Professional Documents
Culture Documents
Table of Contents
1. SUMMARY .................................................................................................................................. 4
2. INTRODUCTION .......................................................................................................................... 4
3. DEFINITIONS .............................................................................................................................. 7
3.2 LIFTING GEAR (ALSO KNOWN AS LIFTING LOOSE TACKLES (LLT) OR LIFTING ACCESSORIES) ........... 8
3.6 INSPECTION................................................................................................................................ 9
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3.12 FACTOR OF SAFETY (FOS) OR COEFFICIENT OF UTILISATION OR WORKING COEFFICIENT .............. 10
4. SCOPE....................................................................................................................................... 13
4.2 LIMIT OF THE SERVICE LIFE OF THE MOBILE CRANES AND OTHER LIFTING MACHINE ................... 15
5. GENERAL REQUIREMENTS.......................................................................................................... 15
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6.3 THOROUGH EXAMINATION FREQUENCIES .................................................................................. 20
7. REFERENCE: .............................................................................................................................. 26
Annex 1 Guideline Criteria for Third Party Inspection Agency for Lifting Equipment for Inspectors .............. 27
Annex 2 Technical Guideline for a self-employed person who wishes to apply as an Authorised Examiner.... 31
Annex 3 Technical Guideline on Extension Criteria for Service Life of Mobile Cranes and other lifting machines
……………………………………………………………………………………32
Annex 5 Application to act as an approved authorised examiner for lifting equipment ................................ 39
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1. SUMMARY
This Industry Guidance Note (hereinafter referred to as IGN), which is issued by the Safety, Health and Environment
National Authority (SHENA), serves as a guidance document and describes the requirements for the Third-Party
Inspection Agency (TPIA) for lifting equipment to be approved by the Authority in ensuring consistency of quality service
provided by TPIA. Such requirements which are seen as minimum include a management system which shall consist but
are not limited to aspects on:
• Accreditation;
• Properly equipped Facilities;
• Suitable and qualified technical and administrative Staff;
• A minimum of two (2) qualified Inspectors;
• Work instruction/programmed;
• Use of a Checklist; and
• The Production of an Inspection Certificate.
This guidance also sets out the minimum competency requirements for lifting equipment inspectors employed under
TPIA and persons who wish to be registered with the Authority as an approved Authorised Examiner (AE).
In addition, it sets out the service life of various type of lifting appliances such as cranes which may degrade due to
prolonged years of service.
2. INTRODUCTION
2.1 PURPOSE
The Safety, Health and Environment National Authority (SHENA), is the national authority which regulates workplace
safety, health and environment as well as radiation matters. It undertakes assessments and registration of various
service providers according to International Standards, guidelines and industry best practices.
The requirements for approval and registration of a Third-Party Inspection Agency (TPIA) are the ISO/ IEC 17020:2012
(Conformity Assessment Requirements for the operation of various types of bodies performing inspection) as well as
the criteria for performing testing and inspection according to the technical standards defined in the scope of
accreditation offered by each TPIA.
These guidelines describe relevant requirements for the approval of the TPIA working in the field of lifting equipment
inspections for all types of cranes, suspended equipment, construction hoists, elevators, overhead cranes and their
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supporting runways, automotive vehicle lift, a building cleaning cradle and its suspension equipment, goods and
passenger lifts, telehandlers and fork lifts, lifting appliance includes a pulley block, gin wheel and chain block or set of
chain blocks, lifting gears include any chain, rope, chain sling, webbing sling, rope sling, hook, shackle, swivel or eyebolt
and cage, basket or work platform used for carrying persons while it is suspended from the load line of a crane,
container, skid, spreader bar etc. and any lifting machine. This approval programme is being implemented in order to
provide a means of assessing and accrediting the competence of a TPIA in carrying out inspections and related activities
pursuant to the Workplace Safety and Health Order, 2009 (WSHO, 2009).
This document should be read in conjunction with the International Standard ISO/ IEC 17020:2012 Conformity
Assessment Requirements for the operation of various types of bodies performing inspections.
While registration with the Authority will normally be an indication of the quality of services offered by the TPIA, it
should not be regarded as a guarantee that the TPIA will always maintain a particular level of performance. It shall not,
in any way, diminish the contractual obligation between the TPIA and its clients. It is subject to periodic revision when
deemed necessary. It is the responsibility of the TPIA to ensure that the latest version of this document is available for
reference and implementation.
2.2 TERMINOLOGY
Abbreviations, used frequently in this guidance are given in the table below:
Abbreviation/Term Meaning
AE Authorised Examiner
BS British Standard
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Abbreviation/Term Meaning
NDT Non-Destructive Testing
(2) The Authority shall not approve any person as an authorised person unless he is satisfied that the applicant –
(a) possesses the prescribed qualifications and prescribed practical experience; and
(b) is sufficiently competent and is, in all other respects, a fit and
(c) proper person, to be entrusted to carry out the work of the relevant authorised person.
(3) Upon the approval of a person as an authorised person, the Authority shall issue him with a certificate of approval
to act as a relevant authorised person for such period as the Authority may specify therein.
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Workplace Safety and Health (General Provisions) Regulations, 2014
Regulation 21(1)
3. DEFINITIONS
Section 4(1) of the Workplace Safety and Health Order, 2009 defines lifting machine and lifting gears:
a) Cranes (tower, pedestal offshore, mobile such as truck mounted, rough terrain, all terrain etc.),
b) Wall / Pillar Cranes, Derricks, Swing Jibs and Davits;
c) Runway Beams, Monorails, All Pad Eyes, Gin Poles and Gin Wheels;
d) Winches, Hoists (air and electric), Crabs, Telfer Hoists;
e) Chain Blocks, Wire Rope Pulling Machines, Pull Lifts, Trolleys;
f) Powered Working Platforms;
g) Elevators and Lifts;
h) Excavators;
i) Forklifts, Self-Loader and Side Booms; and
j) Lifting Jacks (pneumatic or hydraulic).
3.2 LIFTING GEAR (ALSO KNOWN AS LIFTING LOOSE TACKLES (LLT) OR LIFTING ACCESSORIES)
Any item used to connect a load to the lifting equipment but which is not in itself a part of the load or the equipment,
such as:
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3.4 AUTHORISED EXAMINER FOR LIFTING EQUIPMENT
It is an individual who has the appropriate practical and theoretical knowledge as well as the relevant experience of
the lifting equipment to be thoroughly examined which will enable him to detect defects or weaknesses and to assess
their importance in relation to the safety and continued use of the lifting equipment, and who is approved by the
Authority under section 33 of WSHO, 2009.
For any technical staff under TPIA who wishes to be approved as AE, he/she will be required to submit his/her application
through his/her company representative (e.g. Human Resource or Administration) ONLY.
(a) able to exercise due diligence in making any certification / report or in conducting any test or examination of
statutory equipment;
(b) a professional engineer who holds a valid Practising Certificate (PC) issued by the Board of Architects,
Professional Engineers and Quantity Surveyors (BAPEQS) in the relevant Specialised Professional Engineering
branch such as Electrical Engineering and Mechanical engineering or in the branch of Building Service
Engineering
3.5 AUTHORITY
The Authority is the Safety, Health and Environment National Authority (SHENA) established by the Safety, Health and
Environment National Authority Order, 2018.
3.6 INSPECTION
Inspection refers to any physical activity related to ensuring that an item of “Lifting Equipment”, in its entirety and at
a given location or environment, meets the specified design and operating standards and is safe to operate or utilise
for a specified period. This includes, but is not limited to, activities such as measuring, testing, recording, checking,
analysing, loading and charting one or more characteristics of the equipment.
3.7 LOAD
Means any material, persons or any combination of these that are lifted, lowered or suspended by the Lifting Equipment.
The weight of the lifting accessories including the hook block may be considered as part of the load being lifted, as
applicable by the relevant standard.
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3.8 WORKING LOAD LIMIT (WLL)
This refers to the maximum working load specified by the manufacturer. This load represents a mass or force that is
much less than that required to make the lifting equipment fail or yield. It is a calculation of the Minimum Breaking Load
(MBL) divided by a safety factor, usually ranging from a safety factor of 4 to 7 for Lifting gears.
Note:
The main difference between SWL and WLL is that the WLL is given by the manufacturer and does not account for
particular service conditions which may affect the final rating of the equipment. While SWL is given by an Authorised
Examiner and stated in the inspection certificate, SWL does account for the service condition. SWL may be lower than
WLL, e.g. a wire rope sling choked on a square load without any corner protection has its safe working load at
approximately 50% of its WLL.
NOTE: The techniques employed for non-destructive testing are such that they do not damage or alter the material under
test.
The inspections shall include all items specified by the manufacturer for an annual inspection together with all routine
inspection items.
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If the manufacturer’s recommendations are not available, AE must specify, in writing, all the items/components to be
inspected together with the acceptance/rejection criteria, which must be applied by the Inspector.
3.19 OVERHAULING
This refers to the process of restoring and maintaining an equipment, machine or system in a serviceable condition.
Overhaul involves –
(4) reassembly, testing, and trial-run prior to returning the item to its full operating level.
NOTE: Mobile Cranes that have reached the end of their design life or, where this is unknown, shall be overhauled as
per Annex 3. A crane’s design life may not be the same as its actual life and depends on such factors as its classification,
usage and its operating environment.
4. SCOPE
This IGN covers two programmes to enhance the safe integrity of lifting equipment. The programmes are –
(2) the Limit of the Service Life of Mobile Cranes and extension of its service life.
NOTE:
A Third-Party Inspection Agency must be independent to the owner of the equipment under review or inspection.
4.1.2 SUBCONTRACTING
Where the TPIA subcontracts certain specialised activities temporarily for part or all of its inspection activities for
unforeseen extra work load or any other reasons, there must be identifiable member(s) of the management personnel
sufficiently knowledgeable in those technical activities being subcontracted, to be able to:
a) Define the problem adequately to enable the subcontractor to offer appropriate services, personnel and equipment;
b) Choose an appropriate subcontractor and to assess its technical competence (e.g. methods, personnel and facilities);
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c) Interpret the results supplied by the subcontractor and relate those results properly to the service originally
requested or problem originally defined.
d) As for NDT activities when the inspection body subcontracts any of such activities related to lifting equipment
inspection, the inspection body must use a competent subcontractor, which complies with the criteria stipulated in
the relevant standard of ISO/IEC 17000 series; i.e. clause 6.3 of ISO/IEC 17020:2012 or relevant clause of ISO/IEC
17025.
4.2 LIMIT OF THE SERVICE LIFE OF THE MOBILE CRANES AND OTHER LIFTING MACHINE
The objective is to carry out a thorough assessment on a mobile crane and other lifting machine for the purpose of
extending its service life beyond the maximum stipulated service life for that class of cranes. The scope of work includes:
-
a) Assessment of the Case Proposal and the Inspection and Maintenance Scheme prepared by the owner of the crane;
b) Recommendation of an estimated remaining service life for the crane (refer to Annex 3 for more details); and
c) At the end of the assessment, the TPIA shall furnish a report to the Authority through the owner of the crane
indicating the Case Proposal’s compliance with the relevant codes and guidelines, and recommend the remaining
service life of the crane/lifting machine. The report would then be used as supporting document by the crane
owner to apply for the extension of the service life of the mobile crane/lifting machine.
5. GENERAL REQUIREMENTS
The TPIA applying to be approved by the Authority shall have a management system, which includes the following as a
minimum:
a) ISO/ IEC 17021:2012 (General criteria for the operation of various types of bodies performing inspections) is
mandatory. ISO9001 (quality management system) and LEEA (Lifting Equipment Engineering Association)
accreditations are preferable. Certifications granted to the TPIA with full details such as Scope of the Accreditation,
Certificate Number and Expiration of Certificate to be submitted.
b) A TPIA which does not have a recognised accreditation, may be granted a provisional approval until it obtains the
relevant accreditation. This is provided that it has submitted proper documentation to the Authority, of its policies,
procedures and operations starting from receiving the request for an inspection, carrying out contract review,
preparing for inspection, performing inspections, recording results and up to the issuance of the final report/
certificate in accordance with the documentation requirements of ISO / IEC 17020:2012 and any additional technical
guidelines.
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c) Facilities properly equipped with the equipment and instruments appropriate for the type and range of inspections
undertaken by TPIA.
d) Employ suitable and qualified technical and administrative staff.
e) TPIA shall have at least two (2) qualified inspectors under its direct employment (see Annex 1 for the Guideline
Criteria for Third Party Inspection Agency for Lifting Equipment for Inspectors).
f) TPIA shall use checklist forms containing all the requirements of relevant BS/ EN inspection standards prepared
internally.
g) TPIA shall prepare work programme/ work instruction for its activities with a frequency suitable to its nature of
work.
h) TPIA shall produce an Inspection Certificate for lifting equipment on the inspection to fulfill the client’s needs, the
related authority requirements and the applicable clauses of international standard such as (BS, BSEN, ISO, ASME,
API, etc.).
i) When the lifting equipment does not comply with the requirements of the relevant standards, an Inspection
Certificate shall not be issued. Instead an Inspection Report shall be issued which shall contain the applicable
information, such as full description as to why the lifting equipment failed the inspection. AE is then required to
notify the owner of the equipment immediately; make a report as soon as practicable; and send a copy of the report
to the Authority where the defect in the equipment presents an imminent risk of serious injury. An employer who
receives a report on defects in the equipment is required under this IGN to ensure that the equipment is not used
before the defect is rectified.
j) TPIA shall be independent to the owner of the equipment under review or inspection.
6. SPECIFIC CRITERIA
TPIA shall only authorise personnel to carry out in-service inspections of lifting equipment if the inspections are within
the designated competence of that personnel and if that personnel holds the category of qualification necessary to
inspect the types of the equipment as shown in Annex 1.
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No AE is allowed to perform inspection independently without having the appropriate qualifications, training and
experience. TPIA shall assess the competency of their inspectors and this assessment shall cover relevant international
standards, codes of practice, local legislation and inspection techniques. The Authority shall be given the opportunity to
review the means of such an assessment.
Note: For self-employed inspector who wishes to be registered with the Authority as approved AE, he/she shall meet
the requirements as stipulated in Annex 2.
This person/person must have at least 15 years of hands-on experience within a relevant engineering discipline of
which at least 10 years shall have been spent working within an engineering discipline related to lifting equipment, or
if he/she holds a B.Sc. Engineering Degree, shall have at least eight (8) years’ experience with minimum four (4) years
working within an engineering discipline related to lifting equipment.
6.1.1.2 INSPECTORS
An inspector must have at least 3 years hands-on experience spent working within an engineering discipline related to
lifting equipment, or if he/she holds a B.Sc. Engineering Degree, shall have at least one (1) years’ experience working
within an engineering discipline related to lifting equipment.
a) Technical Manager or his/her deputy such as Chief Inspector /Senior Inspector is responsible for the review of all
certificates and inspection reports prior to the documents being issued.
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b) Technical support from persons qualified such as the Technical Manager / Senior Inspector to his/her colleagues or
inspectors.
c) No under-training inspector shall be allowed to perform inspection activities independently under any
circumstances.
Training provided by reputable training organisations such as (but not limited to) Lifting Equipment Engineers
Association (LEEA), API (American Petroleum Institute), OPITO (Offshore Petroleum Industry Organisation) or equivalent
is also recognised by the Authority.
In addition to the international training, internal/local training is also required which shall include the safe conduct of
the inspectors’ duties, in particular safe practices applicable to lifting equipment, risk assessment, knowledge of
applicable statutory requirements, codes of practice and standards applied.
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the risk assessment and planning of the work. Personnel protective equipment (PPE) such as gloves, hardhats and
reinforced safety footwear are a must, as well as a personal fall arrest system, should be provided.
a) TPIA shall allocate inspection activities based from the work programme for each AE in the form of Work Orders.
Work Orders to be used by AE on site shall contain the following information as a minimum:
• Identifiable number traceable to the client request/ contract;
• Type of the equipment and related information about critical items to be inspected;
• Site Location (site map is recommended to be provided);
• Work Instructions for the inspections;
• Contact person on behalf of the TPIA’s client;
b) Upon arriving at any inspection site, there shall also be an obligation from AE to enquire the following information
from:
(i) Information about previous inspections;
(ii) Manufacturing Operations Manual, Operator or Maintenance Manuals of the equipment, Safe Working Load (SWL)
charts in English and/Malay language (if available). The TPIA might ask the owner of the equipment to engage
an independent competent person such as qualified person (QP) or independent professional engineer (IPE) to
provide advice and documentation to support the continued use of the lifting equipment on foundations, building
ties, engineering drawings, Installation procedures, etc;
c) The AE should review and address every issue raised in the previous Inspection Certificate / Inspection Report, if
any;
d) AE shall verify the competency of the operator of the lifting equipment to carry out all operations required by the
relevant standards, if applicable;
e) Prior or carry out load test or performance test, risk assessment, lift plan and Tool Box Talk (TBT) shall be conducted,
Permit to Work (PTW) shall be obtained.
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6.2.3 REPORTING DEFECTS IN EQUIPMENT UNDER INSPECTION
AE is required to be capable of identifying all types of defects found in equipment under inspection. If the equipment is
found to be unsafe and represents an imminent danger, the AE shall advise the owner to cease the use of the equipment
and report this matter immediately to the Authority.
a) Before use for the first time - If it was assembled on site, it must be examined by a competent person to
ensure that the assembly (e.g. a platform lift installed in a building) was completed correctly and safely;
b) After assembly and before use at each location - for equipment that requires assembly or installation
before use, e.g. tower cranes;
c) If regularly in service - thorough examinations should be conducted every:
• 6 months, for lifting equipment and any associated accessories used to lift people;
• 6 months, for all lifting accessories; and
• 12 months, for all other lifting equipment.
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d) Examinations conducted in accordance with an examination scheme, drawn up by a competent
person;
e) Following exceptional circumstances – where they are liable to jeopardise the safety of lifting equipment,
which may include:
• damage or failure;
• being out of use for long periods;
• major changes, which are likely to affect the equipment's integrity (e.g. modifications, or replacement / repair
of critical parts).
For most common lifting equipment and accessories, there are industry standard procedures and criteria (acceptance
and rejection criteria) which an AE would follow when undertaking thorough examinations and making judgements as
to the continued safety of the equipment. Methods used include:
An effective preventive maintenance system shall recognise the possible need to prohibit the use of the lifting
equipment until essential maintenance work is carried out. A record shall be kept for the lifting equipment, giving
information on the major components used in the lifting equipment, e.g. rope diameters, lengths, construction and
breaking loads, make and model of motors, pumps, gear boxes, winches, and drives, electrical and hydraulic equipment.
Thorough examination should not be confused with preventive maintenance, although they have some elements in
common. Preventive maintenance usually involves replacing worn or damaged parts, topping up fluid levels and making
routine adjustments to ensure risks are avoided. Thorough examination may act as a check that maintenance is being
carried out properly, but is not intended to replace it.
Copies of the crane maintenance schedules and maintenance records, NDE reports and previous certificates of
examinations shall be provided to the AE by the equipment owner prior to any examination. In case of absence of
maintenance records, AE shall reject the inspection.
Lifting accessories do not normally need formal maintenance, provided that proper pre and post use checks by end user
are made and they undergo their standard thorough examination by AE every 6 months.
The Certificate shall include the following information as a minimum in accordance with ISO/IEC 17020 Annex B:
a) Designation of the document, i.e. as an inspection report or an inspection certificate, as appropriate;
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b) Identification of the document, i.e. date of issue and unique identification, etc.;
c) Identification of the client Lifting Equipment’s Owner/ Contractor name and address;
d) Description of the inspection work ordered;
e) Date(s) of inspection and type of inspection;
f) Information on where the inspection was carried out including the address of the premises at which the inspection
was made;
g) Manufacturer or Supplier of equipment name and address;
h) Particulars sufficient to identify the lifting equipment including its date of manufacture;
i) Unique Identification Numbers, brief description and SWL of the equipment;
j) Any reservations or restrictions on the use or Maximum Capacity of the equipment;
k) Identification or brief description of the inspection method(s);
l) Procedure(s) used, and stating the deviations from, additions to or exclusions from the agreed methods and
procedures;
m) Identification of equipment used for measuring/testing;
n) If any part of the inspection work has been subcontracted, the results of this work shall be clearly identified;
o) The Due date of next Thorough Inspection;
p) The Due date of next Proof Load Test, if applicable;
q) Applicable Reference Standard / Code;
r) Details of any major Repairs / Alterations carried out on the equipment (owner should inform AE of any
modifications or structural repairs);
s) Details of latest Inspection / Tests previously performed including any NDT if possible;
t) Measuring units (for Loads / Weights) shall be in metric ton (tonne);
u) The results of the inspection including a declaration of conformity and any defects or other non-compliances found
(results can be supported by tables, graphs, sketches and photographs);
v) The inspector's mark or seal, if any;
w) Names (or unique identification) of the staff who have performed the inspection; and
x) Inspection report / Inspection Certificate to be countersigned by the Technical Manager/Senior Inspector.
Important Notes:
Re-inspection shall be performed by the same TPIA for equipment that failed the inspection.
Any form issued by a TPIA other than the Inspection Certificate /Inspection Report will be rejected by the Authority.
6.7 APPLICATION
Any organisation which complies with the following requirements may apply to be an approved Third-Party Inspection
Agency for Lifting Equipment.
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6.7.1 DOCUMENTS TO BE SUBMITTED
The following supporting documents must be submitted with the application:
a) Completed application form;
b) A narrative description of the Organisation’s commitment to the work scope and services covering the following
aspects:
• History of the organisation since its formation;
• Organisation goals and policies;
• Types of work scope and services (please indicate the Codes and legislation used in the country);
• Countries in which work scope and services can be rendered; and
• Staff skill and training programmes.
Note: - Approved TPIAs without ISO’s certification, will be provisionally approved until they have
attained full accreditation.
e) Copies of the approval certificates, testimonials or letters from relevant government authorities.
f) Sample copies of Test reports; Inspection Reports and Certificates; Any technical reports.
g) The documents submitted shall be in the English language.
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6.7.4 DE-REGISTRATION OF TPIA & AE
In the case of an accident involving lifting equipment inspected by an approved TPIA/ AE and as a result of the official
investigation, it was determined that the TPIA/AE were responsible, the Authority shall immediately suspend the
approval of the TPIA and revoke the approval of the AE who performed the concerned inspection from the list of
approved AEs. The Authority will then undertake a detailed immediate special assessment related to the Quality
Managed System (QMS) and technical competence of the TPIA. If the accident involves serious injuries or fatalities, the
Authority shall withdraw the approval of the TPIA for the related scope with immediate effect.
7. REFERENCE:
• UKAS RG 0-2018: Guidelines on the Competence of Personnel Undertaking Engineering
Inspections
• UKAS RG 6-2019: Accreditation for In-Service Inspection of Lifting Equipment
• LOLER-1998: Safe use of Lifting Equipment: Lifting Operations and Lifting Equipment Regulations
1998
• ISO/IEC 17020:2012: Conformity assessment — Requirements for the operation of various types
of bodies performing inspection
• Singapore WSH circular Number: OSD / ENG-CIR / LE-3 / 02 ( Limit on the years of service of mobile
cranes: Extension criteria for the service life of mobile cranes)
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Annex 1 Guideline Criteria for Third Party Inspection Agency for Lifting Equipment for Inspectors
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any stationary or mobile Equipment
including attachments for anchoring, fixing or supporting that
Equipment which is
operated solely by means of the operator without
any powered assistance,
1. Rigging and slinging.
2. LEEA part 1 (Lifting Equipment Engineers Association) P1E -
Part 1 Entrance
Certificate.
3. LEEA part 2 for LEG - Lifting Equipment General Diploma.
4. CSWIP 3.0 (Certification Scheme for
Welding and Inspection Personnel).
5. NDT (Non-Destructive Testing) for MPI Magnetic particle
Inspection and DP (Dye Penetrant).
6. LEEA part 3 for LMM - Lifting Machines Manual Diploma.
7. LMP - Lifting Machines Power Diploma.
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lifting equipment or if he/she
holds a B.Sc. Engineering Degree, shall have at
least one year’s experience working within an engineering discipline
related to lifting
equipment.
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Annex 2 Technical Guideline for a self-employed person who wishes to apply as an Authorised
Examiner
• Must be a professional engineer who holds a valid Practising Certificate (PC) issued by Board of
Architects, Professional Engineers and Quantity Surveyors (BAPEQS) in the relevant Specialised
Professional Engineering branch such as Electrical Engineering and Mechanical Engineering or in the
branch of Building Service Engineering;
• Must possess the relevant experience of the lifting equipment to be thoroughly examined which will
enable him to detect defects or weaknesses and to assess their importance in relation to the safety
and continued use;
• Must not be involved in any activities other than inspection and testing (confidentiality, independence,
impartiality and integrity are important conditions for being an independent Authorised Examiner);
• Must not conduct any test or examination of equipment outside the scope approved by the Authority;
• Must be able to physically carry out test and examination and the appointment of a proxy / another
person to act on behalf and to conduct inspection is not allowed.
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Annex 3 Technical Guideline on Extension Criteria for Service Life of Mobile Cranes and other lifting
machines
1. INTRODUCTION
1.1. The maximum service life of crawler, truck or wheel mounted mobile crane and another lifting machine
shall not exceed that as shown in Table A.
Table A
1.2. The maximum service life of such a crane/lifting machine may be extended subject to the prior approval
of the Authority.
1.3. If the Authority is satisfied that the crane/lifting machine is safe for use during the period of extension,
the Authority may, subject to conditions, extend the service life of the crane to a period specified in the
extension approval document.
1.4. The owner of a mobile crane/ lifting machine who wishes to extend the service life of his/her crane/lifting
machine may apply for the extension by submitting to the Authority a Proposal for Extension of
Service Life of a Crane. This proposal shall comprise the following:
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(c) A Final Assessment and Recommendation Report.
1.5. The owner of the mobile crane/lifting machine shall prepare the Case Proposal. The owner shall engage
an approved Authorised Examiner (AE) for lifting equipment who shall carry out the inspection,
arrange for testing, conduct an assessment, estimate the remaining service life of the crane and propose
an inspection / maintenance scheme.
1.6 The elements of the Assessment Procedures to be considered are outlined as follows: -
I. Case proposal:
Part 1 of the Case Proposal is a written record of the crane/lifting machine detailing
the following:
a) Usage patterns (e.g. number of operating cycles per hour at certain loading
condition);
b) Records of any past accidents, failures, defects that could
c) affect the structural integrity of the crane/lifting machine, and repair/
replacement carried out;
d) Records of maintenance carried out;
e) Possible modes of failure.
OWNER (CAN BE ASSISTED
BY AE)
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II. Inspection of mobile crane:
The following load bearing parts shall be tested using an appropriate testing method
to ascertain its mechanical integrity:
The AE may specify other parts of the cranes to be tested if there is reason to
believe that there are possible defects which can only be detected by NDT.
At the end of the inspection and testing, a report shall be prepared and shall include
the following details:
TPIA
a) General condition of crane/ lifting machine based on the visual inspection;
b) Location where visible defect/s was/were found;
c) Method/s of Non-Destructive Testing used;
d) Description of the types of flaws detected (with photographs attached)
e) Recommend any corrective actions to be carried out on the crane/lifting
machine.
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V. Assessment
The results of the inspection and testing based on the proposed methodology and
TPIA
assessment carried out on the mobile crane /lifting machine shall be reviewed
and if professional experience and judgment warrants it necessary, a stress
analysis on critical locations of the crane shall be carried out.
An estimation of the remaining service life for the crane based on professional
experience shall be made, with the possible failure mode and mechanism
stipulated in the Case Proposal.
TPIA
A proposal for inspection / maintenance scheme for the crane/lifting machine shall
be made for its extended service life, so that any defects or deterioration in the
crane can be detected and actions can be taken to remedy any unsafe situation
before the mechanical integrity of the crane/lifting machine is affected.
At the end of the assessment, the crane owner is required to furnish a report
to the Authority which shall provide details of the results of the Assessment and
Estimation on the service life as outlined above and shall be duly endorsed TPIA
by the AE.
This final report can be used as a supporting document by the crane owner to
apply to the Authority for the extension of the service life of the mobile crane.
Important Notes
The extended service life of the mobile crane if granted will be for a period not exceeding three (3)
years. Owner of cranes who wishes to extend the service life of his/her cranes is required to carry out additional
assessments to the satisfaction of the Authority
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Annex 4 list of International Standards related to Lifting equipment
Applicability International Standard
Winches API 2C / 2D
Lifts EN81-20
EN81-50
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Applicability International Standard
Swivels RR-C-271D
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Applicability International Standard
Note: - The above is list of the international standards which function as guidance and not comprehensive, it is the duty of
the TPIA to refer to the latest/updated version of the international standards at time of inspection.
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Annex 5 Application to act as an approved authorised examiner for lifting equipment
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Annex 6 TPIA Registration Form
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END
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