Prolyte MPT EN Structural Analysis

KRASENBRINK + BASTIANS INGENIEURE
GMBH & Co. KG
STRUCTURAL ANALYSIS
PROJECT-NO.: 15257 REVISION 01

STAGEROOF
PROJECT:
MPT-ROOF 12x10, 10x8m
CUSTOMER/ PROLYTE GROUP
AUFTRAGGEBER:
Industriepark 9
9531 PA Leek
The Netherlands
PREPARED/AUFGESTELLT: DATE/DATUM:
21.12.2015
PAGES/SEITEN:
1 – 287
DIPL.-ING. OLIVER SPORYS
THE STRUCTURAL ANALYSIS IS ONLY PREPARED FOR THE AFOREMENTIONED CUSTOMER. IF THIS CALCULATION SHOULD BE
PASSED TO A THIRD PARTY A PERMISSION OF THE ORIGINATOR IS NEEDED. ANY PUPLICATION OF THIS REPORT IS NOT ALLOWED.
DIE STATISCHE BERECHNUNG IST AUSSCHLIESSLICH AUFGESTELLT FÜR DEN OBEN GENANNTEN AUFTRAGGEBER. EINE
WEITERGABE AN DRITTE IST NUR MIT VORHERIGER GENEHMIGUNG DES AUFSTELLERS MÖGLICH. EINE VERÖFFENTLICHUNG
JEGLICHER ART IST NICHT GESTATTET.
KRASENBRINK+BASTIANS - INGENIEURE GMBH & Co. KG SPARKASSE AACHEN

LOTHRINGERSTR. 37 IBAN: DE90 3905 0000 0000 0234 08
52062 AACHEN BIC: AACSDE33
GERMANY
FON: +49 (0)241 98096-250 FAX:+49 (0)241 98096-251
INFO@KRASENBRINK-BASTIANS.DE WWW.KRASENBRINK-BASTIANS.DE
HANDELSREGISTER AACHEN ■ HRA 8099 ■ AMTSGERICHT AACHEN ■ UST-ID-NR.: DE 283641951
GESCHÄFTSFÜHRER: KRASENBRINK + BASTIANS VERWALTUNGSGESELLSCHAFT MBH
PERSÖNLICH HAFTENDE GESELLSCHAFTER: KRASENBRINK+BASTIANS VERWALTUNGSGESELLSCHAFT MBH ■ LOTHRINGERSTR. 37 ■
52062 AACHEN ■ HANDELSREGISTER AACHEN ■ HRB 17597 ■ AMTSGERICHT AACHEN
SEITE: 2/287
CONTENTS
1 Preamble 3
1.1 Standards 3
1.2 Supporting documents 4
1.3 Construction elements 5
1.4 General preliminary remarks 6
1.5 Termms of use 7
1.6 Loading assumption 9
1.7 Drawings 13
1.8 Permissible payloads 27
1.9 Necessary ballast loads 31
2 System 12x10 38
2.1 Structural system – 4 columns 38
2.2 Loading 42
2.3 Calculation 74
2.4 Proofs 116
2.5 Support loads, ballast 217
3 Layher podium 230

4 Increase of payloads using additional towers 240
5 Side-Wings 254
6 Roof canopies with keders on each rafter 261
7 Supporting documents 282
PROJECT: PROJECT-NO.:
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CUSTOMER/AUFTRAGGEBER: DATE/DATUM:
Prolyte Group 21.12.2015
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1 PREAMBLE
1.1 STANDARDS
EN 1990 / Eurocode 0
Basis of structural design
Actions on structures
Design of concrete structures
Design of steel structures
Design of timber structures
Geotechnical design
Design of aluminium structures
EN 13782
Temporary structures – Tents - Safety
EN 13814
Fairground and amusement park machinery and structures - safety
EN 12385-4
steel wires
ISO 17842-1
safety of amusement rides and amusement devices – Part 1: design and
manufacture
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1.2 SUPPORTINGS DOCUMENTS
Technical data of the used truss system

PROLYTE H30D
H30V
H40V
Technical data of the used scaffolding system

LAYHER-ALLROUND K2000+
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1.3 CONSTRUCTION ELEMENTS
roof girder: Prolyte H30D, H40V

alloy: EN AW-6082 T6 (AlMgSi1 F31)
columns: Prolyte H30V

compression strut roof: telescope pipe Ø60x5mm + insert profile

guy wires: roof: Ø 8 mm

steel 1770 N/mm²
side wall, rear wall: Ø 10 mm

steel 1770 N/mm²
The specifications of the steel wires are examples

only. Equal constructions are possible.
In case of setting up the stage with additional towers

in the side wall and the guy wires only in the rear side
wall area: Ø 12 mm
Stahl 1770 N/mm²
podium: Layher-Allround K2000+

steel S235JR, S320JR, S355JR
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1.4 GENERAL PRELIMINARY REMARKS
This report covers a stage roof structure for Prolyte Group.
The roof can be assembled in the sizes 12x10m and 10x8m.

The maximum height is approx. 10,30m.
The stage roof is considered to be a temporarily demountable structure and not

a permanent building.
The whole structural framework consists of aluminium trusses made by the

company Prolyte and are made from aluminium AlMgSi1 F31/ EN AW 6082 T6.
The roof area is enclosed with canopy, rear and side walls can be closed with
canopy as well.
The wall canopies are fixed at the horizontal roof truss as well as on the towers.
The structure is stiffened by means of guy wires in the roof, rear and side walls.
Guy wires need to be adequately tensioned before use.
The roof is build up upon a layher-podium with system heigths of either 1,0m or
1,50m. (perm. payload 500 kg/m²) The overall height of the roof will not be
changed in these cases.
Alternatively the roof is set up with an circulating base frame connection made
from Prolyte H30V trusses.
The security against sliding and overturning is ensured by maens of balast loads
(see chapter 1.9)
To increase the permissible payloads of the roof 12x10m optionally additional

towers may be used in the side walls and/ or in the rear wall. (see chapter 4)
Optionally the roof may be set up with side-wings with a maximum width of
3,0m. (see chapter 5)
Alternativley the roof canopy can be fixed on each rafter using keder profiles.
(see chapter 6)
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1.5 TERMS OF USE
WIND MANAGEMENT
The construction is calculated to withstand peak gust wind speed up to 20 m/s

(wind force 8).
Above peak gust wind speed of 20 m/s measured in a heigth of 10m the wall
canopies must be removed. If the peak gust wind speed is measured in a
height less than 10m the wall canopies must be removed at peak gust wind
speed of 18 m/s.
The wind speed has to be measured at the top of the structure in an
unobstructed surrounding area.
LOAD CASE " OUT OF SERVICE"
The construction with removed wall canopies and enclosed roof is calculated
according to DIN EN 13814. It is calculated with a wind pressure of 0,625
kN/m².
SNOWLOAD
Snow loads are not taken into account.
The set up of the structure shall only be made in appropriate weather conditions
or the roof shall be kept free of snow ( e.g. heating).
PAYLOADS
The construction may be used with the payloads shown in chapter 1.8.
BALLAST
To secure the construction against overturning, sliding and lifting there has to
be ballast positioned on the construction.
The necessary ballast is shown in chapter 1.9.
The ballast has to be locked to the construction in such a way that it can not
slide or fall off.
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TIMBER SPREADER
drivable surface: timber spreader 300x300x20mm
In the case of softened soil there have to be chosen appropriate timber

spreaders. (Proof in individual case)
Possible execution according to the required friction coefficient:
friction coefficient μ
1: Spindle on timber spreader μ = 0,40
2: Spindle on timber spreader, embeded μ = 0,60
3: Spindle on timber spreader, screwed μ = 0,60
4: Spindle on rubber mat μ = 0,60
The timber spreader is laying on asphalt, concrete, paving, sand, gravel
Attention: if there is one timber spreader mounted on one another, they have
to be screwed when a friction coefficient of 0,6 is required.
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1.6 LOADING ASSUMPTIONS
1.6.1 WINDLOADS
load assumption according to DIN EN 13814 and DIN EN 1991-4
wind speed according to DIN EN 13814:
average wind vref = vb = 15 m/s
for the terrain III follows wind speed of:
h < 8m vp = 1,27 x 15 x (8/10)0,155 = 18,40 m/s

8 < h < 20m vp = 1,27 x 15 x (20/10)0,155 = 21,21 m/s
20 < h < 35m vp = 1,27 x 15 x (35/10)0,155 = 23,13 m/s
35 < H < 50m vp = 1,27 x 15 x (50/10)0,155 = 24,44 m/s
in due to this there could be calculated the following velocity pressures:
h < 8m qp = 18,40²/1600 = 0,21 kN/m²

8 < h < 20m qp = 21,21²/1600 = 0,28 kN/m²
20 < h < 35m qp = 23,13²/1600 = 0,33 kN/m²
35 < h < 50m qp = 24,44²/1600 = 0,38 kN/m²
the following wind pressures are be required:
Table out of DIN EN 13814
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Load case „in service“:
h = 0 ≤ 8m: q = 0,20 kN/m²

h = 8 ≤ 20m: q = 0,30 kN/m²
Load case „out of service“:
Column 3 of table 1 - DIN EN 13814:
The factor ctem = 0,80 according to DIN EN 13814 is recalculated, therefore there
aren't planned any additional reinforcements .
h = 0 ≤ 8 m: qp = 0,35/ 0,8 = 0,44 kN/m²

h = 8 ≤ 20 m:qp = 0,50/ 0,8 = 0,625 kN/m²
Valid for areas with vb,0 = 28m/s / category III
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BEAUFORT SCALE
BEAUFORT WIND SPEED WIND DESCRIPTION EFFECTS FROM WIND
NUMBER [m/s] PRESSURE
[BEAUFORT] Q [kN/m²]
0 0-0.2 0 Calm Calm. Smoke rises vertically.
Direction of wind shown by smoke drift

1 0.3-1.5  0.001 Very light
but not by wind vanes.
Wind felt on face. Leaves
2 1.6-3.3  0.007 Light breeze rustle.Ordinary wind vane moved by
wind.
Leaves and smaller twigs in constant
3 3.4-5.4  0.02 Gentile breeze
motion, wind extends light flag.
Dust and loose paper raised. Small

4 5.5-7.9  0.04 Moderate breeze
branches begin to move.
5 8.0-10.7  0.07 Fresh breeze Small trees in leaves start to sway.
Large branches in motion. Whistling

6 10.8-13.8  0.12 Strong breeze heard in overhead wires. Umbrella use
becomes difficult.
Whole trees in motion. Inconvenient to
7 13.9-17.1  0.18 Near gale
walk against winst.
Twigs break from trees. Difficult to

8 17.2-20.7  0.27 Gale
walk.
Slight structural damage. Chimney pots

9 20.8-24.4  0.37 Strong gale
and slates removed.
Trees uprooted. Considerable

10 24.5-28.4  0.50 Storm
structural damage.
Widespread structural damage.

11 28.5-32.6  0.67 Violent storm
(seldomly in inland)
Massive and widespread structural

12 32.7-36.9  0.85 Hurricane
damage.
V [m/s] = v[km/h] / 3.6 q[kN/m²] = V² / 1600
Note:
Beaufort scale is based on average wind speed. Measures at the structure shall be
executed according gust wind speed.
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1.6.2 MEMBRANE TENSION
By applying a dynamic loading q = 0.50 KN/m 2 with its aerodynamic coefficient

cf = 0.40 and regarding a span of l = 5.00 m a resulting membrane tension of
Z = 0.80 kN/m is derived.
Z=(Zy 2+Zz 2 )1/2 = 0.80 kN/m
with Zz =0.5*0.4*5.0/2=0.50 kN/m
Zy=(Z2-Zz 2 )1/2 =(0.802-0.50 2 )1/2 =0.624
Zy/Zz=0.624/0.50=1.25 = 1 / 0.8
1.6.3 SNOW LOADING
Snow loads are not taken into account.

Building up of th structure shall only be made in appropriate weather conditions
or the roof shall be kept free from snow.
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1.7 DRAWINGS
12x10m
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10x8m
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1.8 PERMISSIBLE PAYLOADS
On following pages allowable pay loads of the structure and different possible
configurations for equipment such as illumination(spots) and sounding are
displayed. If the preparing loading configuration differ from these set ups, please
inform Prolyte or the Engineering office Krasenbrink+Bastians.
Loads up to 100 kg can be fastened at any position of the chord. Loads more
than 100 kg have to be positioned at the node or adequate proofs have to be
carried out. Loads shall be equally distributed over the trusses main chords.
All given values are static loads. To consider dynamic affecting the loads have
to be decreased with a factor of minimum 1,2.
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KIND OF LOADING:
distributed load (UDL)
[kN/m]
0,10 kN/m = 10 kg/m
UDL front truss rear truss ridge truss side truss
roof 12x10 100 kg/m 50 kg/m 100 kg/m 50 kg/m
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OVERVIEW:
center point load:

CPL front truss rear truss ridge truss side truss
roof 12x10 620 kg 310 kg 520 kg 260 kg
roof 10x8 740 kg 370 kg 650 kg 320 kg
third point load:

TPL front truss rear truss ridge truss side truss
roof 12x10 460 kg 230 kg 390 kg 190 kg
roof 10x8 550 kg 270 kg 490 kg 240 kg
quarter point load:

QPL front truss rear truss ridge truss side truss
roof 12x10 300 kg 150 kg 260 kg 130 kg
roof 10x8 360 kg 180 kg 320 kg 160 kg
fifth point load:

FPL front truss rear truss ridge truss side truss
roof 12x10 250 kg 125 kg 210 kg 100 kg
roof 10x8 300 kg 150 kg 260 kg 130 kg
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SINGLE LOADS NEXT TO TOWERS
Single loads of 1200 kg with a distance to the towers of 1,20m may be placed on the
front and on the rear truss.
SIDE-WING LOAD + PA-SURFACE
PA-load: 1000 kg (in center of side wing, dynamic load increase is already
taken into account) (see chpt. 5)
The side wing may be closed completely with canopies.

alternatively: PA-surface = 4,0 m²
LOAD INCREASE WITH ADDITIONAL TOWERS FOR ROOF SIZE 12x10m
The uniformly distributed payload on the side trusses can be increased from 50 kg/m
to 150 kg/m with an additional tower. (see chpt. 4)
The uniformly distributed payload on the rear truss can be increased from 50 kg/m to
150 kg/m with two additional towers. (see chpt. 4)
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1.9 NECESSARY BALLAST LOADS
Preamble
The roof is build up upon a layher-podium or with a circulating base frame connection
H30V.
The ballast loads must be place force-fitted within the layher structure or on the
ballast frames.
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ballast load labels
setup without additional towers
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OVERVIEW BALLAST LOADS
SETUP WITHOUT ADDITIONAL TOWERS
roof 12x10m
supports A B
base point 3800 3800

connection (3050) (3050)
ballast
Layher- 2400 2000

podium (2400) (2000)
(all values in kg, values in brackets for friction coefficient μ = 0,60)
roof 10x8m
supports A B

ballast
Layher- 2100 1700

podium (2100) (1700)
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SETUP WITH ADDITIONAL TOWERS IN THE SIDE WALLS
roof 12x10m
support A B E
base point 2000 2800 2800

connection (2000) (2000) (2100)
ballast
Layher- 1400 2200 1900
podium (1400) (2200) (1900)
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SETUP WITH ADDITIONAL TOWERS IN THE SIDE WALLS AND REAR WALL
roof 12x10m
support A B E F
base point 2000 3000 2600 1600

connection (2000) (2200) (1900) (1600)
ballast
Layher- 1400 2200 1900 1800

podium (1400) (2200) (1900) (1800)
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SETUP WITH SIDE-WINGS
Necessary additional ballast with guy wire in complete side wall:
support A B D
1000 1000 700

ballast
(700) (700) (450)
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Necessary additional ballast with guy wire only in rear side wall area:
support B E D
1100 1100 700

ballast
(850) (850) (450)
(all values in kg, values in brackets for friction coefficient μ = 0,60
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2 SYTEM 12x10
2.1 STRUCTURAL SYSTEM - 4 Tower
Isometric:
black: Prolyte H40V

green: Prolyte H30D
blue: Prolyte H30V
red: guy wires
pink: telescope pipe Ø60x5 (+ insert profile)
light blue: vertical connection
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top view:
12,42
6,21 6,21
3,47
10,42
3,48
3,47
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front view:
1,60
9,00
7,40
6,21 6,21
12,42
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side view:
1,60
9,00
7,40
3,47 3,48 3,47

10,42
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2.2 LOADING
load case 1: dead weight truss
H30D: g1 = 0,05 kN/m

H30V: g2 = 0,06 kN/m
H40V: g3 = 0,07 kN/m
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load case 2: distributed payload (UDL)
UDL front truss rear truss ridge truss side truss
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In the following different kinds of payloads are calculated for each span length.
distributed load (UDL): M = q x l² / 8
center point load (CPL): M=Pxl/4
third point load (TPL): M=Pxl/3
quarter point load (QPL): M=Pxl/2
fifth point load (FPL): M = P x l x 3/ 5
12x10m:
span: 12,42m, distributed load = 0,50 kN/m
M = 0,50 x 12,42²/ 8 = 9,64 kNm
CPL: P = 9,64 x 4/ 12,42 = 3,10 kN (310 kg)

TPL: P = 9,64 x 3/ 12,42 = 2,32 kN (230 kg)
QPL: P = 9,64 x 2/ 12,42 = 1,55 kN (150 kg)
FPL: P = 9,64 x (5/3)/ 12,42 = 1,29 kN (125 kg)
M = 1,0 x 12,42²/ 8 = 19,28 kNm
CPL: P = 19,28 x 4/ 12,42 = 6,20 kN (620 kg)

TPL: P = 19,28 x 3/ 12,42 = 4,64 kN (460 kg)
QPL: P = 19,28 x 2/ 12,42 = 3,10 kN (300 kg)
FPL: P = 19,28 x (5/3)/ 12,42 = 2,58 kN (250 kg)
span: 10,42, distributed load = 0,50 kN/m
M = 0,50 x 10,42²/ 8 = 6,78 kNm
CPL: P = 6,78 x 4/ 10,42 = 2,60 kN (260 kg)

TPL: P = 6,78 x 3/ 10,42 = 1,95 kN (190 kg)
QPL: P = 6,78 x 2/ 10,42 = 1,30 kN (130 kg)
FPL: P = 6,78 x (5/3)/ 10,42 = 1,08 kN (100 kg)
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M = 1,0 x 10,42²/ 8 = 13,57 kNm
CPL: P = 13,57 x 4/ 10,42 = 5,20 kN (520 kg)

TPL: P = 13,57 x 3/ 10,42 = 3,90 kN (390 kg)
QPL: P = 13,57 x 2/ 10,42 = 2,60 kN (260 kg)
FPL: P = 13,57 x (5/3)/ 10,42 = 2,17 kN (210 kg)
10x8m:
For the smaller roof size of 10x8m the payloads are calculated over the ratio of the
span lengths. The factors are directly regarded within the tables.
front truss + rear truss:
distributed loads: 12,42²/ 10,42² = 1,42

single loads: 12,42/ 10,42 = 1,19
side truss+ ridge truss:
distributed loads: 10,42²/ 8,42² = 1,53

single loads: 10,42/ 8,42 = 1,24
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CPL front truss rear truss ridge truss side truss
roof 12x10 620 kg 310 kg 520 kg 260 kg
roof 10x8 740 kg 370 kg 650 kg 320 kg
TPL front truss rear truss ridge truss side truss
roof 12x10 460 kg 230 kg 390 kg 190 kg
roof 10x8 550 kg 270 kg 490 kg 240 kg
QPL front truss rear truss ridge truss side truss
roof 12x10 300 kg 150 kg 260 kg 130 kg
roof 10x8 360 kg 180 kg 320 kg 160 kg
FPL front truss rear truss ridge truss side truss
roof 12x10 250 kg 125 kg 210 kg 100 kg
roof 10x8 300 kg 150 kg 260 kg 130 kg
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load case 10: wind roof
q = 0,30 kN/m cpe = 1,00
qw1 = 0,30 x 1,0 x 5,40 = 1,62 kN/m
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load case 11: membrane tension roof
qp1 = 1,62/ 0,8 = 2,03 kN/m
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load case 12: wind gable front
q = 0,30 kN/m cpe= 1,00
qw1 = 0,30 x 0,50/2 = 0,075 kN/m

qw2 = 0,30 x 2,0/2 = 0,30 kN/m
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load case 13: membrane tension gable front
qp1 = 0,30 x 1,70/2/ 0,8 = 0,31 kN/m
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load case 14: wind gable rear
q = 0,30 kN/m cpe = 1,00
qw1 = 0,30 x 0,50/2 = 0,075 kN/m

qw2 = 0,30 x 2,0/2 = 0,30 kN/m
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load case 15: membrane tension gable rear
qp1 = 0,30 x 1,70/2/ 0,8 = 0,31 kN/m
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load case 16: wind rear wall
q = 0.20 kN/m² (h ≤ 8,00m) cpe = 1.00
The canopy is fixed to the roof and the columns.
The exact distribution of the load will be calculated with a FEM-analysis of the
canopy.
grid: 50x50 cm
wire cross section: 500 x 5 mm (5 mm Plane)
E-Modul: 5 MN/m²
system:
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0,20 x 0,5/2 = 0,05 kN/m

0,20 x 0,5 = 0,10 kN/m
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supports:
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columns:
qw1 = 0,92 kN/m (as uniform load)
roof girder:
qw2 = 0,40 kN/m (as triangular load)
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0,40 x 2 = 0,80 kN/m
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SEITE: 58/287
load case 17: membrane tension rear wall
qp1 = 0,80/ 0,8 = 1,00 kN/m

qp2 = 0,92/ 0,8 = 1,15 kN/m
reaction force due to membrane tension roof (inner forces)
Qp1 = 3,125 kN
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SEITE: 59/287
load case 18: wind side wall left
q = 0.20 kN/m² (h ≤ 8,00m) cpe = 1.00
The exact distribution of the load will be calculated with a FEM-analysis of the
canopy.
grid: 50x50 cm
wire cross section: 500 x 5 mm (5 mm Plane)
E-Modul: 5 MN/m²
system:
7,50
10,50
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SEITE: 60/287
0,20 x 0,5/2 = 0,05 kN/m

0,20 x 0,5 = 0,100 kN/m
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SEITE: 61/287
supports:
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columns:
qw1 = 0,81 kN/m (as uniform load)
roof girder:
qw2 = 0,34 kN/m (as triangular load)
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0,34 x 2 = 0,68 kN/m
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SEITE: 64/287
load case 19: membrane tension side left
qp1 = 0,81/ 0,8 = 1,01 kN/m

qp2 = 0,68/ 0,8 = 0,85 kN/m
reaction force due to membrane tension roof (inner forces)
Qp1 = 2,21 kN
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load case 20: wind side right
see LC 18
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SEITE: 66/287
load case 21: membrane tension side right
see LC 19
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SEITE: 67/287
load case 24: wind on construction y-dir
columns - 50% permeable:
q = 0,50 kN/m cpe = 1,30 b ~ 0,30 m
qw1 = 1,30 x 0,50 x 0,30 x 0,50 = 0,0975 kN/m
MPT-ROOF 12x10, 10x8m 15257 - REV 01
SEITE: 68/287
load case 25: wind on construction x-dir
columns - 50% permeable:
q = 0,50 kN/m cpe = 1,30 b ~ 0,30 m
qw1 = 1,30 x 0,50 x 0,30 x 0,50 = 0,0975 kN/m
roof:
qw2 = 1,30 x 0,50 x 0,40 = 0,26 kN/m
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SEITE: 69/287
To regard various wind directions, each single wind loading scenario will be multiplied
with a factor based on the weighting c f – value according to the direction of wind:
1. roof, back wall and sides enclosed with fully closed canvas wall
LC 101-103
2. roof enclosed with fully closed canvas wall, back wall and sides removed
LC 301-303
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1. roof, back wall and sides enclosed: fully closed canvas wall for roof and walls
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SEITE: 71/287
Loading scenario 101 Wind ß = 0°

Load-11 1,4/ 1,0 = 1,40
Load 14-17 1,3/ 1,0 = 1,30
Load 18-21 1,5/ 1,0 = 1,50

Load 10-11 0,1/ 1,0 = 0,10
Load 14-15 0,2/ 1,0 = 0,20
Load 18 -1,3/ 1,0 = -1,30
Load 19 1,3/ 1,0 = 1,30
Load 20-21 =0

Load 10 -0,1/ 1,0 = -0,10
Load 11 0,1/ 1,0 = 0,10
Load 14 -1,3/ 1,0 = -1,30
Load 15 1,3/ 1,0 = 1,30
Load 16 -1,3/ 1,0 = -1,30
Load 17 1,3/ 1,0 = 1,30
Load 18-21 0,2/ 1,0 = 0,20
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2. roof closed, wall canopy removed
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Loading scenario 301 Wind ß = 0° roof only
load 10-11 0,625 x 0,60/ (1,0x0,30) = 1,25

load 12 0,625 x -1,30/ (1,0x0,30) = -2,71
load 13 0,625 x 1,30/ (1,0x0,30) = 2,71
load 24 1,0/ 1,0 = 1,00
load 10-11 0,625 x 0,60/ (1,0x0,30) = 1,25

load 12-15 =0
load 25 1,0/ 1,0 = 1,00
load 10-11 0,625 x 0,60/ (1,0x0,30) = 1,25

load 14 0,625 x -1,30/ (1,0x0,30) = -2,71
load 15 0,625 x 1,30/ (1,0x0,30) = 2,71
load 24 -1,0/ 1,0 = -1,00
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2.3 CALCULATION
load case combination
LCC 81 load case 1+ (2) + (101-103)
LCC 83 load case 1+ (2) + (301-303)
NOTICE:
Load case combinations 91-93 with incorporate partial safety factors gG = 1,1 for
steady loads and gQ = 1,35 for variable loads.
The values for the partial safety factors are given in the DIN EN 13814 for fairground
and amusement park machinery and structures.
LCC 91 load case 1,10 x 1 + 1,35 x (2) + 1,35 x (101-103)
LCC 93 load case 1,10 x 1 + 1,35 x (2) + 1,35 x (301-303)
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internal forces
decisive LCC 91 + 93
For reasons of clarity the internal forces are shown section-wise.
rafters H30D: LCC 91
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roof girder H40V: LCC 91
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telescope pipe 60x5 (+ insert profile): LCC 91
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vertical connections roof: LCC 91
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vertical connections roof: LCC 93
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columns H30V: LCC 91
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columns H30V: LCC 93
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guy wires: LCC 91
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SEITE: 115/287
guy wires: LCC 93
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2.4 PROOFS
beam numbers:
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rafter H30D:
double chord:
NEd = 0,27/ (2x0,207) + 1,72/ 0,239 + 8,80/ 2 = 12,25 kN < 50,22 kN
(connection of the inner rafters only with two chords)
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SEITE: 118/287
double chord:
NEd = 2,92/ (2x0,207) + 4,02/ 0,239 + 35,03/ 3 = 35,55 kN < 50,22 kN
MPT-ROOF 12x10, 10x8m 15257 - REV 01
SEITE: 119/287
double chord:
NEd = 1,86/ (2x0,207) + 4,86/ 0,239 + 34,15/ 3 = 36,21 kN < 50,22 kN
NEd = 2,31/ (2x0,207) + 0,94/ 0,239 + 42,63/ 3 = 20,17 kN < 50,22 kN
proof against buckling:
Lcr = 5,00 m iy,z = 9,11 cm
λ = Lcr / (i x π) x √((Aeff x f0)/A x E))

= 500/(9,11x3,14) x √(250/70000) = 1,044
θ = 0,5 x (1+α x (λ – λ0) + λ²)

= 0,5 x (1+0,2x(1,044 – 0,10) + 1,044²) = 1,139
χ = 1/ (θ + √( θ² – λ²))
= 1/(1,139 + √(1,139² – 1,044²)) = 0,627
with:
ω0 = 1,00 (already regarded in truss calculation)
ψc = 0,80
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SEITE: 120/287
NRd = 3 x 50,22 = 150,66 kN

My,Rd = 10,39 kNm
Mz,Rd = 12,00 kNm
proof:
(NEd/ (χmin x NRd))ψc + [(My,Ed/ My,Rd)1,7 + (Mz,Ed/ Mz,Rd)1,7]0,6 ≤ 1,0
= (42,63/ (0,627 x 150,66))0,8 + [(2,31/ 10,39)1,7+(0,94/ 12,00)1,7]0,6

= 0,529 + 0,237 = 0,766 < 1,0
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SEITE: 121/287
roof girder, H40V:
chord:
NEd = 16,41/ (2x0,339) + 2,03/ 4 = 24,71 kN < 50,22 kN
MPT-ROOF 12x10, 10x8m 15257 - REV 01
SEITE: 122/287
roof rider, H40V:
chord:
NEd = (1,66+21,37)/ (2x0,339) + 36,96/ 4 = 43,21 kN < 50,22 kN
M+Q-Interaction:
QEd,res = (3,45²+4,28²)1/2 = 5,50 kN

ΔMQ,res = 5,50/ 4 x 0,05 = 0,069 kN
equation 6.43: DIN EN 1999-1-1
ψ = 1,30
My,,z,Rd = 1,25 x W el x 0,80 x 0,64 x 290/ 1,25
= 1,25 x 4,493 x 0,80 x 0,64 x 290/ 1,25 x 10-3= 0,667 kNm
h = (43,21/ 50,22)1,3 + [(0,069/ 0,667)1,7]0,6 = 0,822 + 0,099 = 0,921 < 1,0
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SEITE: 123/287
Lcr = 0,6 x 12,00 m = 7,20m iy,z = 15,70 cm

= 720/(15,70x3,14) x √(250/70000) = 0,872
θ = 0,5 x (1+α x (λ – λ0) + λ²)

= 0,5 x (1+0,2x(0,872 – 0,10) + 0,872²) = 0,957
χ = 1/ (θ + √( θ² – λ²))
= 1/(0,957 + √(0,957² – 0,872²)) = 0,74
with:
ψc = 0,80
NRd = 4 x 50,22 = 200,86 kN

My,Rd = 34,05 kNm
Mz,Rd = 34,05 kNm
proof:
= (33,79/ (0,74 x 200,86))0,8 + [(2,16/ 34,05)1,7+(20,68/ 34,05)1,7]0,6

= 0,306 + 0,609 = 0,915 < 1,0
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SEITE: 124/287
side girder, H40V:
chord:
NEd = (24,44+4,96)/ (2x0,339) + 9,78/ 4 = 45,81 kN < 50,22 kN
MPT-ROOF 12x10, 10x8m 15257 - REV 01
SEITE: 125/287
column, H30V:
chord:
NEd = (9,37+11,0)/ (2x0,239) + 12,73/4 = 45,80 kN < 50,22 kN
M+Q-Interaction:
QEd,res = (0,50²+0,81²)1/2 = 0,95 kN

ΔMQ,res = 0,95/ 4 x 0,05 = 0,012 kN
equation 6.43: DIN EN 1999-1-1
ψ = 1,30
My,,z,Rd = 1,25 x W el x 0,80 x 0,64 x 290/ 1,25
= 1,25 x 4,493 x 0,80 x 0,64 x 290/ 1,25 x 10-3= 0,667 kNm
h = (45,80/ 50,22)1,3 + [(0,012/ 0,667)1,7]0,6 = 0,887 + 0,017 = 0,904 < 1,0
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SEITE: 126/287
chord:
NEd = (10,25+10,11)/ (2x0,239) + 20,75/4 = 47,78 kN < 50,22 kN
Lcr = 7,00 m iy,z = 11,12 cm

= 700/(11,12x3,14) x √(250/70000) = 1,197
θ = 0,5 x (1+α x (λ – λ0) + λ²)

= 0,5 x (1+0,2x(1,197 – 0,10) + 1,197²) = 1,326
χ = 1/ (θ + √( θ² – λ²))
= 1/(1,326 + √(1,326² – 1,197²)) = 0,527
with:
ψc = 0,80
NRd = 4 x 50,22 kN = 200,86 kN

My,Rd = 24,00 kNm
Mz,Rd = 24,00 kNm
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SEITE: 127/287
proof:
= (20,75/ (0,527 x 200,86))0,8 + [(10,25/ 24,0)1,7+(10,11/ 24,0)1,7]0,6

= 0,272 + 0,632 = 0,904 < 1,0
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SEITE: 128/287
guy wires:
max. NEd = 17,20 kN
usage number: γ = 3,0
sides:
NEd = 17,20/1,35 x 3,0 = 38,22 kN < 58,80 kN = NRd
steel Ø 10 mm
1770 N/mm² DIN EN 12385-4
roof:
NEd = 9,95/1,35 x 3,0 = 22,11 kN < 37,60 kN = NRd
steel Ø 8 mm
1770 N/mm² DIN EN 12385-4
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SEITE: 129/287
compression strut – telescope pipe Ø60x5 (+ insert profile)
NEd = -8,53 kN
buckling length: ~ 3,20 m
The connection of the compression struts is placed near the nodes of the rafters
H30D.
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The length of the used strut in this case is 3,20m.
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A calculation for theory 2nd order is done to estimate the buckling of the
compression strut.
system:
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Loading:
load case 1: dead weight
Is regarded within the software over the cross section.
load case 2: pressure, unit load
A unit load of 1,0 kN is calculated for an easier factorizing in later load cases.
A predeformation of l/300 in x- and y-direction is taken into account.
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calculation:
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internal forces:
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stresses:
< σRd = 250 N/mm² (EN AW 6082 T6)
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The compression strut is able to take up a pressure force of N Ed = 9,7/ 1,1 = 8,80
kN
η = 8,53/ 8,80 = 0,97 < 1,0
The connection of the compression struts is placed near the nodes of the rafters
H30D.
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SEITE: 140/287
Box corner H40V:
max. MEd = 10,91 kNm – 6,89 x (0,387/2) = 9,58 kNm (moment in cut end)
The proof is done for a maximal bending moment in the corner of M Ed = 9,83 kNm.
each chord:
NEd,chord = 9,83/ (2x0,339) = 14,50 kN
system:
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SEITE: 141/287
front view:
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SEITE: 142/287
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SEITE: 144/287
My,Ed
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SEITE: 145/287
NEd
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stress:
σEd, < σRd,HAZ = 185 x 0,8 / 1,25 = 118,40 MN/m² [stress in heat affected zone]
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SEITE: 147/287
gable rafter on top of H30D to boxcorner:
MPT-ROOF 12x10, 10x8m 15257 - REV 01
SEITE: 148/287
The proof is done for maximum forces on the connection point.

(Actual values are smaller)
load case 1: min NEd + related Vy,zEd – front
NEd = -37,85/ 3 = 12,70 kN

Vy,Ed = 0,49/ 3 = 0,16 kN
Vz,Ed = 1,08/ 3 = 0,36 kN
load case 2: max NEd + relatted Vy,zEd – front
NEd = 33,76/ 3 = 11,25 kN

Vy,Ed = 6,99/ 3 = 2,33 kN
Vz,Ed = 4,13/ 3 = 1,38 kN
load case 3: min NEd + related Vy,zEd – rear
NEd = -42,20/ 3 = 14,10 kN

Vy,Ed = 1,43/ 3 = 0,48 kN
Vz,Ed = 2,04/ 3 = 0,68 kN
load case 4: max NEd + related Vy,zEd – rear
NEd = 16,31/ 3 = 5,44 kN

Vy,Ed = 6,05/ 3 = 2,02 kN
Vz,Ed = 3,30/ 3 = 1,10 kN
The load cases are combined exclusively in a load cade combination 91.
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SEITE: 149/287
black: Ø48,3x3mm (EN AW 6082 T6)

green, blue: Ø16x2mm (EN AW 6082 T6)
orange: 50x50x4mm (EN AW 6082 T6)
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SEITE: 150/287
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SEITE: 151/287
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SEITE: 153/287
internal forces:
LCC 91
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stresses:
< σRd,HAZ = 0,80 x 185/ 1,25 = 118,40 N/mm²
Points with exceedance are on the frame 50x50x4mm and are not completely within
the HAZ. Exceedance is acceptable.
no further proof
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SEITE: 159/287
gable rafter bottom H30D: (MPR-005R/L)
The gable rafter is being connected with the use of 6 couplers to the lower gable girder
H40V.
The proof is done for maximum forces. (Actual forces are smaller)
load case 1:
min. NEd = -43,17 kN
45,0/ 3 = 15,0 kN
load case 2:
max. NEd = 35,10 kN
37,5/ 3 = 12,50 kN
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SEITE: 160/287
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SEITE: 161/287
Both load cases are combined exclusively in a LCC 91.
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SEITE: 162/287
black: 48x3mm
red: 25x3mm
green: 30x3mm
blue: 50x50x4mm
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SEITE: 163/287
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SEITE: 165/287
intenal forces:
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stresses:
< σRd,WEZ = 0,80 x 185/ 1,25 = 118,40 N/mm²

< σRd = 250/ 1,1 = 227,27 N/mm²
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SEITE: 171/287
diagonals: (Ø25x3mm, i = 0,785, A = 2,073 cm²)
NRd,WEZ = 2,073 x 113,63 = 23,55 kN > 11,22 kN
Lcr = 0,75 x 39,5 cm = 29,63 cm

λ = Lcr / (i x π) x √((Aeff x f0)/A x E)) = 29,63/(0,785x3,14)x√(250/70000) = 0,718
θ = 0,5 x (1+α x (λ – λ0) + λ²) = 0,5 x (1+0,2x(0,718 – 0,10) + 0,718²) = 0,820
χ = 1/ (θ + √( θ² – λ²)) = 1/(0,82 + √(0,82² – 0,718²)) = 0,822
Nb,Rd = 0,822 x 2,073 x 25,0/ 1,1 = 38,73 kN > 13,46 kN
no further proof
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Top section MPT-009s
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top view:
46
148
240
46
70 174 36 240 36 174 70
800
Two load cases are being calculated:
1. Lifting of the roof

2. Securing the roof
MPT-ROOF 12x10, 10x8m 15257 - REV 01
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load case 1: dead weight
Taken into account within the software
load case 2: Lifting of the roof
The proof is done for a unit load of F 1,k = 10 kN (> 1,2 x 1,69 = 2,0 kN)
Due to the redirection:
F2,k = 10 / sin (45°) = 14,14 kN
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load case 3: Securing the roof
The proof is done for a unit load of F 3,k = 2 x 20 = 40 kNt:
Due to the redirection:
F3,k = 20 / sin (45°) = 28,28 kN
notice:
The single elements are given as „steel“ but the material properties are those of
aluminium.
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stresses sv,Ed:
sv,Ed / sv,haz,Rd = 116,72 / (0,8x185/1,25) = 0,986 < 1,0
→ max NEd / NRd = 29,10 / (1,5 x 40) = 0,485 < 1,0
(Exceedance acceptable due to element not completely in HAZ and the forces could
be calculated for the cut edge as well. Actual force is smaller)
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proof of bolt:
bolt Ø30, 9SMn28: fub = 600 N/mm², fyb = 375 N/mm²
single span girder: l = 97 + 8 = 105 mm
MEd = 1,5 x 28,28 x 105 x10-3 / 4 = 1,113 kNm

Fv,Ed = 1,5 x 28,28 / 2 = 21,21 kN
bearing capacity:
Mpl,Rd = 1,5 x p/4 x 153 x 375/1,1 x 10-6 = 1,355 kNm

Fv,Rd = 0,6 x p x 152 x 600/1,25 x 10-3 = 203,58 kN
Fb,Rd = 1,5 x 8 x 30 x 250/1,1 x10-3 = 81,82 kN
h1 = Fv,Ed / Fb,Rd = 21,21 / 81,82 = 0,259 < 1,0
h2 = (MEd / Mpl,Rd)2 + (FV,Ed / Fv,Rd)2

= (1,113 / 1,355)2 + (21,21 / 203,58)2 = 0,686 < 1,0
no futher proof
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sleeveblock – MPT-010
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proof for bearing of the hole:
plate t = 8mm EN AW 5083 H111
e1 ≥ 40mm e2 > max e2 = 4 x 8 + 40 = 72mm
ad = 40 / (3 x 22) = 0,606
Fb,Rd = 2,5 x 0,606 x 275 x 20 x 8 / 1,25 x10 -3 = 53,33 kN
→ h = 29,10/ (2 x 53,33) = 0,273 < 1,0 (securing of the roof)
no futher proof
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base point restraint (Standard-MPT-Base)
In case of setup with base point connection standard MPT-bases are used.
The ballast is placed on special ballast frames.
The proof is done for most adverse combination of lifting forces and restraint moment
on one support as well as for a maximum pressure force.
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system:
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top view:
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Loading
load case 1: max. NEd
NEd < 50,0 kN

50/ 4 = 12,50 kN
Additionally a min. ballast load of 3050 kg (μ=0,60) is taken into aacount.

1,35 x 30,50/ 4 = 10,30 kN
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load case 2: max. MEd
NEd = -27,21 kN
Mx,Ed = 6,74 kNm
My,Ed = 4,13 kNm
Additionally a min. ballast load of 3050 kg (μ=0,60) is taken into aacount.

1,35 x 30,50/ 4 = 10,30 kN
P1 = -27,21/4 – 6,74/(2x0,239) – 4,13/(2x,0239) = -6,80 – 14,04 - 8,60 = -29,44 kN

P2 = -6,80 – 14,04 + 8,60 = -12,24 kN
P3 = -6,80 + 14,04 – 8,60 = -1,36 kN
P4 = -6,80 + 14,04 + 8,60 = 15,84 kN
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Calculation
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The proof is done within the software as steel checks regarding plastic bearing
capacities of the elements.
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< 1,0
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< 1,0
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base point restraint (Layher-base)
In case of setup with Layher podium the columns are placed on special bases made
from steel.
The proof is done for bases with the outer measurements of 1,036x1,036m (1,00 x
1,00m metric system) for system heights of 1,0m or 1,50m.
An adverse load in the middle as well as two positions near the edge are taken into
account.
The proof is done for most adverse combination of lifting forces and restraint moment
on one support as well as for a maximum pressure force.
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system:
red: ReRo 150x50x5mm (S235JR)

green: ReRo 100x50x5mm (S355JR)
light blue: QRo 40x40x4mm (S235JR)
yellow, grey, blue: Ø48,3x3,2mm (S235JR)
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top view:
7
24
24
40
1,04
1,04
1,04
24
73
73
40
40 24 40 7 24 72 40 24 40
1,04 1,04 1,04
front view:
50
1,70
1,00 20
1,04 1,04 1,04
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Loadings
load case 1: max. NEd
NEd < 50,0 kN

50/ 4 = 12,50 kN
MPT-ROOF 12x10, 10x8m 15257 - REV 01
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load case 2: max. MEd
NEd = -27,21 kN (Rz,d); Rx,d = 7,22 kN; Ry,d = 25,33 kN

Mx,Ed = 6,74 kNm
My,Ed = 4,13 kNm
P1 = -27,21/4 – 6,74/(2x0,239) – 4,13/(2x,0239) = -6,80 – 14,04 - 8,60 = -29,44 kN

P2 = -6,80 – 14,04 + 8,60 = -12,24 kN
P3 = -6,80 + 14,04 – 8,60 = -1,36 kN
P4 = -6,80 + 14,04 + 8,60 = 15,84 kN
7,22/ 4 = 1,81 kN
25,33/ 4 = 6,33 kN
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Calculation
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The proof is done within the software as steel checks
The proof is done within the software as steel checks regarding elastic (if necessary
plastic) bearing capacities of the elements.
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MPT-ROOF 12x10, 10x8m 15257 - REV 01
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< 1,0
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< 1,0
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proof of Layher-Coupler
Only the decisive load cases are shown.
< 26,40 kN
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< 10,0 kN
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< 31,0 kN
no further proof
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supports:
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base point connection H30V
NEd < 25,0 kN
iy,z = 11,12 cm
buckling length: 12,0 m
Nb,Rd = χ x Aeff x f0 / γM1
λ = Lcr / (i x π) x √((Aeff x f0)/A x E)) = 1200/(11,12x3,14) x √(250/70000) = 2,053

Φ = 0,5 x (1+α x (λ – λ0) + λ²) = 0,5 x (1+0,2x(2,053 – 0,10) + 2,053²) = 2,803
χ = 1/ (Φ + √(Φ² – λ²)) = 1/(2,803 + √(2,083² – 2,053²)) = 0,212
Nb,Rd = 0,212 x 4 x 48,19 = 40,86 kN > 25,0 kN
no further proof
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2.5 SUPPORT ING LOADS, BALLAST
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All lifting and displacing loads have to be secured locally by ballast.
safety factor 1,20
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Lifting forces are secured on every support, proof against sliding is done on the
system as a whole.
front supports, nodes 85+73
Rz, deadweight = 2,12 kN

Rz, Wind = -21,47 kN (decisive LC101)
erf. Aufl. = 1,20 x 21,47 – 2,12 = 23,64 kN (2400 kg) (*)
*ballast see proof against sliding: (μ = 0,40: 3800 kg)

(μ = 0,60: 3050 kg)
rear supports, nodes 83+56
Rz, deadweight = 2,12 kN

Rz, Wind = -18,06 kN (decisive LC 302)
erf. Aufl. = 1,20 x 18,06 – 2,12 = 19,56 kN (2000 kg) (*)
*ballast see proof against sliding: (μ = 0,40: 3800 kg)

(μ = 0,60: 3050 kg)
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proof against sliding, whole system
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SEITE: 223/287
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setup with base point connection
(Groof + GBallast – 1,2 x W roof ) x μ / W horizontal > 1,20
dead weight roof: Groof = 8,49 kN
W roof = - 56,58 kN
W horizontal = 30,31 kN
values see previous pages.

ballast – with wall canopies (without wall canopies not decisive)
µ = 0,40: 4 x 38,0 GBallast = 152,0 kN
(8,49 + 152,0 – 1,2 x 56,58) x 0,4

------------------------------------------------------- = 1,22 > 1,20
30,31
µ = 0,60: 4 x 30,50 GBallast = 122,0 kN
(8,49 + 122,0 – 1,2 x 56,58) x 0,6

------------------------------------------------------- = 1,24 > 1,20
30,31
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setup with layher-podium: 13x11m
ballast – with wall canopies
(GDach + GBallast – 1,2 x W Dach ) x μ / W horizontal > 1,20
dead weight roof: Groof = 8,49 kN
dead weight layher: 0,45 x 13,0 x 11,0

Gpodium = 64,35 kN
W roof = - 56,58 kN
wind on podium: 0,80x0,20x13x11

W podium = 22,88 kN
wind hor. on podium: 1,3 x 0,20 x 13,0 x 1,30

W podium = 4,06 kN
µ = 0,40: 2 x 24,0 + 2 x 20,0 Gballast = 88,0 kN
(8,49+ 64,35 + 88,0 + 22,88 – 1,2 x 56,58) x 0,4

----------------------------------------------------------------- = 1,34 > 1,20
(30,31+4,06)
µ = 0,60: 2 x 24,0 + 2 x 20,0 Gballast = 88,0 kN
(8,49+ 64,35 + 88,0 + 22,88 – 1,2 x 56,58) x 0,6

---------------------------------------------------------------- = 2,02 > 1,20
(30,31+4,06)
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ballast – without wall canopies
dead weight roof:: Groof = 8,49 kN
dead weight layher: 0,45 x 13,0 x 11,0

Gpodium = 64,35 kN
W roof = - 50,39 kN

W podium = 10,99 kN
µ = 0,40: 2 x 24,0 + 2 x 20,0 GBallast = 88,0 kN
(8,49 + 64,35 + 88,0 – 1,2 x 50,39) x 0,4

------------------------------------------------------- = 1,50 > 1,20
(15,78+10,99)
µ = 0,60: 2 x 24,0 + 2 x 20,0 GBallast = 88,0 kN
(8,49 + 64,35 + 88,0 – 1,2 x 50,39) x 0,6

------------------------------------------------------- = 2,25 > 1,20
(15,78+10,99)
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Estimation of ballast loads for roof size 10x8m
A detailed calculation is being abstained from. The following estimation is done.
factor rear wall: 10,75/12,75 = 0,84
factor side wall: 8,75/10,75 = 0,81
factor roof: 10,75x8,75/ (12,75x10,75) = 0,69
The supporting loads consist of three parts:
1. horizontal load factor 0,84
2. lifting load from roof Faktor 0,69
3. lifting load from overturning Faktor 1,00
This part remains the same as with the reduction of the wall area the depth of
the stage is reduced.
The lifting part from wind on roof to the total lifting load is as follows:
load case 101: Rz = 21,47 kN
suction roof area: 0,30 x 1,4 x 12,75 x 10,75 /4 = 14,39 kN (= 67%)
The following factor can be taken into account for the lifting loads:
0,33 x 1,00 + 0,67 x 0,69 = 0,79
All calculated ballast loads can be multiplied on the safe side with a factor of
0,85 for a stage size of 10x8.
The factor is directly introduced into the following table.
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OVERVIEW BALLAST
12x10m
supports A B

ballast
Layher- 2400 2000

podium (2400) (2000)
10x8m
supports A B

ballast
Layher- 2100 1700

podium (2100) (1700)
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check for setup with Layher-podium: 9x7m
ballast – with wall canopies
(Groof + GBallast – 1,2 x W roof ) x μ / W horizontal > 1,20
dead weight roof: Groof = 0,43x8,49 = 3,65 kN
dead weight Layher: 0,45 x 9,0 x 7,0

Gpodium = 28,35 kN
W roof = 0,43 x – 56,58 = -24,33 kN
W horizontal= 0,68 x 30,31 = 20,60 kN
wind on podium: 0,80x0,20x9,0x7,0

W podium = 10,08 kN

W podium = 3,04 kN
µ = 0,40: 2 x 17,0 + 2 x 14,0 GBallast = 62,0 kN
(3,65+ 28,35 + 62,0 + 10,08 – 1,2 x 24,33) x 0,4

----------------------------------------------------------------- = 1,27 > 1,20
(20,60+3,04)
µ = 0,60: 2 x 17,0 + 2 x 14,0 GBallast = 62,0 kN
(3,65+ 28,35 + 62,0 + 10,08 – 1,2 x 24,33) x 0,6

---------------------------------------------------------------- = 1,90 > 1,20
(20,60+3,04)
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3 LAYHER PODIUM
The roof can be build up on Layher-podium with system heights of 1,0m or

1,50m.
diagonals:
horizontal loads: wind + V/ 10
wind on podium: 1,3 x 0,50 x 13,0 x 1,80 = 15,21 kN

wind on rear wall: 30,31 kN (see chpt .2)
stabilizing load: V = 5,0 x 13,0 x 11,0 = 715 kN

V/ 10 = 715/ 10 = 71,50 kN
sum horizontal loads:

15,21+30,21+71,50 = 117,02 kN
force each diagonal:

N = 117,02/ cos 36,8° = 146,14 kN
< 14,70/ 1,50 = 9,80 kN
number of diagonals:
146,14/ 9,80 = 14,91
each direction > 15
in axis of towers:
from wind:
max. FH,Stütze,1 = 19,36 kN
payload podium:
FH,Nutzlast,2 = 11,0 x 1,036/2 x 5,0/ 10 = 2,849 kN
wind on podium:
FH,Wind,3 = 1,036/ 2 x 0,20 = 0,1036 kN
19,36 + 2,849 + 0,1036 = 22,31 kN
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angle a: arc tan (1,0 / 2,072) = 25,8°
max NV,Ed = 1,35 x 22,31 / (2 x cos(25,8°)) = 16,73 kN
NV,Rd = 16,8 kN
h = 16,73 / 16,8 = 0,996 < 1,0
maximum spindle height: (Layher spindle 60)
max H = 22,31/ 8 = 2,79 kN ≙ 3,0 kN
max V = 33,30 / 1,35 + 1,036/ 2 x 1,036/ 2 x 5,0 = 29,85 kN ~ 29 kN
HSpindel ≤ 15 cm
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columns:
buckling is decisive:
b = 0,90
Lcr = 0,9 x 1,50 = 1,35 m
Ncr = (p2 x 210000 x 1,16 x105) / (1,35 x103)2 x 10-3 = 178,09 kN
l = √((454,4 x 320 x 10-3) / 178,09) = 0,904
KSL a: a = 0,21
f = 0,5 x [1 + 0,21 x (0,904 - 0,2) + 0,904 2] = 0,983
k = 1 / (0,983 + √(0,9832 - 0,9042) = 0,73
Nb,Rd = 0,73 x 454,4 x 320/1,1 x 10-3 = 96,50 kN
max NEd = 1,35 x 2,0722 x 5,0 = 28,97 kN
h = 28,97/ 96,50 = 0,30 < 1,0
no further proof
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drawings:
Alternatively the soundwing towers can be placed on seperate bases and the Layher
structures is not build to the sides then. Diagonals arranged optionally.
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Bearing capacities Layher system
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4 INCREASE OF PAYLOADS USING ADDITIONAL TOWERS
Optionally the roof 12x10m can be setup with additional towers to increase the
permissible payloads.
1. Additional tower in the middle of the side walls:
The towers are build as passiv towers and are connected on top over a
special connection frame.
The guy wire may be inserted over the whole depth or only in the rear
sidewall area.
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Increase of payload on side truss from 50 kg/m to 150 kg/m
side truss, H40V:
chord:
NEd = (10,28+0,61)/ (2x0,339) + 6,62/ 4 = 17,72 kN < 50,22 kN
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Increase of normal force in guy wire if only inserted in rear sidewall area.
NEd = 23,42 kN (from comparative calculation)
set up with side wings:
NEd = 1,35 x 1,3 x 0,74 x 3,40/ cos 55° = 7,70 kN
23,42 + 7,70 = 31,12 kN
31,12/ 1,35 x 3,0 = 69,16 kN < 84,60 kN = NRd
steel Ø 12 mm
1770 N/mm² DIN EN 12385-4
The guy wires in the side walls are done with Ø12mm when setting up the stage
with additional towers in the side walls and the guy wires only in the rear side
wall areas.
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Necessary ballast with additional towers:
12x10m
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support front: (Pt. A)

erf. B = 1,20 x 13,14 - 1,73 = 14,04 kN (1400 kg) (**)
support rear: (Pt. B)

erf. B = 1,20 x 19,95 - 1,73 = 22,21 kN (2200 kg) (**)
support center: (Pt. E)

erf. B = 1,20 x 16,51 - 1,23 = 18,58 kN (1900 kg) (**)
(**) proof on whole system

sum nec. Ballast = 152 kN (122 kN) (base point connection)
sum nec. Ballast = 82 kN (82 kN) (Layher-podium)
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12x10m
support A B E
base point 2000 2800 2800

connection (2000) (2000) (2100)
ballast
Layher- 1400 2200 1900

podium (1400) (2200) (1900)
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2. Additional towers in the rear wall:
The towers are build as passiv towers and are connected on top over a
special connection frame.
The guy wire may be inserted over the whole width or only in the outer
rear all areas.
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Increase of payload on rear truss from 50 kg/m to 150 kg/m
gable truss, H40V:
chord:
NEd = (8,67+12,20)/ (2x0,339) + 13,07/ 4 = 34,05 kN < 50,22 kN
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chord:
NEd = (2,64+22,03)/ (2x0,339) + 3,99/ 4 = 37,38 kN < 50,22 kN
Increase of normal force in guy wire if only inserted in outer rear wall area.
NEd = 18,63 kN (from comparative calculation)
18,63/ 1,35 x 3,0 = 41,40 kN < 58,80 kN = NRd
steel Ø 10 mm
1770 N/mm² DIN EN 12385-4
The guy wires in the rear wall are done using Ø10mm as usually when inserting
the guy wires only in the outer areas of the rear wall.
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rear columns:
Lcr = 7,00 m iy,z = 11,12 cm

= 700/(11,12x3,14) x √(250/70000) = 1,197
θ = 0,5 x (1+α x (λ – λ0) + λ²)

= 0,5 x (1+0,2x(1,197 – 0,10) + 1,197²) = 1,326
χ = 1/ (θ + √( θ² – λ²))
= 1/(1,326 + √(1,326² – 1,197²)) = 0,527
proof:
= ((11,30+6,31)/ (0,527 x 200,86)) 0,8 + [(10,24/ 24,0)1,7+(9,84/ 24,0)1,7]0,6

= 0,238 + 0,623 = 0,861 < 1,0
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Necessary ballast with additional towers:
12x10m
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support front: (Pt. A)

erf. B = 1,20 x 13,15 - 1,73 = 14,04 kN (1400 kg) (**)
support rear: (Pt. B)

erf. B = 1,20 x 18,63 - 1,0 = 21,36 kN (2200 kg) (**)
support middle: (Pt. E)

erf. B = 1,20 x 16,48 - 1,23 = 18,55 kN (1900 kg) (**)
support rear inside: (Pt. F)

erf. B = 1,20 x 15,88 - 1,18 = 17,87 kN (1800 kg) (**)
(**) proof on whole system

sum nec. Ballast = 152 kN (122 kN) (base point connection)
sum nec. Ballast = 82 kN (82 kN) (Layher-podium)
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12x10m
support A B E F
base point 2000 3000 2600 1600

connection (2000) (2200) (1900) (1600)
ballast
Layher- 1400 2200 1900 1800

podium (1400) (2200) (1900) (1800)
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5 SIDE-WINGS
Optionally the roof can be build up with side wings.
The maximum width of the side wings is 3,0m (truss piece)
The side wings may be closed completely with canopies up to wind speeds of 20
m/s. At wind speeds above 20 m/s the canopies (+ PA-load) must be removed.
from PA-load:
10,0 kN = 1000 kg (dynamic load increase is taken into account)
from wind:
1,0 x 0,20 x 7,40/ 2 = 0,74 kN/m (or PA-surface max. 4,0 m²)
from membrane tension:
0,74/ 0,80 = 0,925 kN/m
proof H40V:
My,Ed = 1,10 x 0,069 x 3,40²/8

+ 1,35 x (1,2 x 10,0 x 3,40/ 4 + 1,3 x 0,925 x 3,40²/ 8)
= 15,68 kNm
Mz,Ed = 1,35 x 1,3 x 0,74 x 3,40²/ 8 = 1,88 kNm
NEd,Gurt = (15,68+1,88)/ (2x0,339) = 25,90 kN < 50,22 kN
Vz,Ed = 1,10 x 0,069 x 3,40/ 2 + 1,35 x (1,2 x 10,0/2 + 1,3 x 0,925 x 3,40/ 2)
= 10,99 kN < 18,94 kN
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substitution to the back:
NEd = 1,35 x 1,3 x 0,74 x 3,40/ 2 / sin 57° = 2,63 kN
The substitution to the back is done using a truss H30V.
The substitution alternatively can be lead either to the back tower or in can
of setup with additional towers in the sides to the middle of the side truss.
no further proof
increase of normal force in guy wire (side wall):
NEd = 1,35 x 1,3 x 0,74 x 3,40 = 4,42 kN
4,42/ cos 35° = 5,40 kN
16,72 + 5,40 = 22,12 kN
NEd = 22,12/1,35 x 3,0 = 49,16 kN < 58,80 kN = NRd
steel Ø 10 mm
1770 N/mm² DIN EN 12385-4
increase of normal force in column H30V:
NEd,Wind = 4,42 x tan 35° = 3,09 kN (from wind)
NEd,PA = 1,35 x (1,20 x 10/ 2 + 1,30 x 0,925 x 3,40/ 2) = 10,86 kN

(from PA+membrane tension)
NEd = 10,86 + 3,09 = 13,95 kN
A proof for a front tower is done for additional force from wind, membrane
tension and PA-load.
A proof for a rear tower is done for additional force from wind only.
The proof of the base is done for enough of a normal force of N Ed = 50,0 kN.
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column front:
Lcr = 7,00 m iy,z = 11,12 cm

= 700/(11,12x3,14) x √(250/70000) = 1,197
θ = 0,5 x (1+α x (λ – λ0) + λ²)

= 0,5 x (1+0,2x(1,197 – 0,10) + 1,197²) = 1,326
χ = 1/ (θ + √( θ² – λ²))
= 1/(1,326 + √(1,326² – 1,197²)) = 0,527
proof:
= ((29,34+13,95)/ (0,527 x 200,86)) 0,8 + [(1,22/ 24,0)1,7+(2,20/ 24,0)1,7]0,6

= 0,489 + 0,105 = 0,594 < 1,0
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column rear:
Lcr = 7,00 m iy,z = 11,12 cm

= 700/(11,12x3,14) x √(250/70000) = 1,197
θ = 0,5 x (1+α x (λ – λ0) + λ²)

= 0,5 x (1+0,2x(1,197 – 0,10) + 1,197²) = 1,326
χ = 1/ (θ + √( θ² – λ²))
= 1/(1,326 + √(1,326² – 1,197²)) = 0,527
proof:
= ((20,75+3,09)/ (0,527 x 200,86)) 0,8 + [(10,25/ 24,0)1,7+(10,11/ 24,0)1,7]0,6

= 0,303 + 0,632 = 0,935 < 1,0
= ((20,75+6,31)/ (0,527 x 200,86)) 0,8 + [(10,25/ 24,0)1,7+(10,11/ 24,0)1,7]0,6

= 0,336 + 0,632 = 0,968 < 1,0 (guy wire in rear side wall area)
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ballast calculation:
lifting force:
(guy wire side wall without additional towers

Rz = 1,3 x 0,74 x 3,40 x tan 35° = 2,30 kN
(guy wires rear side area + towers)

Rz = 1,3 x 0,74 x 3,40 x tan 55° = 4,67 kN
displacing force:
Ry = 1,3 x (0,74 x 3,40 + 0,74 x 3,40/ 2 + 0,20 x 1,30 x 3,40/ 2) = 5,48 kN
µ = 0,40:
nec. B = 1,2 x (5,48/ 0,4 + 2,30) = 19,20 kN

nec. B = 1,2 x (5,48/ 0,4 + 4,67) = 22,04 kN
19,20/ 2 = 9,60 kN (1000 kg) Pt. A u. B

22,04/ 2 = 11,02 kN (1100 kg) Pt. E u. B
µ = 0,60:
nec. B = 1,2 x (5,48/ 0,6 + 2,30) = 13,72 kN

nec. B = 1,2 x (5,48/ 0,6 + 4,67) = 16,56 kN
13,72/ 2 = 6,86 kN (700 kg) Pt. A u. B

16,56/ 2 = 8,28 kN (850 kg) Pt. E u. B
column outside side wings:
displacing force:
Ry = 1,3 x (0,74 x 3,40/ 2 + 0,20 x 1,30 x 3,40/ 2) = 2,21 kN
µ = 0,40:
nec. B = 1,2 x (2,21/ 0,4) = 6,63 kN (700 kg)
µ = 0,60:
nec. B = 1,2 x (2,21/ 0,6) = 4,42 kN (450 kg)
Deadweight of layher being neglected.
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Necessary additional ballast with guy wire in complete side wall:
support A B D
1000 1000 700

ballast
(700) (700) (450)
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Necessary additional ballast with guy wire only in rear side wall area:
support B E D
1100 1100 700

ballast
(850) (850) (450)
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6 ROOF CANOPY WITH KEDERS ON EACH RAFTER
Alternatively the roof canopies can be fixed on the rafters using keder profiles
connected in equal distances.
Only the different load cases are shown and the internal forces.
Necessary proofs are shown as well.
load case 10: wind roof
q = 0,30 kN/m cpe = 1,00
qw1 = 0,30 x 1,0 x 3,50 = 1,05 kN/m

qw2 = 0,30 x 1,0 x 3,50/2 = 0,53 kN/m
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load case 11: membrane tension roof
qp1 = 0,53/ 0,8 = 0,66 kN/m
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internal forces
decisive LCC 91 + 93
For reasons of clarity the internal forces are shown section-wise.
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proofs:
rafter H30D:
double chord:
NEd = 9,94/ (2x0,207) + 0,18/ 0,239 + 5,91/ 2 = 27,72 kN < 50,22 kN
(connection of the inner rafters only with two chords)
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roof girder, H40V:
chord:
NEd = 30,83/ (2x0,339) + 4,58/ 4 = 46,62 kN < 50,22 kN
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roof girder, H40V:
chord:
NEd = (0,14+27,06)/ (2x0,339) + 28,02/ 4 = 47,12 kN < 50,22 kN
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Lcr = 0,60 x 12,00 m = 7,20m iy,z = 15,70 cm

= 720/(15,70x3,14) x √(250/70000) = 0,872
θ = 0,5 x (1+α x (λ – λ0) + λ²)

= 0,5 x (1+0,2x(0,872 – 0,10) + 0,872²) = 0,957
χ = 1/ (θ + √( θ² – λ²))
= 1/(0,957 + √(0,957² – 0,872²)) = 0,74
with:
ψc = 0,80
NRd = 4 x 50,22 = 200,86 kN

My,Rd = 34,05 kNm
Mz,Rd = 34,05 kNm
proof:
= (28,02/ (0,74 x 200,86))0,8 + [(0,14/ 34,05)1,7+(27,06/ 34,05)1,7]0,6

= 0,263 + 0,792 = 1,05 ~ 1,03
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side girder, H40V:
chord:
NEd = (24,16+4,94)/ (2x0,339) + 9,97/ 4 = 45,41 kN < 50,22 kN
no further proofs
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7 SUPPORTING DOCUMENTS
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Prolyte MPT EN Structural Analysis

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Prolyte MPT EN Structural Analysis

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KRASENBRINK + BASTIANS INGENIEURE

GMBH & Co. KG

PROJECT-NO.: 15257 REVISION 01

KRASENBRINK+BASTIANS - INGENIEURE GMBH & Co. KG SPARKASSE AACHEN

1.2 Supporting documents 4

1.3 Construction elements 5

1.4 General preliminary remarks 6

1.5 Termms of use 7

1.6 Loading assumption 9

1.8 Permissible payloads 27

1.9 Necessary ballast loads 31

2.1 Structural system – 4 columns 38

2.4 Proofs 116

2.5 Support loads, ballast 217

3 Layher podium 230

1.2 SUPPORTINGS DOCUMENTS

Technical data of the used truss system

Technical data of the used scaffolding system

1.3 CONSTRUCTION ELEMENTS

roof girder: Prolyte H30D, H40V

columns: Prolyte H30V

compression strut roof: telescope pipe Ø60x5mm + insert profile

guy wires: roof: Ø 8 mm

side wall, rear wall: Ø 10 mm

The specifications of the steel wires are examples

In case of setting up the stage with additional towers

podium: Layher-Allround K2000+

1.4 GENERAL PRELIMINARY REMARKS

This report covers a stage roof structure for Prolyte Group.

The roof can be assembled in the sizes 12x10m and 10x8m.

The stage roof is considered to be a temporarily demountable structure and not

The whole structural framework consists of aluminium trusses made by the

To increase the permissible payloads of the roof 12x10m optionally additional

1.5 TERMS OF USE

The construction is calculated to withstand peak gust wind speed up to 20 m/s

LOAD CASE " OUT OF SERVICE"

drivable surface: timber spreader 300x300x20mm

In the case of softened soil there have to be chosen appropriate timber

The timber spreader is laying on asphalt, concrete, paving, sand, gravel

1.6 LOADING ASSUMPTIONS

load assumption according to DIN EN 13814 and DIN EN 1991-4

wind speed according to DIN EN 13814:

average wind vref = vb = 15 m/s

for the terrain III follows wind speed of:

h < 8m vp = 1,27 x 15 x (8/10)0,155 = 18,40 m/s

in due to this there could be calculated the following velocity pressures:

h < 8m qp = 18,40²/1600 = 0,21 kN/m²

the following wind pressures are be required:

Table out of DIN EN 13814

Load case „in service“:

h = 0 ≤ 8m: q = 0,20 kN/m²

Load case „out of service“:

Column 3 of table 1 - DIN EN 13814:

h = 0 ≤ 8 m: qp = 0,35/ 0,8 = 0,44 kN/m²

Valid for areas with vb,0 = 28m/s / category III

0 0-0.2 0 Calm Calm. Smoke rises vertically.

Direction of wind shown by smoke drift

Dust and loose paper raised. Small

5 8.0-10.7  0.07 Fresh breeze Small trees in leaves start to sway.

Large branches in motion. Whistling

Twigs break from trees. Difficult to

Slight structural damage. Chimney pots

Trees uprooted. Considerable

with Zz =0.50.45.0/2=0.50 kN/m