CALCULATIONS FOR GEAR BOX OF STABILISER GEAR BOX.

Existing
SR.NO. PARAMETER UNIT GEAR NO.
GEAR 1 GEAR 2 GEAR 3 GEAR4 GEAR5
SPUR SPUR SPUR SPUR HELICAL
OUTPUT COMPOUND COMPOUND

1 NO.OF TEETH Nos. 34 10 44 13 46

2 SPEED RPM #REF! #REF! #REF!
3 TORQUE NM #REF! #REF! #REF!
4 DP 24 24 32 32 40
5 MODULE mm 1.058 1.058 0.794 0.794 0.635
6 OD mm 38.10 12.70 36.51 11.91 30.48
7 ROOT DIA mm 33.34 7.94 32.94 8.33 27.62
8 TOOTH THICKNESS mm 1.66 1.66 1.25 1.25 1.00
9 GEAR THICKNESS mm 9.5 12.4 6.4 12.7 10
10 MATERIAL EN-8 M.S EN-8 EN-8 DELRIN
11 SHEAR STRESS N/mm2 580 300 580 580 62.2
12 FORM FACTOR
13 BEAM STREGTH
14 DESIGN STATUS

Gear ratio 52.935385

Formulae
MODULE = 25.4 / Diametral pitch
OD = Module * (No of teeth + 2)
ROOT DIA = Module * (No of teeth - 2.5)
TOOTH THICKNESS = (Pie x Module) / 2

Speed Gear 2 & 3 (No of teeth Gear1 * speed of Gear1) / No of teeth Gear2

Torque Gear 2 & 3 (Speed Gear1 * Torque Gear1) / Speed Gear2

Rules
Two meshing gears Diametral pitch, Module & tooth thickness have to be same
ng

GEAR6
HELICAL
MOTOR

10
#REF!
#REF!
40
0.635
7.62
4.76
1.00
10
EN-8
580