DOCUMENT HAZARD IDENTIFICATION & RISK ASSESSMENT

DEPARTMENT MMD
TITLE MOV VALVE INSPECTION & MAINTENANCE
REV. NO :

Implementation
Hazard Identification Existing Risk Assessment Reduced Risk Remarks

Status
Probabilit Additional Control Risk ( R ) =
Basic Steps of the Job in logical order Hazards associated with the step Available Control Measures / Safe Guards Severity (S ) y (P) Risk ( R ) =P x S Measures Probability (P) Severity (S ) PxS
Recommended

Leather Hand gloves. use portable lifting

trolley and shifting on trolley only, Use
shifting of materials on trolley, shifting of injury to people during material crane hydra wherever required if material JSA training/ Implement
materials on trolley handling is heavy, Don't drop material from height, 2 1 2 low Safety PPEs 1 1 1 ed
use correct lifting lowering devices Secure
material properly on trolley

Leather Hand Gloves, Use trolley for shifing

Injury due to improper handling, of scaffolding material, For shifting
Shifting of scaffolding materials from store to Unwaunted materials laying on the scaffolding material to height eg, use rope JSA training/ Implement
site and pully arrangement with sufficient 2 1 2 low Safety PPEs 1 1 1 ed
walkway
manning and barricading, Tie properly to
avoid slips

Use safety full body harness with double

Erection of Scaffolding Materials
lifeline, Tools & Tackles are not to be
carried with hands while climbing, Use
pouch, belt or other lifting device, Ladder
Damage to workplace due to must be free of Oil/ Grease, Do not use
hitting/climbing on pipes, injury due to Scaffolding branches for climbing up, use
sudden collapse of incomplete ladders, Gloves with good grip must be
Scaffolding, Injury due to fall & slip used while climbing, Scaffolding Pipes 2 1 2 low Safety PPEs 1 1 1 Implement
while climbing up, injury due to fall & should not be manually shifted and do not ed
slip from the work place, Physical shift with hands alone, Do not keep planks
Injury while working loose at height. Area must be barricaded
and no persons to be allowed to stand
under weight being lifted, If Scaffolding
errection is above normal walkways, use
safety net.

Physical Injury while working, Injury Use correct tools, Keep weight on cladding Implement
Cladding (ALUMINIUM SHEET) Removal due to use of sharp equipment and removed to prevent flying off, Leather 2 1 2 low Safety PPEs 1 1 1
sharp edges of cladding sheet hand gloves ed

Insulation Removal
Motorized Valve Dismantling, Servicing &
Replacing of Valve York / Stem / Seat, Gland
Packing and Lapping if required.
Box up of valve
Re-fixing of Insulation
Re-fixing of Cladding
Dismantling of Scaffolding Pipes
Insulation material is injurious to health
Use dust mask, gloves, and full body apron
Health Hazard due to exposure to for handling, Do not collect insulation
insulation material, Spillage due to material in too large bags which make 2 1 2 low Safety PPEs 1 1 1 Implement
handling difficul, Use rope to lower bags of ed
insulation material falling from height. collected insulation material, Keep area
barricaded. Pipeline equipment inside will
be hot use leather gloves.
Ensure proper electrical isolation, Use job
Electrical isolaion not done, Electrical specific tools, Stay away from hot lines, Use
Cable not disconnected from MOV,
Physical Injury due to improper tools, safety full body harness with double Implement
lifeline, Use tray for small tools, Use 2 1 2 Low Training 1 1 1 ed
Fall due to not following work at
height procedure (if applicable) chemical resistant gloves and wash hands
properly
Use job specific tools for Box up, Use
Physical Injury due to improper tools, safety full body harness with double Implement
Fall due to not following work at 2 1 2 Low Training 1 1 1
height procedure (if applicable) lifeline, Use chemical resistant gloves and ed
wash hands properly
Insulation material is injurious to health
Use dust mask, gloves, and full body apron
Health Hazard due to exposure to for handling, Do not collect insulation
insulation material, Spillage due to material in too large bags which make 2 1 2 low Safety PPEs 1 1 1 Implement
insulation material falling from height. handling difficul, Use rope to lower bags of ed
collected insulation material, Keep area
barricaded. Pipeline equipment inside will
be hot use leather gloves.
Physical Injury while working, Injury Use correct tools, Keep weight on cladding
due to use of sharp equipment and removed to prevent flying off, Leather 2 1 2 low Safety PPEs 1 1 1 Implement
ed
sharp edges of cladding sheet hand gloves
Use safety full body harness with double
lifeline, Tools & Tackles are not to be
carried with hands while climbing, Use
pouch, belt or other lifting device, Ladder
Damage to workplace due to climbing must be free of Oil/ Grease, Do not use
Scaffolding branches for climbing up, use
on pipes, injury due to sudden collapse ladders, Gloves with good grip must be
of incomplete Scaffolding, Injury due used while climbing, Scaffolding Pipes Implement
to fall & slip while climbing up, injury should not be manually shifted and do not 2 1 2 low Safety PPEs 1 1 1 ed
due to fall & slip from the work place, shift with hands alone, Do not keep planks
Physical Injury while working loose at height. Area must be barricaded
and no persons to be allowed to stand
under weight being lifted, If Scaffolding
errection is above normal walkways, use
safety net.
 Leather Hand Gloves, Use trolley for shifing
Injury due to improper handling, of scaffolding material, For shifting
Shifting of scaffolding materials from site to Unwaunted materials laying on the scaffolding material to height eg, use rope Implement
store and pully arrangement with sufficient 2 1 2 low Safety PPEs 1 1 1 ed
walkway
manning and barricading, Tie properly to
avoid slips

Prepared By: (Team) Reviewd By SH( Section Head): HOD :

(Name & signature ) (Name & Signature) (Name & Sinature)
 RISK ASSESSMENT MA
Cosecequences → Negligible
[1]
Probability ↓
Slight Injury or Health effect, Slight
FREQUENCY OF OCCURANCE (LIKELIHOOD / PROBABILITY OF
Damage, Slight Effect, Slight Impact or
OCCURANCE)
First Aid Case

Minimal
Similar Incident Never Happen
[1] 1
Possible
Similar Incident occured before
[2] 2
Probable
Similar Incidents occurs several times [3] 3
in year
Likely
Similar Incidents occurs weekly to [4] 4
Monthly
Imminent
Incidents will occur in the near Future [5] 5
if no action is taken
RISK ASSESSMENT MATRIX ( RAM )
Minor Moderate Major
[2] [3] [4]
Major Injury/ Health effect,
Loss of Body parts, Major
Minor Injury/Health Effect, Minor Damage, Minor Moderate Damage, Moderate
Damage, Major Reputation Impact
Reputation Effect or Medical Treatment Case Reputation Effect or Restricted
or Loss Time Injury
Work Case

2 3 4
4 6 8

6 9 12

8 12 16

10 15 20
 Catastrophic
[5]

Fatality or Fatalities

5
10

15

20

25
 HAZARD PROMPT CHECKLIST
SL NO HAZARD CATEGORY HAZARDS
1 Chemical

Dust
Particulates
Vapour/gas
Explosion
Uncontrolled releases
2 Physical Noise
Slips, trips and falls (work at height,
scaffolding)
Temperature
Manual handling
Explosion

3 Mechanical Rotating machinery (hand & power

tools)
Lifting tools & tackles

4 Electrical
Static discharge
Voltage > 30 volts
5 Biological
Microbiological organisms
Viruses
6
Humidity
Temperature
Lighting
Population
Physical Environment Space
7
Exposure to harmful
radiation/lasers/microwaves/
Radiation electromagnetic radiations
8
Unsafe Act
Behavioural Creating unsafe conditions/ violations
9
Earthquake
Rain/ snow
Lightning
Natural Winds (hurricane)
10
Site surrounding
Scarcity of resources
Externalities Public and regulatory intervention
OMPT CHECKLIST
CONSEQUENCES /EFFECTS
Poisoning, oxygen deficiency, fire/explosion, burns
Dermatitis, poisoning, fire/explosion, burns
Fire/explosion, burns
Fatality, fire
Impacting surrounding environment, water bodies, flora, fauna,
etc.

Bruise, fractured bone, fatality

Eye damage, tissue damage, explosion, fire
Burns (cold and hot), sunstroke, fire
General injury
Fatality, fire
Oxygen deficiency, poisoning

Permanent disability
Cuts, bruising, abrasions
Fatality, damage to equipment
Fatalities, property damage

Shock, fire, explosion

Shock, burns, fatality
Illness
Illness, fatality

Fatigue Inability to work efficiently

Eye strain, headache
Fatigue
Inefficient work patterns

Adverse Health Effects

Injuries
Fire/ Explosion
Property damage etc.

Structural and equipment damage, fire / explosion

Structural and equipment damage

Business interruption
Industrial unrest – interruption in normal operation