RA Every Actvity

BAJAJ ELECTRICALS LIMITED
DDUGJY ROHTAS PROJECT
Table of Content
Risk assesment
1 Office Activity
2 Vehicle Movement
3 Store
4 Fabrication & Fit up work
5 Welding Operation
6 Excavation
7 Material Handling
8 Pole Erection
9 DTR Erection
10 Conductor Stringing
11 Electricals Installations
12 Handling & Lifting of Equipment
13 Cable Lying & Pulling
14 Installation,Testing & Commission
15 Shutdown Activity
16 Emergency Situation
17 Tapping.Charging
18 Metering Work
19 Structure Erection
20 Survey Work
21 Tightening of bolt at height
22 ladder
23 Adverse Weather Condition
24 Grouting & Shotcreting
SEVERITY / PROBABILITY RATING
SEVERITY/CONSEQUENCES
Sr No Consequence Scale
1 Fatal/Permanent disability 5
2 Extremely Harmful 4
3 Harmful 3
4 Slightly Harmful 2
5 No Effect /Trivial 1
GUIDELINES FOR DICIDING SEVERITY RATING

1 No effect/ Trivial
2 Fatal Where Death is imminenet or certain or Total Permanently disability can take place. There is total loss of the Plant
3 Extremely Where there Partial Permanent disablement can take place .or there could be reverssible health effect . Amputation ,major fractures, poisioning,
Harmful :
occupational cancer, other severely life threatening diseases can occur.
4 Harmful: Laceration ,burns, contusion,serious sprains,minor fracture,dermatitis,asthma,work related limb disorders,lll health leading to permanent minor disability.
5 Slightly Harmful: Superficial injuries minor cuts,eye irritation temporary discomfort. For property damage it is more then 10 thousand but less then one lac.
PROBABILITY/LIKELY HOOD
Sr No Likelyhood. Scale
1 Certain or imminent 5
2 Probable 4
3 Likely 3
4 Very Unlikely 2
5 Almost Impossible 1
GUIDELINES FOR DICIDING LIKELY HOOD RATING
1 Almot impossible:-
2 Very unlikely:- Never happened till date, but still felt that it could be possible
3
Likely:- Infrequent impact (Typically once in a year), Has been observed in similar circumstances. 10% to 50% chance of occurrence
4 Probable : Repeated impact (at least once in a quarter) More then 50% chance of occurrence.
5 Certain : Accident is sure to occur
SEVERITY
Fatal/Permanent
Scale
SI NO. PROBABILITY Extremely Harmful Harmful Slightly Harmful No Effect/ Trivial
Disability
5 4 3 2 1
1 Certain or imminent 5 25 20 15 10 5
2 Probable 4 20 16 12 8 4
3 Likely 3 15 12 9 6 3
4 Very Unlikely 2 10 8 6 4 2
5 Almost Impossible 1 5 4 3 2 1
Risk in coloured areas is unacceptable

Improve controls in all task steps where loss is certain / imminent
Review controls of all task steps between the 'bold lines'
Risk Ranking and Action
Risk score Risk Level Action
1-2 Trivial No action

3-6 Tolerable Instruction/ Tool box talk.
8-10 Moderate Instruction/ Tool box talk/Training to reduce the risk level to tolerable
lable.
12-16 Substantial
Training & additional measures or objectives and programs to be
formulated toreduce the risk level to tolerabel level.
20-25 Intolerable
Re- Risk assessment & additional control measure or objectives and
programs to be formulated. Work should not be started unless the risk
level has been reduced to tolerable level.
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JOB TITLE : OFFICE ACTIVITY FORMAT NO: …………….
Hazard Identification & Risk Assessment and Control Measure Worksheet (HIRA)
A B C D E F G H I K L M N O
Sr. Activity / Task Hazard Risk legal Actual Rating Control measures Rating based on the control measures
No.
S P R Base S P R Existing Remarks

E R I Risk E R I Risk
V O S Level V O S Level
E B K E B K
R A R A
I I S I I S
T L C T L C
Y T O Y T O
Y R Y R
E E
(SxP) (SxP)
Fire hazard due to electric Leading to Burn

Y 3 3 9 M 1.use cable of ISI mark and check all wiring regularly, provide fire extinguisher at the entrance 1 1 1 L
short circuiting Injury
May cause fracture/

1. Clean floor properly and use carpet
Entrance and exit Wet/slippery floor sprain Injury to N 3 3 9 M 2. Caution board should be provided for wet floor 3 1 3 L
1 personnel due to fall
office
Entangling with wire, Personnel injury due 1. Proper timely clean up should be there.
to trip slip fall which N 3 3 9 M 2. Electrical codes, telephone, wire LAN, wiring should be maintained properly. 1 1 1 L
cord, etc in floor result into fracture . 3. Maintain proper routing of wire, wherever possible do underground wiring
Sharp metal parts like 1. Procurement of proper stationary only.

2 Filing and attending clips, knife, sharp edge of May cause cut and N 1 5 5 M 2. Awareness about the handling of sharp things should be there. 1 3 3 L
office work open drawer and filling hit injury 3. Proper sheathing of sharp edges should be done.
cabinet. 4.Use separate box or put all sharp material separate location
1. Avoid using improper joined cords and damaged boards

Plugging more than one Electrocution and
Y 3 3 9 M 2. Awareness about electrical uses. 3 1 3 L
connection in one socket. explosion 3. Do not plug more than one connection in one socket
1. Ensure one plug only in one socket

2. All connection pass through ELCB only.
3. Periodic check of ELCB and earth pit resistance
Improper use of electrical
3 Using electricity connection board/cord. Electrocution and Y 3 3 9 M 4. Place DCP type fire extinguisher at designated and nearby area. 3 1 3 L
connection explosion 5. Ensure periodic check of
Electrical cable.
6. Multiple joint cable not be be used.
7. Use proper connection board
Electric Shock due to 1.Ensure proper earthing shall be provided to panel board.
Leading severe
faulty earthing or failure injury or Fatality Y 5 3 15 H 2. All connection should passes through ELCB only 1 3 3 L
of ELCB 3. Ensure periodic check of Earth pit resistance and ELCB/RCCB
Working in sedentary Leading to back
ache/pain/neck N 1 5 5 M 1 3 3 L
position for long duration pain/joint pain use cuission chair, take a break after every one hr for 10 min
Burn injury and 1. Ensure sufficient number of fire extinguisher in office.

Fire due to electrical and
stationary material severe injury to N 5 5 25 M 2. Personnel should be trained for extinguishing fire. 1 3 3 L
personnel 3. Do not store/place any inflammable material near stationary a
Leading to back 1. work in proper posture and ergonomic principle 2. Chair and
Working in improper surface should be healthy condition
ache/pain/neck N 1 5 5 M 1 3 3 L
posture in chair
pain/joint pain
4 Working in office Leading to

Over stressed
psychological work Frustration & N 1 5 5 M 1. take a refreshment break in regular interval 1 3 3 L
discomfort
Working in adverse Leading to 1. Ensure ad maintain temperature of AC as a requirement

temperatures due to N 1 5 5 M 2. Periodic check the temperature level 1 3 3 L
setting of AC Discomfort 3. Ensure proper ventilation
Low luminance (improper Leading to 1. Provide proper illumination as required

illumination level) Discomfort to eyes N 1 5 5 M 2. Check the illumination level by LUX meter 1 3 3 L
Exhaustion due to Leading to N 1 5 5 M 1. take a brake 1 3 3 L

repetitive activity Discomfort 2. Job rotation shall be done
Exposure to radiation Leading to 1. Proper posture and distance should be maintained.

Use of computers and Discomfort to eyes, 2. Video display unit is placed at proper height.
5 LCD from PC monitor. Over fire explosion, Burn, N 1 5 5 M 3.Use of TFT monitors. 1 3 3 L
heating Electrocution 4. wash eye after regular interval.
Cleaning of window at
May cause fracture/ 1. Use of proper platform/ secured table for cleaning.
height above 2 meter
sprain Injury to N 3 5 15 H 2. Use proper ladder for cleaning purpose 3 3 9 M
without any proper
platform personnel due to fall 3.Use of safety harness
Cleaning of Windows
6
panes.
Cleaning without nose Health problem.
mask, white goggle and (itching, eye N 1 5 5 M 1. Ensure mandatory use of nose mask, goggle and body apron 1 1 1 L
apron problem)
Unhygienic practices
Mess & canteen while making and Health problem, 1. Food material should be procured from known source.
7 activity. food poisoning etc N 3 5 15 H 2. Periodic examination and medical check up of cooks and helpers should be done. 1 3 3 L
handling of food
Explosion and fire 1. Provide ABC type fire extinguisher near by area.
Using defective 2. Train the personnel specially cook and helper for extinguish the fire.
regulator /hose pipe lead severe injury or Y 5 3 15 H 3.Frequently checking of regulator and hose pipe 5 1 5 M
fatality
Use of LPG for making 4.change regulator and hose if defective and check regularly
8
tea
Explosion and fire 1. Cylinder is placed in flat surface.
Storage of LPG cylinder at
uneven surface lead severe injury or Y 5 3 15 H 2. Proper shed to be provided for storage of cylinders. 5 1 5 M
fatality 3. Cylinders shall be tied/secure properly
Prepared By:- Mr.Vijay Kumar Nayak Reviewed By:-Mr. Akthar khan Approved By:- Mr.Subburaj
Back to Index

JOB TITLE : VEHICULAR MOVEMENT FORMAT NO: ……..
No.

E B K E B K
R A R A
I I S I I S
T L C T L C
Y T O Y T O
Y R Y R
E E
(SxP) (SxP)
1. Drive slowly and fallow all driving rule.

2. Ensure engagement of trained and experienced
Equipment hitting
drivers/operator
the personnel
Rash driving Y 5 3 15 H 3. Monitoring for the rash driving by imposing penalty for 3 3 9 M
causing injury and
violation.
death
4. Ensure use of PPE’s for the worker/operators i.e. safety
shoes, safety helmet, reflective jacket etc
1. Speed lock shall be done for the vehicle for certain speed
Uncontrolled
2. Ensure the vehicle is always following prescribed speed limit.
vehicle/equipment
3. Impart training for defensive driving
Crossing the speed limit hitting person Y 5 3 15 H 3 2 6 M
4. Speed limit boards should be displayed.
causing injury and
5.Speed lock shall be done for the vehicle for certain speed
fatality
6. Maintain speed limit : 20kmph at construction site.
1. Ensure proper and timely preventive maintenance.

2. Store separately with other equipment and put tag “ NOT TO
Uncontrolled
Fault in Y 5 3 15 H USE” 3 1 3 L
movement causing
Vehicle/equipment 3. Check vehicle regularly and correct if faulty.
injury and death
4.Ensure use of PPE’s for the worker/operators i.e safety shoes,
safety helmet, reflective jacket etc
1. Ensure vehicles should be loaded as per the loading capacity

Toppling, loss of specified by the manufacturer
Overloading of control over the 2. Ensure proper supervision
Y 5 3 15 H 5 1 5 M
vehicles/dumper equipment causing 3. Consider condition of road before loading the vehicle
injury and death 4.Ensure use of PPE’s for the worker/operators i.e safety shoes,
safety helmet, reflective jacket and seat belt etc
1. Ensure adequate space for maneuvering the equipment /
vehicle
2. Provide signalman wearing reflective jacket
Inadequate space of Hit by vehicle 3. Restrict the entry for unauthorized worker for controlling the
movement for the causing injury and Y 5 3 15 H unnecessary movement of workforce 5 1 5 M
vehicles death 4. Move the vehicle in adequate space.
5. Ensure use of PPE’s for the worker/operators i.e safety shoes,
safety helmet, and seat belt etc
Movement of
1 construction
equipment/vehicles 1. Ensure engagement of trained and experienced
Toppling/collision drivers/operator for driving in hilly area
Untrained driver driving Y 5 3 15 H 5 1 5 M
causing injury and 2. Impart training for defensive driving
in hilly areas
fatality 3. Ensure Medically fit drivers are engaged
4. Deploy trained and liecenced driver in hilly areas.
1. Ensure reverse horn along with other safety devices,

Collision with other indicators
Vehicle not having
vehicle or person 2. Ensure proper & timely checking of the vehicle & preventive
reverse horn and other Y 5 3 15 H 5 1 5 M
causing injury and maintenance
safety devices
fatality 3. Do not allow any vehicle without reverse horn and safety
device in site.
Collision with other

vehicle or person 1. Ensure dust suppression by watering on the roads.
Poor visibility due to dust N 5 3 15 H 5 1 5 M
causing injury and 2. Spraying of water twice a day at site and road .
fatality
1. Install fog lights for the equipments

Collision with other 2. Use fog light or stop work if fog is more & required.
vehicle or person 3. Avoid as far as possible working in dense fog where visibility
Poor visibility due to fog N 5 3 15 H 5 1 5 M
causing injury and is very poor
fatality 4. Ensure use of PPE’s for the worker/operators i.e safety shoes,
safety helmet, reflective jacket etc
Uncontrolled
1.Ensure road condition is good i.e no pot holes, no unwanted
movement causing
slope, sufficient width should be available for movement, edge
injury and fatality
protection
Poor road condition N 5 3 15 H 5 1 5 M
2. Ensure Immediate maintenance in case of any damage
Vehicle topple down
3. Ensure use of PPE’s for the worker/operators i.e safety shoes,
may cause personal
safety helmet, reflective jacket
injury.
1. Ensure no driver/operator is working beyond the prescribed

Extended working hours Fatigue causing limit for working hours as per laws
Y 5 3 15 H 5 1 5 M
of drivers injury fatality 2. Ensure Job rotation for reducing fatigue
3. Do not allow any driver or operator for over time.
Uncontrolled
1. Do not allow driver on duty in drunken position.
equipment hitting
2. Monitoring for drunken driving using breath analyzer or other
Drunken driving the person or Y 5 3 15 H 5 1 5 M
methods like surprise visit
equipment causing
3.Training to the driver and operators for defensive driving
injury and death
1. Make proper space / road for vehicle movement
Tilting of garder or 2. Provide hard barricade and stopper at every edge and paint it
roller leads a major with florescent colour paint so that it is visible during night
N 5 3 15 H 5 1 5 M
incident or may 3. Display speed limit signage, turning signage
causes fatal 4. Provide all instruction / induction to operators
5. Ensure proper illumination
Working near the edge of

Vehicles movement at
2 slope such as high Uncontrolled 1. Speed lock shall be done for the vehicle for certain speed
the site
embankment equipment hitting 2. Ensure the vehicle is always following prescribed speed limit.
the person or N 5 3 15 H 3. Impart training for defensive driving 5 1 5 M
equipment causing 4. Speed limit boards should be displayed.
injury and death 5.Speed lock shall be done for the vehicle for certain speed
1. Ensure no driver/operator is working beyond the prescribed

Fatigue causing limit for working hours as per laws
N 5 3 15 H 5 1 5 M
injury fatality 2. Ensure Job rotation for reducing fatigue
3. Do not allow any driver or operator for over time.
1. Ensure deployment of trained signal man

2. Strictly follow road lane system
Vehicles turning from 3. Only Fit vehicle to be engaged for any transportation and
Absence of signal man or Personal injury or
3 existing carriage way to Y 3 3 9 M movement 1 3 3 L
safety features of vehicle. property damage.
new carriage way. 4. Periodic check of all the safety features
5. Ensure timely preventive maintenance of vehicle/ equipment
1. Ensure / seek permission of electricity board for power shut

down
2. Maintain proper distance from over head line
3. Install goal post arrangement to avoid contact with over head
lines
Electrocution
Driving with raised tipper N 5 3 15 H 4. Provide stopper with appropriate distance 5 1 5 M
causing injury or
bodynear over head line 5. Operators shall be instruct not to drive with open /raised
fatality
Transportation of tipper body
4 material & dumping of 6. Ensure / check all the electric connection of vehicle during
material maintenance
7. Deployment of trained signal man and flag man
8. Provide flag & traffic light baton for night hours
1. Provide Shelter/shed for drivers

Sleeping of helper on bed
Fatal or personal 2. Strict supervision shall be ensure.
(At day or night) or under N 5 3 15 H 5 1 5 M
injury 3. Stopper to be provided to all vehicles
the trolley
4. Impose penalty if person found under vehicle
back to index

JOB TITLE : STORE FORMAT NO: ……..
No.
E B K E B K
R A R A
I I S I I S
T L C T L C
Y T O Y T O
Y R Y R
E E
(SxP) (SxP)
1. Adopt kinematic principle for manual handling

2. Weight for more than 50 kg equipment shall be engaged for lifting equipment
3. Properly cover all sides of rack to prevent falling of loose material
Minor / Major Injury
Falling of materials from 4. Materials to be stacked in racks only.
Loading & Unloading of to Personnel causing
1 height of more than 2 Y 3 5 15 H 5. Trade test/ competency test should be done for assigning job 3 1 3 L
Materials head injury and
mts 6. Training to work force who engage for performing such activity
fracture to legs
7.Ensure adequate supervision
8. Safety shoes, hand gloves , safety harness
9. Use proper ladder or work on proper platform
1. Rack should be check and ensure proper support.

2. Rack side is to be Properly covered / protected for falling of loose material.
2 3. Place heavy materials at lower level.
4. Place heavy and rolling part on ground level.
Wrong arrangement or 5. Tighten the material wherever feasible to restrict falling.
improper placing heavy Major (fatal) or 6. Trained and experience personnel is to be engaged.
N 5 3 15 H 7. Ensure adequate supervision while placement of materials 1 1 1 L
and rolling materials on Minor injuries
upper rack 8. Safety shoes, hand gloves , safety harness
Spillage of
1. Materials should be stacked in racks only.
Inadequate and improper chemicals, cause
2. No Smoking board should be provided.
storage of Chemicals odor problems Y 3 3 9 M 3 1 1 L
3. Display of MSDS
(Paint) (suffocation) to the
4. Store chemical in proper way and monitor it in a regular interval.
personnel.
1. Use of proper ladder.

2. Use of ladder as per the standard
Falling of person
from height can
Use of unsafe ladder N 3 3 9 M 3 1 3 L
cause permanent or
temporary disability
2 Stacking of Materials
Person can fall due

to over stretching & 1. Material shall be store in a rack as per the size and weight of material
Use of over height racks N 5 3 15 H 3 1 3 L
causes major injury ( 2. Ensure the rack should be secured properly and easy accessible
fatality)
1. Prevent over storage of materials.
Over storage of materials Falling of 2. Material should be stored and segregated properly.
like nails, rods, spanners, material/protruding 3. Materials with sharp edge should be protected and provided with protection
tube lights, paints can, of sharp edges can N 3 3 9 M cap/demarcated 3 1 3 L
wooden boxes, spade cause major injuries 4.Trained person should be involved for loading and unloading
with sharp edges etc to personnel
1. Store flammable material separately.

Storing of flammable Can cause fire and 2. Sufficient no of fire extinguisher should be provided.
material with other explosion Y 5 4 20 H 3. No Smoking board should be provided. 5 1 5 M
material. {EMERGENCY} 4. Display of MSDS
5. restrict the area for unauthorized entry
Handling of sharp edges 1. Provision of First aid box should be there.

Can cause minor
material like wire mesh, N 2 5 10 M 2. Proper use of PPE. 1 1 1 L
injuries to hands
nails etc
1. The flammable material should not be stored in open area.

2. Proper shed should be provided
Storage of flammable The spillage of oil
3. area should be barricaded properly
materials drums like lube drum placed in open
N 5 3 15 H 4. Fire point should be setup in the nearby area. 5 1 5 M
oil, grease, engine oil etc can cause fire lead
5. No hot work, electric wire lay down in nearby area.
in open area. to fatalities
7. Display of MSDS
1. Spillage of oil should be avoided by proper dripping method.

2. Concrete floor should be made and provide appropriate slope
3. Make a pit where spill oil store
4. Remove oil from the sump pit in regular basis.
Oil and lubricant spillage Can cause fire 5. Provide tray to every oil drum
in storage area. leading to fatalities N 5 3 15 H 6. area should be barricaded properly 3 1 3 L
7. Fire point should be setup in the nearby area.
8. No hot work, electric wire lay down in nearby area.
10.) Display of MSDS
Can cause skin 1. Proper ventilation should be provided

Improper Handling of irritation / 2. Proper illumination should be ensuring.
4 Cement N 1 5 5 M 1 3 3 L
cement Respiratory problem 3. Periodic medical checkup.
to the personnel 4. Proper use of PPE, display of MSDS
1. Area should be barricaded

2. The flammable material should not be stored nearby area.
3. No Smoking board should be displayed
Placing of other The spillage of oil
4. Sufficient no. of fire extinguishers should be provided
Diesel storage area loading/ flammable materials like drum placed in open
5 Y 5 3 15 H 5. MSDS for diesel and petrol should be displayed 5 1 5 M
unloading operation. lube oil, grease, engine oil can cause fire lead
6. Earthing should be provided.
etc nearby area to fatalities
7. Secondary earthing for tank should be provided.
8. Lightning arrestor should be provided.
9. Proper use of PPE should be use.
Valve of cylinder 1. While unloading cylinder, it should not be allowed to fall or tyre should be used
Rolling or Rough
6 Handling of gas cylinder may break causing N 5 3 15 H beneath it. 1 1 1 L
handling of gas cylinder.
explosion. 2. Use trolley for transportation and chain them.
back to index

JOB TITLE : Fabrication & Fit up works FORMAT NO: ……..
No.
E B K E B K
R A R A
I I S I I S
T L C T L C
Y T O Y T O
Y R Y R
E E
(SxP) (SxP)
1 ) Proper stackingof material, Tied properly & Swing area Barricaded,Use of guide rope,
2 )Job specific training to
Loading & Unloading of Slingers,Signalers,Operator, 3) Third Party Inspection of Lifting
1 materials at Site using Fall,Slip, Serious Injury Y 4 4 16 H equipments,Assessment of load, 4 ) Regard Safety Rules communicated 2 2 4 M
Crane/Hydra through Pep-Talk.
2 Marking Fall ,slip Minor injury N 3 2 6 H 1) Use of PPE's,Neatness. 2) approach & placing 2 2 4 M
1) Provide proper body earthing,Provide ELCB,All wire to have proper insulated,
burn injury,electrical 2) Use proper plug top to every connection & Scheduled daily checking of facility,use of NRV to the
3 Shaping in right angle/ level shock Serious Injury Y 5 3 15 H 2 2 4 M
PUG set.
1)Tied properly & Swing area Barricaded,Use of guide rope, Job specific training to
4 Shifting to the rolling Fall,Slip, Serious Injury Y 4 4 16 H Slingers,Signalers,Operator, 2) Third Party Inspection of 2 2 4 M
machine Liftingequipments,Assessment of load.
1) Proper & scheduled maintenance,Proper Inspection,use of PPE's,Use guide rope,Visual

crushed assessments are to be made by competent person,area should be cleared off.
Placing of material Y 4 4 16 H 2 2 4 M
hand,serious injury
1) Provide proper body earthing,Provide ELCB,All wire to have proper insulated,Use proper plug top
5 Rolling of materials Serious to every connection & Scheduled daily checking of facility.
Electric shock Y 5 3 15 H 1 2 2 L
Injury,fatality
Entanglement in closed 1) Visible barrication required,regard safety rules communicated through Pep-Talk.
Serious injury Y 4 4 16 H 2 2 4 M
proximity
1) Tied properly & Swing area Barricaded,Use of guide rope, Job specific training to
Placing of rolled section to Slingers,Signalers,Operator,Third Party Inspection of Lifting equipments,Assessment of load, safe
6 Fall,Slip, Serious injury Y 4 4 16 H 2 2 4 M
the platform for fit up upkeeping at plat form.
1) Tied properly , Job specific training to the gang,Third Party Inspection of Lifting
Fit up of materials above Fall ,slip,blow to equipments,Assessment of load, daily checks of wedges and discard if mashroom headed.
7 Serious injury Y 3 4 12 H 2 2 4 M
2.0m height in tempalate hands/leg
1) Provide proper body earthing,Provide ELCB,All wire to have proper insulated,Use proper plug top
Serious to every connection & Scheduled daily checking of welding m/c,cable,lead & return wire,use of
8 Welding Electrocution Y 5 3 15 H 2 2 4 M
Injury,fatality welding gloves,face shield.
1) Proper stackingof material, Tied properly & Swing area Barricaded,Use of guide rope, Job specific
training to Slingers,Signalers,Operator,Third Party Inspection of Lifting equipments,Assessment of
Fall,Slip, Serious Y 5 3 15 H load,Regard Safety Rules. communicated through Pep-Talk. 2 2 4 M
Injury,fatality
9 Grinding Slingers,Signalers,Operator,Third Party Inspection of Lifting equipments,Assessment of load, safe
Serious upkeeping at plat form,safe approach,rigid platform,proper placing over wedges.
Fall of load Injury,fatality Y 5 3 15 H 2 2 4 M
Serious 1) Proper platform,development of anchorage point, proper approach,use of double line safety
working at height @1.8m Injury,burn,eye Y 4 4 16 H line,tool box & refreshers training. 2 2 4 M
irritation
1) Proper platform with hand rails,development of anchorage point, proper approach,use of double
10 Insulation Works [4.0m EL.] Fall of person / material Serious Injury Y 4 4 16 H line safety belt,face shield,etc,tool box & refreshers training. 2 2 4 M
1) Provide proper body earthing,Provide ELCB [30 mA], All wire to have proper insulated,Use
proper plug top to every connection & Scheduled daily checking of facility, never leave the m/c in
11 Welding of GI Pins Electrocution Serious Injury Y 5 3 15 H on position,Leather Hand Gloves,Welding shield,Welding goggles to helper.. 2 1 2 L
1) House Keeping,removal of generated scrap from platform,checking & placing of equipments.

12 Finish Job Fall,slip,trip Serious Injury Y 4 4 16 H 2 2 2 L
back to index
JOB TITLE : WELDING OPERATION FORMAT NO: …………….
No.

E B K E B K
R A R A
I I S I I S
T L C T L C
Y T O Y T O
Y R Y R
E E
(SxP) (SxP)
1. Use less hazardous materials such as: Asbestos-free electrodes,

gloves, and hot pads.
Welding radiates invisible Radiation can 2. Cross Ventilation shall be done to remove harmful fumes and
ultra violet and infra red damages the eyes Y 3 3 9 M gases 1 3 3 L
rays and the skin 3.Regular medical check/ monitoring of the welders
3. Use of proper specified shielding devices and like safety shoes
without steel toe , helmet, face shield, gloves etc.
1. Purge regulators immediately & then turn off.

2. Never use grease or oil on oxygen line connections and copper
fittings
Leakage & cuts in hoses Can cause fire Y 3 3 9 M 3. Use the current for which the cable is designed. 1 3 3 L
hazards
4. Use only well maintained equipment.
5. Repair or replace damaged parts before further use.
6. ensure periodic inspection
1. All persons involved with welding are required to wear

Personnel may hit by appropriate type of goggles
Flying Fragments flying particle N 3 3 9 M 2. As far as possible avoid number of people working in the area, 1 3 3 L
causing blindness
and damage. always kept minimum
3. Follow work permit system
1. Provide shelter/shed wherever possible

Heat stress Heat stress N 3 3 9 M 2. Ensure job rotation in regular basis 1 3 3 L
3. Provide water and medical facility near by area
4. Give interval to take rest, for welder
1. Try to keep physically comfortable by changing your position

Muscular / skeletal periodically
Positioning disorders. N 3 3 9 M 2. Foll ergonomic principle 1 3 3 L
3.Ensure job rotation in regular basis
1 Welding operation
1. Proper earthing shall be provided to welding machine

2. All the connection shall be passes through ELCB only
3. Ensure use of cable for Neutral/earth return
4. Periodic check for earthing resistance by ELCB tester
5.Use of PPE’ such as leather / rubber hand gloves
Electrical connection of Electrocution,
Y 5 3 15 H 6.Do not touch an energized electrode with bare hands. 3 3 9 M
Welding machine burn,fire 7. Wet working conditions should be avoided
8.Wear dry, insulated gloves in good condition and protective
clothing.
9. Fire extinguisher should be available in work place
1. Proper earthing shall be provided to welding machine
2. All the connection shall be passes through ELCB only
3. Ensure use of cable for Neutral/earth return
4. Periodic check for earthing resistance by ELCB tester
Welding Machine without
proper earthing Electrocution Y 5 3 15 H 5.Use of PPE’ such as leather / rubber hand gloves 3 3 9 M
6.Do not touch an energized electrode with bare hands.
7. Wet working conditions should be avoided
8.Wear dry, insulated gloves in good condition and protective
clothing.
1. Ensure use of good condition cable and holder

2. Regular inspection for any damage
3. Ensure use of safety shoes, gum boot, hand gloves safety
Damaged welding cable
Electrocution N 5 3 15 H helmet etc. 3 3 9 M
and holder
4. Use fully insulated electrode holders.
5. Do not use worn, damaged, undersized or poorly spliced
cables.
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JOB TITLE : EXCAVATION FORMAT NO: ……..
No.
E B K E B K
R A R A
I I S I I S
T L C T L C
Y T O Y T O
Y R Y R
E E
(SxP) (SxP)
1 1) Use Shoes/Gumboot
Insect bite. Injury on leg/foot N 2 1 2 L 2 1 2 L
1) In grass area gumboot must be
worn to avoid snake bite.
Injury on leg / other 2) Take a vision, before put the step.
Snakebites in grassy area N 4 3 12 H 3 2 6 M
body sides
1) Find out underground utilities (by

Cable detector/cross pit)
Electrocution 2) Do excavation carefully, if
Underground Utilities Y 5 3 15 H working place is doubtful. 4 2 8 M
, Flash & Fire
Excavation BY
Manually
1) Gas monitoring system will be
Toxic Gas release Air pollution Y 5 1 5 M implementing. 5 1 5 M
1) For proper access/ egress suitable
Improper access/ egress Slip, Trip & Fall Y 2 3 6 M ladders shall be provided 2 2 4 L
1) Material shall be kept at least

1.5m away from the edge.
Improper edge of Fall of animals, 2) Barricade the excavation area
Y 4 3 12 H properly. 3 2 6 M
excavation equipment’s
1) Workmen shall never be allowed

to stand under the bucket.
Loose/ improper of JCB 2) Routine Inspection by
Bucket Hit by JCB Bucket Y 3 3 9 M operator/owner 3 2 6 M
1) Find out underground utilities (by

cross pit)
Underground Utilities Electrocution Y 3 5 15 H 2) If doubtful condition, make the 3 3 6 M
, Flash & Fire excavation carefully
Excavation 1) Workmen shall never be allowed
-by Tractor machines to work near JCB working area’s
Brake Failure of JCB Run over/ slipping 2) Routine Inspection by
Y 2 3 6 M operator/owner 2 2 4 L
during work on Slope chances
1) Workmen/other person shall

Due to miss never be allowed near JCB.
Other than operator is handling/ improper 2) Operator must be taken strict
either sit/stand near the Y 3 4 12 H action against this. 2 2 4 L
JCB signal, chances of
harmful injury
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JOB TITLE : MATERIAL HANDLING FORMAT NO: ……..
No.
E B K E B K
R A R A
I I S I I S
T L C T L C
Y T O Y T O
Y R Y R
E E
(SxP) (SxP)
1) Identify the route with the help of survey so that the material reaches or transported
Identification of safe
at required location or near by location.
1 approach before Congested route Vehicle Accident N 4 3 12 H 4 1 4 L
2) Ensure the proper route with map, survey & with local person to avoid any toppling
transportation of vehicle during transportation.
1) Follow kinematic way of material lifting – Assessment of the load, Route or path
through which object is going to be handled.
2) How many people required for carrying the load.
Physical condition of the load.
STEP-1 POSITION THE FEET
Manual Shifting or loading/ Fall of Material/ Serious Injury lead fatal STEP 2: CORRECT GRASP
2 Y 4 3 12 H 4 1 4 L
unloading Person accident STEP 3 STRAIGHT BACK AND BENT KNEES
STEP 4: LOAD CLOSE TO THE BODY
STEP 5: TUCK YOUR CHIN IN
STEP 6: KEEP BODY WEIGHT DIRECTLY OVER FEET AND LIFT WITH LEGS.
3) Use proper PPE’s Like Safety shoes, Hand gloves & safety Helmet.
4) Activity should not go in hurry manner. It should go steady and safe.
1) All the Lifting tool & tackles must be checked physically before use.
2) All the lifting toll & tackles must be test certificate.The access and approaches for
crane should be free from obstacles.
3) Crane operator must be having valid license and good experience about the Crane
operation.
4) Load should not exceed the capacity of crane.
5) The lifting belt or sling and D-Shackle use according the load, the safe lifting capacity
Cable drum/conductor Failure of Lifting of lifting tool & tackles always greater than the load.
3 drum/ Transformer Loading equipmets & Serious Injury/ fatal Y 5 4 20 H 6) During the loading & unloading material Tag Line must be used to control the stability 4 2 8 M
& unloading Tools/broken material of lifted load.
7) No one shall be allowed to stand on the truck/ lorry during material loading/
unloading cable drum.
8) Only trained signal man shall give the direction to crane operator.
9) Hydra shall not be used at site in any circumstances.
10) No one shall be allowed to stand on the truck/ lorry during material loading/
unloading, it may hit the workmen.
11) Never stands under the hanging materials.
4 Environment Noise pollution due to Noise Pollution N 3 2 6 L 1) Crane must be certified by authorized agency for Pollution 2 1 2 L
hydra under control (PUC certificate)
Fatal or serious injuries of 1) Unauthorized driving must be avoided.

Collision due to improper Serious accident or workmen or nearby people 2) Vehicle driver must have valid driving license.
5 driving unwanted major accident Damage of vehicle or Y 5 3 15 H 3) Driving or travel or shifting of material should avoid during bad weather. 5 1 5 M
happen
materials. Smoke/Drinks must be prohibited during/before driving.
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JOB TITLE : POLE ERECTION FORMAT NO: ……..
No.
E B K E B K
R A R A
I I S I I S
T L C T L C
Y T O Y T O
Y R Y R
E E
(SxP) (SxP)
1) 11manpower shall be deployed for pole erection(8.5mts).

2) Manual pole shifting Mechanism Must be used. Pole shall not be dragged by
tractor.
3) If pole shifting is being done by tractor & Trolley, pole & workmen shall not
be transported in the same vehicle.
4) Pole shall be properly tied with the trolley to prevent any slip of pole from
tractor while transportation.
5) Red Flag shall be tied with the project part of pole during transportation.
Shifting of pole at Slip & Fall of Pole Leg/Arm Injury/ Hit 6) Pole shall not be dashed from trolley to ground.
1 Y 3 3 9 M 7) Channel or sufficient man power shall be used for unloading the pole from 1 3 3 L
location Pole damage by pole
trolley.
1) A MS pipe/Bamboo ladder of 2 mts & 4Mtr height should be provided for

initial supporting of pole erection.
Slip & Fall of Pole Leg/Arm Injury/ Hit Y 3 4 12 H 3 2 6 M

Pole damage by pole
1) Ensure that bamboo ladder bottom tense with slings at top & corner to
ensure the stability of runners & ladder.
2) Tie the pole by PP rope at the height of 6 mtr from the bottom.
Pole shall be supported by 25mm dia (25 Meter length) PP Rope from 4 corners
(Guy rope arrangement). 3) Avoid children
Serious Injury on to come near the work place
either human, 4) Check the condition of PP rope.
2 Lifting of Pole Slip & Fall Y 4 4 16 H 5) MS channel (ISMC-150 of 2 mtr length) shall be placed in the pole pit 4 2 8 M
animals or
equipment. (opposite to the pole base).
6) Nobody shall stand on the pole end as dead weight.
2 Lifting of Pole
1) All the area shall be barricaded with safety cone & safety caution tape before
start of pole erection where residential area available or road crossing.
Breaking of pole Serious Injury Y 3 4 12 H 2) Ensure that no one shall come in the vicinity of pole (to avoid accident in 3 2 6 M
case of breaking of guy rope).
Must avoid children/animals near the workplace.
Must ensure the full time supervision during work.
1) PP ropes shall be removed from the pole top by using the FRP Ladder/ Pole
Removing the Giude rope Slip & Fall (during
3 Serious Injury Y 3 4 12 H climbing paddle. 3 2 6 M
from Pole Climbing)
2) Direct climbing must be prohibited.
Fall of Pole Serious Injury Y 3 5 15 H 1) Only authorized operator (Valid DL) shall be allow operate the crane. 3 3 9 M
Single & Multiple 1) Ensure prohibition of mobile phone use by the crane operator & Signal man.
Breaking of pole Y 3 5 15 H 2) Before staring work, crane Inspection must be important. 3 3 9 M
Fatality
Check all the lifting tools & tackles.
Single & Multiple 1) Crane fitness certificate shall be available and Crane hook having hook latch,
Failure of Crane Fatality Y 3 5 15 H over load, over hoist limit switch & boom limit switch are provided & checked 3 3 9 M
for its function.
4 Pole Erection by Hydra
1) Ensure the Tag line to control the load & instruct the workmen to keep away
Hit by the pole Single & Multiple Y 3 5 15 H from front tire 3 3 9 M
Fatality
.
1) Where residential area or crowed available. There must be caution required
The movement of Barricaded the area or inform the people about the work associated hazard.
Trespassers / Vehicle
may Cause danger. (In
Serious injury Y 3 5 15 H 3 3 9 M
very few work location
this problem may
arise).
1). Use of necessary all PPE's,Neatness , approach & placing
5 Assembling at Ground Slip of person Minor injury N 2 3 6 M 2 2 4 L
Fall of material Serious Injury Y 4 4 16 H Slingers,Signalers,Operator,Third Party Inspection of Lifting equipments,Assessment of 2 2 4 L
6 Fixing of v cross Arm load.
Serious 1) Proper approach,use of double lanyard safety Harness,Helmet,etc,tool box &
Fall of person Injury,Fatality Y 3 5 15 H refreshers training. 2 2 4 L
1) House Keeping,removal of generated scrap from work place,checking & placing of

7 Finish Job Fall,slip,trip Serious Injury Y 4 4 16 H 2 1 2 L
equipments.
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JOB TITLE : DTR ERECTION FORMAT NO: ……..
No.
E B K E B K
R A R A
I I S I I S
T L C T L C
Y T O Y T O
Y R Y R
E E
(SxP) (SxP)
1) All basic materials like Transformer, its accessories and tools shall be
transported to site carefully.
Single or Multiple
1 Shifting of Transformer Hit & fall Y 4 5 20 H 2) Lifting Tools & Tackles (Chain pulley blocks, sling, D shackle etc.) shall be duly 4 2 8 M
Fatality/ Injury
tested by competent person & test/fitness certificates shall be made available.
1) For controlling the movement of transformer while lifting, PP rope shall be

used.
2) No workmen shall be allowed to stand below the base channel.
3) All the area shall be barricaded with safety cone & safety caution tape before
start of the work. 4) Ensure that no one shall
Lifing of Transformer by Fall of Person/ materials, Single or Multiple come in the vicinity of Transformer lifting work.
2 Y 4 5 20 H 3 3 9 M
Hydra Failure of lifting tools. Fatality/ Injury 5) Available all necessary PPEs
like, Helmet, FBH, Safety Shoes, hand gloves etc.
6) Lifting Tools & Tackles (Wire
rope/Synthetic sling, D shackle,hydra etc.) shall be duly tested by competent
person & test/fitness certificates shall be made available.
1) Should be check all lifting tools and tackles before use.

2) Lifting Tools & Tackles (Chain pulley blocks, sling, D shackle etc.)
shall be duly tested by competent person & test/fitness certificates shall be made
Lifing of Transformer by Fall of Person/ materials, Single or Multiple available. 3) Available all necessary PPEs like,
3 Chain block Failure of lifting tools. Fatality/ Injury Y 4 5 20 H 2 2 4 L
Helmet, FBH, Safety Shoes, hand gloves etc
1) For controlling the movement of transformer while lifting, PP rope shall be

used.
2) No workmen shall be allowed to stand below the base channel.
4 Erection of Transformer by Hit & Fall Single or Multiple Y 4 5 20 H 3) All the area shall be barricaded with safety cone & safety caution tape before 4 2 8 M
Hydra Fatality/ injury
start of the work. Ensure that no one shall come in the vicinity of Transformer
erection work. 4) Available all necessary PPEs like,
Helmet, FBH, Safety Shoes, hand gloves etc
1) FRP Ladder shall be used for climbing on pole.

Fall of Person/Fall of 2) Using Mobile phone is prohibited at site.
5 Fitting its accessories material. Serious Injury Y 4 4 16 H 3) Suitable PPE (Safety helmet, Safety belt, Safety shoe, Reflective jacket, etc.) 4 2 8 M
shall be use.
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JOB TITLE : CONDUCTOR STRINGING FORMAT NO: ……..
Sr. Actual Rating Rating based on the control measures
No.
S P R Base S P R
E R I Risk E R I
V O S Level V O S
E B K E B K
R A R A
Activity / Task Hazard Risk legal I I S Control measures I I S
T L C T L C Existing
Y T O Y T O Risk Remarks
Y R Y R Level
E E
(SxP) (SxP)
1. Materials like Conductor drum shall be transported to site carefully.

2.Two jacks shall be placed on both sides of the conductor
drum and rod shall be inserted in the middle of the cable drum.
3. Cable/conductor drum should be placed over the lifted jack and shaft.
Shifting of cable or 4.The direction of rotation of the drum has to be according
1 Hit & Fall of Drum Single & Multiple Y 4 5 20 H to the marking at the drum. 4 2 8 M
conductor
Injury/ Fatality 5. Wear necessary all PPEs during work place
Drum
1.Turn table can be also Laying the conductor. Jack/turn table shall not be kept in tractor
while laying the conductor.
2 Ensure the sufficient man
power for laying the cable or conductor.
3 Ground shall be leveled where conductor drum or turn table will be placed to avoid
toppling of cable/conductor Drum.
Cable/conductor lying on Single & Multiple 4. Ensure trained & skilled
2 Hit & Fall of Drum Y 4 5 20 H person for laying the conductor. 4 2 8 M
the ground. Injury/ Fatality
5. Avoid the conductor or cable on the road.
6. No children or local villager are allowed near laying area. Barrication shall be provided.
7 Cotton hand gloves must be used for laying the cable or conductor.
8. Wear necessary all PPEs during work place
1 Only identified workers are working at height. Separate Height pass card is issued to all
the workmen working at height.
2 Visual checking of pole is carried out before climbing the pole.
3 FRP Ladder shall be used for climbing on pole.
4 Suitable arrangement of scaffold type shall be made for crossing of road.
5 Conductor shall be lifted on by PP rope of 24mm dia.
6 Never lift the conductor by tying with safety belt during climbing on the pole.
7 Sit & stand full body harness shall be used for working at height.
8 Using Mobile phone during stringing activity is prohibited at site.
9 Ensure that no one shall come in the vicinity of stringing work (to avoid accident in case of
Lifting of Conductor/ Cable Fall of the person, tools, Single & Multiple breaking of pole). Children playing around the area should be removed from the region.
3 Y 4 4 16 H 10 Cotton hand gloves must be used for laying the cable or conductor 4 2 8 M
on the pole materials Injury/ Fatality
11 Wear necessary all PPEs during work place
1 Visual checking of pole is carried out before climbing the pole for any crack or damaged.
2 Physical damage of items like pin insulator, disc insulator and other safety PPE & materials
shall be checked.
3 Before taking up the stringing work the guy support / stays shall be checked thoroughly on
both ends of the stringing.
4 All the area shall be barricaded with safety cone & safety caution tape before start of the
work.
5 Ensure that no one shall come in the vicinity of stringing work (to avoid accident in case of
breaking of pole).
6 Tractor shall not be used for Stringing work.
7 Only identified workers are working at height. Separate Height pass card is issued to all
the workmen working at height.
8 FRP Ladder shall be used for climbing on pole.
9 Suitable PPE (Safety helmet, Safety belt, Safety shoe, Reflective jacket, etc.) shall be use.
10 Come along clamps & Max puller shall be used for tightening the conductor for better
Quality and safety.
Break of poles, Fall of 11 Never take-up Stringing work without LC where shut down is required (Line crossing, live
Stringing of Conductor/ Person Single & Multiple LT HT near stringing area, jumpering etc).
4 Y 4 4 16 H 12 Tractor shall not be used for tightening the conductor. 4 2 8 M
Cable ,Electrocution due to line Injury/ Fatality
crossing 13 Stringing activity while being done on HT line LC shall be taken of all HT as well as all
associated LT lines.
14. Ensure that after LC should be
install Discharge Rod with proper grounded by Spike rod in both side.
Normally in distribution networks, plenty of
crossing/ branch lines (HT / LT) do appear which are very close to our working line (HT or
LT). Such lines (HT or LT) shall also be de-energized by taking LC .
15 Using Mobile phone during work at height is prohibited at site.
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JOB TITLE : ELECTRICAL INSTALLATIONS FORMAT NO: ……..
No.

E B K E B K
R A R A
I I S I I S
T L C T L C
Y T O Y T O
Y R Y R
E E
(SxP) (SxP)
1-Identify the correct tools required and keep the them in the tool bag for easy carrying to the job
Identification and carrying 1-Contamination location.
1 of tools to the Work site Corrosion 2-Reduce the Y 3 3 9 M 1 2 2 L
2- Check the tools for free from corrosion.
strength of the tools
3- Check the tools for any cracks, breaks.
1- Ensure that all cables are not in Walkways or Doorways.

2- Ensure that to be not used damaged cords and avoid temporary or direct connections.
3-Ensure that plug top-in naked wires in the shocket.
4- Use proper lugs and industrial plug-top for all the electrical connections.
5- Provide all connections through ELCB/RCCB.
6- Proper earthing should be provided.
7- Check all electrical connections before energizing. 8- Use all
required PPEs, i.e- Safety Helmet, Safety Shoes, Safety Goggles, Leaather handgloves etc.
8- Only competent person should do the
Property damage/ electrical installation work. 9- The work should be carried out under
Short-Circuit Can cause Y 4 5 20 H the supervision of experienced supervisor. 1 2 2 L
electrocution/ Fire 10- Fire extinguisher should be available at work area.
1-Use Safety shoe, safety helmet, Rubber hand gloves, goggle.

2- All the teporary electrical cables (if any) should be laid at least 750mm below ground and any
Improper laying of Property damage, permanent electrical cables should be laid at least 3 feet below the ground.
electrical cables on Electrocution, Y 3 3 9 M 1 2 2 L
3- Cables should not be placed haphazardly on the ground.
ground. Tripping Hazard
4- Cables should be properly rolled and placed away from the movement area.
5- Signboards should be displaced indicating Tripping hazard.
2 Electrical Installation
2 Electrical Installation 1- Check the tools for any crack before the job start.
2- Do not use any damage hand tools and also properly dispose the damage hand tool if can not be
1- Breaking of hand tools repaired.
2- Serious injury and 3- The tools and the workers hand should always free from oil/ greese.
Slipping of hand tools material damage Y 3 3 9 M 4- Use the right tools according to its its intended purpose. 1 2 2 L
5- Secuerly cover the knife after the use.
from hand
6- All the tools should be properly cleaned after the job done.
7- All the tools should be placed at their designated place after the complition of the job.
1- Safe access with proper platform and hand rail to be ensured up to the work location
2- Man lift should be used for doing the electrical installation of street lights.
3-Safety harness with double lanyard to be made mandatory and anchorage to be ensured
Fall of persons Serious injury/ fatal Y 5 5 25 H 4- Use Safety shoe, safety helmet, nitrile gloves, goggle 2 5 10 H
5- Only skilled and trained person to be allowed for height work.
6- Adequate length of A-Type ladder to be used for house wiring work.
7- Explain to all persons about hazard before deploying.
Bodily injury/ 1- No person to stand underneath while making arrengement or working.

Fall of material Fatality/ material Y 4 4 16 H 2- Working area to be barricaded & monitored. 2 4 8 M
damage 3-Brief to all workers about the hazard & control measure
1- Remove the combustible materials from the area.

Burn injury/ 2- Cable joints to be properly insulated.
Fire hazard Y 5 4 20 H 3- Provision of fire extinguishers to be there at welding location. 2 3 6 M
property damage
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JOB TITLE : HANDLING AND LIFTING OF EQUIPMENTS FORMAT NO: ……..
Sr. Actual Rating Rating based on the control measures
No.

E B K E B K
R A R A
Activity / Task Hazard Risk legal I I S Control measures I I S
T L C T L C
Y T O Y T O
Y R Y R
E E
(SxP) (SxP)
Identification and carrying 1-Contamination 1-Identify the correct tools required and keep the them in the tool bag for easy carrying to
the job location.
1 of tools to the work site Corrosion 2-Reduce the Y 3 2 6 m 2- Check the tools for free from corrosion. 1 1 1 L
strength of the tools
3- Check the tools for any cracks, breaks.
1- Avoid standing under the lifted load and within the operating radius of cranes.
2- Check periodically oil, breaks, horn, gears and tyre pressure of all moving machineries.
3- Check quality, Size and condition of all chain pully blocks, slings, D-shackles, Wire ropes
etc.
4- Allow crane/ hydra to move only on hard, firm and level ground.
5- Outriggers should be fully exetended and properly placed on ground.
Property damage, 6- Guide rope of sufficient length should be installed at both
Failure of load Lifting and Serious Physical Y 4 5 20 H side of the load. 7- Do not perform the lifting operation during 1 2 2 L
moving equipments
Injuries, Fatal heavy wind, storm and rainy condition. 8- Check for the safe
functioning of Safe Load Indicator. 9-
Check certification of applicable authority.
10- Barricade the swinging area of the crane to avoid unauthorized entry.
11- Appropriate sign boards should be installed.
12- The work should be carried out under the
supervision of experienced supervisor.
1- SWL should be clearly marked and tagged on all lifting equipments.

Overloading of lifting Property damage, 2- Third party inspection certificate should be available for all the lifting tools and tackles.
Serious Physical Y 4 4 16 H 3- Only trained operators and riggers should be allowed to perform the job. 1 2 2 L
equipments Injuries, Fatal 4- The load of the pole or equipments to be lifted should be checked/known prior to the job
starts and the lifting gears arrangements should be done according to that.
2 Handling and Lifting

Equipments
Handling and Lifting 1- Do not allow the boom or other parts of the crane to come within 10 ft reach of any over
2 Equipments head HT lines, structure or building.
2- Isolation of overhead lines should be done before the job.
Property Damage, 3- Isolation clearance paper should be available at site.
Overhead Electrical wires, Electrocution, Burn Y 3 4 12 H 4- Followed LOTO procedure. 1 2 2 L
structures etc. 5- Proper risk assessment should be done prior to the job.
injuries, Fatal 6- The crane should be operated by properly trained and competent operator.
7- Trained signal man should deployed. 8-
Hook up and load being lifted shall preferably remain in full visibility of the crane operator.
1- Slings/D shackle must be tested by competent persons.

Serious injury/ 2- Sling and D shackle capacity to be ensured as per the load to be lifted.
Lifting tools and tackles fatality and material Y 4 5 20 H 3-Proper slinging method to be followed by trained rigger. 2 5 10 M
damage 4-Rigger/foreman has to check the sling/ D shackel condition before start.
5-Fore man has to check the slinging arrangement.
6- Person must not stand near the lifted load.
1- Safe access with proper platform and hand rail to be ensured up to the work location.
2-Safety harness with double lanyard to be made mandatory and anchorage to be ensured
Fall of persons Serious injury/ fatal Y 5 5 25 H 3- Use Safety shoe, safety helmet, nitrile gloves, goggle 2 5 10 M
4- Only skilled and trained person to be allowed for height work.
5- No floor opening, missing hand rail to be in the working platform.
6- Explain to all persons about hazard before deploying.
1- Do not throw or drop material from height.

Property damage, 2- All tools to be carried to height should be kept in a tool kit bag.
Fall of Materials Serious Physical Y 3 4 12 H 3- Remove all scraps and other loose materials before the lifting of the load. 1 2 2 L
Injuries, Fatal 4- Ensure wearing of Safety Helmet, Safety Shoes and Safety Goggles by all persons working
at site.
back to index

JOB TITLE : CABLE LAYING & PULLING FORMAT NO: ……..
No.

E B K E B K
R A R A
I I S I I S
T L C T L C
Y T O Y T O
Y R Y R
E E
(SxP) (SxP)
1) Ensure Method Statement is available and communicated to First line supervisor

Physical Injuries
Y 3 4 12 M 2)Safety Pass 1 2 2 L
• Contact with rough Property Damage
Toolbox Meeting
edges 3) Inspection of Tools and equipment
1 Cable laying / Cable • Slip & fall in trench
termination • Fall from height
• Using Wrong/damage
tool 1) Should use necessary all PPEs 2) Should
be available Fire extinguisher at work place 3) Should be available
Burn Injury Y 3 4 12 M Firat box at work place 1 2 2 L
1)Ensure Method Statement is available and communicated to First line supervisor

2) Authorization of Supervisor for conducting electrical Job
3) Use hand gloves
4) Walk slowely where cables are lifted & layed
5) Emergency Preparedness plan discussed.
6) Toolbox talk conducted prior to job.
• Contact with rough 7) Proper Supervision at site
edges
8) Hand gloves - cotton
2 Cable laying / Cable pulling • Using Wrong/damage Physical Injuries Y 3 3 9 M 9) Use of Cable Drum stand 1 3 3 L
tool Property Damage
10) Location of cable laying shall determine additional controls (on ground, trench,
• Slip and fall
layers, height etc.)
11) Size and weight shall govern number of helperss required in addition to
Technician and Siupervisor.
12)Proper Co-ordination among the workers.
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JOB TITLE : Shutdown Activity FORMAT NO: ……..
A B C D E F G H I J K L M N O
Sr. Activity / Task Hazard Risk legal Actual Rating Control measures Reference Rating based on the control measures
No. (Document no.,
clause no., page
S P R Base no etc.) for each S P R Existing Remarks
E R I Risk control measures E R I Risk
E B K E B K
R A R A
I I S I I S
T L C T L C
Y T O Y T O
Y R Y R
E E
(SxP) (SxP)
1) Safe work procedure of shutdown activity must be followed.
2)Site engineers shall make the Pre task plan (PTP) before Two day for the
job to be executed.
3) PTP must be prepared as per PTP procedure.
4) Only line man (Client) shall remove the jumper/ Isolate the line, a crew of
trained electrician/lineman shall be deployed for putting the discharge rod
and making the working zone free from any hazards will be assigned for LC
job.
5)Before starting the job LC Token shall be given to all workmen by name &
signature by the engineer/supervisor.
6) Site engineer/supervisor shall ensure that the isolators / breaker / fuse are
kept in open condition and caution boards are hanged.
7) Nobody should touch/work the line until or unless, the Site
engineer/supervisor confirms it.
8) After confirmation from the Site engineer/supervisor line should be tested

by an electronic multi tester/HV tester.
9) De-energized the HT/LT line by putting discharge rod on both sides of the
battery limit & connect the earth wire of discharge rod to firm earth.
10) After connecting discharge rod to earth, discharge the line by discharge
Electricity Electrocution Y 4 5 20 H rod and keep it on the line till completion of job. 4 2 8 M
11)Use Independent earth discharge rod for each conductor in the line.
Provide earth discharge rod at all incoming and outgoing line of the
conductor near to the working area.
Shutdown Activity
1
Electricity Electrocution Y 4 5 20 H 4 2 8 M
12)One person should be kept at GOS location or pad lock arrangement to be

made on the GOS location to avoid any third party operation.
Shutdown Activity
13) Before energizing the line all LC token shall be return by workmen to site
supervisor by name. After Re-energizing site enginee/supervisor should
1 visually check the line for any abnormality.
14) Personnel awareness, competence, training & supervision.
15) Suitable PPE (Safety helmet with induction tester, Safety belt, Safety
shoe, Reflective jacket, Electrical rated rubber hand glove etc.) shall be use.
Rated rubber hand glove should be used while short circuiting and
connecting the discharge rod.
16) Before re-energizing ensure all workmen out from danger.
17) • Ensure to engage experienced and trained supervisor and workmen for
shut down job.
1) Do not allow any workmen to work in wet and muddy condition during
shutdown job.
Wet and muddy work 2) Provide all appropriate PPEs like gumboot, safety shoes to prevent slip.
location. Y 3 3 9 M 3 2 6 L
Slip and fall
1) Take rest frequently to workmen from such repetitive motion to prevent

Repetitive hand / body musculoskeletal musculoskeletal injuries.
Y 3 3 9 3 1 3 L
motion injuries injury.
1) Ensure to provide appropriate working platform for height job.

2) Inspect the FRP ladder prior
to start the job. Secure the ladder at height and someone will hold the ladder
at bottom level during climbing.
3) Ensure tool bag to secure all tools at height.
Fall from height 4) Ensure barrier around the work area to prevent unauthorized entry to
others.
Height work Fall of object from Y 4 5 20 H 5) Provide all job specific appropriate PPEs to all like, Helmet, full body 4 2 8 M
height. harness safety shoes, reflective jacket etc..
back to index

JOB TITLE : EMERGENCY SITUATION FORMAT NO: ……..
No.

E B K E B K
R A R A
I I S I I S
T L C T L C
Y T O Y T O
Y R Y R
E E
(SxP) (SxP)
Emergency Prepardness: In case of Emergeny, 1)

Height rescue kit shall be used in case of emergency at height.
2) Ambulance and Trained
First-Aider shall be called upon.
3) Higher authorities shall be informed immediately.
4) In case of any minor
injury primary first-aid shall be provided by trained first-aider.
fall from Height Physical Injury, 5) The ambulance must be well equipped with life
supporting facilities to cope up with serious conditions.
1 Emergency Situation Fire Fatality, Y 3 4 12 H 6) The person in emergency shall be 1 2 2 L
Hazard/Electrocution Property Damage
taken to the nearest hospital after providing first-aid.
7) Important contact numbers of higher officials has been
displayed in office and project site.
8) No
work shall be done incase of poor climatic condition (High Wind,
Storm, Heavy Rain etc.) 9) Fire brigade shall be
called upon in case of Fire Emergency.
10) should be available Fire Extinguisher
back to index

JOB TITLE : TAPPING/CHARGING FORMAT NO: ……..
Actual Rating Rating based on the control measures
S P R Base S P R
E R I Risk E R I
V O S Level V O S
E B K E B K
R A R A
I I S I I S
Sr. T L C T L C
Activity / Task Hazard Risk legal Control measures
No. Y T O Y T O Existing
Y R Y R Risk Remarks
E E Level
(SxP) (SxP)
1). Before tapping the existing line must be shut down.

2) Before shut down working site shall be inspected by site Engineer to prepare pre task plan &
identify the possible hazards during execution work, required execution material, tools & tackles,
safety equipment.
3) Site engineers shall make the Pre task plan (PTP) before
two day for the job to be executed.
4) PM/Zone In charge shall approve the PTP before executing the job & inform to EHS In-charge. No
shut down work shall be done without pre task plan. The Site engineer/Zone in charge should give
requests for shutdowns for each area of work involving LT / HT crossing, working near charged line
etc., separately, to electricity Board, at least one day prior to the day of work. Written shut down
permit shall be taken from electricity board & Permit shall be taken only by concern
site engineer.
5) Shut down
through the phone shall be strictly prohibited.
6) In case of double circuit line (HT & LT In same pole) shut down shall be taken for both LT & HT
Line.
7) Same HT line will be connected with two or more subsatation.Please identified the type of HT line
& take the shutdown from all connected substation.
8). After written shut down electricity board will cut off the supply .Provide the lock & tag on the 4 2 8 M
operating switch inorder to strict any accidental operation of operating switch(LOTO System).
9) One person shall be kept as observer near switch till work is not complited to avoid any third party
operation .lock’s key shall be kept with concern supervisor.
10) Only line man (Client) shall remove the jumper/ Isolate the line. L&T workmen or supervisor shall
not be engaged for removing jumper or isolate the line.
11) Site engineer/supervisor shall ensure that the isolators / breaker / fuse are kept in open
condition and caution boards are hanged.
12) Site engineer/supervisor should ensure that there is no back feeding/ Line in line out
arrangements for the feeder. If any such arrangements are there LC must be taken accordingly.
Single & Multiple 13) Site engineer must show the written shut down permit to site supervisor & give the clearance for
1 Shut Down Procedure Electrocution Injury/ Fatality or Y 4 5 20 H the work.
14) Before taking up the work, Supervisor & site Engineer must brief the shutdown work to the
serious injury. concerned group and gang.
15) After confirmation from the Site engineer/supervisor line should be checked by a helmet
mounted or pen type induction tester.
16) Nobody should touch the line until or unless, the Site engineer/supervisor confirms that line is
dead.
17) A crew of trained electrician shall be deployed for putting the discharge rod and making the
working zone free from any hazards will be assigned. At the time providing the discharge rod, it
should be connected to the earth point first& then to the conductor, so that the residual current will
pass through the earthing to the ground. Ensure proper earthing of discharge rod.Putting discharge
rods on all sides of incoming & outgoing dead line. Use insulated hand glove for putting the discharge
rod in dead line (11 kV or 33 kV rated As required).separate earthing for each & individual discharge
rod shall be insured & short by a wire.
Single & Multiple
1 Shut Down Procedure Electrocution Injury/ Fatality or Y 4 5 20 H
serious injury.
18. Before starting the job LC Token shall be given to all workmen by name by the supervisor.
19. After connecting discharge rod to earth, discharge the line by discharge rod and keep it on the
line till completion of job.
20. All workmen should wear the Helmet fixed Induction Tester before starting the work
21 Workmen should not go the battery limit area when the line clearance is taken. ensure work is
executed as per safe work method & within the limit of line clearance.
22 After completion of the job, work supervisor will ensure that the work is completed and the men
& materials are removed.
23 After completion of work LC token shall be return by workmen to site supervisor by name only.At
the time of removing the discharge rod, first to be removed from the conductor & then from the
earth point.
24 Only the concerned site engineer should return LC and it should be informed to all the line
workers before that. Lock & tag shall be removed by the person who fixed it.
25 No worker should climb on the pole after removing the discharge rod from the line. After Re-
energizing site engineer/supervisor should visually check the line for any abnormality.
26 Full time supervision shall be ensured till completion of work.
27 Pep talks shall address by site Engineer/supervisor on daily bases.
28 Suitable PPE (Safety helmet with induction tester, Safety belt, Safety shoe, Reflective jacket,
Electrical rated rubber hand glove
etc.) shall be use.
1.Workmen should go at pole with help of FRP ladder/Pole Climbing Paddle and during the work he
must be hooked his safety belt.
2. No one stand near the pole when height work is going on.
3. Use tool bag to avoid the fall of tool & tackles or other accessories item like nut bolt etc.
Work at height during 4. Suitable PPE (Safety helmet with induction tester, Safety belt, Safety shoe, Reflective jacket,
Fall of person/ fall of Single & Multiple Electrical rated rubber hand glove etc.) shall be use.
2 charging and tapping of Y 4 5 20 H 4 2 8 M
transformer material. Injury/ Fatality. 5. Material shall not be through from height PP rope shall be used to bring any material from height
to ground level.
1) Before climbing on pole the stability condition of pole to be checked.

2) Possible during the string of conductor the back stay to be provided in existing pole to avoid the
collapse of pole.
The Flush Pole (may be 3) Never try to give more tension beyond the permissible sag.
newly erected 4) Try to avoid work on those poles which are erected by other agency or not in good condition.
/ Existing one) may fall Fall of person/ Single of multiple
3 Y 3 4 12 H 3 2 6 M
during tensioning of Damage of material Injuries.
conductor to achieve the
final sag
1) During charging the transformer no one stand near the transformer location.
2) Before charging all the earthing or discharge rod to be removed.
may leads to a
During Charging may Fire, Electrocution, severe injury to the
4 Bursting of Transformer Workmen Y 3 5 15 H 3 2 6 M
and Insulators Damage of materials / person standing
nearby
back to index

JOB TITLE : METERING WORK FORMAT NO: ……..
No.

E B K E B K
R A R A
I I S I I S
T L C T L C
Y T O Y T O
Y R Y R
E E
(SxP) (SxP)
1) If transformer is charged, Shutdown should be taken during metering

connection.
2) Use proper safety equipment during
Meter connection in SMC Single & Multiple shutdown activity. 3) The Site
1 box Electrocution Injury Fatality Y 4 5 20 H engineer/Zone in charge should give requests for shutdowns for each area of 4 2 8 M
work involving LT / HT crossing, working near charged line etc.(Please follow
safe work method for shutdown 4)
Should be wear necessary all PPEs., 11/33 kv Electricals rubber hand gloves
must
Meter Replacement 1) FRP ladder must be used during height works.

Electrocution/Fall of Single & Multiple 2) Necessaary all PPEs with 11/33 kv electrical rubber hand gloves should be
person /materials Injury Fatality Y 4 4 16 H wear while working at height. 4 2 8 M
Installation of J pipe
1) FRP ladder must be used during height works.

2 Work at height Fall from height Serious Injury Y 4 4 16 H 2) Safety belt & helmet should be wear while working at height. 4 2 8 M
back to index

JOB TITLE : STRUCTURE ERECTION FORMAT NO: ……..
No.

E B K E B K
R A R A
I I S I I S
T L C T L C
Y T O Y T O
Y R Y R
E E
(SxP) (SxP)
1) All Structure materials its accessories and tools shall be transported to site carefully.
2) Lifting Tools & Tackles (Chain pulley blocks,
1 Handling of Material Hit by Materials Serious Injury Y 4 3 12 H sling, D shackle etc.) shall be duly tested by competent person & test/fitness certificates 4 2 8 M
shall be made available. 3)
Long size material shall be handling by almost same height & strength group of people
with proper coordination with each another.
Serious Injury Y 4 4 16 H For controlling the movement of Structure while lifting, PP rope shall be used. 4 2 8 M
1) The items like insulators and pin which are very small in nature shall be carried to the
top (after fixing the pin with insulator) of the pole by tying a rope firmly (both lifting and
Serious Injury Y 4 4 16 H lowering). 2) No workmen shall be allowed 3 2 6 M
to stand below the lifting martial.
3) All the area shall be barricaded with safety cone & safety caution tape before start
of the work.
Fall of Person/Material
2 Erection at Height during erection
1) Only identified workers are working at height. Separate Height pass card is issued to
all the workmen working at height. 2) FRP Ladder/Pole
climbing paddle shall be used for climbing on pole.
3) For all new intermediate poles cross arms and
Serious Injury/death Y 4 4 16 H other accessories shall be erected at the ground level itself before lifting the pole. 3 2 6 M
4) Using Mobile phone is prohibited at site.
5) Suitable PPE (Safety helmet, Safety belt, Safety shoe, Reflective jacket,
etc.) shall be use.
A 1-1/2” MS pipe/Wood shall be tie with pole for working platform or work positioning
(stand and work)
back to index

JOB TITLE : SURVEY WORK FORMAT NO: ……..
Actual Rating Rating based on the control measures
S P R Base S P R
E R I Risk E R I
V O S Level V O S
E B K E B K
R A R A
Sr. Activity / Task Hazard Risk legal I I S Control measures I I S
No. T L C T L C Existing
Y T O Y T O Risk Remarks
Y R Y R Level
E E
(SxP) (SxP)
1. Ensure before leave for site weather condition should

be good. 2. Bike should be well
maintain with valid RC and insurance
3. Valid Driving licence
4. Light, horn, brake,
mirror, tire, both side indicator should be healthy
condition. 5. Should be
Visit site by Bike Serious Injury/Fatal Y 4 5 20 H wear Helmet during bike riding 6. Should be 3 3 9 M
available Safety shoes, Rain coat,water bottle etc.
1. Should be wear necessary all PPEs like,

Injury due to Slippery, Snake Helmet,Reflective Jacket & Safety Shoes 2. Snake
bite Major/minor Injury N 2 3 6 M bite Gumboots, 3. Insects bite 2 1 2 L
1
Hand gloves
Survey work
1. Should be drink Plenty of water.(Energy drink, lemon
etc) 2. should be cover
head with cotton towel 3. should kept umbrella.
Sunstroke Major/minor Injury N 2 3 6 M 2 1 2 L
1. should follow traffic rule

2. shoud wear Reflective jacket with necessary PPEs
3.
should not use Mobile/ear phone during survey, only
Near by Railway/Road and Major/minor Injury, walky talky should use. 4. Distance should be maintain
river Fatality Y 4 5 20 H minimum 2 mtr, in Railway and river area. 3 3 9 M
1. Should be wear woolen cloth during survey in Cool

weather 2. should be
Major/minor Injury, coverd Head, mouth, nose and ear by monkey cap or
Cool weather
Fatality N 2 3 6 M 1 3 3 L
woolen mufler
back to index

JOB TITLE : FORMAT NO: ……..
TIGHTENING OF BOLT AT HEIGHT
No.

E B K E B K
R A R A
I I S I I S
T L C T L C
Y T O Y T O
Y R Y R
E E
(SxP) (SxP)
1) Follow PTW and to be signed only after physical inspection in full and establishing that
controls are adequate and known to all the persons in that area.
2) Ensure that the worker is Medicaly fit.
3) Toolbox meeting should be conducted.
4) Soft tool bag is available with each person / Spanners are tied with rope along with
harness
5) Ensure PPE’s / Life line / Rope Grab / Anchor line.
• Hit by falling material 6) Fullbody Harness must be used.
• Fall of person Physical Injuries 7) Ensure proper anchorage of Fullbody harness.
1 Tightening of bolt at Height • Slipping of spanner in Property Damage Y 4 3 12 H 8) Person shall not be allowed below that area where work at height is in progress. 3 3 9 M
use for tightening Fatality 9) Caution /barricading at ground level below working area
10) Use of horizontal Life line/fall arrestor where ever necessary
11) Proper Supervision is required.
12) The Work to be stop in absence of Supervisor from work location.
13) Emergency preparedness plan should be described to all.
14) Work in night ( after sunset ) is discouraged. In exceptional cases with valid justification
Construction Head shall authorized in writing, ensuring (i). Person having performed duty
in day shift is not continuing at night (ii) Minimum 250 Lux illumination is provided at all
place of work.
back to index

JOB TITLE : LADDER FORMAT NO: ……..
No.

E B K E B K
R A R A
I I S I I S
T L C T L C
Y T O Y T O
Y R Y R
E E
(SxP) (SxP)
1- Inspect that the ground/floor is firm and level before setting the ladder on it.
2- Check for any spillage of water, oil on the ground/floor.
3- Check the ladder for any cracks and damage before it's use.
4- Use adequqate length of "A" type alluminium ladder for electrical works.
5- Check that the locking arrangements of A-type ladder and extended
ladder should be in place and properly functioning.
6- Only one person at a time is permitted on
a ladder. 7- Ladders must not be
placed in frontof closed doors/window that can open towards the ladder. The doors/window must be blocked from
open, locked or guarded. 8- Check the
rungs of the ladder should be free from oil, greeze or any other slippery substances.
9- Wear clean and slip resistance safety shoes
during work to avoid any slip hazard. 10- If you feel tired or dizzy, or
1-Unsafe ground/floor are prone to loosing your balance, stay out off the ladder. 11- Do not use
condition. ladder in high winds or storms.
2-Fall of ladder 12- Use fall arrestor rope, rope grab and full body harness if required.
3- 1-Slip, Trip & Fall 13- Never attempt to move a ladder while standing on it.
Working on ladder at work sharp edges 2- Physical 14- Always ensure 3 point contacts with ladder (Two leg, One hand
1 location 4-Fall of men & Injuries Y 3 3 9 M or Two hand, One leg). 1 2 2 L
materials 5- 3- Electrocution 15- Securely fasten straight or extension ladders to an upper support.
Over head electrical & 16- Make sure that step ladders are open completely before climbing.
service lines 17- Never place the ladder on a box, barrel or other
6- Break of ladder unstable base to gain additional height.
18- Maintain good housekeeping at the base area of the ladder to avoid
tripping hazards during up and down movement of the worker on the ladder.
19- Always face the ladder and always grip the rungs of
the ladder, not the side rails. 20- Extension ladders should extend 3
feet above the roof or platform you are trying to reach.
21- Keep away from any overhead power/service lines.
22- Maintain atleast 5mtr distance from any
power/service lines. If not possible then isolate or shut down the power line till the completion of the work.
23- Always place the ladder in 75°
angle. 24- Do not
stand on the top rungs of the ladder to perform the job.
25- While climbing up and down, do not skip any steps of the ladder and do not involve in any horseplay
activity.
26- Do not climb while carrying tools. Use tool bag for small hand tools.
back to index

JOB TITLE : WORKING IN ADVERSE CLIMATIC CONDITION (HEAVY RAIN, HEAVY WIND, STORM ETC.) FORMAT NO: ……..
No.

E B K E B K
R A R A
I I S I I S
T L C T L C
Y T O Y T O
Y R Y R
E E
(SxP) (SxP)
1- The work area as well as the access area shall be ensured with adequate
Injury to workmen lighting.
Poor Illumination of
Working Area due to slip, trip and Y 2 3 6 M 2- Illumination of working area is to be ensured prior to start of the work 1 2 2 L
fall using Lux meter. 3- Hand lamps also
shall be taken into use.
1- Person should not enter in between materials.

2- Close supervision to be ensured.
Person may entrap in 3- Use Safety shoe, safety helmet, gloves.
between materials Fatal/ Serious injury Y 4 5 20 H 4- Ensure proper approach to reach upto the materials. 2 4 8 M
5- Brief about the hazard & control measure to the worker engaged.
6- Ensure that maerials are secured properly and placed evenly.
1- All materials must be properly stacked. 2- Working area

must be clean and free of oil spillage and other debris.
Personal Injury, 3- PTW and RA shall be briefed to all
Working in Adverse Slip, Trip & Fall Hazard Y 2 3 6 M workers working at site. 1 2 2 L
Climatic Condition (Heavy Property Damage 4- Working area must be free from any kind of
1
Rain, Heavy Wind, Storm obstructions.
etc.)
1- 30MA ELCB shall be provided.

2- Regular monitoring while executing the job shall be done by the
deployed supervisor on job. 3-
Electric shock due to Rubber mate should be provided. 4- Double body
Electricity wet weather Y 2 4 8 M earthing must be ensured. 5- Certified electrician shall 1 3 3 L
be deployed on job. 6- All the
condition
cables should be routed overhead or underground.
7- Proper cable routing
should be followed at site.
1- Work area shall be barricaded and cordoned off, hence preventing
Interference with other interference of other agency workers.
agencies during work at Injury to workmen Y 1 3 3 L 2- If any overhead activity is found done 1 2 2 L
by other agencies then work shall be stopped and would be informed to
night.
safety officer and site engineer.
Working in open
environment 1) Adequate PPE - Safety Shoes Helmet and Reflective Jackets
Heat 2) Short break
Heat Stroke Y 3 2 6 M 3) Drink more potable drinking water 1 2 2 L
4) Provide sufficient clean drinking water at site.
5) Provide glucose to the workers who are exposed
more to sun light.
1) Safety Shoes & Helmet

2) First aid arrangement
3) Use full sleeve shirt and trouser / boiler suit preferably
Insect bite Physical injuries Y 2 2 4 L 4) Consider periodic fumigation if the 1 2 2 L
Infection
nuisance is high
5) Do not allow waste water to collect - providing breeding ground for
mosquito Identification of local hospital mentioned in Welcome Chart
1) Dust mask, Safety googles

Minor eye injury 2) Tool box talk
Dust Inhalation Problem Y 3 3 9 M 3) Reduce vehicle speed in vicinity of work place 2 2 4 L
4) Consider water sprinkling to reduce dust in environment
Dust allergy
1) Avoid going near bushes or in high grass area. Disturb the area using
stick first before entering that area or make noise
2) Shoo away snakes and other reptiles by making noise
3) Use of trousers with thick material (Typically Jeans) is preferred.
Physical injuries
4) Cleaning vegetation before start of work
Snake/Scorpion Bite Infection Y 3 3 9 M 5) First aid arrangement for possible snake bits should be available in 1 2 2 L
Poission snake/scorpion prone area
6) Identification of local hospital & mention it in Welcome Chart
7) Emergency Preparedness
1) Stop work at height when wind is exceeding 14 m/s, 11 m/s is whistle

blowing speed
2) In case of doubt STOP work. 3)
Move down to ground level slowly from heaight location.
Heavy Wind Physical Injuries Y 2 3 6 M 4) Do not be hurry while coming down. 2 2 4 L
5) Close all the windows and doors of the office and other buildings to
avoid generation of wind pressure inside the room.
6) Put heavy loads on light materials and sheets.
back to index

JOB TITLE : Grouting and Shotcreting FORMAT NO: …………….
No.

E B K E B K
R A R A
I I S I I S
T L C T L C
Y T O Y T O
Y R Y R
E E
(SxP) (SxP)
Cement slurry May cause skin N 1 3 3 L 1.Ensure Inspection of the grouting pump and accessories 1 3 3 L
falling on skin & irritation and eye before start of work
eyes. injury. 2. Strict supervision on the activity by a competent person
3. Ensure usage of Rubber hand gloves & safety Goggles
Movement of high May hit personnel N 3 3 9 M 1. Pipe shall be hold properly 1 3 3 L

presure hose & leads to major injury 2. No one shall be stand during grouting
connection 3. All the connection and pipe shall be check prior to start of
1 Grouting activity
4. Grouting machine shall be properly clean before every
process of grouting
Loose fitting of Splash of grout mix N 1 3 3 L 1. Hose connection shall be checked before start of pressure 1 3 3 L
hoses causing eye injury grouting.
2. Safety goggle shall be used by the working team
3. Awareness shall be given to all personnel involved in that
activity.
Chocking of Nozzle Bursting of pipe and N 1 3 3 L 1. Oversize aggregate shall be avoided at batching Plant 1 3 3 L
due to oversize fittings may cause itself.
aggregate & injury to workmen. 2. Minimum number person required should only be present
sudden releasing at work site.
from machine. 3. Ensure use of safety helmet, safety shoes, safety goggles,
hand gloves etc.
Loose fitting of Sudden release of N 1 3 3 L 1. All the fittings shall be tight enough to sustain pressure. 1 3 3 L
compressor hose hose pipe causing 2. Air hose pipe shall be tightened by rope as additional
pipe. injury. safety.
3. Ensure regular inspection for any loose fittings
4. Ensure use of safety helmet, safety shoes, safety goggles,
hand gloves etc.
Operation carried- Hit by the nozzle, N 5 3 15 H 1. Ensures the liner is secure and unworn 3 3 9 M
out by Nozzle rebound of mixture 2. The water jets are clear and unblocked
man, rebound of may leads to 3. The hoses are clear of scale and correctly laid, and the
mixture damage eye, hose connections are properly made.
generation of 4. Ensures that the surface to receive the shotcrete is clean,
cement dust may free of dust and grease
causes breathing 5. Holds the nozzle properly and regulates the water control
and heart problem to ensure adequate compaction of the shotcrete, low
rebound percentage and absence of sag.
2 Shot-creting
Non usage of Hit by the nozzle, N 3 5 15 H 6. Ensure and provide protection from the rebound and from 3 3 9 M
Personnel rebound of mixture the clouds of cement dust.
protective may leads to 7. Nozzle man should wear safety goggles, waterproof gloves
equipments damage eye, & close-fitting protective helmet to protect the head and to
generation of keep cement out of the hair.
cement dust may 8. Provide uniform i.e. boiler suit, fitting closely at the neck,
causes breathing and with loose-fitting trouser legs falling over rubber boots
and heart problem
Operation carried- Hit by rebound of N 1. Regulates the supply of mix from the gun according to the
out by Gunman, mixture may leads to nozzle man’s requirements for pressure and volume.
improper working damage eye, faults 2. Check all connections and ensure that there is no air
of regulators, in regulators / losses occur in the hoses or the gun.
chocking in bursting of pipe may 3. Blows out all material hoses after work stops and empty
pipeline and leads to major the gun if the stoppage is for more than one hour.
rebound of injury, generation 4. To reduce the amount of rebound, the nozzle should be
mixture of cement dust may directed perpendicular to the surface..
causes breathing 3 5 15 H 5. Loose components must be taken out of the surface with 3 3 9 M
and heart problem compressed air and/or light scrapping.

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BAJAJ ELECTRICALS LIMITED

DDUGJY ROHTAS PROJECT

GUIDELINES FOR DICIDING SEVERITY RATING

GUIDELINES FOR DICIDING LIKELY HOOD RATING

Risk in coloured areas is unacceptable

Risk Ranking and Action

Risk score Risk Level Action

1-2 Trivial No action

S P R Base S P R Existing Remarks

Fire hazard due to electric Leading to Burn

May cause fracture/

Sharp metal parts like 1. Procurement of proper stationary only.

1. Avoid using improper joined cords and damaged boards

1. Ensure one plug only in one socket

Burn injury and 1. Ensure sufficient number of fire extinguisher in office.

4 Working in office Leading to

Working in adverse Leading to 1. Ensure ad maintain temperature of AC as a requirement

Low luminance (improper Leading to 1. Provide proper illumination as required

Exhaustion due to Leading to N 1 5 5 M 1. take a brake 1 3 3 L

Exposure to radiation Leading to 1. Proper posture and distance should be maintained.

BAJAJ ELECTRICALS LIMITED

S P R Base S P R Existing Remarks

1. Drive slowly and fallow all driving rule.

1. Ensure proper and timely preventive maintenance.

1. Ensure vehicles should be loaded as per the loading capacity

1. Ensure reverse horn along with other safety devices,

Collision with other

1. Install fog lights for the equipments

1. Ensure no driver/operator is working beyond the prescribed

Working near the edge of

1. Ensure no driver/operator is working beyond the prescribed

1. Ensure deployment of trained signal man

1. Ensure / seek permission of electricity board for power shut

1. Provide Shelter/shed for drivers

BAJAJ ELECTRICALS LIMITED

1. Adopt kinematic principle for manual handling

1. Rack should be check and ensure proper support.

1. Use of proper ladder.

Person can fall due

1. Store flammable material separately.

Handling of sharp edges 1. Provision of First aid box should be there.

1. The flammable material should not be stored in open area.

1. Spillage of oil should be avoided by proper dripping method.

Can cause skin 1. Proper ventilation should be provided

1. Area should be barricaded

BAJAJ ELECTRICALS LIMITED

1) Proper & scheduled maintenance,Proper Inspection,use of PPE's,Use guide rope,Visual

1) House Keeping,removal of generated scrap from platform,checking & placing of equipments.

S P R Base S P R Existing Remarks

1. Use less hazardous materials such as: Asbestos-free electrodes,

1. Purge regulators immediately & then turn off.

1. All persons involved with welding are required to wear

1. Provide shelter/shed wherever possible

1. Try to keep physically comfortable by changing your position

1. Proper earthing shall be provided to welding machine

1. Ensure use of good condition cable and holder

BAJAJ ELECTRICALS LIMITED

1) Find out underground utilities (by

1) Material shall be kept at least

1) Workmen shall never be allowed

1) Find out underground utilities (by

1) Workmen/other person shall

BAJAJ ELECTRICALS LIMITED

Fatal or serious injuries of 1) Unauthorized driving must be avoided.