagged. / lock off
Unsafe
Slip trip
Cable Pulling Physical Bodily Injury Material N
Hazard
Handling
Cable Setting
4
for Termination
Cable & Cable Improper

Cut Pinch
Insulation Physical Bodily Injury tools / Unsafe N
hazard
cutting work Method
Cut Pinch
Cable lugs
Using crimping Hazard /
5 crimping & Physical Bodily Injury Improper tools N
machine Ergonomic
Termination
Hazard
machine Ergonomic
Termination
Hazard
Faulty
Electrical Electrical equipment /
N
Hazard Shock unsafe
connection
Use of Hot
6 Cable Insulation Gun or Blow Physical
lamp
Burn Injury /
Fire Hazard Property Hot gun N
Damage
Hi-pot testing
and insulation Electrical Electrical Electrical
7 Testing work Physical N
resistant testing Hazard Shock equipment
work.
Insulation
Resistance
Resistance Electrical Electrical Faulty
8 testing for LT & Physical N
Testing Hazard Shock equipment
HT
cable(meager)
Insulation
Resistance
Resistance Electrical Electrical Faulty
8 testing for LT & Physical N
Testing Hazard Shock equipment
HT
cable(meager)
Electrical
Testing and Electrical Unsafe testing
9 Testing Physical shock / Fire N
commissioning Shock / Fire work
Hazard
After
hazard method
work
Severity
Probability
1 2 3 4 5
Likely 4 4 8 12 16 20
Possible 3 3 6 9 12 15
Unlikely 2 2 4 6 8 10
Rare 1 1 2 3 4 5
ody Harness, Hand Gloves, Nose Mask, Face Shield, welding Helmet, PPE Rope,

Emergency Condition
Base Risk Level

Probability
Severity
N N 2 2 4 A
N N 2 2 4 A
N N 2 2 4 A
N N 5 2 10 A
N N 2 3 6 A
N N 2 3 6 A
N N 2 3 6 A
N N 2 3 6 A
N N 3 3 9 A
N N 3 3 9
N N 4 3 12 A
N N 4 3 12 A
N N 4 3 12 A
N N 4 3 12 A
N N 2 3 6 A
Insignificant
5
25
20
15
10
5
Doc No. : EHS-F-20-v1.0-04-02-2019
Issue No. : 00

6. Clearance for cable termination in Panel /Transformer
7. Lock off Procedure.
8. Cable Line Diagram
ce Shield, welding Helmet, PPE Rope,
Final Risk
Assessment

Final risk level
Probability

Severity
work site.

2 2 4 A
2 2 4 A
form hazard.

2 2 4 A
Ensure approved Line diagram is available.
Isolate the Power / Lock off Procedure ( if Possible)

worker. 1 3 3 A
Use proper knife / Blade for removing insulation,
Use Cut resistance hand gloves.

2 2 4 A
Remove the insulation safe manner.
Check & inspect the hand tools before start the activity.
Remove all scrap insulations from work location.
Job specific and Mandatory pep’s should be wear before starting the
activity.
Replace the defective hand tools.
Before using the hydraulic crimping machine should be inspected. 2 2 4 A

Before engaging workman shall have screened and trained for job.
Ensure Cable condition shall have in good condition

2 2 4 A
Use proper die as per lugs & Cable.
Deploy only Experienced, trained & certified electrician to the job.
Job specific and mandatory PPE’S should be wear strictly ensured

before starting the job.
Safety signage to be display at site

2 2 4 A
Area must be barricaded while starting the job.
damage.
Job specific and mandatory PPE’S should be wear before starting the
job.
Fire blanket and Fire extinguisher (ABC type) to be provided due to

heating work.
All Flammable materials should be removed from working area.

( Scrap cable insulation and cut pieces of cable ) 2 2 4A
Competent fire watcher should be deployed.
Area must be barricaded while starting the heating work.
Do not touch immediate hot surface after using hot gun.
After heating keep the gun away from the working area.
Use only rubber insulated hand tools for the job.
Unauthorized Person strictly no entry in job area.
Adequate access should be provided.
Supervision by competent supervisor. 2 2 4A

Fire extinguisher and fire blanket to be provided at location.
Before the starting testing work Hi-pot kit proper visually checked and
have calibration certificate.
Lock out and tag out to be provided due to testing work.
After finish the job lock the panel door and display caution board on
panel.
Job specific and Mandatory ppe’s should be wear before starting the
activity.
Only authorized person operate the Insulation resistance testing work.
Area must be barricaded due to testing work. 2 2 4A

2 2 4A
Before start the work TBT should be conducted.
Use of insulated tools & tackles.
Testing equipment TPI to be provided.
All equipment must under test and disconnected and isolated.
Ensure proper earthing is done before testing.
Equipment should be discharge.
Use safe access and egress.
Never use meager in explosive atmosphere.
Meager for HT cable 5KVA use power after power discharge proper
use earthing.
Visually checked discharge HT cable meager power with earthing.
Breaker ON & OFF operation in test and services working condition.
Electrical and Mechanical ON & OFF operation should be carefully

under specific supervision.
Inter wiring checked after commissioning.
Make sure all switches are block out and mark properly.
Check for all terminations are proper before testing and

commissioning.
Necessary extinguishers to be used near the working area.
Use of ISI marked insulated rubber mat while charging of panel.
Ensure LOTO system in Panels before testing of any machines at

remote place.
All suitable and adequate personnel protective equipment.
All cable route checked before working of testing and commissioning
Do not left any tools or material in side the panel
After finish the job lock the panel door and display caution board on 2 2 4A
panel.

F-20-v1.0-04-02-2019
ution Team
Ref. of
Additional
Objective/ WI /
Control
Emergency
Measures
Plan /Risk and
Required
opportunities/
(A/B/C/D/E)
Other Controls
JOB SA
ACTIVITY : HT / LT CABLE JOINT WORK
Routine Activities
2 Area clearance
4 Cable Setting for Termination or Joint
5 Cable lugs crimping & Termination
6 Cable Insulation
7 Use Of Cable Joint Kit
9 Housekeeping
Overriding Criteria f
Significant Hazard
Sr. No.
Category of
hazard (OH/S)
Legal Requirement
Deployment of
workers
Inspection of Slip & Trip Uneven ground

Area Hazard level,
Area Hazard level,
Failure to
Equipment
obtain correct
3 Physical work permit or Accident Electrical Shock N
lock off
Permit Issued
procedure
Unsafe Material
Cable Pulling Physical Slip trip Hazard Bodily Injury N
Handling
Cable Setting
4 for Termination /
joint
Cable & Cable Improper tools /
Cut Pinch
Insulation Physical Bodily Injury Unsafe work N
hazard
cutting Method
Cut Pinch
Cable lugs
machine Ergonomic
Termination
Hazard
Faulty
Electrical equipment /
Electrical Shock N
Hazard unsafe
connection
Use of Hot Gun

6 Cable Insulation Physical
or Blow lamp
Burn Injury /
Fire Hazard Property Hot gun N
Damage
Use of Cable Electrical Electrical
7 Joint work Physical Electrical Shock N
Joint Kit Hazard equipment
Insulation
Resistance
Resistance Electrical Faulty
8 testing for LT & Physical Electrical Shock N
Testing Hazard equipment
HT
cable(meager)
Testing and Electrical shock Electrical Shock Unsafe testing

9 Testing Physical N
commissioning / Fire Hazard / Fire work
After
hazard method
work
After
hazard method
work
Severity
1 2 3 4 5
Likely 4 4 8 12 16 20
Possible 3 3 6 9 12 15
Unlikely 2 2 4 6 8 10
Rare 1 1 2 3 4 5
Harness, Hand Gloves, Nose Mask, Face Shield, welding Helmet, PPE Rope,

Emergency Condition
Base Risk Level

Probability
Severity
N N 2 2 4 A
N N 2 2 4 A
N N 2 2 4 A
N N 5 2 10 A
N N 2 3 6 A
N N 2 3 6 A
N N 2 3 6 A
N N 3 3 9 A
N N 3 3 9
N N 5 3 15 A
N N 5 3 12 A
N N 4 3 12 A
N N 2 3 6 A
N N 2 3 6 A
Insignificant
5
25
20
15
10
5
Doc No. : EHS-F-20-v1.0-04-02-2019
Issue No. : 00

Final Risk
Assessment

Final risk level
Probability
Severity

work site.
2 2 4 A
form hazard.
2 2 4 A

2 2 4 A
worker. 1 3 3 A
Use proper knife / Blade for removing insulation,
Use Cut resistance hand gloves.
2 2 4 A
Remove the insulation safe manner.
Check & inspect the hand tools before start the activity.
Remove all scrap insulations from work location.
Job specific and Mandatory pep’s should be wear before starting the
activity.
Replace the defective hand tools.
Before using the hydraulic crimping machine should be inspected.

2 2 4 A
Before engaging workman shall have screened and trained for job.
Ensure Cable condition shall have in good condition

Use proper die as per lugs & Cable.

Job specific and mandatory PPE’S should be wear strictly ensured
before starting the job. 2 2 4 A
Area must be barricaded while starting the job.
Job specific and mandatory PPE’S should be wear before starting the
job.
Fire blanket and Fire extinguisher (ABC type) to be provided due to
heating work.
All Flammable materials should be removed from working area.
( Scrap cable insulation and cut pieces of cable ) 2 2 4A
Competent fire watcher should be deployed.
Area must be barricaded while starting the heating work.
Do not touch immediate hot surface after using hot gun.
After heating keep the gun away from the working area.

Use only rubber insulated hand tools for the job.
Unauthorized Person strictly no entry in job area.
Adequate access should be provided.
Supervision by competent supervisor. 2 2 4A
Fire extinguisher and fire blanket to be provided at location.
Before the starting testing work Hi-pot kit proper visually checked and
have calibration certificate.
Lock out and tag out to be provided due to testing work.
After finish the job lock the panel door and display caution board on
panel.
Job specific and Mandatory ppe’s should be wear before starting the
activity.
Only authorized person operate the Insulation resistance testing work.
Area must be barricaded due to testing work. 2 2 4A

Before start the work TBT should be conducted.
Use of insulated tools & tackles.
Testing equipment TPI to be provided.
All equipment must under test and disconnected and isolated.
Ensure proper earthing is done before testing.

Equipment should be discharge.
Use safe access and egress.
Never use meager in explosive atmosphere.
Meager for HT cable 5KVA use power after power discharge proper
use earthing.
Visually checked discharge HT cable meager power with earthing.
Breaker ON & OFF operation in test and services working condition.

Electrical and Mechanical ON & OFF operation should be carefully
under specific supervision.
Inter wiring checked after commissioning.
Make sure all switches are block out and mark properly.
Check for all terminations are proper before testing and
commissioning.
Necessary extinguishers to be used near the working area.
Use of ISI marked insulated rubber mat while charging of panel.
Ensure LOTO system in Panels before testing of any machines at
remote place.
All suitable and adequate personnel protective equipment.
All cable route checked before working of testing and commissioning

Do not left any tools or material in side the panel
After finish the job lock the panel door and display caution board on 2 2 4A
panel.
2 2 4A

F-20-v1.0-04-02-2019
ution Team
Ref. of
Additional
Objective/ WI /
Control
Emergency
Measures
Plan /Risk and
Required
opportunities/
(A/B/C/D/E)
Other Controls
JOB SA
ACTIVITY : EARTHING STRIP LAYING

Routine Activities
2 Area clearance
4 Lifting & Shifting Earthing Strip
5 Earthing Strip Cutting, Grinding work & Bending work
6 Drilling holes on Earthing Strip
7 Earthing Strip welding work
8 Strip Laying on cable tray
9 Housekeeping
10
Significant Hazard
Sr. No.
Category of
hazard (OH/S)
Legal Requirement
Deployment of
workers
Deployment of
workers

Bodily Injury N
Hazard level,
Inspection of
2 Area Clearance Physical
Area

N
Failure to
Equipment
obtain correct
Isolation and isolated, locked Electrical
3 Physical work permit or Accident N
Permits and tagged. / Shock
lock off
Permit Issued
procedure
Follow of
Material / Fall
Unsafe
Manual of Person /
Physical Bodily Injury Material N
Handling Hitting Hazard /
Handling
Ergonomic
hazard
Lifting & Shifting

4
Earthing Strip
Fallow of
Stacking
Physical Material / Bodily Injury Sharp edge N
material
Fall of Person
Fallow of
Stacking
Physical Material / Bodily Injury Sharp edge N
material
Fall of Person
Damage supply
Electrical Electrical fire /
Physical cable / Faulty N
Hazard Shock
Equipment
Fire Hazard / Burn Injury / Combustible

Physical N
Earthing Strip Flying Particles Eye Injury Material
5 Cutting &
Cutting &
Grinding steel
Bending
Flying chips / Broken wheel /

Physical Sharp Cutting Bodily Injury Poor House N
pieces keeping
Flying Chips /
Bodily Injury Sharp Pieces N
Sharp edge
Drilling By
Drilling holes on
6 Hand drill / Physical
Strip
stand Drill
Faulty
Electrical
Shock Equipment / N
Hazard
connection
Strip
stand Drill
Faulty
Electrical
Shock Equipment / N
Hazard
connection
Failure of
providing
Electrical earthing /
Shock N
Hazard Damaged
Leads ,
Equipment’s
Earthing Strip
7 Welding Work Physical
welding work
Fire Hazard Burn / heat Fire N
Fumes / Ultra-
Eye injury Without PPE N
violet rays
Cut Pinch
Nut bolt fixing Physical hazard / Fall of Bodily injury Improper tools N
material
Laying Strip on
8
cable tray
Laying Strip on
8
cable tray
Bodily injury /
Fall of person / Working at
Lifting strip Physical Property N
Fall of material height
damage
After
hazard method
work
Severity
1 2 3 4 5
Likely 4 4 8 12 16 20
Possible 3 3 6 9 12 15
Unlikely 2 2 4 6 8 10
Rare 1 1 2 3 4 5

Emergency Condition
Base Risk Level

Probability
Severity
N N 2 2 4 A
N N 2 2 4 A
N N 2 2 4 A
N N 2 3 6 A
N N 5 2 10 A
N N 2 3 6 A
N N 2 3 6 A
N N 2 3 6 A
N N 3 4 12 A
N N 3 4 12 A
N N 3 3 9 A
N N 2 4 8 A
N N 3 2 6 A
N N 3 2 6 A
N N 3 4 12 A
N N 3 3 9 A
N N 2 3 6 A
N N 2 3 6 A
N N 4 3 12 A
N N 2 3 6 A
Insignificant
5
25
20
15
10
5
Doc No. : EHS-F-20-v1.0-04-02-2019
Issue No. : 00

Final Risk
Assessment

Final risk level
Probability

Severity
work site.

2 2 4 A
2 2 4 A
form hazard.
Install Life line on cable tray rack.

2 2 4 A

one worker.

Pad etc.) 1 3 3 A
Use Hand trolley for shifting heavy material.( if availbale at site )

the work place.
Grind the all sharp end of the tray before installation.
Remove other unwanted persons at the time of shifting. 2 2 4 A

2 2 4 A
proper way.
damage.
Ensure all power tools are inspected as per safety check list. 2 2 4 A
Use appropriate PPEs

2 2 4 A
Provide Face shield / Safety goggles for worker.

Ensure check nut is tighten properly. 2 2 4 A
Ensure use of face shield while cutting & grinding work practically
work time.
Use cut resistance hand gloves,
Use double insurlated hand drilling machine.

for belt. 2 2 4 A
Do not removed cutting chips bare hand
Gloves should be used while drilling. 2 2 4 A

2 2 4 A


2 2 4 A
Barricading of area to be done.
Inspect Welding rectifier and all accessories as per safety check list.


2 2 4 A
Barricading of area to be done
Removed all cumbustable material from work location

Use leather hand gloves and full body apron regularly.

2 2 4 A
Provide proper ventilation at the work place.
Do not stand or seat wind apposite while welding work is carrying out.
Use proper box for tools and loose nut bolt. 2 2 4 A
work.

Before sitting on cable tray inspect cable tray fitting. 2 2 4 A
Provide Life line on cable tray rack.
Use good condition rope for lifting

2 2 4 A
Balance material like Tray, earthing strip, support, etc. are shift at
F-20-v1.0-04-02-2019
ution Team
Ref. of
Additional
Objective/ WI /
Control
Emergency
Measures
Plan /Risk and
Required
opportunities/
(A/B/C/D/E)
Other Controls
JOB SA
ACTIVITY : INSTALLATION OF LIGHTNING ARRESTOR AND EARTH STRIP LAYING ON ROOF.

Routine Activities
2 Area clearance
4 Lifting & Shifting Earthing Strip / Lightning Arrestor
5 Climbing roof ( Ladder/ scaffold / Boom lift)
6 Working On roof
7 Earthing Strip Cutting & Bending
8 Drilling holes on Strip
9 Earthing Strip Laying & arrestor fitting
10 Housekeeping
Significant Hazard
Sr. No.
Category of
hazard (OH/S) Legal Requirement
Deployment of
workers
Deployment of
workers

Area Hazard level,
Failure to
Equipment
obtain correct
Isolation and isolated, locked Electrical
3 Physical work permit or Accident N
Permits and tagged. / Shock
lock off
Permit Issued
procedure
Follow of
Material / Fall
Unsafe
Manual of Person /
Physical Bodily Injury Material N
Handling Hitting Hazard /
Handling
Ergonomic
hazard
Lifting & Shifting

4
Earthing Strip
Fallow of
Stacking
Physical Material / Fall Bodily Injury Sharp edge N
material
of Person
Fallow of
Stacking
Physical Material / Fall Bodily Injury Sharp edge N
material
of Person
Use of ladder Physical Fall of person Bodily Injury Work at Height N
5 Climbing on roof
Fall of Person / Bodily Injury

Use of Boom / Improper Lifting
Physical Toppling of Property N
Scissor lift Equipment
Equipment Damage
Use of work
positioning Fall of material, Bodily Injury /
Working on Working on
6 systems on Physical person / Heat Property N
Roof Roof
roof Stress Damage
Damage supply
cable / Faulty N
Hazard Shock
Equipment
Earthing Strip Combustible

Cutting & Fire Hazard Burn Injury N
7 Cutting & Physical Material
Grinding steel
Bending
Flying chips Bodily Injury Broken wheel N

Flying chips Bodily Injury Broken wheel N
Flying Chips /
Bodily Injury Sharp Pieces N
Sharp edge
Drilling By
Drilling holes on
8 Hand drill / Physical
Strip
stand Drill
Electrical Faulty
Shock N
Hazard Equipment
Earthing Strip Cut Pinch

9 Laying & Nut bolt fixing Physical hazard / Bodily injury Improper tools N
arrestor fitting Fall of material
After
hazard method
work
Severity
1 2 3 4 5
Likely 4 4 8 12 16 20
Possible 3 3 6 9 12 15
Unlikely 2 2 4 6 8 10
Rare 1 1 2 3 4 5
AYING ON ROOF.

Emergency Condition
Base Risk Level

Probability
Severity
N N 2 2 4 A
N N 2 2 4 A
N N 2 2 4 A
N N 5 2 10 A
N N 2 3 6 A
N N 2 3 6 A
N N 2 3 6 A
N N 3 4 12 A
N N 5 3 15 A
N N 5 3 15 A
N N 3 4 12 A
N N 3 4 12 A
N N 3 3 9 A
N N 3 3 9 A
N N 2 4 8 A
N N 3 2 6 A
N N 2 3 6 A
N N 2 3 6 A
Insignificant
5
25
20
15
10
5
Doc No. : EHS-F-20-v1.0-04-02-2019
Issue No. : 00

5. All Legal documents of Boom Lift / Scissor lift
6. Special training of working on roof.
7. TPT report of Lifting Tools & Tackles
Final Risk
Assessment

Final risk level
Probability

Severity

work site.

2 2 4 A
2 2 4 A
form hazard.
Install Life line on Roof

2 2 4 A
Provide Guard rail and provision of anchoring point for life line.
Ensure weather condition is safe for work at height ( wind / rain / over
heat )
Inspect roof condition before start the work

2 2 4 A

one worker.

Pad etc.) 1 3 3 A
Use Hand trolley for shifting heavy material.( if availbale at site )

the work place.
Grind the all sharp end of the tray before installation.
Remove other unwanted persons at the time of shifting. 2 2 4 A

2 2 4 A
proper way.
While using ‘A’ type ladder height safety precaution must be taken
(Use full body safety harness) if work approach is above 1.2 meters.
‘A’ type aluminium ladder shall be providing with proper locking

arrangement & bottom rubber pad.
One person shall be providing for holding the ladder all the time.
FBSH & Lifeline arrangement shall be provide.
Maintain 3points contact & 1/4 ratio when using the ladder.
2 2 4A
Ensure ladder is inspected before using as per safety check list.
Do not lain & work on ladder ( ladder is only for Access & egress )
Do not stand on top step of ladder for work.
Work shall be done under proper supervision.
Ladder attendant to be provided to avoid slip of ladder.
Provide better housekeeping & remove the scrap/ unwanted material

from the working area
Ensure ground surface is levelled and without obstacles before using

Boom or Scissor Lift.
While using boom lift/ scissor lift height safety precaution must be
taken (Use full body safety harness) if work approach is above 1.2
meters.
Area to be barricaded before start the work.
Ensure the TPI, Fitness certificate, Insurance document & valid

driving licence for the operator are validate.
Checklist maintain for Scaffold or EWP (Electrical working Platform)

equipment like Scissor lift.
Inspect Lift Bucket’s lock door and railing is in good condition.

2 2 4A

from the working area.
Safety signage to be displayed at the work area.
Unauthorised entry is no allowed in the work area.
Boom lift (JLG) should be inspected & green tagged.
Boom lift will have an experienced operator.
Do not carry material or person in boom or scissor lift more than SWL.
Only full body harnesses (Double lanyard) are to be used
The anchor point should be determined by a competent person to

ensure
Each anchor point should be located so that the lanyard can be

readily attached to prevent the worker being exposed to falling
Set and maintain the lanyard length to prevent the person from
reaching the edge.
Access of roof is connect to anchor point.
Each anchor point should be located so that the lanyard can be

readily attached to prevent the worker being exposed to falling.
Where a fall arrest system is used an emergency rescue plan must be 2 2 4A

developed and implemented before work commences
Isolate areas below roof work where people may be struck by falling
material, debris, or tools
Never stand on translucent or clear sheeting.
Don’t work in sunny & humid time on roof.
Stop the work in rainy and storm time.
Use safety belts and anchor them properly with the anchorage points
on the roof.
Do not run on roof and through the tools for giving purpose.
Never use any electrical equipment without proper earthing.
damage. 2 2 4A
Ensure all power tools are inspected as per safety check list.
Provide Face shield / Safety goggles for worker. 2 2 4A


2 2 4A
Ensure check nut is tighten properly.

2 2 4A
Use double insulated hand drilling machine.

for belt. 2 2 4A
Good condition cable should be used.
Gloves should be used while drilling. 2 2 4A
Use proper box for tools and loose nut bolt.

2 2 4A
work.
Tie the Arrestor rod with proper rope until its not fitted tightly.
Do not left any tools or material at height.
Removed all guide rope or support carefully. 2 2 4A
Balance material like earthing strip, angle or channels etc. are shift at
F-20-v1.0-04-02-2019
ution Team
Ref. of
Additional
Objective/ WI /
Control
Emergency
Measures
Plan /Risk and
Required
opportunities/
(A/B/C/D/E)
Other Controls
JOB SA
ACTIVITY : LT & HT PANEL / DB Installation

Routine Activities
2 Area clearance
5 Lifting & Shifting Panel
6 Lifting panel on more than 1st floor Height.
7 Shifting the manually
8 Fixing panel/Transformer on foundation
9 Housekeeping
Significant Hazard
Sr. No.
Category of
hazard (OH/S)
Legal Requirement
Deployment of
workers
Deployment of
workers

Permits Shock
tagged. / lock off

Cut Pinch
4 Wooden Wooden Physical Personal Injury Unsafe use of N
Hazard
Faulty Breaks /
Default Vehicle
indicators /
/ Unskilled Accident N
mirrors / horn /
Driver.
unskilled driver
Movement of
the Vehicle
Physical
inside the work
premises

Toppling
Hazard
Physical
inside the work
premises

Toppling
Hazard
Overhead
Lifting & Shifting Tying tool & Hitting Heavy chain
5 tackles ( Lifting Physical Hazard / Cut Bodily Injury Block / N
Panel / DB
Belt) Pinch Hazard Lifting Tools
tackles
Bodily Injury / Jerk of

Hit Hazard /
Physical Property Suspended N
Fall of material
Damage load/
Lifting &
Shifting load
Overhead
Electrical
Physical Bodily Injury power cable / N
hazard
Structure
Bodily Injury /
Fall of Panel / Lifting Height /
Physical Property N
Fall of Person Floor Opening
Damage
Bodily Injury /
Physical Property N
Damage
Lifting panel on
6 more than 1st Lifting Panel
floor Height.
Bodily Injury / Failure of
Physical Fall of Panel Property lifting tools & N
Damage tackles
Bodily Injury /
Suspended
Physical Property Swing the load N
Load
Damage
Cut Pinch Caught

Hazard between roller
Shifting the Shifting by

7
panel manually roller
Slip Trip
hazard /
Bodily injury Ground level N
Ergonomic
hazard
Slip Trip
hazard /
Ergonomic
hazard
Cut Pinch
Physical Bodily Injury Panel weight N
Hazard
Fixing panel / Mounting and

8
on foundation Position
Bodily Injury
Toppling Property Heavy Panel N
damage
After
hazard method
work
Severity
1 2 3 4 5
Likely 4 4 8 12 16 20
Possible 3 3 6 9 12 15
Unlikely 2 2 4 6 8 10
Rare 1 1 2 3 4 5

Emergency Condition
Base Risk Level

Probability
Severity
N N 2 2 4 A
N N 2 2 4 A
N N 2 2 4 A
N N 5 2 10 A
N N 2 3 6 A
N N 3 4 12 A
N N 4 2 8 A
N N 4 2 8 A
N N 2 3 6 A
N N 3 4 12 A
N N 3 4 12 A
N N 4 3 12 A
N N 4 3 12 A
N N 4 3 12 A
N N 4 3 12 A
N N 3 4 12 A
N N 2 3 6 A
N N 2 3 6 A
N N 3 3 9 A
N N 3 3 9 A
N N 2 3 6 A
Insignificant
5
25
20
15
10
5
Doc No. : EHS-F-20-v1.0-04-02-2019
Issue No. : 00

3. Inspection check list (Scaffolding / Ladder) if using
4. Inspection check list of Hand tools
5. Lifting Equipment ( Farana / Crane ) Legal document
6. Panel/Transformer Lifting & Shifting Plan
e Shield, welding Helmet, PPE Rope,
Final Risk
Assessment

Final risk level
Probability

Severity
work site.

2 2 4 A
form hazard.
2 2 4 A
Ensure weather condition is safe for work at height ( wind / rain )
Check Panel / Transformer position and plan for lift.
Prepared Lifting & shifting plan. 2 2 4 A
tackle

Ensure all Documents are verified by the safety person
Driver should be Trained and License Holder. 1 4 4A

1 3 3A
Barricades to the all excavated areas and openings in the site area. 1 3 3A

the work place. .
Dont holds the load with hand.

2 2 4A
Use proper ladder for fixing belt and D’shakle.
Ensure the human body away from Edge of the load while position
the load
proper way. .
While moving the hydra / Farana flagman must be stand or walk at 2 2 4A

the driver site and min 10 ft away from the vehicle.


2 2 4A
radius.
Pre inspect lifting location and Height and use proper Machine
( Crane / Farana )
Develop proper ground level for operating equipment.
Ensure all jack level is parallel to ground with base plate.
Ensure the area is free from any obstacles
Fabricate proper & strong platform on floor opening to rest the

2 2 4A
panel.
Do not allow to any worker below the suspended load.

2 2 4A
Appoint train rigger or signal man.
Use FBH while standing near the floor opening for pulling Panel
on platform,
Use long guide rope for balancing and pulling panel.
Barricade the area to avoid unauthorised person.
Physically check the lifting tools before use.
Use only valid TPI lifting tools.
Lift as per SWL. 2 2 4A
Area must be barricaded with signage.
Prepare lifting data sheet before start the work.
Lifting area must be Barricade & provide signage.
Entry to be restricted to unauthorized persons
Do not walk & stand of suspended load.
Swing area must be clear from obstacles.
Follow speed limit. (15 km/hr).

2 2 4A
Follow the site traffic rules.
Use PP rope as tag line.
Provide Personnel Protective Equipment (Helmet, Jacket, Gloves,

goggle, and safety shoe).
Supervisor must be present at site
Provide proper roller or jack trolley for shifting.

the work place.
Ensure the human body away from Edge of the load and roller.
Maintain good communication with co-workers.
Be careful and give attention on job. 2 2 4A

Use proper PPE hand gloves, safety shoes etc.
Tie the panel properly for balance.
Provide proper crow bar with rubber grip.
Ensure the area is free from any obstacles.
Appoint healthy and trained person for heavy work.

the work place.

2 2 4A
2 2 4A
Be aware while using roller.
Use proper PPE ( Safety shoes)
Use Manual handling procedure.
Check the foundation steel base frame or concrete plinth for strong,
Check the balance of boards for proper standing.
Care for fingers not to pinch between board & foundation or tools.
2 2 4A
Carefully alignment the panel / transformer board.
Don’t holds the load with hand.
Use write tools for write job (Spanner, Crow Bar )
Use proper tools for lifting and shifting on place.
Maintain well communication with all worker.

2 2 4A
Don’t horse play while working.
Fix the nut bolt properly after finish the work.

2 2 4A
work location.
F-20-v1.0-04-02-2019
ution Team
Ref. of
Additional
Objective/ WI /
Control
Emergency
Measures
Plan /Risk and
Required
opportunities/
(A/B/C/D/E)
Other Controls
JOB SA
ACTIVITY : BUS DUCT INSTALLATION
Routine Activities
2 Area clearance
5 Lifting & Shifting Bus Duct
7 Fixing the support by Anchor Fastner
8 Fixing the Bus Duct on support
9 Housekeeping
Significant Hazard
Sr. No.
Category of
hazard (OH/S)
Legal Requirement
Deployment of
workers

Area Hazard level,
Area Hazard level,
Permits Shock
tagged. / lock off

Cut Pinch
Hazard
Faulty Breaks /
Default Vehicle
indicators /
mirrors / horn /
Driver.
Movement of unskilled driver
the Vehicle
Physical
inside the work
premises
Toppling Damage / Pot hole /
Hazard N
Overhead
Lifting & Shifting
5 tackles ( Lifting Physical Cut Pinch Bodily Injury Block / N
Bus Duct
Belt) Hazard Lifting Tools
tackles

Hit Hazard /
Fall of material
Damage load/
Lifting &
Shifting load
Hit Hazard /
Fall of material
Damage load/
Lifting &
Shifting load
Overhead
Electrical
hazard
Structure
Bodily Injury /
Physical Property N
Damage
Lifting on more
6 than 1st floor Lifting Panel
Height.
Bodily Injury / Failure of
Physical Fall of Panel Property lifting tools & N
Damage tackles
Bodily Injury /
Suspended
Load
Damage
Cut Pinch Caught

Shifting Shifting by
7
manually roller
Slip Trip
hazard /
Ergonomic
hazard
Cut Pinch
Fixing on Mounting and Hazard
8
Support Position
After
hazard method
work
Severity
1 2 3 4 5
Likely 4 4 8 12 16 20
Possible 3 3 6 9 12 15
Unlikely 2 2 4 6 8 10
Rare 1 1 2 3 4 5

Emergency Condition
Base Risk Level

Probability
Severity
N N 2 2 4 A
N N 2 2 4 A
N N 2 2 4 A
N N 5 2 10 A
N N 2 3 6 A
N N 3 4 12 A
N N 4 2 8 A
N N 2 3 6 A
N N 3 4 12 A
N N 3 4 12 A
N N 3 4 12 A
N N 4 3 12 A
N N 4 3 12 A
N N 4 3 12 A
N N 3 4 12 A
N N 2 3 6 A
N N 3 3 9 A
N N 2 3 6 A
Insignificant
5
25
20
15
10
5
Doc No. : EHS-F-20-v1.0-04-02-2019
Issue No. : 00

6. Bus Duct Lifting & Shifting Plan
Final Risk
Assessment

Final risk level
Probability

Severity

work site.
2 2 4 A
form hazard. 2 2 4 A
Check position & size of Bus Duct and plan for lift.
Prepared Lifting & shifting plan.
2 2 4 A
Follow LOTO Procedure if required
tackle
1 3 3 A
Barricades to the all excavated areas and openings in the site area.

the work place.
2 2 4 A
the load
proper way. .
2 2 4 A
While moving the hydra / Farana flagman must be stand or walk at 2 2 4 A
2 2 4 A
radius.
( Crane / Farana )
Fabricate proper & strong support on floor opening to rest the 2 2 4 A
Bus Duct
Use FBH while standing near the floor opening for pulling Bus
Duct,
Use long guide rope for balancing and pulling Bus Duct.
Lift as per SWL. 2 2 4 A
Follow the site traffic rules. 2 2 4 A
the work place.
Ensure the human body away from Edge of the load and roller.
Maintain good communication with co-workers. 2 2 4 A
Be careful and give attention on job.
Tie the Bus Duct properly for balance.
the work place.
Be aware while using roller. 2 2 4 A
Use proper PPE ( Safety shoes)

Care for fingers not to pinch between joint of Bus Duct. 2 2 4 A
Carefully alignment the Bus duct.
Don’t holds the load with hand.
2 2 4 A
work location.
F-20-v1.0-04-02-2019
ution Team
Ref. of
Additional
Objective/ WI /
Control
Emergency
Measures
Plan /Risk and
Required
opportunities/
(A/B/C/D/E)
Other Controls
JOB SA
ACTIVITY : Transformer Installation

Routine Activities
2 Area clearance
5 Lifting & Shifting Transformer
7 Fixing Transformer on foundation
8 Housekeeping
Significant Hazard
Sr. No.
Category of
hazard (OH/S)
Legal Requirement
Deployment of
workers
Deployment of
workers

Permits Shock
tagged. / lock off

Cut Pinch
Hazard
Faulty Breaks /
Default Vehicle
indicators /
mirrors / horn /
Driver.
unskilled driver
Movement of
the Vehicle
Physical
inside the work
premises

Toppling
Hazard
Physical
inside the work
premises

Toppling
Hazard
Overhead
Shifting Tying tool & Hitting Heavy chain
5 tackles ( Lifting Physical Hazard / Cut Bodily Injury Block / N
Tansformer
Belt) Pinch Hazard Lifting Tools
tackles

Hit Hazard /
Fall of material
Damage load/
Lifting &
Shifting load
Overhead
Electrical
hazard
Structure
Bodily Injury /
Physical Property N
Damage
Damage
Lifting
Transformer Bodily Injury / Failure of
6 Lifting Panel Physical Fall of Panel Property lifting tools & N
foundation
Height. Damage tackles
Bodily Injury /
Suspended
Load
Damage
Cut Pinch Caught

Shifting the Shifting by

7
panel manually roller
Slip Trip
hazard /
Ergonomic
hazard
Cut Pinch
Hazard
Fixing
Mounting and
8 Transformer on
Cut Pinch
Hazard
Fixing
Mounting and
8 Transformer on
Position
foundation
After
hazard method
work
Severity
1 2 3 4 5
Likely 4 4 8 12 16 20
Possible 3 3 6 9 12 15
Unlikely 2 2 4 6 8 10
Rare 1 1 2 3 4 5

Emergency Condition
Base Risk Level

Probability
Severity
N N 2 2 4 A
N N 2 2 4 A
N N 2 2 4 A
N N 5 2 10 A
N N 2 3 6 A
N N 3 4 12 A
N N 4 2 8 A
N N 4 2 8 A
N N 2 3 6 A
N N 3 4 12 A
N N 3 4 12 A
N N 4 3 12 A
N N 4 3 12 A
N N 4 3 12 A
N N 3 4 12 A
N N 2 3 6 A
N N 3 3 9 A
N N 3 3 9 A
N N 2 3 6 A
Insignificant
5
25
20
15
10
5
Doc No. : EHS-F-20-v1.0-04-02-2019
Issue No. : 00

6. Panel/Transformer Lifting & Shifting Plan
Final Risk
Assessment

Final risk level
Probability

Severity
work site.

2 2 4 A
form hazard.
2 2 4 A
Ensure weather condition is safe for work at height ( wind / rain )
tackle

Driver should be Trained and License Holder. 1 4 4A

1 3 3A
Barricades to the all excavated areas and openings in the site area. 1 3 3A

the work place. .

2 2 4A
the load
proper way. .
While moving the hydra / Farana flagman must be stand or walk at 2 2 4A



2 2 4A
radius.
( Crane / Farana )
Ensure all lifting tools and tackle is tested. 2 2 4A

Use long guide rope for balancing and pulling panel.
Lift as per SWL. 2 2 4A
Do not walk & stand of suspended load.
Follow speed limit. (15 km/hr).

2 2 4A
Follow the site traffic rules.
Use PP rope as tag line.


the work place.
Ensure the human body away from Edge of the load.
Be careful and give attention on job. 2 2 4A

Use proper PPE hand gloves, safety shoes etc.
Tie the panel properly for balance.
Appoint healthy and trained person for heavy work.

the work place.
2 2 4A
Be aware while using roller.
2 2 4A
Care for fingers not to pinch between board & foundation or tools. 2 2 4A
Carefully alignment the panel / transformer board.
Don’t horse play while working.

2 2 4A
work location.
F-20-v1.0-04-02-2019
ution Team
Ref. of
Additional
Objective/ WI /
Control
Emergency
Measures
Plan /Risk and
Required
opportunities/
(A/B/C/D/E)
Other Controls
JOB SA
ACTIVITY : STREET POLE & HIGH MAST ERECTION

Routine Activities
2 Area clearance
4 Material shifting by vehicle
5 Lifting & Shifting Street Pole / High Mast Accessories
6 Use of Farana / Crane for Lifting & Shifting.
7 Lifting & fixing on foundation.
8 Fixing High Mast accessories
9 Housekeeping
Overriding Criteria fo
Significant Hazard
Sr. No.
Category of
hazard (OH/S)
Legal Requirement
Deployment of
workers
Deployment of
workers

Permits Shock
tagged. / lock off
Faulty Breaks /
Default
indicators /
Vehicle / Accident N
mirrors / horn /
Unskilled Driver
unskilled driver
Movement of
Material shifting the Vehicle
4 Physical
by vehicle inside the work Property Ground Level /
premises Toppling
Hazard
Poor Battery
Burn injury /
condition /
Fire Hazard Property N
Engine over
damage
heat.
Fall of
Lifting & Shifting
Material / Unsafe
Street Pole / Manual
5 Physical Fall of Person/ Bodily Injury Material N
High Mast Handling
Ergonomic Handling
Accessories
hazard
Overhead
Tying tool & Hit Hazard /
Heavy chain
tackles ( Lifting Cut Pinch Bodily Injury N
Block /
Belt) Hazard
Tools tackles
Use of Farana /
6 Crane for Lifting Physical
& Shifting.
Jerk of
Hit Hazard /
Bodily Injury Suspended N
Fall of material
load
Lifting &
Shifting load
Electrical Overhead
Bodily Injury N
hazard power cable
Bodily Injury /
Suspended
Physical Fall of Material Property N
load
Damage
Lifting & fixing Fixing on

7
on foundation. foundation
Lifting & fixing Fixing on
7
on foundation. foundation
Hit by Material / Pinch Point /

Physical Cut Pinch Bodily Injury Suspended N
Hazard Load
Use of ladder Physical Fall of person Bodily Injury Work at Height N
Fixing High
8 Mast
accessories
Fall of Person/
Fall of Bodily Injury / Improper
Use of Boom /
Physical Material / Property Lifting N
Scissor lift
Toppling of Damage Equipment
Equipment
After
hazard method
work
After
hazard method
work
Termination & Termination Cut pinch Improper Hand

light fitting work Hazard tools
Severity
1 2 3 4 5
Likely 4 4 8 12 16 20
Possible 3 3 6 9 12 15
Unlikely 2 2 4 6 8 10
Rare 1 1 2 3 4 5

Emergency Condition
Base Risk Level

Probability
Severity
N N 2 2 4 A
N N 2 2 4 A
N N 2 2 4 A
N N 5 2 10 A
N N 3 4 12 A
N N 1 4 4 A
N N 3 3 9 A
N N 2 3 6 A
N N 2 3 6 A
N N 3 4 12 A
N N 3 4 12 A
N N 2 4 8 A
N N 3 2 6 A
N N 3 4 12 A
N N 5 3 15 A
N N 2 3 6 A
N N 2 3 6 A
N N 2 3 6 A
Insignificant
5
25
20
15
10
5
Doc No. : EHS-F-20-v1.0-04-02-2019
Issue No. : 00

6. Lifting & Shifting Plan
Final Risk
Assessment

Final risk level
Probability

Severity

work site.

2 2 4 A
2 2 4 A

form hazard.
Ensure weather condition is safe for work at height ( wind / rain ) 2 2 4 A


tackle
Documents verified for the vehicles.

Follow the Speed Limit Rule 10 km/hr inside the premises.
Vehicle movement through only identified roads.
Visual inspect battery condition and connection.

Maintain good housekeeping inside the cabin.
1 3 3 A
Use good condition vehicle for transportation of material.
Do not allowed to carry the stove inside the vehicle.

Ensure wheels are chocked by stopper before unloading material
from vehicle.
one worker.
Use appropriate PPE (Helmet, safety shoes, Hand gloves, shoulder 1 3 3 A
Pad etc.)
Provide Manual Handling Safety to all worker
Don’t allow to lift & carry heavy material by single person.
Use Hand trolley for shifting heavy material.

the work place. .
2 2 4 A
Use proper TP tested lifting belt and D’shakle.

proper way. .

While moving the hydra / Farana flagman must be stand or walk at 2 2 4 A

2 2 4 A
radius.
( Crane / Farana )
Ensure the area is free from any obstacles 2 2 4 A

Ensure guide rope is tighten in four direction for balance vertical load
of Pole / High Mast.
Use proper Tools and spanner for fitting Nut bolt.
Use hand gloves, safety shoes, Helmet etc.

2 2 4 A
Be care full while working front of suspended load.
Maintain good communication with rigging person / crane operator.

While using ‘A’ type ladder Use full body safety harness if work
approach is above 1.2 meters.
2 2 4 A
Do not lain and work on ladder (ladder is only for Access & egress )

from the working area
While using boom or scissor lift Use full body safety harness &
anchored with basket handrail
Inspect Lift Bucket’s lock door and railing is in good condition. 2 2 4 A
Boom or Scissor lift should be inspected & green tagged.
Do not left any tools or material at height.
2 2 4 A
Refill the soil arround the foundation area.
2 2 4 A
Removed all guide rope or support carefully.
Balance material like support, angle or channels are shift at
PP rope & lifting bag shall be used for lifting of lighting material.
All hand tools should be tie-up properly to avoid slip/fall from height
during working period.
Use inspected tools and choose write tools for write work.
2 2 4 A
Do not throw or catch any tools for receiving and giving purpose.
Termination work should be done by trained person.
Use boxes for carrying hand tools and nut bolt ( fitting accessories)
F-20-v1.0-04-02-2019
ution Team
Ref. of
Additional
Objective/ WI /
Control
Emergency
Measures
Plan /Risk and
Required
opportunities/
(A/B/C/D/E)
Other Controls
JOB SA
ACTIVITY : LIGHTING & ACCESSORIES FITTING

Routine Activities
2 Area clearance
4 Shifting all fixing material at work location
5 Installation of Light fixtures By using mobile Scaffolding
6 Installation of Light fixtures By Using Ladder.
7 Installation of Light fixtures By Using Boom lift / Scissor lift.
8 Termination & light fitting
9 Housekeeping
Significant Hazard
Sr. No.
Category of
hazard (OH/S)
Legal Requirement
Deployment of
workers
Deployment of
workers

Permits Shock
tagged. / lock off
Shifting all fixing Shifting Cut Pinch Bodily injury / Unsafe

4 material at work material Physical Hazard / Fall Property manually N
location Manually of material Damage shifting
Improper
Fall of person. Accident N
scaffold
Installation of
Light fixtures By Using
5 Physical
using mobile Scaffolding
Scaffolding.
Installation of
Light fixtures By Using
5 Physical
using mobile Scaffolding
Scaffolding.
Overhead
Electrical
Bodily Injury power cable / N
hazard
Structure
Fall of material Bodily Injury Loose material N
Bodily Injury /
Fall of Person / Improper
Physical Property N
Slip trip Hazard ladder
damage
Installation of
6 Light fixtures By Work on ladder
Using Ladder.
Bodily Injury /
Electrical Overhead
Physical Property N
Hazard power cable
damage
Fall of Person
Bodily Injury / Improper
or Material /
Physical Property Lifting N
Equipment
damage Equipment
toppling
Installation of
Use of Boom /
7 Light fixtures By
Scissor lift
Using Boom lift
Fall of Person
Bodily Injury / Improper
or Material /
Physical Property Lifting N
Equipment
damage Equipment
toppling
Installation of
Use of Boom /
7 Light fixtures By
Scissor lift
Using Boom lift
Electrical Overhead
Electrical
Physical hazard / Hit power cables N
shock
hazard & structure
Termination & Termination Cut pinch Improper Hand

light fitting work Hazard tools
After
hazard method
work
Severity
1 2 3 4 5
Likely 4 4 8 12 16 20
Possible 3 3 6 9 12 15
Unlikely 2 2 4 6 8 10
Rare 1 1 2 3 4 5

Emergency Condition
Base Risk Level

Probability
Severity
N N 2 2 4 A
N N 2 2 4 A
N N 2 2 4 A
N N 5 2 10 A
N N 2 3 6 A
N N 4 3 12 A
N N 4 3 12 A
N N 2 3 6 A
N N 3 3 9 A
N N 4 3 12 A
N N 5 3 15 A
N N 5 3 15 A
N N 5 3 15 A
N N 2 3 6 A
N N 2 3 6 A
Insignificant
5
25
20
15
10
5
Doc No. : EHS-F-20-v1.0-04-02-2019
Issue No. : 00

Final Risk
Assessment

Final risk level
Probability

Severity

work site.

2 2 4 A

2 2 4 A

form hazard.
Check all location and plan use of equipment ( Ladder / Scaffold / 2 2 4 A
Boom lift / Scissor Lift )
Ensure ground surface is in level and not obstacle there.

Ensure approved Line diagram is available. 2 2 4 A
Ensure all legal documents is available of lifting equipment.

Use proper manual handling procedure.
Use cotton hand gloves while lifting and shifting material.
Do not shift excess quantity of material by trolley or manually.

2 2 4 A
Wrap or tie the material box while carrying by trolley.
Stack the boxes properly at work place.
Carefully handle the lighting accessories to the work place.

Provide inspection and tagging (green tag) the scaffolding by
competent person before use it.
There should be provision of better access to the working platform of
the scaffolding.
Ensure the cluster wheels of scaffolding is in better working condition
and its locked while working.
Do not stand or seat on hand rail for raised height.
1 4 4 A
Do not push or shift the scaffold while worker is working on it.
Anchor the second lanyard on fix structure or life line while working at
height.
Do not allow more than two persons on scaffolding.
Restrict use of FBH while working at height above 1.8 mtr.

Do not lain outside of scaffolding for work.

Ensure and take care of other overhead steel structure which is at 2 2 4 A
working radius.
Ensure toe board is fitted on scaffold platform.
Use Proper box for hand tools and loose material. 2 2 4 A
Do not throw material from height for receiving and giving purpose.
Do not lain and work on ladder (ladder is only for Access & egress ) 2 2 4 A

Carefully lift the lighting accessories to the work place by using nylon
rope and lifting bag.
Electric supply to the work place to be routed through ELCB rating 30
MA. Use only valid TPI lifting tools.
Ensure rubber pad (Bush) is available for metal ladder both end.
2 2 4 A
Use appropriate PPE while working with live cables.
Ensure all power tools are inspected by as per Safety check list.

While using boom lift/ scissor lift Use full body safety harness if work
Inspect Lift Bucket’s lock door and railing is in good condition. 2 2 4 A

2 2 4 A

Boom lift should be inspected & green tagged.

the work place.
Maintain Safe distance form power cable if available at site.( if 2 2 4 A
possible take shut down)
Ensure overhead structure or obstacles and communicate to
operator.
PP rope & lifting bag shall be used for material lifting of lighting
material.
All hand tools should be tie-up properly to avoid slip/fall from height
during working period.
Use inspected tools and choose write tools for write work. 2 2 4 A
Do not throw or catch any tools for receiving and giving purpose.
Termination work should be done by trained person.
Use boxes for carrying hand tools and nut bolt ( fitting accessories)

Collect all packing (cardboard / plastic) material and should be place 2 2 4 A
at designated scrap yard.
work location.
F-20-v1.0-04-02-2019
ution Team
Ref. of
Additional
Objective/ WI /
Control
Emergency
Measures
Plan /Risk and
Required
opportunities/
(A/B/C/D/E)
Other Controls
JOB SA
ACTIVITY : STEEL STRUCTURE PAINTING WORK

Routine Activities
2 Area clearance
4 Storage of Pain & Thinner
5 Shifting paint work location
6 Painting By using mobile Scaffolding.
7 Painting work By Using Ladder.
8 Termination & light fitting
9 Housekeeping
Significant Hazard
Sr. No.
Category of
hazard (OH/S)
Legal Requirement
Deployment of
workers
Deployment of
workers

Permits Shock
tagged. / lock off
Burn injury /
Storage of Paint Flammable
4 Store Physical Fire Hazard Property N
& Thinner material
damage
Cut Pinch Bodily injury / Unsafe

Physical Hazard / Property manually N
Shifting Fall of material Damage shifting
Shifting paint
5 material
work location
Manually
Spillage of Unsafe
Environmental Earth Pollution N
Material handling
Fall of person / Improper
Physical Accident N
Fire Hazard scaffold
Painting By
Using
6 using mobile
Scaffolding
Scaffolding.
Electrical Overhead
hazard / Hit Bodily Injury / power cable /
Physical N
hazard / Health Health issue Structure /
Hazard paint fumes
Fall of material Loose material

Physical / Slip trip Bodily Injury / Spillage of N
Hazard Material
Bodily Injury /
Improper
Physical Fall of Person Property N
ladder
damage
Painting work
7 By Using Lifting Panel
Ladder.
Electrical Bodily Injury / Overhead

Physical Hazard / Hit Property power cable & N
hazard damage structure
Physical Hazard / Hit Property power cable & N
hazard damage structure
After
hazard method
work
Severity
1 2 3 4 5
Likely 4 4 8 12 16 20
Possible 3 3 6 9 12 15
Unlikely 2 2 4 6 8 10
Rare 1 1 2 3 4 5

Emergency Condition
Base Risk Level

Probability
Severity
N N 2 2 4 A
N N 2 2 4 A
N N 2 2 4 A
N N 5 2 10 A
N N 4 3 12 A
N N 2 3 6 A
N N 2 2 4 A
N N 4 3 12 A
N N 4 3 12 A
N N 2 3 6 A
N N 3 3 9 A
N N 4 3 12 A
N N 4 3 12 A
N N 2 3 6 A
Insignificant
5
25
20
15
10
5
Doc No. : EHS-F-20-v1.0-04-02-2019
Issue No. : 00

6. MSDS For Paint & Thinner
Final Risk
Assessment

Final risk level
Probability

Severity

work site.

2 2 4 A

2 2 4 A

form hazard.

Ensure approved Line diagram is available. 2 2 4 A

Ensure all paints & thinner storage at separate location.
Storage place is cool and ventilated.
Do not allow hot work nearby paint storage area.

Ensure all paint and thinner containers are properly covered or
2 2 4 A
packed.
Display MSDS of paint and thinner in storage area.
Provide Fire extinguisher / sand bucket outside of storage area.
Do not store other combustible material in paint storage area.

2 2 4 A
Immediate clean the spillage of paint.
Ensure all empty containers of paint placed in designated scrap yard.

There should be provision of better access to the working plat form of
the scaffolding.

1 4 4 A
Anchor the second lanyard on fix structure or life line while working at
height.
Do not allow to hot work nearby painting work.
Provide Fire extinguisher at work location

Ensure and take care of other overhead steel structure which is at
2 2 4 A
working radius.
Use Proper PPE (safety helmet, safety shoes, etc.)
Use Proper box for hand tools and loose material.

2 2 4 A
Immediate clean the paint spillage area / ladder / scaffold etc.
Do not walk or stand on wet paint structure.


2 2 4 A
Do not lain and work on ladder( ladder is only for Access & egress )

the work place.
Ensure rubber pad (Bush) is available for metal ladder both end. 2 2 4 A
2 2 4 A
Ensure Overhead supply cable is not available at work place.

Maintain Safe distance form power cable if available at site.( if
possible take shut down)
2 2 4 A
operator.
Clean all spillage of paint.

Collect all packing (cardboard / plastic) material and should be place 2 2 4 A
work location.
: EHS-F-20-v1.0-04-02-2019
Issue No. : 00
Rev. No. : 00
artment: - Execution Team
Ref. of
Additional
Objective/ WI /
Control
Emergency
Measures
Plan /Risk and
Required
opportunities/
(A/B/C/D/E)
Other Controls
JOB SA
ACTIVITY : POINT WIRING & CONDUTING WORK

Routine Activities
2 Area clearance
4 Shifting Conduit Pipe and accessories at work location
5 Slab Conduit by manually
6 Wall & Surface Conduit
7 Conduit Pipe Bending & cutting work
8 Cable Pulling
9 Housekeeping
Significant Hazard
Legal Requirement
Sr. No.
Category of
hazard (OH/S)
Deployment of
workers

Permits Shock
tagged. / lock off
Shifting Conduit
Shifting Cut Pinch Bodily injury / Unsafe
Pipe and
4 material Physical Hazard / Fall Property manually N
accessories at
Manually of material Damage shifting
work location
Improper
Physical Fall of person. Accident N
scaffold
Using
Scaffolding

Physical hazard / Hit Property power cable / N
hazard Damage Structure
Physical hazard / Hit Property power cable / N
hazard Damage Structure
Physical Fall of material Bodily Injury Loose material N
Slab Conduit by
5
manually
Bodily Injury /
Improper
Use of Ladder Physical Fall of Person Property N
ladder
damage
Flying particles Eye injury Drilling work N

Drilling and
Physical
Screwing work
Cut Pinch Hammering
Bodily Injury N
hazard work
Cut Pinch Improper tools

Bodily Injury
hazard / Flying / Flying N
Eye Injury
Particles / Dust Particles
Wall & Surface Use of chisel

6 Physical
Conduit or cutter
Overhead
Electrical Electrical
power cables N
hazard shock
& structure
Conduit Pipe Use of

Cut Pinch
7 Bending & Bending Physical Bodily Injury Improper tools N
hazard
cutting work Machine
Conduit Pipe Use of
Cut Pinch
7 Bending & Bending Physical Bodily Injury Improper tools N
hazard
cutting work Machine
8 Cable Pulling Cable pulling Physical Slip Trip Bodily Injury Cable Pulling N
After
hazard method
work
Severity
1 2 3 4 5
Likely 4 4 8 12 16 20
Possible 3 3 6 9 12 15
Unlikely 2 2 4 6 8 10
Rare 1 1 2 3 4 5

Unacceptable Hazard
If Severity score =
Base Risk Level

5, Mark as Yes
Acceptable /
Emergency
Probability
Condition
Severity
N N 2 2 4 A
N N 2 2 4 A
N N 2 2 4 A
N N 5 2 10 A
N N 2 3 6 A
N N 4 3 12 A
N N 4 3 12 A
N N 4 3 12 A
N N 2 3 6 A
N N 3 3 9 A
N N 2 3 6 A
N N 2 3 6 A
N N 3 3 9 A
N N 4 3 12 A
N N 2 3 6 A
N N 2 3 6 A
N N 2 3 6 A
N N 2 3 6 A
Insignificant
5
25
20
15
10
5
Doc No. : EHS-F-20-v1.0-04-02-2019
Issue No. : 00

Final Risk
Unacceptable Hazard
Assessment
Final risk level
Acceptable /
Probability

Severity

work site.

2 2 4 A
2 2 4 A
form hazard.

2 2 4 A


2 2 4 A
Stack the boxes properly at work place.
Carefully handle the conduit and accessories to the work place.


Anchor the second lanyard on fix structure or life line while working at 1 4 4 A
height.

Very carefully go over the bar binding area for check slab conduiting
area
Ensure and take care of other overhead steel structure which is at
2 2 4 A
working radius.
2 2 4 A
Electric supply to be routed through ELCB Rating 30 MA
Use Proper box for hand tools and loose material. 2 2 4 A
Do not throw material from height for receiving and giving purpose.
While using ‘A’ type ladder height safety precaution must be taken if
work approach is above 1.2 meters.
FBSH & Lifeline arrangement shall be provide.

2 2 4 A
Do not lain and work on ladder (ladder is only for Access & egress )

Carefully lift the accessories to the work place by using nylon rope
and lifting bag.
Use appropriate PPE (safety Goggle/nose mask/hand gloves etc.)
2 2 4 A
Work with write position.
Use well condition hand tools.( avoid mushroom head chisel /
hammer ) 2 2 4 A
Use proper screwdriver.
Use well condition hand tools.( avoid mushroom head chisel /
hammer )
Inspect hammer handle before use. 2 2 4 A
Ensure wheel guard is available for cutter.

Use proper PPEs ( Safety goggle / face shield / hand gloves / Nose
2 2 4 A
Mask)
the work place.
Electric supply to be routed through ELCB Rating 30 MA Maintain 2 2 4 A
Safe distance form power cable if available at site.
operator.
Inspect bending machine fitting and all nut bolt.
2 2 4 A
Keep the machine plain surface for operate.
2 2 4 A
Use the machine by only trained person.
Check the hacksaw fitting, handle and bled condition before use.
Removed all obstacles from working area.
Use cotton hand gloves while pulling cable.
Be careful while pulling cable,
Removed all debris from work location and clean work area.
2 2 4 A
Collect all packing (cardboard / plastic) material and should be place
work location.
F-20-v1.0-04-02-2019
ution Team
Ref. of
Additional
Objective/ WI /
Control
Emergency
Measures
Plan /Risk and
Required
opportunities/
(A/B/C/D/E)
Other Controls
JOB SA
ACTIVITY : TRANSFORMER OIL FILTRATION

Routine Activities
2 Area clearance
4 Position of Vehicle. Filtration Van and Attachment.
5 Erect Scaffolding for access point on Transformer
6 Oil Filtration
7 Oil Leveling
8 Final cleaning of transformer and work area
Significant Hazard
Sr. No.
Category of
hazard (OH/S)
Legal Requirement
Deployment of
workers
Deployment of
workers

Permits Shock
tagged. / lock off
Faulty Breaks /
Default Vehicle
indicators /
Physical / Unskilled Accident N
mirrors / horn /
Driver
unskilled driver
Position of Movement of
Vehicle. the Vehicle Toppling
4 Physical Damage / Pot hole / N
Filtration Van inside the work Hazard
and Attachment premises
Poor Battery
Burn injury / condition or
Physical Fire Hazard Property connection / N
damage Engine over
heat.
Over Head
Physical Power line / N
Hazard Shock
electrical pole
Slippery
Slip Trip Bodily Injury N
surface
Eye strain /
Harmful Harmful Fumes
Breathing N
fumes, Noise difficulty & Noise
Physical
Uneven
Fall of person Bodily injury/ surfaces/ Work N
5 Oil Filtration Filtration of Oil
at height
Improper
Electrical electrical
Physical Electrocution N
hazard source or
equipment
Burn Injury/
Combustible
Physical Fire Loss of N
material
property
Ergonomics Strains / Heavy material

Physical N
Hazard Sprains / Oil drum
Physical / Slip Trip

Bodily Injury Oil Spillage N
Transformer Environmental Hazard
Oil pump set
6 Oil Leveling
up & oil
Dragging
Static charge
Physical Electrocution Shock N
Hazard
Final cleaning of Cut Pinch Sharp edge /

7 transformer and Manual Physical Hazard / Slip Bodily Injury Slippery N
Handling
work area Trip surface
Final cleaning of Cut Pinch Sharp edge /
Manual
7 transformer and Handling Physical Hazard / Slip Bodily Injury Slippery N
work area Trip surface
Severity
1 2 3 4 5
Likely 4 4 8 12 16 20
Possible 3 3 6 9 12 15
Unlikely 2 2 4 6 8 10
Rare 1 1 2 3 4 5

Emergency Condition
Base Risk Level

Probability
Severity
N N 2 2 4 A
N N 2 2 4 A
N N 2 2 4 A
N N 5 2 10 A
N N 3 4 12 A
N N 1 4 4 A
N N 1 4 4 A
N N 3 4 12 A
N N 3 2 6 A
N N 2 2 4 A
N N 3 2 6 A
N N 4 3 12 A
N N 3 3 9 A
N N 3 2 6 A
N N 3 3 9 A
N N 3 3 9 A
N N 2 3 6 A
N N 2 3 6 A
Insignificant
5
25
20
15
10
5
Doc No. : EHS-F-20-v1.0-04-02-2019
Issue No. : 00

5. Vehicle all legal documents ( Insurance/fitness/PUC/driving License)
6. MSDS for transformer oil.
Final Risk
Assessment

Final risk level
Probability

Severity

work site.

2 2 4 A
2 2 4 A
All combustible materials are removed from the Transformer yard.

Check all location and plan use of equipment ( Ladder / Scaffold /
2 2 4 A

Ensure that all staff have signed on to the permit. 2 2 4 A

Documents verified for the vehicles.

Follow the Speed Limit Rule 10 km/hr inside the premises.
Visual inspect battery condition and connection.
Maintain good housekeeping inside the cabin.

1 3 3 A
Use good condition vehicle for transportation of material.
Do not allowed to carry the stove or gas inside the vehicle.
Visual Inspection of the Area.

2 2 4A
Maintain safe distance below the overhead cable.
Wear fall arrest / fall restraint harnesses.
oil spillage clean Immediately .

Position, secure and protect air lines and fittings – away from high
2 2 4A
traffic areas for equipment and personnel
Be mindful of slippery surfaces
Use Safety Goggle & Nose mask
Barricade the area by tarpaulin if possible.

1 2 2A
Stand opposite the wind flow.
Use Ear Plug.

2 2 4A
Barricading of that area should be done.
Continuous supervision should be provided.
All mandatory PPE’s should be used.

2 2 4A
Provide Proper Earthing for equipment’s
Do not allow naked flame or hot work at location.
Provide suitable fire extinguisher. 2 2 4A
Remove all unwanted combustible material from location
Use appropriate trolley for shifting oil drum.
2 2 4A
Do not allow single person for lifting drum.
Ensure oil pumps and filters are in good operational condition.
Check all oil couplings are tight, secured and leak free.
2 2 4A
Ensure correct valves are open on the transformer.
Monitor oil levels..

Ensure oil pump, tanks, hoses, fittings and transformer are all
bonded together and to earth 2 2 4A
Use proper PPE.
Use proper hand tools for work
Do not left any tools on transformer after finish the work.
Clean oil spillage. 2 2 4A
2 2 4A
Collect and dispose of all waste in an environmentally sustainable

manner, according to materials concerned.
F-20-v1.0-04-02-2019
ution Team
Ref. of
Additional
Objective/ WI /
Control
Emergency
Measures
Plan /Risk and
Required
opportunities/
(A/B/C/D/E)
Other Controls

Evio Private Limited.: EHS-F-21-v1.0-17-08-2018 Sr. No. Subject of JSA / Activity Linked No. 1

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Evio Private Limited.: EHS-F-21-v1.0-17-08-2018 Sr. No. Subject of JSA / Activity Linked No. 1

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EVIO PRIVATE LIMITED.

JOB SAFETY ANALYSIS

Assessed Risk Level Description of Risk Level

If an incident were to occur, there would be little likelihood that an

If an incident were to occur, there would be some chance that an

If an incident were to occur, it would be likely that an injury

If an incident were to occur, it would be likely that a permanent,

Criteria for evaluating the severity and probability of a ri

2 Minor Person got affected. Visited OHC/First aid and returned to

Person got affected. Seek medical attention and care. Retu

Person got affected. Seek medical attention and care. Now

Criteria for evaluating the severity and probability of a risk

Criteria for Probability (Hazardous event)

1 Rare Once a year or more but not monthly

2 Remote possibility Once a month or more but not weekly

3 Will possibly occur Once a week but not daily

4 Likely Continuous to once a day

5 Certain Hazardous exposure is expected to occur in once in a s

Level of Control Controls

Least effective (Low level) E PPEs

Most effective (High level) A Elimination

Contact with sharp edges in the tool/

Contact with sharp edges in the

Exposure to excessive heat Lack of emergency exits Exposure to toxic gases

Exposure to noise <=90 dB Lack of expansion joints Ingestion of toxic chemical

Exposure to noise >90 dB Lack of heat insulation Inhalation of chemical fumes

Exposure to pressurized gasses Lack of ventilation Inhalation of toxic vapours

Exposure to pressurized liquid Lack of vibration damping

Exposure to pressurized steam

Exposure to radiation Over speeding of the vehicle Ergonomic

Unsecured working at elevated

Exposure to vibration Unsecured working at heights Working in awkward postures

Hit against a protruding object in the Mechanical

Usage of damaged slings/ ropes/

Exposure to trap zone between belt and

Hit by falling material kept on a running

Hit by falling of unsecured objects from

Ladders/ movable platforms not in good

Fall protection equipment’s not available/ Electrical

Unavailability of toe guards on working Exposure to damaged/ exposed live w

Working at height (>1.8 Meter) Exposure to unearthed machinery/ equ

Ladders/ movable platforms not in good

Fall protection equipment’s not available/

Workers working below elevated workers

Unavailability of toe guards on working

be little likelihood that an

d be some chance that an

he severity and probability of a risk

ken a break from the job and returned after

eek medical attention and care. Returned to

ek medical attention and care. Now no more

he severity and probability of a risk

bability (Hazardous event)

ce a week but not daily Once a week but not daily

ontinuous to once a day Continuous to once a day

Hazardous exposure is expected to occur in once

Helmet, Nose mask, Aprons, Earmuffs/plugs, safety belts etc.

Automation, robotic operations, safety guards, limit switches etc.

Alteration/modification/replacement of machine, tools, substances etc. to

Elimination of process/dangerous operation, reorientation of workplace,

Contact with chemical Contact with infected medical equipment

Contact with corrosive chemical Contact with infected wastes

Exposure to dust Exposure to honeybees