SR = Severity Rating

- When it can lead to fatality or permanent disability Or when Property Loss is mo

Risk Assessment for Erection of Steel Girder than Rs 100,000

- When it can lead to temporary disability or doctor visit is required Or when Prope
Loss is more than Rs 10,000 but less than Rs 100,000

- When it can lead to First aid Injury Or when Property Loss is less than Rs 10,000
CC-125R2

RISK ASSESSMENT FORM HIRA-05

Assessme Re-
Additional Control Measures
Sl nt assessment
Risk People at Ris
N Activity Hazard Existing Control Measures Resi
Involved risk k
o P S P S dual
Le
vel
Risk
 Sufficient no. of traffic 3 4 12,  Workmen, alcohol test shall 2 4 8,L
marshal with flags day time/ M be ensure before deployed
blinker night shall be transportation.
deployed with escort &  Prestart briefing and
Transporta WORKI trailing vehicle. verification shall be carried
1 NG  Trailer must be equipped with out before carrying out job
the Red flags during day time to mitigate
tion of WITH PUBLIC & and blinking lights during miscommunication.
MULTI HIT BY WORKMEN night time.
Steel- AXLE TRAILER  All workmen shall be wear
TRAILER PPEs.
Girder to
AND  Transportation route shall be
identified and well planned.
site ROAD
 Multi axle trailer, trailing and
TRAFFIC
escort vehicle shall be drove
location by experienced and
competent driver/operator.
 Road diversion shall be done
with necessary precaution if
 SR = Severity Rating

- When it can lead to fatality or permanent disability Or when Property Loss is mo

Risk Assessment for Erection of Steel Girder than Rs 100,000

- When it can lead to temporary disability or doctor visit is required Or when Prope
Loss is more than Rs 10,000 but less than Rs 100,000

- When it can lead to First aid Injury Or when Property Loss is less than Rs 10,000
CC-125R2

required.
 Suitable capacity of trailer
shall be arranged.
 Trained drivers shall be  Trailer driver alcohol test
deployed for trailer shall be ensured before
operation and easy deployed transportation.
TRAILER PUBLIC & maneuverability shall be 2 4 8,L
TOPPLING WORKMEN ensured while radial 3 4 12,
OF TRAILER turning. M
 Route inspection shall be
carried out by the
competent person, site
engineer from staring
point to destination point.
 Transportation route shall
be well planned before
executing the job.
 Before shifting the Girder a 3 5 15,  Training 1 5 5,L
prior route inspection shall be H  Brief before work
TRAILER carried out by the engineer in
OVERHEA WORKMEN charge from starting point to
D destination point for any
overhead electric line/other
ELECTRIC
obstruction.
LINE.
 If such obstacle comes in the
transportation route, it shall
 SR = Severity Rating

- When it can lead to fatality or permanent disability Or when Property Loss is mo

Risk Assessment for Erection of Steel Girder than Rs 100,000

- When it can lead to temporary disability or doctor visit is required Or when Prope
Loss is more than Rs 10,000 but less than Rs 100,000

- When it can lead to First aid Injury Or when Property Loss is less than Rs 10,000
CC-125R2

be diverted or precaution
shall be taken.
 All critical inspection shall 4 1 4,L  Training 2 1 2 ,L
be ensure before marching  Maintenance Record
TRAILER TRAILER INCONVENI  Mock before activity
the trailer on to the
BREAK ENCE TO
alignment.
DOWN PUBLIC  3rd party certificate/ fitness
/ENGINE certificate and other
FAULT documents related to
/TIRE equipment shall be valid.
BURST  Fitness tag shall be
/SUSPENSI ensured for trailer.
ON FAULT  Competent mechanic shall
be available.
 Adequate access /ladder 3 4 12,  Training 2 4 8,L
shall be ensured for M  Brief before work
WORKI
climbing on trailer.
NG
 Trained workmen shall be
WITH FALL OF WORKMEN deployed to carry out the
MULTI WORKMAN / / STAFF job.
AXLE HIT BY  All binders shall be in good
TRAILER LOAD / condition.
AND MAJOR OR  Packing shall be given
LIFTED MINOR wherever necessary.
LOAD INJURY  Adequate area lighting
 SR = Severity Rating

- When it can lead to fatality or permanent disability Or when Property Loss is mo

Risk Assessment for Erection of Steel Girder than Rs 100,000

- When it can lead to temporary disability or doctor visit is required Or when Prope
Loss is more than Rs 10,000 but less than Rs 100,000

- When it can lead to First aid Injury Or when Property Loss is less than Rs 10,000
CC-125R2

shall be arranged at night.

 Experienced and competent 3 5 15, 1 5 5,L

operator shall operate Crane H  Lifting plan shall be briefed
only. to all to avoid
 Crane helper shall be miscommunication.
deployed.  Lifting plan shall be prepared
 3rd party certificate of cranes, by erection team prior to
WORK
2. lifting tools 7 tackles shall be start work.
GIRDER ING FAILURE OF
ensured before starting the  Outrigger shall be checked
WITH CRANE, work. during lifting.
ASSEMBLY
CRANE LIFTING WORKMEN  Loading shall be carried out
S TOOL & / STAFF under the competent and
TACKLES ,
experienced supervision.
 Competent riggers and
INJURY /
signalman shall be deployed.
FATAL  All checklist and paper work
INJURY. to be signed for lifting &
shifting before start of the
activity.
 All lifting tools & tackles must
be checked before starting
the activity.
 Tag rope must be ensured.
 Compacted and levelled
ground shall be ensured for
placing of cranes.
 SR = Severity Rating

- When it can lead to fatality or permanent disability Or when Property Loss is mo

Risk Assessment for Erection of Steel Girder than Rs 100,000

- When it can lead to temporary disability or doctor visit is required Or when Prope
Loss is more than Rs 10,000 but less than Rs 100,000

- When it can lead to First aid Injury Or when Property Loss is less than Rs 10,000
CC-125R2

 Full extension of crane

outriggers shall be ensured.
 Provision of outrigger base
plate shall be done.
 Lifting area shall be isolated.
 No person shall be permitted
to work or go underneath the
hoisted load.
 Loading shall not be carried
out during adverse whether
condition.
 Adequate lighting
arrangement shall be ensured
in night shift.
3 Crane  3rd party certificate of 3 5 15  Compaction report of the
. crane, all lifting tools and ,H area shall be available.
marching WORKI WORKMEN  Adequate light arrangement
tackles shall be ensured.
NG TOPPLING / PUBLIC  Color coding shall be shall be done during night.
and placing WITH OF CRANE /  Pre-planning shall be done
available on lifting tools
for crane placing and lifting.
HEAVY HIT BY and tackles.
Competent mechanic shall be
EQUIPM CRANE OR  Physical inspection of available for emergency.
ENT LIFTED working area, all tools & 1 5 5,L
LOAD / tackles shall be carried out
FAILURE OF before starting the job.
LIFTING  Fitness tag shall be
TOOLS AND ensured for cranes.
 SR = Severity Rating

- When it can lead to fatality or permanent disability Or when Property Loss is mo

Risk Assessment for Erection of Steel Girder than Rs 100,000

- When it can lead to temporary disability or doctor visit is required Or when Prope
Loss is more than Rs 10,000 but less than Rs 100,000

- When it can lead to First aid Injury Or when Property Loss is less than Rs 10,000
CC-125R2

 Ground shall be well

compacted and leveled.
 No person and vehicle
shall be permitted to
go underneath the hoisted
load during loading of
counter weight.
 Well qualified and trained/
experienced rigger shall be
deployed for rigging work.
TACKLES /CR  Barricading of crane swing
ANE
area shall be ensured
before starting work (as
BREAKDOW
N per drawing).
 Suitable capacity crane
shall be used.
 Crane’s outriggers shall be
fully extended with
suitable base plate.
 Double tag rope must be
ensured for handling any
lifted load like counter
weight.
 SR = Severity Rating

- When it can lead to fatality or permanent disability Or when Property Loss is mo

Risk Assessment for Erection of Steel Girder than Rs 100,000

- When it can lead to temporary disability or doctor visit is required Or when Prope
Loss is more than Rs 10,000 but less than Rs 100,000

- When it can lead to First aid Injury Or when Property Loss is less than Rs 10,000
CC-125R2

 Working area shall be well  Installation of caution tape,

isolated by installing reflectors, water barrier,
barricading boards. jersey barriers and traffic
cones shall be ensured as per
WORKI  Adequate no of traffic
HIT BY requirement.
NG ON marshal shall be deployed.
OUTSIDER  Area lightening arrangement 1 5 5,L
ROAD /  Concrete blocks shall be 15
shall be done.
WORKMEN 3 5
VEHICLE/ placed at suitable places ,H
LIVE  Well pre plan for traffic
INTERFEREN / PUBLIC for protection from diversion shall be prepared.
TRAFFIC
CE OF outsider vehicle.  Plan shall be briefed to all to
/
PUBLIC  Live traffic shall be carry out a good
PUBLIC
diverted with ultimate communication and team
precautions if necessary. work during the job.
4 Erection of  Crane pulley/ hook/ web 4 5 20,  Lift evaluation plan, related 1 5 5,L
Steel- slings shall be mechanically fit H checklists shall be prepared
LIFTING FAILURE OF WORKMEN and shall be of prior to the job.
Girder
AND LIFTING / RIGGERS/ adequate/suitable capacity  Area shall be adequately
SHIFTIN TOOLS AND STAFF /PUBL for lifting the load. lightened.
 3rd party inspection for all
G TACKLES IC
lifting tools and tackles must
be ensured before starting
the work.
 Color coding of lifting tools &
tackles shall be ensured.
 Well qualified and trained
rigger shall be deployed for
signaling.
 SR = Severity Rating

- When it can lead to fatality or permanent disability Or when Property Loss is mo

Risk Assessment for Erection of Steel Girder than Rs 100,000

- When it can lead to temporary disability or doctor visit is required Or when Prope
Loss is more than Rs 10,000 but less than Rs 100,000

- When it can lead to First aid Injury Or when Property Loss is less than Rs 10,000
CC-125R2

 Lift evaluation shall be carried

out before each and every lift
in a prescribed form.
 No person allowed roaming
underneath of lifted steel-
Girder.
 Unauthorized entry into
lifting and swing area shall be
restricted.
 Lifting and crane swing area
shall be isolated.
 Lift evaluation shall be carried 3 5 15,  Miscommunication shall be 1 5 5,L
out before each and every lift H avoided between crane
WORKI TOPPLING WORKMEN in a prescribed form. operators and signalmen.
NG OF CRANE / / RIGGERS/  Ground compaction shall be  Crane radius, boom length,
WITH BREAKDOW STAFF /PUBL ensured. and capacity shall be checked
N OR  Crane outriggers shall be fully for safe lifting.
CRANE/ IC
extended.
HEAVY FAILURE OF
 Base plate of suitable
EQUIPM CRANES
dimension shall be installed
ENT DURING under elephant foot of
LIFTING outrigger.
 Crane operation shall be done
be experienced operator.
 Competent rigger, signalmen
shall be deployed.
 3rd party and other
 SR = Severity Rating

- When it can lead to fatality or permanent disability Or when Property Loss is mo

Risk Assessment for Erection of Steel Girder than Rs 100,000

- When it can lead to temporary disability or doctor visit is required Or when Prope
Loss is more than Rs 10,000 but less than Rs 100,000

- When it can lead to First aid Injury Or when Property Loss is less than Rs 10,000
CC-125R2

documents related to crane

shall be valid.
 Outrigger shall be checked
during lifting and swinging of
load.
 Workmen must have good  Adequate area lighting shall
condition double lanyard full be arranged prior to lifting
body harness while going for operation if planned during
work at height. night.
WORKI  Proper access & handrail mid
rail shall be ensured on pier
NG AT
cap. 3 5 15, 1 5 5,L
HEIGHT FALL OF  Provision for anchoring the H
PERSON lanyard full body harness shall
WORKMEN
be arranged like life line.
 Sky lifter/ scissor lifter shall
have valid green tag and be
operated by competent
operator.
 No lose material shall be  Training
allowed to go up along with  Brief before work
FALL OF the U-Girder.
MATERIALS  For shifting the tools and 3 4 12, 2 4 8,L
WORKMEN
tackles carry bags shall be M
issued to working crew.
 No material shall be thrown
from height on ground.
 SR = Severity Rating

- When it can lead to fatality or permanent disability Or when Property Loss is mo

Risk Assessment for Erection of Steel Girder than Rs 100,000

- When it can lead to temporary disability or doctor visit is required Or when Prope
Loss is more than Rs 10,000 but less than Rs 100,000

- When it can lead to First aid Injury Or when Property Loss is less than Rs 10,000
CC-125R2

 Steel-Girder shall be rested

and aligned on pier cap as per
drawing.
 Risk Assessment & Control Measures
The risk assessor can assign values for the Severity of Hazard and likelihood of Occurrence of Hazard (taking into account the frequency and duration of exposure) on a scale of 1
to 5, then multiply them together to give the Risk Rating & decide risk level.
A. Severity of Hazard (S) B. Likelihood of Occurrence of Hazard (L)
Rating Condition Examples Rating Condition Examples
1 Trivial/Negligible Adverse event leading to minor injury not requiring first aid. ( discomfort, slight 1 Remote Almost Never
bruising, self-help recovery)

2 Minor Minor injury or illness, first aid treatment required, <3 days absence, < 3 days 2 Unlikely Occurs rarely
extended hospital stay (small cut, abrasion, basic first aid need)

3 Moderate Significant injury requiring medical treatment e.g. Fracture and/or counselling. 3 Possible Could occur,
but uncommon
Agency reportable, >3 Days absence, 3-8 Days extended hospital Stay (strain,
sprain, incapacitation > 3 days)

4 Major/ Serious Major injuries/long term incapacity or disability (loss of limb) requiring 4 Likely Recurrent but
not frequent
medical treatment and/or counselling (fracture, hospitalisation > 24 hrs,
incapacitation > 4 weeks)

5 Fatal/Extreme Incident leading to death or major permanent incapacity. Event which impacts on 5 Very Likely/ Occurs
large number of patients or member of the public (single or multiple) frequently
Almost uncertain

Risk Rating & Level = A x B

Low Risk (1 - 8) Medium Risk (9 - 12) High Risk (15 - 25)

Continue, but Continue, but implement

review additional reasonably
periodically to practicable controls STOP THE ACTIVITY
ensure controls where possible and
effective monitor regularly
Identify new controls. Activity
must not proceed until risks are
reduced to a low or medium
level

Revision: R1 Prepared By Approved by

Date Safety Manager: AMAR DIXIT Project Manager: Mr. Pradeep Tyagi