DOCUMENT HAZA

DEPARTMENT
TITLE Fuel firing system maintenance
REV. NO :
Hazard Identification

Basic Steps of the Job in logical

Hazards associated with the step
order

Isolation of Fuel Firing

Exposure to hot surface
system

Burn Injury
Removal of PF bends, coal,
oil & air nozzle assembly Fall from height
Failure of Lifting tools & tackles

Burn Injury
Servicing of burner Tilt Air pollution
mechanism Struck against
Fall from height
slip

Burn injury
Servicing of oil gun Slip
assembly
oil spillage

Fall from height

Removal & reassembly of
Struck against
orifice Failure of lifting tools & tackles

Servicing of SADC dampers Struck against

Failure of Tools & Tackles
Fall from height
Suffocation
 Fall from height
Failure of Tools & Tackles
Burn injury
Failure of lifting tools & tackles
Servicing of Scanner
assembly Slip due to insufficient light
 HAZARD IDENTIFICATION & RISK ASSESSMENT

nance

Existing Risk Assessment

Probabilit Severity Risk ( R )

Available Control Measures / Safe Guards y (P) (S )
Low risk
=P * S

Ensure PTW & LOTOTO system is in place. Low

1.PPE like Mask/goggles / safety belts are provided

to all technicians. 2 3 9 medium
2. Use of only certified lifting tools & tackles .

1.Permit to work System and LOTOTO System is in

place.
2.PPEs like Mask,goggles,gloves, Safety Belt are
provided to all technicians.
3. All Manhole doors to be kept open for natural air 2 3 9 medium
circulation.
4.Proper scaffolding fixing and Tag to be done.
5. Person to wear full-body safety harness with
double laynard and proper anchoring.

1. Proper Gloves and safety belt to be provided to

all workmen.
2. Oil collecting container to be ensured for
draining of oil. 2 3 9 medium

2 3 9 medium
1. PPEs like Mask,goggles,gloves, Safety Belt are
provided to all technicians.
2. Use of only certified lifting tools & tackles.

1. PPEs like Mask,goggles,gloves, Safety Belt are 2 3 9 medium

provided to all technicians.
2. Use of only certified lifting tools & tackles.
3. All manhole doors kept open.
1. safety belt to be used while working on
unapproacable locations. 2 3 9 medium
2. PPEs like goggles& masks to be used while
working
3. Use only Certified tools & tackles.
4. Proper light to be ensured before stating of work
SMENT

Reduced Risk

Implementati
on Status
Additional Control Remarks
Probabilit Severity Risk ( R )
Measures y (P) (S ) =P *S
Recommended

Implementation Impleme
1 1 1
of PTW & LOTOTO nted

JSA & SMP

Training to be
ensured before 2 2 4
starting of work and
use proper PPES

JSA & SMP

Training to be Already
ensured before 2 2 4 Impleme
starting of work and nted
use proper PPES

JSA & SMP

Training to be Already
ensured before 2 2 4 Impleme
starting of work and nted
use proper PPES

JSA & SMP

Training to be Already
ensured before 2 2 4 Impleme
starting of work and nted
use proper PPES

JSA & SMP

Training to be Already
ensured before 2 2 4 Impleme
starting of work and nted
use proper PPES
 JSA & SMP
Training to be Already
ensured before 2 2 4 Impleme
starting of work and nted
use proper PPES
 RISK ASSESSMENT MA
Cosecequences → Negligible
[1]
Probability ↓
Slight Injury or Health effect, Slight
FREQUENCY OF OCCURANCE (LIKELIHOOD / PROBABILITY OF
Damage, Slight Effect, Slight Impact or
OCCURANCE)
First Aid Case

Minimal
Similar Incident Never Happen
[1] 1
Possible
Similar Incident occured before
[2] 2
Probable
Similar Incidents occurs several times [3] 3
in year
Likely
Similar Incidents occurs weekly to [4] 4
Monthly
Imminent
Incidents will occur in the near Future [5] 5
if no action is taken
RISK ASSESSMENT MATRIX ( RAM )
Minor Moderate Major
[2] [3] [4]
Major Injury/ Health effect,
Loss of Body parts, Major
Minor Injury/Health Effect, Minor Damage, Minor Moderate Damage, Moderate
Damage, Major Reputation Impact
Reputation Effect or Medical Treatment Case Reputation Effect or Restricted
or Loss Time Injury
Work Case

2 3 4
4 6 8

6 9 12

8 12 16

10 15 20
 Catastrophic
[5]

Fatality or Fatalities

5
10

15

20

25
 HAZARD PROMPT CHECKLIST
SL NO HAZARD CATEGORY HAZARDS
1 Chemical

Dust
Particulates
Vapour/gas (toxic or flammable)
Liquid (toxic or flammable)
Solid
Explosion
Uncontrolled releases
2 Physical Noise
Ionising radiation
Slips, trips and falls (work at height,
scaffolding)
Compressed gas (cylinders)
Temperature
Manual handling
Explosion
Confined space

3 Mechanical Rotating machinery (hand & power

tools)
Mechanical lifting (cranes and hoists)
Operation of vehicles (road and driving
safety)
Lifting tools & tackles

4 Electrical
Static discharge
Voltage > 30 volts
5 Biological
Microbiological organisms
Viruses
6
Humidity
Temperature
Lighting
Population
Physical Environment Space
7
Exposure to harmful
radiation/lasers/microwaves/
Radiation electromagnetic radiations
8
Unsafe Act
Behavioural Creating unsafe conditions/ violations
9
Earthquake
Rain/ snow
Lightning
Natural Winds (hurricane)
10
Site surrounding
Scarcity of resources
Externalities Public and regulatory intervention
OMPT CHECKLIST
CONSEQUENCES /EFFECTS
Poisoning, oxygen deficiency, fire/explosion, burns
Dermatitis, poisoning, fire/explosion, burns
Fire/explosion, burns
Fatality, fire
Impacting surrounding environment, water bodies, flora, fauna,
etc.

Bruise, fractured bone, fatality

Eye damage, tissue damage, explosion, fire
Burns (cold and hot), sunstroke, fire
General injury
Fatality, fire
Oxygen deficiency, poisoning

Permanent disability
Cuts, bruising, abrasions
Fatality, damage to equipment
Fatalities, property damage

Shock, fire, explosion

Shock, burns, fatality
Illness
Illness, fatality

Fatigue Inability to work efficiently

Eye strain, headache
Fatigue
Inefficient work patterns

Adverse Health Effects

Injuries
Fire/ Explosion
Property damage etc.

Structural and equipment damage, fire / explosion

Structural and equipment damage
Business interruption
Industrial unrest – interruption in normal operation