STD Armature shaft Helix gear Metal Spur gear

INPUT DATA
MODULE(N) 0.635 0.635 0.7938
NO. OF TEETH 11 46 13
PR. ANGLE(N) 20 20 20
HELIX ANGLE(N) 14.25 14.25 0
PITCH 1.9939 1.9939 2.492532
COR. FACTOR(+ ) OR ( - ) 0 0 0
SPAN TEETH(Z) 2 7 2
CENTER DIST 25.2 25.2 37.6
HELIX DIRECTION LH RH
DIAMETRICAL PITCH 1.6 1.6 1.25976316452507
NO. OF TEETH(MATING GEAR 65 30 81
CALCULATED DATA cd 18.67 22.62
MODULE(T) 0.66 0.66 0.79
P.C.D. 7.21 30.14 10.32
P.C.D.(OPTG) 7.29473684210526 30.505263157895 6.97021276595745
O. D. 8.477 31.407 11.91
TOOTH DEPTH 1.43 1.43 1.79
ROOT DIA 5.62 28.55 8.33
p.a.(n)- radians 0.35 0.35 0.35
cos(p.a.(n)) 0.94 0.94 0.94
sin(p.a.(n)) 0.34 0.34 0.34
tan (p.a.(n)) 0.36 0.36 0.36
h.a.(n)- radians 0.25 0.25 0.00
sin(h.a.(n)) 0.25 0.25 0.00
cos(h.a.(n)) 0.97 0.97 1.00
p.a.(t)- radians 0.36 0.36 0.35
h.a.(b)- radians 0.23 0.23 0.00
PR. ANGLE (T) 20.58 20.58 20.00
HELIX ANGLE (BASE) 13.37 13.37 0.00
span teeth z-0.5 1.50 6.50 1.50
INV. FUN. 0.02 0.02 0.01
4.89 21.17 4.91
0.60 0.60 0.75
0.00 0.00 0.00
SPAN TEETH
COS(p.a. (n))
Base Dia 6.77 28.32 9.70

cd 48.00 48.00 49.00

25.99 184.41 47.74
5.10 13.58 6.91

r1+r2 18.67 20.23 22.62

6.39 6.92 7.74
12.29 13.57 15.18
SPAN nominal 2.92 12.63 3.66
UPPER TOL -0.05 -0.05 -0.05
TOTAL TOL 0.05 0.05 0.05
LOWER TOL -0.10 -0.10 -0.10
Gear Ratio 4.1818 3.3846
Total Gear Ratio 48.123

MOTOR RPM 4500 1076 318

MOTOR TORQUE(Nm) stall 0.8

TORQUE Nm 3.3 3.3

SPEED RPM 1076 1076

Hardness 40-45 35 min 35 min

Matl. EN 19 FLNC 4408-85H
gear A gear B gear C
8 55 12

DRIVEN
6.875 4
DRIVING

N1 55 48
Tongue jack N6 8 12

gear A gear B gear C

N1 9 78 12
Hall jack
N4

N1 N1 46 44
Gear Motor New
N4 N6 11 13

N1 N1 46 44
Gear Motor OLD
N4 N6 10 13
 sintered Spur gear Sintered Spur gear out put gear

0.7938 1.0583 1.0583

44 10 34
20 20 20
0 0 0
2.492532 3.323062 3.323062
0 0 0
6 3 6
37.6 40.1 40.1

1.25976316452507 0.944911650760654 0.94491165076065

50 65 41
22.62 23.28
0.79 1.06 1.06
34.93 10.58 35.98
35.2 10.0266666666667 36.3573333333333
36.51 12.70 38.10
1.79 2.38 2.38
32.94 7.94 33.34
0.35 0.35 0.35
0.94 0.94 0.94
0.34 0.34 0.34
0.36 0.36 0.36
0.00 0.00 0.00
0.00 0.00 0.00
1.00 1.00 1.00
0.35 0.35 0.35
0.00 0.00 0.00
20.00 20.00 20.00
0.00 0.00 0.00
5.50 2.50 5.50
0.01 0.01 0.01
17.93 8.00 17.79
0.75 0.99 0.99
0.00 0.00 0.00

32.82 9.94 33.81

50.00 51.00 52.00

256.12 62.38 308.25
16.00 7.90 17.56

22.76 23.28 17.99

7.78 7.96 6.15
16.12 17.49 11.40
 13.38 7.96 17.69
-0.05 -0.05 -0.05
0.05 0.05 0.05
-0.10 -0.10 -0.10
3.3846 3.4000
48.123

318 94

11.3 11.3 38.5

318 318 94

45-48 50-54 46-50

FC 208 EN19C EN19
gear D gear E gear F
48 20 44

4 2.2

44
60.5 GEAR RATIO
20

Manual torque 2 Nm
gear D
75
54.2 GEAR RATIO
40 magnet mm 35 Nm
Stack length 30 mm

28 Nm Existing achieved
34 38.4984615384615 Nm
48.123 GEAR RATIO
10 57.7476923076923

34
52.9353846153846 GEAR RATIO
10
Existing achieved