Professional Documents
Culture Documents
By
Petroleum Engineer
Abbas Radhi Abbas
Iraq / Missan / 2020
1
Contents
4. Hydraulic Pumps
6. Gas-lift
2
Introduction to Artificial lift
Artificial lift :
Artificial lift is required when a
well will no longer flow or when
the production rate is too low
to be economic. See Figure ,
illustrates such a situation - the
reservoir pressure is so low
that the static fluid level is
below the wellhead
3
Introduction to Artificial lift
Artificial lift
Is a technique used for increasing the productivity of wells with low reservoir
pressure and/or heavy fluids (water, heavy oil) and enabling them to flow to
surface either by introducing lighter weight fluid (gas) into the stream deep in
the well or by providing a down hole pumping system (electrical or hydraulic
submersible pumps – ESPs /HSPs).
The need of artificial lift:
Maintain or increase the flow rate
Decrease the effect of water cut
Reduce the effect of flow-line back pressure
What types of Artificial Lift techniques are used in the Oil Industry?
Artificial Lift System
4
Introduction to Artificial lift
5
The Purposes of any artificial lift method is to;
Create a tubing intake pressure so that the formation can produce the
target flow rate and lift the fluids to the surface with suitable WHP to
overcome the separator pressure & back pressures
When reservoir pressure not sufficient to lift the fluids to the surface
due to depletion or increased water production
6
Artificial lift method Refers to :
The use of artificial methods to increase the flow of liquids , like crude oil,
water.
This is usually done by the use of some sort of mechanical device placed
inside the well (a pump or velocity string) or by decreasing the weight of
the hydrostatic column (the weight of the liquid in the production tubing)
by injecting gas into the liquid as deeply as possible in the well
Artificial Lift is needed when the reservoir has insufficient pressure
(energy) to produce the fluids in the well to the surface and into the
production system.
Artificial lift is often used in wells that can flow naturally to increase the
amount of liquid the well produces above what would flow normally, thus
also addressing ultimate recovery.
7
Introduction to Artificial lift
8
Contents
4. Hydraulic Pumps
6. Gas-lift
9
Types Of Artificial lift
5 Progressing
4 Cavity Pump
(PCP)
3 Electric
Gas Lift
2 Hydraulic
Submersible
Pump (ESP)
1 Sucker Rods
Pumps
Pumps
10
Types Of Artificial lift
11
The major classes of pumps
12
Advantages of major artificial lift methods
13
Dis-advantages of major artificial lift methods
14
Contents
6. Gas-lift
15
Artificial lift - 1.(Sucker Rods Pumps)
16
Artificial lift - 1.(Sucker Rods Pumps)
17
Artificial lift - 1.(Sucker Rods Pumps)
Problems with high GLR, small tubing, deep wells, crooked or deviated wells,
sand production, high viscosity fluids wells
Can achieve very low bottom hole flowing pressure making it ideal for very
depleted reservoirs
18
Contents
4. Hydraulic Pumps
5. Electric Submersible Pumps (ESP)
6. Gas-lift
19
Artificial lift - 2.(Hydraulic Pumps )
2-Piston pump
3-Turbine pump
20
Artificial lift - 2.(Hydraulic Pumps )
2-Piston pump
22
Artificial lift - 2.(Hydraulic Pumps )
2-Piston pump
Advantages of Piston pump
23
Artificial lift - 2.(Hydraulic Pumps )
2-Piston pump
24
Contents
4. Hydraulic Pumps
25
Artificial lift - 3.(Electric Submersible Pumps (ESP))
26
Artificial lift - 3.(Electric Submersible Pumps (ESP))
The ESP was introduced as a means of Artificial lift by REDA in the late
1920s.
27
Artificial lift - 3.(Electric Submersible Pumps (ESP))
1 surface equipment
ESP
equipment
2 Subsurface equipment
1. Cable
2. Cable Guards
3. Cable Clamps
4. Pump
5. Gas Separator (Optional)
6. Seal Section
7. Motor
8. Sensor (Optional)
9. Drain Valve
10. Check Valve
28
Artificial lift - 3.(Electric Submersible Pumps (ESP))
1. Surface equipment :
29
Artificial lift - 3.(Electric Submersible Pumps (ESP))
1-Surface equipment
30
Artificial lift - 3.(Electric Submersible Pumps (ESP))
Primary Transformers
31
Artificial lift - 3.(Electric Submersible Pumps (ESP))
Secondary Transformer
32
Artificial lift - 3.(Electric Submersible Pumps (ESP))
Well head
33
Artificial lift - 3.(Electric Submersible Pumps (ESP))
VSD
34
Artificial lift - 3.(Electric Submersible Pumps (ESP))
Junction box
35
Artificial lift - 3.(Electric Submersible Pumps (ESP))
36
Artificial lift - 3.(Electric Submersible Pumps (ESP))
Subsurface equipment :
1.Cable
2.Cable Guards
3.Cable Clamps
4.Pump
5.Gas Separator (Optional)
6.Seal Section
7.Motor
8.Sensor (Optional)
9.Drain Valve
10.Check Valve
37
Artificial lift - 3.(Electric Submersible Pumps (ESP))
Electric Cable
38
Artificial lift - 3.(Electric Submersible Pumps (ESP))
Cable Protection
39
Artificial lift - 3.(Electric Submersible Pumps (ESP))
Power cable
40
Artificial lift - 3.(Electric Submersible Pumps (ESP))
Power cable
41
Artificial lift - 3.(Electric Submersible Pumps (ESP))
Y- tool
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Artificial lift - 3.(Electric Submersible Pumps (ESP))
Centrifugal pump
43
Artificial lift - 3.(Electric Submersible Pumps (ESP))
ESP - Pump
44
Artificial lift - 3.(Electric Submersible Pumps (ESP))
Pump Type
45
Artificial lift - 3.(Electric Submersible Pumps (ESP))
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Artificial lift - 3.(Electric Submersible Pumps (ESP))
Gas Separator
47
Artificial lift - 3.(Electric Submersible Pumps (ESP))
Protector
48
Artificial lift - 3.(Electric Submersible Pumps (ESP))
Protector function
49
Artificial lift - 3.(Electric Submersible Pumps (ESP))
Downhole Sensors
50
Artificial lift - 3.(Electric Submersible Pumps (ESP))
ESP - motor
51
Artificial lift - 3.(Electric Submersible Pumps (ESP))
52
Artificial lift - 3.(Electric Submersible Pumps (ESP))
Required Data
for ESP design
53
Artificial lift - 3.(Electric Submersible Pumps (ESP))
ESP - Steps
Design Procedure
54
Contents
4. Hydraulic Pumps
6. Gas-lift
7. progressing cavity pump ( PCP)
8. Artificial Lift Design Considerations and Overall Comparisons
55
Artificial lift - : 4.(Gas lift)
56
Artificial lift - : 4.(Gas lift)
57
Artificial lift - : 4.(Gas lift)
58
Artificial lift - : 4.(Gas lift)
59
Fundamentals of petroleum Engineering Part 5 : Production Engineering By: Abbas Radhi Abbas 2020
Artificial lift - : 4.(Gas lift)
2-Despite the name this is a “pumping” method. The pump is a “gas piston”
that expands and accelerates to the surface propelling a liquid slug on top
5-Intermittent gas injection and liquid production can disrupt the separation
system as well as can interfere with other wells
60
Artificial lift - : 4.(Gas lift)
63
Artificial lift - : 4.(Gas lift)
Metering and control of a gas lifted well.
64
Contents
4. Hydraulic Pumps
6. Gas-lift
65
Artificial lift - 5. progressing cavity pump ( PCP)
66
Artificial lift - 5. progressing cavity pump ( PCP)
Is a positive displacement pump that does not rely on valves to pump fluids
Has higher tolerance to free gas than beam pumping, but excess gas can
also cause lack of lubrication and cooling as well as chemical problems with
the
Elastomer
67
Artificial lift - 5. progressing cavity pump ( PCP)
68
Contents
4. Hydraulic Pumps
6. Gas-lift
69
Artificial Lift Design Considerations and Overall Comparisons
Gas-lift
Sucker Rods Pumps ESP
(continuous flow)
Capital cost Low to moderate: Relatively low if Well equipment costs low,
increases with depth electric power but lines and compression
and larger units. available, costs costs may be high,
increase as central compression
horsepower increase. system reduces cost per
well.
Down-hole Requires good Requires proper cable, requires valve design .
equipment design, selection, motor, pumps, seals, Moderate cost for well
operating, and etc. Good design, equipment (valves and
repairing for rods operation mandrels).
and pumps.
Efficiency Excellent total Good for high rate Fair: increases for wells
(output system efficiency. wells with system that require small
hydraulic Full pump fillage efficiency is about injection GLR’s. Low for
horsepower efficiency typically 50% but decreases for wells requiring high
divided by about 50 to 60%. < 1000 BPD. GLR’s. efficiencies of 20%
input efficiency is <40%.
hydraulic
70
horsepower)
Artificial Lift Design Considerations and Overall Comparisons
Gas-lift
Sucker Rods Pumps ESP
(continuous flow)
Flexibility Excellent: can alter stroke Poor: pumps usually Excellent: gas
speed and length, plunger size, run at a forced speed. injection rate varied
and run time to control Requires careful to change rates.
production rate. sizing. VSD provides
more flexibility but
added cost.
Miscellaneo Stuffing box leakage may be Requires a highly A highly reliable
us problems massy and a potential hazard reliable electric power compressor with
(Antipollution stuffing boxes system. Method +95% run time
are available). sensitive to rate required. Gas must be
changes. dehydrated properly
to avoid gas freezing.
Operating Very low for shallow to medium Varies: If HP is high, Well costs low.
costs depth (<7500 ft) land locations energy costs are high. Compression costs
with low production (<400 High pulling costs vary depending on
BPD). result from short run fuel cost and
life. Often repair costs compressor
are high. maintenance.
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Artificial Lift Design Considerations and Overall Comparisons
Intake Excellent: <25 psig Fair: if little free gas (i.e. Poor: restricted by the gradient of
capabilitie feasible provided >250 psi PIP). Poor if the gas-lifted fluid. Typically
s adequate pump must handle >5 % moderate rate is limited to about
displacement and gas free gas. 100 psi/1000 ft injected depth.
venting. Typically Thus, the backpressure on 10,000
about 50 to 100 psig. ft well may be >1000 psig
72
Normal Operating Considerations (continued)
Gas-lift
Sucker Rods Pumps ESP
(continuous flow)
Surveillance Excellent: can be easily Good: downhole Good/excellent: can be
analyzed based on well pump performance analyzed easily. BHP and
load, fluid levels, etc. can be analyzed production log surveys
Analysis improved by use of from surface easily obtained.
dynamometers and electrical data, well
computers. test, fluid levels, etc.
Testing Good: well testing is simple Good: simple with Fair: well testing
with few problems using few problems. High complicated by inj. gas
standard equipment and water cut and high volume/rate. Formation
procedures. rate wells may GLR obtained by
require a free water subtracting total produced
knock-out. gas from inj. gas. Gas
measurement errors
commen.
Time cycle Excellent: if well can be Poor: soft start and Not applicable
and pump- pumped off. improved
off seals/protectors
controllers recommended.
application.
73
Artificial Lift Considerations
Gas-lift
Sucker Rods Pumps ESP
(continuous flow)
Corrosion/scale Good to excellent: batch treating Good to fair: batch Good: inhibitor in the injection
handling ability inhibitor down annulus used treating inhibitor only to gas and/or batch inhibiting down
frequently for both corrosion and intake unless shroud or tubing Steps must be taken to
scale control. capillary tube. avoid corrosion in injection gas
line.
Crooked/deviated Fair: increased load and wear Good: few problems. Excellent: low W/L problems up
holes problems. High angle deviated Limited experience in to 70O deviated for W/L
holes (>70O) and horizontal horizontal wells. Requires retrievable valves.
wells are being produced. Some long radius wellbore bends
success in pumping 15O/100 ft to got through.
using rod guides.
Dual application Fair: parallel 2” x 2” low rate dual No know installations. Fair: dual GL common but good
feasible inside 7” CSG. Duals Larger casing would be operating of dual lift complicated
inside 5.5” CSG currently not in needed. Possible run and and inefficient resulting in
favor. Gas is a problem from pull problems. reduced rates. Parallel 2” x 2”
lower zone. Increased nominal TBG inside 7” CSG and 3”
mechanical problems x 3” TBG inside 9 5/8” CSG
feasible.
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Artificial Lift Considerations (continued)
Gas-lift
Sucker Rods Pumps ESP
(continuous flow)
Gas-handling ability Good: if can vent and use Poor for free gas >50% . Excellent: produced gas
natural gas anchor with Rotary gas separators reduces need for injection
properly designed pump. helpful if solids not gas.
Poor if inlet pump > 50% free produced
gas.
Offshore application Poor: must designed for unit Good: must provide Excellent: most common
size, weight, and pulling unit electrical power and method if adequate
space. Most wells are service pulling unit. injection gas available.
deviated and typically
produce sand.
Paraffin-handling Fair/good: hot water/oil Fair: hot water/oil Good: mechanical cutting
capability treating and use of scrapers treatments, mechanical sometimes required. Inj.
possible, but they increase cutting, batch inhibition gas may increase the
operating problems and possible. problem.
costs
Temperature Limitation Excellent: currently used in Limited to <250 OF for Excellent: max. of 350 OF .
thermal operations (550 OF) standard and <350 OF Need to know temp. to
with special motor and design bellows charged
cable. valves.
75
Artificial Lift Considerations (continued)
Gas-lift
Sucker Rods Pumps ESP
(continuous flow)
High-viscosity Good for <200 cp fluids Fair: limited to about 200 Fair: few problems for <16 OAPI
fluid handling and low rates (400 B/D). cp. Increases HP and or below 20 cp viscosity.
capability Rod fall problem for high reduces head. Excellent for high water cut lift
rates. Higher rates may even with high viscosity oil.
require diluents to lower
viscosity.
High-volume lift Fair: restricted to shallow Excellent: limited by Excellent: restricted by TBG size
capacities depths using large needed HP and can be and inj. gas rate and depth.
plungers. Maximum rate restricted by CSG size, in Depending on reservoir
about 4000 BFPD from 5.5 in CSG can produce pressure, with 4” TBG, rates of
1000 ft and 1000 BFPD 4000 BFPD from 4000 ft 5000 B/D from 1000’ with 1440
from 5000 ft. with 240 HP. psi inj. gas and GLR of 1000.
Low-volume lift Excellent: most commonly Generally poor: lower Fair: > 200 BFPD from 4000 ft.
capacities used method for wells efficiencies and high
producing <100 BFPD operating costs for < 400
BFPD.
Solid/sand Poor/Fair: for low viscosity Poor: requires < 200 ppm Excellent: limit is inflow and
handling ability (<10 cp) production. solids surface problems. Typical limit
Improved performance for is 0.1% sand for inflow and
high viscosity (>200 cp) outflow problems.
cases. May be able to
handle up to 0.1% sand
with special pumps.
76
Reference
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About Authorized
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