KARBALA REFINERY PROJECT

9. CIRCLE IF RELEVANT: ‫حول االشارة المناسبة دائرة عالمة ض‬

KRP- JHA / RISK ASSESSMENT- SAFE WORK PLAN

1.TASK: ‫ نوع العمل‬- Localized Shutdown
‫المهمة‬ Hot Work – Welding, Cutting, Grinding Required  Not required
2. AREA: ‫المنطقة‬ SMP PKG # 1 ( Area “A)
5. JV- SUPERVISOR:‫مش رف‬ NAME: - M.D RAJA
3. DATE: ‫التاريخ‬ 30-JUNE-2021 4. COMPANY: ‫المقاول‬ DONGIL ‫االتالف‬ MOB: - 0780-922-4377
6. Sub-Con SUPERVISOR: NAME: - J.H.PARK
7. Reference Number KRP-HSE-JHA-2021- 8. Revision Number 2 -(KRP-HSE-JHA-2021-0463)
‫مشرف المقاول الثانوي‬ MOB: - (078-0324-1945)
Falling hazard Trip hazard Slippery surface Hot surface Falling object Lifting zone Heavy equipment Pinch point Confined space Oil / Chemical spillage

   

Electrical shock Irritation Oxidation/Flammable Toxic Corrosive Radiation Safety glasses Safety helmet Gloves Safety shoes

    

High visibility vest Coverall Safety harness Hearing protection Respiratory protection Dust mask Welding mask Face shield Gas monitoring Securing cylinder
       

Additional attachment Lock out (Tag out) Machine guard Designated walkway Grounding Sufficient illumination Fire extinguisher Fire blanket No smoking No hot work

    

Do not operate Do not use cell phone Flagman First aid Eye wash station Emergency shower Drinking water Emergency stop Assembly point Life buoy
   

Analysis criteria:
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Severity
Probability
Insignificant (1) Minor (2) Moderate (3) Major (4) Catastrophic (5)
Rare (1) 1 2 3 4 5
Possible (2) 2 4 6 8 10

Likely (3) 3 6 9 12 15

Often (4) 4 8 12 16 20

Frequent (5) 5 10 15 20 25

15 – 25 Extreme Risk (E) Activity must not proceed in current form.

8 – 12 High Risk (H) Activity must be modified to include further control measures and be subject to detailed HSE dept. assessment.

4–6 Moderate Risk (M) Activity can proceed subject to appropriate direct and continuous supervision and/or task modification.

1–3 Low Risk ((L) No action required. Activity can proceed subject to compliance with the specified control measures.

Descriptor Likely Frequency Probability

Environment Health and Safety

Frequent Continuous or will happen frequently. Occurs several times a year at location. 5
Often 5 – 12 times per year. Occurs several times a year in similar industries in Iraq 4
Likely 1 – 5 times per year. Has occurred at least once in Iraq 3

Possible Once every 5 years. Has occurred in industry (Worldwide). 2

Rare Less than once every five years Never encountered in industry. 1

Descriptor Consequence Severity

Environment Health and Safety

Catastrophic Long term severe / permanent impact on ecosystem Multiple fatalities 5

Major Significant widespread impact on ecosystem Fatality 4

Moderate Significant localized impact on ecosystem Serious injuries – off site medical treatment 3

Minor Minor changes to ecosystem Injuries – on site medical treatment 2

Insignificant Insignificant occasional change to ecosystem Minor injuries – first aid 1

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1st Risk 2nd Risk
Consequence Assessment Assessment Action by Residual
Activities Hazards Control Measures
(E/H/S) (High/Moderate/L (High/Moderat (Due date) risk
ow) e/Low)
1.Preparation  Un-authorised of Injury 1. Conduct TBM HSE
work activity. 2. Issuing permit to work. Supervisor/
 Un-authorised 3. Safety supervisor patrol in site. Construction
personnel in the Moderate 4. Check ground condition before Low Manager/ Low
working area work. Site
 Un-familiar the job 5. Check weather condition before Supervisor/
 Un-safe condition work. or Foreman
tools 6. Check the condition of the tools to
use before work.
2.Fitting of  Cylinder under Personnel 1. Regular inspection of hose, HSE
welding cable, pressure Injured / Fire and connection and leak test to be Supervisor/
hose  Spark and explosion/ Gas done prior to start working. Construction
connection, flame
leaking out High 2. All cylinders bottle to be positioned Low Manager/ Low
cutting torch,  Electric shock
 Defective upright and secured. Site
grinding,
gouging welding 3. Wear welding face shield and Supervisor/
equipment and equipment. leather glove. or Foreman
hand tools  Fire 4. Ensure cable, joint and pressure
gauge in good condition prior start.
5. Welding machine to be a securely
earth.
6. All electrodes holder to be
insulated.
7. Welding machine to be a securely
earthed calibrated.
8. All cylinders regulator to be shut
during break hours.
1st Risk 2nd Risk
Consequence Assessment Assessment Action by Residual
Activities Hazards Control Measures
(E/H/S) (High/Moderate/L (High/Moderat (Due date) risk
ow) e/Low)
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The same above  Cylinder under Personnel 9. Welding equipments to be checked HSE
pressure Injured / Fire / and inspect with color-code for Supervisor/
 Spark and flame explosion / Gas High safe use. Low Construction Low
 Electric shock
leaking out 10. Keeps Fire Extinguisher in that Manager/
 Defective welding
equipment. working area & provide fire Site
 Fire watcher. Supervisor/
11. Flash back arrester for the gas or Foreman
cutting set.
12. Flammable materials should be not
stored near hot work.

3.Commencing  Cylinder under Personal injury / 1. Wear welding mask and leather HSE
of welding, Pressure. Fire hand gloves Supervisor/
cutting and  Hoses rupture explosion / Gas 2. Ensure area is well ventilated Construction
 Spark and flame. leaking out /
grinding work 3. Use Adequate PPE(safety helmet, Manager/
 Exposure to toxic Health hazards
for piping and fume. High face shield with double protection, Moderate Site Moderate
(inhalation)
pipe support  Hot surface. Body scald / safety glass, appropriate gloves Supervisor/
inside trench  Excessive Body injury / safety, shoes, earplug, coverall, or Foreman
overheating. Pinching / respirator welding apron)
 Sharp cutting Personal injury / 4. Welder must be qualified.
blades. Falling from 5. Provide fire blanket as barrier to
 Exposure to height / Expose avoid spark and flame contact with
Biological and dust to illness / risk
hazard. personnel working below scaffold.
for long hours / 6. Use correct PPE (safety helmet,
 Fire
exposure of
face shield with double protection,
mineral dust.
safety glass, appropriate gloves
safety shoes, earplug, coverall,
respirator welding apron).

1st Risk 2nd Risk

Consequence Assessment Assessment Action by Residual
Activities Hazards Control Measures
(E/H/S) (High/Moderate/L (High/Moderat (Due date) risk
ow) e/Low)
The same above  Cylinder under Personal injury / 7. Cordon off the working area. HSE
Pressure. Fire 8. Certified and trained scaffold Supervisor/
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 Hoses rupture explosion / Gas erecter involved in erection work. Construction
 Spark and flame. leaking out / 9. Display proper warning signage. Manager/
 Exposure to toxic Health hazards High 10. To provide ventilation / air blower Moderate Site Moderate
fume. (inhalation)
at trench depth more than 1.5 Supervisor/
 Hot surface. Body scald /
meter. or Foreman
 Excessive Body injury /
overheating. Pinching / 11. Safe transportation of cylinders by
 Sharp cutting trolley.
Personal injury /
blades.
Falling from
 Exposure to
Biological and dust height / Expose
hazard. to illness / risk
 Fire for long hours /
exposure of
mineral dust
4.Cutting and  Non-check Personal injury/ 1. Conduct housekeeping to remove HSE
Grinding Equipment. Multiple injury/ potential hazards. Supervisor/
 Non-presence Moderate
Serious injuries/ High 2. Cylinders to be stored separate Construction
Ventilation. Moderate
Off-site with MSDS. Manager/
 Electrocution
treatment 3. Sign posted Flammable, non- Site
flammable & oxidizing areas. Supervisor/
4. Power tools must be inspected or Foreman
with colour code before start the
work

1st Risk 2nd Risk

Consequence Assessment Assessment Action by Residual
Activities Hazards Control Measures
(E/H/S) (High/Moderate/L (High/Moderat (Due date) risk
ow) e/Low)
The same above  Non-check Personal injury/ 5. Ensure all electrical cables and HSE
Equipment. Multiple injury/ panel boards are inspected with Supervisor/
 Non-presence Serious injuries/ colour code Construction
Ventilation.
Off-site High 6. Ensure protection cover. Moderate Manager/ Moderate
 Electrocution
treatment 7. Ensure protection cables and Site
 KARBALA REFINERY PROJECT
connection. Supervisor/
8. Ensure proper Ground earth. or Foreman
9. Ensure Standard 3 core cables are
utilized for electric tools.
10. Ensure all power tools will not
exceed 240 volts with GFCI/ELCB.
11. Ensure cable management.
12. Ensure proper fire fighting.
Equipments like fire extinguisher
fire blankets etc...
The same above  Electro caution Personal injury/ 1. Make sure all the power cables HSE
Multiple injury/ and gas hoses are uploaded Supervisor/
Serious injuries/ High properly. Moderate Construction Moderate
Off-site 2. Use S-type hook with proper Manager/
treatment insulation. Site
3. Make sure the cables have no Supervisor/
direct contact with any steel or Foreman
structure are scaffolding platform.

1st Risk 2nd Risk

Consequence Assessment Assessment Action by Residual
Activities Hazards Control Measures
(E/H/S) (High/Moderate/L (High/Moderat (Due date) risk
ow) e/Low)
 KARBALA REFINERY PROJECT
The same above  Disk Broken Physical injury 1. Grinding and cutting wheels and HSE
 Rotating and ( eyes, hands, disk to be checked for their Supervisor/
damage of disk face and body ) operating RPM speed and Construction
 Incompatible disc High Moderate
compatibility prier to fitting. Manager/ Moderate
for the job
2. Only trained / component person Site
 Unsafe condition
will be authorised to change the Supervisor/
of Cutting.
disk
 Kick back from 3. Never use grinding disc for cutting
or Foreman
grinder. purpose or activity.
 Metal particles and
4. Never use cutting disc for grinding
other related dust
due to Cutting and purpose or activity.
grinding activity. 5. Insure the grinder is safe to use
with guard, inspected and colour
coded.
6. Hold the grinder firmly to prevent
kick back.
7. Only competent and trained
workers can operate the grinding
machine.
5.Drilling(Hand  Power cords-old, Personal injury / 1. Ensure power cords are intact and HSE
and / or Electric frayed, trip hazard, Serious injuries not frayed, discontinue use if so, Supervisor/
Drill bench type) elec. shock. keep work areas clear of people, Construction
 Dull / defective bite High and communicate your activity to Moderate Manager/ Moderate
flying debris in people walking through work area. Site
eyes while drilling 2. Ensure drill bits are sharp and in Supervisor/
cuts to hands,
arms, legs due to good condition, do not force drilled or Foreman
accidental holes if resistance, discard bits if
operation. dull/defective or damaged.
1st Risk 2nd Risk
Consequence Assessment Assessment Action by Residual
Activities Hazards Control Measures
(E/H/S) (High/Moderate/ (High/Modera (Due date) risk
Low) te/Low)
The same above  Power cords-old, Personal injury / 3. Wear all proper PPE(safety helmet, HSE
frayed, trip hazard, Serious injuries face shield with double protection, Supervisor/
elec. shock. safety glass, appropriate gloves Construction
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 Dull / defective bite safety, shoes, earplug, coverall, Manager/
flying debris in respirator welding apron) Site
eyes while drilling High Moderate Moderate
4. Such as face shield, safety glass Supervisor/
cuts to hands,
arms, legs due to and proper clothing, use good or Foreman
accidental technique, be dill gent, keep work
operation. area clear of people, avoid horse
play in work areas.
5. Do not wear gloves or anything that
would allow a hand, fingers or
clothing to be wrapped around the
revolving bit.
6. Make sure the size of the bit is
equal to or less than the capacity of
the drill press.
7. All drilling machine must be in good
condition and colour coded.

1st Risk 2nd Risk

Consequence Assessment Assessment Action by Residual
Activities Hazards Control Measures
(E/H/S) (High/Moderate/ (High/Modera (Due date) risk
Low) te/Low)
 KARBALA REFINERY PROJECT
6.Welding  Striking Objects Personal injury / 1. Place cables out of walkways. HSE
Tripping, Falling & Serious injuries 2. Proper housekeeping must be Supervisor/
slipping hazard followed before and after work Construction
High Moderate Moderate
Strains finished. Manager/
 Overexertion 3. Pre-Job stretch and get help as Site
Sparks and needed. Supervisor/
electrocution flash 4. Proper PPE(safety helmet, face or Foreman
potential Damage
to equipment shield with double protection, safety
Struck by glass, appropriate gloves safety,
equipment or shoes, earplug,coverall,respirator
vehicle Fire welding apron, )
hazard. 5. Must be worn as welding
requirements.
6. All welding cable must be in good
condition and colour coded.
7. The welding equipment must be
checked with the qualified welder
prior to use with proper grounding
system.
8. Barricade the area with appropriate
signboard if working.
7.Housekeeping  Trauma Foot Injury Injury health 1. Situational awareness, gloves, HSE
/ cleaning Inhalation protective clothing. Supervisor/ Low
Moderate Low
( sweeping / 2. Wear safety shoes. Construction
mopping / 3. Wear respirator or dust mask if Manager/ Site
buffing ) needed. Supervisor/ or
Foreman

Prepared by Sub-con Manager Reviewed by HSE Manager Approved by Discipline Manager

 KARBALA REFINERY PROJECT
Name : Name : Name :

Signature : Signature : Signature :