TA-2 Visual & Technical Inspection for Motor Grader

Serial Number : JAP06853 Inspector : A.M.S Temperature : 24

Model : 120K Work Order : 885 Time : 8:00 AM
Engine S/N: TX703340 SMU: 7758 Date : 05/08/2021
Manufacturer : CATERPILLAR Unit Location: SAN FRANCISCO

Note: Review Machine & S·O·S History and check for Active Service Letters prior to inspection.

Status of the Machine

The status recommendation of your Motor Grader is: Down Machine

ALL MACHINES S.A.S

Especialistas en la evaluación, diagnostico, mantenimiento, reparación y reconstrucción de maquinaria pesada, montacargas, Plantas de generación eléctrica.
Bucaramanga calle 17 #10-35 6960914-6959362-3212002829.
 Visual Inspection for Motor Grader
Status assessment ✓– Normal M – Monitor A – Action Blank – Not Applicable

1. Prepare Machine Inspection

# Status Description Comments
1,1 Action Check with customer for operator complaints Se reporta daño en base filtro aceite fuga abundante

1,2 Normal Prepare the machine for the inspection

1,3 Monitor Perform walk-around Inspection Las condiciones de limpieza del equipo no son los adecuados

1,4 Normal Download machine fault codes

1,5 Check Product Link

Normal Is machine equipped with PL?

Is PL activated? Si

Is PL functioning properly?

1,6 Normal Observe engine exhaust colors

1,7 Normal Listen for unusual noises

1,8

1,9

1,10

Item No. Additional Comment

 2. Lower-Level Inspection
Status Description Comments
2,1 Monitor Tires and rims Llantas delanteras con desgaste avanzado, se recomiendan remplazar

2,2 Normal Front Wheels & Spindles/Wheel Drives

2,3 Monitor Axle Arms & Kingpins

2,4 Monitor Wheel Lean Cylinder & Lean Bar Barra torcida de dirección

2,5 Normal Front Axle

2,6 Normal Steering Cylinders, Tie Rods & Linkages

2,7 Normal Articulation Joints & Bearings

2,8 Secondary Steering Pump & Motor

2,9 Normal Brake & Fan Hydraulic Pump & Control Valve

2,10 Normal Drive Shaft & Parking Brake

2,11 Normal Front & Rear Machine Frames

2,12 Normal Bottom Guard

2,13 Transmission & Parking Brake

2,14 Normal Tandem Drives, Service Brakes & Wheels

2,16 Normal Rear Differential Housing

2,17

2,18

2,19

Item No. Additional Comment

 3. Middle Level Inspection
Status Description Comments
3,1 Monitor Work Lights Luces de trabajo trasera no sirve, ni reversa ni alarma de reversa.

3,2 Normal Rear Brake & Directional Lights

3,3 Normal Steps & Handrails

3,4 Normal Fuel Tank

3,5 Normal Articulation Cylinders

3,6 Normal Cab Mounts

3,7 Monitor Cab Exterior Presenta daños en sellos de cabina por tener mucho tiempo al intemperie

3,8 Normal Service Brakes & Parking Brake Accumulators

3,14 Action Engine Oil Pan Fuga excesiva de aceite por base filtro

3,15

3,16

3,17

Item No. Additional Comment

 4. Upper-Level Inspection
Status Description Comments

4.1 Normal Upper Radiator, Air Inlet, Oil Cooler & Aftercooler Lines

4.2 Normal Lower Radiator, Aftercooler & Condenser Lines

4.3 Normal Radiator, Oil Cooler, Condenser & Aftercooler

4.4 Normal Radiator Cap

4.5 Normal Hydraulic Tank

4.6 Normal Batteries & Battery Cables

4.7 Normal Fuel System Lines, Fuel Pumps & Filter Bases

4.8 Normal Cylinder Head & Valve Cover

4.9 Normal Intake Manifold

4.10 Normal Engine & Transmission Mounts

4.11 Normal Transmission Oil Cooler

Pulleys, Belts, Water Pump, Compressor Clutch & Alternador con cable de masa en mal estado, se recomienda realizar mantenimiento alternador por horas
4.12 Monitor
Alternator de labor
4.13 Normal Precleaner & Air Cleaner

4.14 Monitor Turbocharger Presenta fuga por descargue.

4.15 Normal Exhaust Manifold

4.16 Normal Transmission, Parking Brake & Power Train Pumps

4,17 Monitor Cab Interior Muy sucia, no tiren aire acondicionado, presenta deterioro en general.

4,18

4,19

4,20

Item No. Additional Comment

 5. Implement/Attachment Inspection
Status Description Comments
5.1 Monitor Moldboard & Blade Muy desajustada propensa a fractura

5.2 Monitor Blade Sideshift Cylinder Fuga de aceite por sellos de cilindros

5.3 Monitor Blade Tip Cylinder

5,4 Monitor Circle Gears Presenta desajuste de circulo

5,5 Normal Circle Drive Motor

5,6 Normal Circle Drive Swivel

5,7 Action Blade Lift Cylinder & Lock Bars Es necesario corregir holguras urgentes propensa a fractura

5,8 Monitor Centershift Cylinder Desgastes de casquetes de pivote

5,9 Normal Centershift Lock

5,10 Monitor Blade Cushion Accumulator

5,11 Action Drawbar Es necesario realizar ajustes de bujes y pasadores propensos a fracturas por desajuste.

5,12 Normal Ripper/Scarifier Lift Cylinder

5,13 Monitor Ripper/Scarifier Es necesario el remplazo de dientes

5,14

5,15

5,16

Item No. Additional Comment

Other Remarks
 Technical Inspection for Motor Grader
Status assessment ✓- Normal M - Monitor A - Action Blank – Not Applicable

1. Engine
1.1 Cooling System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.1.1 Normal Radiator Pressure Relief (Radiator Cap) Se realiza prueba por 10minutos si percibir fugas del sistema
Psi 18 18
1.1.2 Test Engine Coolant

Normal Check Freezing Point of Engine Coolant

Normal Test Engine Coolant Conditioner

1.1.3 Monitor Check Belt Tension Sueltas necesitan tención

1.1.4 Normal Engine Coolant Temperature

1.1.5 Radiator Temperature Drop

Normal Upper Tank Temperature C°

Normal Lower Tank Temperature C°

1.2 Fuel System

*Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.2.1 Engine Speed - Check

Normal No Load at Low Idle Rpm 800 800 20 20

Normal No Load at High Idle Rpm 2150 2150 20 20

1.2.2 Fuel System Pressure - Test

Normal Fuel Pressure at Low Idle Psi 78 75 5 5

Normal Fuel Pressure at High Idle Psi 78 75 5 5

1.3 Lubrication System

*Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.3.1 Engine Oil Pressure - Test

Normal Oil Pressure at Low Idle Psi 40 18 to 47

Normal Oil Pressure at High Idle Psi 62 35 to 78

1.4 Basic Engine

*Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.4.1 Cylinder Cutout Test OK

1.4.2 Normal Engine Crankcase Pressure (Blowby) - Test H20" 1 Medido en pulgadas de agua

1.5 Air Inlet and Exhaust System

*Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.5.1 Normal Boost Pressure Test (Adjusted Boost Pressure from TMI) 16
Psi
1.5.2 Normal Exhaust Temperature - Test (Measure at Each Cylinder) Units Cyl Observed Cyl Observed
#1 136,5 #2 163

#3 157,7 #4 152,8

#5 S.A.S147,7
ALL MACHINES #6 108,1
Especialistas en la evaluación, diagnostico, mantenimiento, reparación y reconstrucción de maquinaria pesada, montacargas, Plantas de generación eléctrica.
Bucaramanga calle 17 #10-35 6960914-6959362-3212002829.
1.6 Miscellaneous Engine
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.6.1 Monitor motor Se recomienda realizar calibracion de valvulas

1.6.2

1.6.3

2. Performance Checks
2.1 Brake Performance Checks
Status Description Units Observed Max Min Comments
2.1.1 Normal Service Brake Test (Test from OMM) ok
2.1.2 Normal Parking Brake Test (Test from OMM) ok
2.2 Secondary Steering Performance Checks
*Status Description Units Observed Max Min Comments
2.3 Hydraulic Performance Checks
*Status Description Units Observed Max Min Comments
2.3.1 Cylinder Speed Tests

Blade Lift

Normal Rod IN 2,55 2,9

Sg
Normal Rod Out Sg 3 2,9
Centershift

Normal Rod IN Sg 5,3 6,6

Normal Rod Out 5,9 6,9
Sg
Wheel Lean

Normal Rod IN Sg 1,78 2

Normal Rod Out 1,9 2
Sg
Blade Tip

Normal Rod IN 2,45 2,7

Sg
Normal Rod Out 2,55 2,7
Sg
Side Shift

Normal Rod IN 9,8 9,7

Sg
Normal Rod Out 8,75 9,7
Sg

ALL MACHINES S.A.S

Especialistas en la evaluación, diagnostico, mantenimiento, reparación y reconstrucción de maquinaria pesada, montacargas, Plantas de generación eléctrica.
Bucaramanga calle 17 #10-35 6960914-6959362-3212002829.
 *Status Description Units Observed Max Min Comments
Ripper (if equipped)

Normal Rod IN 2,88 2,7

Sg
Normal Rod Out Sg 2,99 2,7
Articulation

Normal Rod IN 6,6 6,8

Sg
Normal Rod Out 6,6 6,8
Sg
2.3.2 Cylinder Drift Tests Units Observed Oil Temperature Ranges
Oil Temperature C° 58
Units Observed Maximum Maximum Allowable Maximum Allowable Time Maximum
Allowable Time (sec) (sec) Allowable
Movement Time (sec)

Normal Blade Lift (Left Cylinder)

mm 1 5
Normal Blade Lift (Right Cylinder)
mm 1,5 5
Normal Wheel Lean (Left Cylinder)
mm 1,3 5
Normal Wheel Lean (Right Cylinder)
mm 1 5
3. Hydraulic & Steering System
3.1 Steering Hydraulic System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
3.1.1 Pump Control Valve

Normal Low Pressure Standby (High Idle) Psi 450 350 150 100
Normal True Low Pressure Standby (High Idle) Psi 530 350 150 100
3.1.2 Steering Wheel Slip Check

Normal Steering Pressure Against Stops 3000 2900

Psi 100| 100
Normal Steering Wheel Revolutions from Stop to Stop 3000 2900
Psi 100| 100
3.1.3 Maxium Steering Pressure
3.2 Implement Hydraulic System
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
3.2.1 Normal Implement Stall Pressure Psi 3600
3500 150 150

ALL MACHINES S.A.S

Especialistas en la evaluación, diagnostico, mantenimiento, reparación y reconstrucción de maquinaria pesada, montacargas, Plantas de generación eléctrica.
Bucaramanga calle 17 #10-35 6960914-6959362-3212002829.
3.3 Miscellaneous Hydraulic
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
3.3.1

3.3.2

3.3.3

4. Air & Brake System

4.1 Air & Brake System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
4.1.1 Leakage Test

4.1.2 Air Pressure Guage Test

Normal Pressure Difference (Right to Left Tank) Psi 150 150

Pressure Difference (Machine Gauge to Master Gauge)

Normal Right Tank Gauge Psi 150 150

Normal Left Tank Gauge Psi 150 150
4.1.3 Air Compressor Governer Test

Normal Cut IN, Pressure Psi 140 140

Normal Cut OUT, Pressure Psi 150 150
4.1.4 Indicators for Low Air Pressure Test

Normal Cut IN, Pressure Psi 70 70

Normal Cut OUT, Pressure Psi 100 100
4.1.5 Normal Low Brake Air Pressure Alarm Test Psi 100 100
4.2 Miscellaneous Air & Brake
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
4.2.1

4.2.2

4.2.3

5. Powertrain
5.1 Transmission Pressure Tests
Status Description Units Observed Minimum Maximum Comments
5.1.1 Transmission Charge Pump Test

Normal Low Idle (with Differential Lock ON) Presenta demasiada contaminación con tierra el babero donde se toma
Psi 370 350 410
Normal High Idle (with Differential Lock ON) este valor, se recomienda realizar limpieza mas seguido.
Psi 400 350 410

ALL MACHINES S.A.S

Especialistas en la evaluación, diagnostico, mantenimiento, reparación y reconstrucción de maquinaria pesada, montacargas, Plantas de generación eléctrica.
Bucaramanga calle 17 #10-35 6960914-6959362-3212002829.
 *Status Description Units Observed Minimum Maximum Comments
5.1.2 Transmission Lubrication Oil Test

Normal Neutral (Low Idle with Differential Lock ON) 400 400
Psi 10 10
Normal Neutral (High Idle with Differential Lock ON) Psi 400 400 10 10
Normal Frist Gear Forward (Low Idle with Differential Lock ON) Psi 400 400 10 10
Normal Frist Gear Forward (High Idle with Differential Lock ON) 400 400
Psi 10 10
Normal Neutral (Low Idle with Differential Lock OFF) 400 400
Psi 10 10
Normal Neutral (High Idle with Differential Lock OFF) Psi 400 400 10 10
Normal Frist Gear Forward (Low Idle with Differential Lock OFF) 400 400
Psi 10 10
Normal Frist Gear Forward (High Idle with Differential Lock OFF) Psi 400 400 10 10
5.1.3 Transmission Pressure Tests

(Perform Test at Low Idle with Differential Lock ON) Units Observed Specified (+)Tol (-)Tol Comments
Normal Clutch 1 (First Gear, Forward) Psi 400 400 10 10
Normal Clutch 2 (Second Gear, Forward) 400 400
Psi 10 10
Normal Clutch 3 (First Gear, Reverse) Psi 400 400 10 10
Normal Clutch 4 (Second Gear, Forward) 400 400
Psi 10 10
Normal Clutch 5 (Neutral) 400 400
Psi 10 10
Normal Clutch 6 (First Gear, Forward or Reverse) Psi 400 400 10 10
Normal Clutch 7 (First, Forward or Reverse) or (Second, Forward)
Psi 400 400 10 10
Normal Clutch 8 (Neutral) 400 400
Psi 10 10
5.1.4 Clutch Control - Test

5.1.5 Normal Differential Lock Pressure 335 330

Psi 20 20
5.2 Miscellaneous Power Train
Status Description Units Observed Specified (+)Tol (-)Tol Comments
5.2.1

5.2.2

5.2.3

6. Electrical System
6.1 Electrical System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
6.1.1 Battery Voltage

Normal Engine Stopped 24,93 24,8

Vol 0,6 0,6
Normal Low Idle Vol 27,2 27,4 0,2 0,2
Normal High Idle Vol 29,3 29,4 0,4 0,4
6.1.2 Inspect Battery Cables

6.1.3 Normal Starter Draw Test Vol 22 21 0,5 0,5

ALL MACHINES S.A.S
Especialistas en la evaluación, diagnostico, mantenimiento, reparación y reconstrucción de maquinaria pesada, montacargas, Plantas de generación eléctrica.
Bucaramanga calle 17 #10-35 6960914-6959362-3212002829.
6.2 Miscellaneous Electrical
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
6.2.1

6.2.2

6.2.3

7. S·O·S
7.1 S·O·S Sampling
Status Description Obtain Comments
7.1.1 Engine Oil Sample X

7.1.2 Engine Coolant Sample (Level II) X

7.1.3 Hydraulic Oil Sample X

7.1.4 Transmission Oil Sample X

ALL MACHINES S.A.S

Especialistas en la evaluación, diagnostico, mantenimiento, reparación y reconstrucción de maquinaria pesada, montacargas, Plantas de generación eléctrica.
Bucaramanga calle 17 #10-35 6960914-6959362-3212002829.