323D PM1 & TA1 COMBINED GCPL REPORT

Dealer Process 0 1 84 0

Inspection Number 7586692

Make CATERPILLAR Serial Number FEY10212
Customer Name Mangal Roda dhunga Udhyog Model 323D3
Customer Phone 981-8131019 Equipment Family EXCAVATORS
Completed On 12/29/2021 11:57:43 AM SMU 2258 Hours
Inspector Saroj Yadav Location katunje, kavre
Work Order 100449608 Coordinates 0, 0, 0
PDF Generated On 12/29/2021
Technician

Operator

General Info & Comments

General info/Comments NORMAL

Comments: PM1 maintenance is done in the machine. Machine is in running condition.

MACHINE PREPARATION FOR INSPECTION

1.1 Check with customer for operator complaints NORMAL

1.2 Perform machine inspection preparation NORMAL

1.3 Download Product Status Report PASS

1.4 Is the machine software including Product Link current with what published YES
in SIS?

Form Order Report Serial Number : FEY10212 Page 1 of 7

 1.5 Check Product Link YES

1.6 Observe engine exhaust colors NORMAL

1.7 Listen for unusual noises NORMAL

1.8 Lockout / Tagout Machine YES

LOWER LEVEL INSPECTION

2.1 Final drive & sprocket NORMAL

2.2 Inspect travel motors and brake valves NORMAL

2.3 Inspect track adjusters MONITOR

Comments: Track adjust has rotate & Grease nipple valve is in upper position.

2.4 Inspect carrier rollers NORMAL

2.5 Inspect track rollers NORMAL

2.6 Inspect front idlers NORMAL

2.7 Inspect the track guides NORMAL

2.8 Inspect the track shoes NORMAL

2.9 Inspect track links, pins, and bushings NORMAL

2.10 Inspect the track roller frames and carbody NORMAL

2.11 Inspect engine oil pan NORMAL

Form Order Report Serial Number : FEY10212 Page 2 of 7

 MIDDLE LEVEL INSPECTION

3.1 Inspect the cab exterior NORMAL

3.2 Inspect the cab interior NORMAL

3.3 Inspect steps and handrails NORMAL

3.4 Inspect work lights NORMAL

3.5 Inspect air cleaner NORMAL

3.6 Inspect battery and battery cables NORMAL

3.7 Inspect radiator, oil cooler, condenser, and aftercooler NORMAL

3.8 Inspect lower radiator and oil cooler hoses NORMAL

3.9 Inspect counterweight NORMAL

3.10 Inspect hydraulic pump compartment NORMAL

3.11 Inspect swing drive gear NORMAL

3.12 Battery Vent Hole need to be check, whether it is cleaned or not NORMAL

3.13 Data of the electrolyte/distilled water level should be checked NORMAL

UPPER LEVEL INSPECTION

4.1 Inspect hood and platform NORMAL

4.2 Inspect exhaust manifold NORMAL

4.3 Inspect turbocharger NORMAL

Form Order Report Serial Number : FEY10212 Page 3 of 7

 4.4 Inspect cylinder head and valve cover NORMAL

4.5 Inspect engine mounts NORMAL

4.6 Inspect belts, pulleys, and compressor NORMAL

4.7 Inspect fan guard and fan NORMAL

4.8 Inspect upper radiator, air inlet, oil cooler, and aftercooler lines NORMAL

4.9 Inspect radiator/oil cooler screen NORMAL

4.10 Inspect water pump NORMAL

4.11 If the radiator cap is cool then check Gaskets for wear or damage NORMAL

4.12 Inspect fuel priming pump, fuel lines, and fuel injection pump NORMAL

4.13 Inspect engine harness for Loose or damaged wires NORMAL

4.14 Inspect swing drive compartment NORMAL

4.15 Inspect swing drive NORMAL

4.16 Inspect the main hydraulic control valve NORMAL

IMPLEMENT/ATTACHMENT INSPECTION

5.1 Inspect area around boom cylinders and swivel NORMAL

5.2 Inspect lower boom area NORMAL

5.3 Inspect boom cylinder NORMAL

Form Order Report Serial Number : FEY10212 Page 4 of 7

 5.4 Inspect area where boom attaches to stick NORMAL

5.5 Inspect stick cylinder NORMAL

5.6 Inspect bucket cylinder NORMAL

5.7 Inspect bucket linkage NORMAL

5.8 Inspect bucket wear plates for Excessive wear NORMAL

5.9 Inspect side cutters NORMAL

5.10 Inspect bucket tips and adapters NORMAL

5.11 INSPECT STICK NOSE PLAY NORMAL

SITE CONDITION

6.1 Ambient Temperature NORMAL

6.2 Altitude NORMAL

6.3 Haul Road Grade NORMAL

6.4 Haul Road Condition NORMAL

6.5 Humidity NORMAL

6.6 Air Quality NORMAL

6.7 Underfoot Condition NORMAL

6.8 Machine Utilization NORMAL

Form Order Report Serial Number : FEY10212 Page 5 of 7

 6.9 Equipment Role NORMAL

6.10 Working Material NORMAL

6.11 Maintenance Practices NORMAL

PM2 (500 HRS INTERVAL)

7.1 TAKE & ANALYZE S-O-S FROM ENGINE OIL NORMAL

Comments: Yes

7.2 REPLACE ENGINE OIL & FILTER NORMAL

Comments: Yes

7.3 CLEAN REFRIGERANT CONDENSER NORMAL

7.4 CHECK SWING DRIVE FLUID LEVEL NORMAL

Comments: Yes

7.5 REPLACE WATER SEPARATOR FILTER NORMAL

Comments: Yes

7.6 REPLACE FUEL FILTER SECONDARY NORMAL

Comments: Yes

7.7 REPLACE FUEL TRANSFER PUMP STRAINER NORMAL

Comments: No

7.8 INSPECT & MAINTAIN FUEL TANK CAP(S) NORMAL

7.9 LUBRICATE SWING DRIVE BEARING NORMAL

7.10 TAKE & ANALYZE S-O-S FROM FINAL DRIVE NORMAL

7.11 TAKE & ANALYZE S-O-S FROM HYDRAULIC SYSTEM NORMAL

Comments: Yes

Form Order Report Serial Number : FEY10212 Page 6 of 7

 7.12 TAKE & ANALYZE S-O-S FROM SWING DRIVE NORMAL

7.13 TAKE & ANALYZE S-O-S FROM ENGINE COOLING SYSTEM LEVEL ONE NORMAL

7.14 CARRY OUT CTS( ATTACH CTS INSPECTION SHEET IMAGE) NORMAL

Form Order Report Serial Number : FEY10212 Page 7 of 7