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Received 2 June 2005; received in revised form 28 January 2006; accepted 31 May 2006
Available online 25 September 2006
Abstract
This paper mainly deals with waxes which are naturally present in bitumens, and does not include synthetic waxes that sometimes are
proposed as bitumen additives. The main objectives were to study the rheological effect of bitumen waxes and the impact of waxy bit-
umens on asphalt mixture performance, such as rutting, low temperature cracking, and water sensitivity. In the rheological character-
isation of bitumens, a dynamic shear rheometer (DSR) and bending beam rheometer (BBR), as well as various conventional
methods, were used. For asphalt mixtures, rutting, low temperature cracking and water sensitivity were evaluated by wheel tracking test
(WTT), thermal stress restrained specimen test (TSRST), and modified Lottman test, respectively. It was found that, at high service tem-
peratures and within the same bitumen grade, differences in rutting between the asphalt mixtures made with waxy and non-waxy bitu-
mens were relatively small. However, the presence of wax in bitumen resulted in physical hardening at low temperatures. Using waxy
bitumens, asphalt mixtures tended to show higher fracture temperature. As regards water sensitivity, no effect of the wax content in bitu-
men was seen. The water sensitivity was however heavily influenced by type of aggregate and to less extent by bitumen type. The present
study implies that the effect of wax on bitumen quality and asphalt mixture performance depends on many factors. Those may include
the chemical composition of the bitumen and particularly the nature of the wax.
2006 Elsevier Ltd. All rights reserved.
Keywords: Bitumen wax; Asphalt mixture performance; Rutting; Low temperature cracking; Water sensitivity
0950-0618/$ - see front matter 2006 Elsevier Ltd. All rights reserved.
doi:10.1016/j.conbuildmat.2006.05.048
1962 X. Lu, P. Redelius / Construction and Building Materials 21 (2007) 1961–1970
in reference [14], while in reference [6] more than 25% wax the slack wax has a lower boiling point and thus molecular
was reported. Another example is that in the European sizes which are smaller or equal to the smallest wax mole-
bitumen specification EN 12591, two methods (distillation cules in bitumens.
and extraction) were included for determination of wax
content, and maximum values are 2.2% and 4.5%, respec- 2.2. Asphalt mixtures
tively. The differences suggest that the wax fraction was
not well defined and can be influenced by the test methods Asphalt mixtures were prepared in accordance with
used. ABT11 in the Swedish technical directive [15]. This mixture
The main objectives of this paper were to study the rhe- type is a dense graded asphalt concrete with a maximum
ological effect of bitumen waxes and to determine the aggregate size of 11 mm, and with about 6.5% (by weight)
impact of bitumen wax on asphalt mixture performance binder and 3.5% voids. The particle size distribution of
characteristics, such as rutting, low temperature cracking, aggregates is shown in Fig. 1. A laboratory mixer and a
and water sensitivity. Relationships between the properties plate compactor with two rubber tyres (diameter 400 mm
of asphalt mixtures and binders were also investigated. A and width 80 mm) were employed to produce asphalt mix-
wide range of bitumens from different sources were ture slabs, 600 · 400 · 60 mm for WTT, and 600 · 400 ·
selected. For determining wax content, differential scan- 100 mm for specimen preparation in TSRST. In these
ning calorimetry (DSC) and distillation method (EN slabs, crushed granite aggregates (Farsta) were used. For
12606-1 or DIN 52015) were used. The rheological charac- the testing of water sensitivity, cylindrical specimens
terisation of bitumens was performed using a dynamic
shear rheometer (DSR) and bending beam rheometer
(BBR). The asphalt mixtures were evaluated by wheel 100
tracking test (WTT), tensile stress restrained specimen test
(TSRST), and modified Lottman test. 90
Passing
80 Min
Passing by Weight (%)
2. Materials Max
70
2.1. Bitumens 60
50
Bitumens of different sources and of different grades (50/
40
70, 70/100, and 160/220 according to the European Stan-
dard EN 12591) were investigated. The results of conven- 30
tional tests are summarised in Table 1. For comparison, 20
a sample (Bitumen G) of 160/220 was also prepared at lab-
10
oratory by adding 6% slack wax to a non-waxy bitumen
(50/70 grade, Venezuela source). The slack wax is a com- 0
0.01 0.1 1 10 100
mercial product with a congealing point of 42.5 C. It is
a mixture of oil and wax and is obtained as a by-product Aggregate Size (mm)
from the dewaxing process of the refining of lubricating Fig. 1. Particle size distribution of aggregate for the Swedish standard
oil. Compared to the waxes naturally present in bitumens, asphalt mixture ABT11.
Table 1
Conventional tests of bitumens
Bitumen Sources Pen at 25 C (0.1 mm) Softening point ( C) Viscosity 135 C (mm2/s) Dynamic viscosity 60 C (Pa s) Fraass
breaking (C)
50/70 grade
A Mixed 65 49.4 481 287 14
70/100 grade
B Venezuela 83 45.4 345 187 21
C Mexico 101 45.1 325 124 16
D Unknown 86 46.4 181 96 16
160/220 grade
E Venezuela 192 37.8 199 64 21
F Venezuela 214 39.1 283 61 22
G Lab blenda 181 39.8 243 70 17
H Russia 180 40.1 202 53 15
I Mid-East 205 39.2 225 53 22
a
Prepared by mixing 6% slack wax with 50/70 non-waxy bitumen (Venezuela source).
X. Lu, P. Redelius / Construction and Building Materials 21 (2007) 1961–1970 1963
(diameter 100 mm, length 60 mm) were prepared using a 3.3. Rheological tests with a dynamic shear rheometer
gyratory compactor. The aggregates used were obtained (DSR)
from two sources, SB (red-grey salic gneiss) and SH (sedi-
ment gneiss). The rheological measurements of bitumen were per-
formed at different temperatures (25–70 C) and at different
3. Test methods frequencies (0.005–25 Hz) with a DSR (Rheologia Stress
Tech). In all tests, parallel plates with 25-mm diameter
3.1. Differential scanning calorimetry (DSC) and 1-mm gap were used. For the preparation of a test
specimen, about 50 g bitumen was heated to 130 C for
DSC procedure has been described previously [5]. 1 h, and sufficient sample was poured onto upper plate.
Briefly, for each test, about 15 mg bitumen sample was her- The upper plate with bitumen was set to the rheometer
metically sealed into a DSC pan. A matched pan and lid and the test sample was trimmed with a hot knife at a
were used as reference. The sample was heated to 120 C gap 1.05 mm. After trimming, the upper plate was lowered
and held for 15 min. Data were recorded during cooling to the testing gap (1 mm). Tests were performed at various
to 80 C and heating to 120 C, both at a rate of 10 C/ low stresses to ensure the rheological measurements to be
min. The wax content was calculated from an endothermic within the linear range. The measured parameters included
peak during the heating scan (Fig. 2). In the calculation, a complex modulus (G*), complex viscosity (g*) and phase
constant melting enthalpy of 121 J/g was used as reference. angle (d).
By DSC, glass transition temperature, wax crystallisation
starting temperature and melting out temperature were 3.4. Creep tests with bending beam rheometer (BBR)
also determined.
In the creep test, bitumen beams (125 mm long, 12.5 mm
3.2. EN 12606-1 (or DIN 52015) wide and 6.25 mm thick) were submerged in a constant-
temperature bath and kept at test temperature ( 15,
In this European standard test, a specified distillation 20, or 25 C) for 1 h. A constant load of 100 g was then
process was used to obtain a waxy distillate from bitumen. applied to the rectangular beam which was supported at
The distillation unit consisted of a distillation flask, a lab- both ends by stainless steel half-rounds (102 mm apart).
oratory burner, and Erlenmeyer flask used as distillation The deflection of center point of the bitumen beam was
receiver. The waxy distillate was then dissolved in ether/ measured continuously. Creep stiffness (S) and creep rate
ethanol (50/50, V/V) solvent and let to crystallise at tem- (m) of the bitumen were determined at several loading
peratures down to 20 C. The crystallised waxes were col- times ranging from 8 to 240 s. For the evaluation of phys-
lected by filtration. The test was carried out on two ical hardening, creep response was also measured after
portions, each with 25 g sample. A detailed description of bitumen beam being isothermally stored in the BBR bath
the test method can be found in reference [16]. for 24 h.
plates, and then mounted in a load frame. A refrigerating 4. Results and discussion
machine was used to reduce temperature at a rate of
10 C/h. Fracture occurred when thermally induced stress 4.1. DSC characterisation and determination of bitumen
in the specimen exceeded its strength. The measured waxes
parameters are shown in Fig. 3, which includes fracture
temperature, fracture strength, transition temperature, The crystallisation or melting of waxes in bitumen
transition stress and slope of the elastic part of the stress- involves energy change. This can be easily determined by
temperature plot. DSC. In Table 2, results of the DSC measurements are
summarised. As indicated, the bitumen samples differ
3.7. Water sensitivity by indirect tensile test widely in the wax content (0–6.2%). For the laboratory
blend with slack wax (sample G), the measured value is
This test is described in the Swedish FAS Method 446 lower than the added amount. This could imply certain sol-
[17]. It is a modified Lottman test and is similar to the ubility of the slack wax in the bitumen and/or impurity of
CEN method prEN 12697-12. For each mixture (ABT11 the wax. It should be noted that the wax content as
type, 3.5% voids), 10 specimens (diameter 100 mm, length calculated by using a constant enthalpy in this study is
60 mm) were prepared using a gyratory compactor and not an absolute value. The DSC measures transformation
divided into two subsets of five specimens each. A subset enthalpy, and in fact different waxes can have different
of five specimens was kept at room temperature (or dry enthalpies, meaning the calculation of wax content in bitu-
conditions). The other subset of five specimens was vacuum men is relative.
saturated for 3 h and then conditioned in a water bath at The determination of wax content was also performed
40 C water for 7 days (i.e. wet conditions). The indirect using the European standard method EN 12606-1 (or
tensile tests were performed at 10 C. The indirect tensile DIN 52015). As shown in Table 2, the DIN test gives much
strength ratio (ITSR) was obtained by the average indirect lower values in the wax content as compared with DSC.
tensile strength of conditioned specimens divided by that of Differences between the samples are also reduced consider-
control specimens. ably in the DIN test. It is believed that the high-tempera-
ture (up to over 500 C) distillation step of the DIN test
may destroy the molecular structure of waxes (thermal
cracking). The resulting smaller paraffin molecules could
be soluble in ether/ethanol and do not crystallise in the sol-
6.0 vent at the specified low temperature ( 20 C), leading to
Fracture
Cooling rate: 10C/h lower apparent wax content. On the other hand, the non-
strength
ΔT slope = Δs waxy bitumens (B, E) as defined by DSC may contain mol-
T
Thermal Stress (MPa)
2.0 Stress relaxation two tests might also be due to the wax solubility in the bitu-
men giving no crystallisation/melting response in DSC. A
Transition
temp.
Table 2
DSC and DIN analysis of bitumens
Bitumen Wax content Crystallisation starting Melting out Glass transition Wax content by DIN (%)
by DSC (%) temperature by DSC (C) temperature by DSC (C) temperature by DSC (C)
A 2.3 37 84 27 1.0
B 0 – – 17 0.3
C 4.1 46 84 28 1.2
D 6.2 41 74 27 1.7
E 0 – – 20 0.4
F 2.4 31 72 35 1.1
G 2.9 14 63 22 1.4
H 4.1 40 87 28 1.5
I 4.2 39 83 32 1.3
X. Lu, P. Redelius / Construction and Building Materials 21 (2007) 1961–1970 1965
sections, the wax contents measured by DSC will be mainly measured using DSR are shown in Table 3. Besides the
referred to. Although both the DSC method and DIN SHRP rutting parameter, G*/sin d, it was intended to
method are basically very different with several sources of include zero shear viscosity (ZSV) in the test program since
uncertainty, they show a reasonably good correlation with ZSV had been shown to be a better rutting indicator [19].
a correlation coefficient (R2) of 0.79. Fig. 4 covers a wider Unfortunately difficulty was observed in precisely defining
range of bitumen sources with 17 samples (including the ZSV for waxy bitumens in a DSR frequency oscillation
nine studied in this paper) to have the most reliable mode, as reported in [20]. Instead, complex viscosity at a
correlation. low shear frequency of 0.005 Hz (or low shear viscosity,
LSV), was measured.
4.2. Rutting resistance The DSR test shows that all the samples at 60 C and
1.59 Hz are essentially viscous (phase angle approaching
4.2.1. Rheological testing of bitumens 90), on which the presence of waxes has no influence. As
Resistance to rutting is one of the most import perfor- a consequence, the SHRP rutting parameter G*/sin d
mance requirements for an asphalt mixture. The rutting mainly reflects a contribution of bitumen stiffness or com-
performance is mainly determined by type of road con- plex modulus; in fact, it is controlled by loss modulus. Also
struction, aggregate gradation, void content, but also to there is good correlation between G*/sin d and LSV. These
some extent by the rheological properties of the bitumen, parameters correlate well with conventional dynamic vis-
such as softening point and dynamic viscosity (Table 1), cosity with correlation coefficients R2 > 0.95. It is found
and stiffness modulus, etc. It is therefore interesting to that all the rheological properties are mainly dependent
know if/how bitumen rheological parameters are influ- on bitumen grade. For the 160/220 grade bitumens, no
enced by the wax content. Various rheological parameters effect of wax is observed (see examples of the results in
Fig. 5). For the 70/100 grade, wax may have adverse effect
with respect to binder rutting indicators. However, this
8 statement is based on one single observation on bitumen
D. It should also be pointed out that bitumen D does not
fully fulfill the binder specification EN 12591 [21] concern-
ing kinematic viscosity at 135C; the viscosity value is
Paraffins by DIN 52015 (%)
6
about 20% lower than the criterion. In addition, dynamic
viscosity at 60 C is below the Swedish requirement (mini-
y = 0.352x + 0.31 mum 120 Pa s).
4 R2 = 0.79
4.2.2. Wheel tracking test of asphalt mixtures
In literature, different tests have been used to evaluate
the rutting (permanent deformation) of asphalt mixtures.
2
Typical types of test included uniaxial stress test, triaxial
stress test, diametral test, and wheel tracking test (WTT).
A comparison of different tests with respect to field simula-
0 tion and simplicity can be found in the SHRP report
0 2 4 6 8
Wax Content by DSC (%) 3000
G*/sin(delta) at 60˚C and 1.59 Hz (Pa s)
Fig. 4. Correlation between the DIN and DSC methods. The number of 50/70 grade
samples has been extended. 2500
70/100 grade
160/220 grade
2000
Table 3
Rheological parameters determined by DSR at 60 C
1500
Bitumen G* at 1.59 Hz (kPa) G*/sin d at Complex
1.59 Hz (kPa) viscosity at
0.005 Hz (Pa s) 1000
(SHRP-A-415). Of these test methods, WTT (normally at relation coefficients R2 between 0.6 and 0.9. The results
40–50 C) was often recommended for better field simula- indicate that the effect of wax on bitumen rheology and
tion. In this study, WTT was selected and all the tests were mixture rutting is not solely determined by wax content.
performed at 60 C. The use of the relatively high temper- Many factors, particularly bitumen composition and wax
ature was intended to highlight negative effect of the wax characteristics, could play roles [18]. In other words, it
melting on the rutting resistance. This temperature was seems more important to know how wax crystallises/melts
also considered as a typical summer temperature on as temperature changes rather than to get an absolute value
asphalt pavements in the Nordic countries. of wax content.
Fig. 6 shows examples of rutting curves, which are the
average data of two tests (two slabs for each bitumen). 4.3. Low temperature cracking
The rut depths after 1000 and 1500 wheel passes are com-
pared in Fig. 7. As indicated, the asphalt mixtures with 4.3.1. Bitumen tests
harder bitumens (50/70 and 70/100) are more resistant to The low temperature properties of bitumens are evalu-
rutting than those with softer bitumens (160/220). Within ated through different parameters, including Fraass break-
the same bitumen grade, differences between the mixtures ing point (Table 1), glass transition temperature, Tg (Table
are relatively small; the mixtures prepared with waxy bitu- 2), and those obtained using the bending beam rheometer
mens do not show deeper rut as compared to those with (BBR). It is found that Fraass breaking point is not related
non-waxy bitumens. The wheel tracking test of asphalt to bitumen wax content, and relation of Tg to wax content
mixtures correlates with bitumen properties (e.g. softening is very poor (R2 = 0.35). In Fig. 8, bitumen samples are
point, dynamic viscosity, G*, G*/sin d, and LSV) with cor- compared by BBR tests at 15 and 25 C. For each
grade, the samples are arranged in order of the wax con-
tent. Obviously, the bitumens of identical grade may dis-
50 play large differences in the creep response. Differences in
40
1200
1h storage at -15C 24h storage at -15C
Rut Depth (mm)
A B
30 1h storage at -25C 24h storage at -25C
E F 900
Stiffness (MPa)
20
600
10
300
0
0 1000 2000 3000 4000
0
Wheel Passes
A B C D E F G H I
Fig. 6. Result examples of the wheel tracking test at 60 C. Bitumens used a Bitumen Codes
in the asphalt mixtures: A (50/70) and F (160/220) are wax containing
bitumrnd; B (70/100) and E (160/220) are non-waxy. 0.90
1h storage at -15C 24h storage at -15C
1h storage at -25C 24h storage at -25C
50
1000 passes 1500 passes
160/220 grade
45 0.60
70/100 grade
m-value
40
50/70 grade
Rut Depth (mm)
35
30
0.30
25
20
15 50/70 grade 70/100 grade 160/220 grade
10 0.00
5 A B C D E F G H I
0 b Bitumen Codes
A B C D E F G H I
Bitumen ID in Mixture Slabs Fig. 8. Stiffness and m-value measured by BBR at different temperatures
and at a loading time of 60 s. The figure illustrates bitumen dependence of
Fig. 7. Asphalt mixture rutting after 1000 and 1500 wheel passes in WTT. the creep response and effect of isothermal storage.
X. Lu, P. Redelius / Construction and Building Materials 21 (2007) 1961–1970 1967
stiffness and m-value are not related to the wax content (or For non-waxy bitumens (B, E), values of the hardening
wax crystallisation) of bitumen, again suggesting wax nat- index are close to 1, indicating no physical hardening
ure and bitumen composition can have effects [18]. occurs. For the bitumens containing wax, significant phys-
For further evaluation of wax effect, the limiting temper- ical hardening can be seen. However, statistical correlation
atures (LST – the temperature at 300 MPa stiffness, and between the hardening index and the wax content by DSC
LmT – the temperature at 0.3 m-value) are determined is not strong (R2 < 0.5). The correlation is not improved
from the plots of stiffness and m-value versus temperature. when the bitumens of different grades are examined sepa-
As shown in Table 4, the bitumens differ considerably in rately. At a similar level of wax content, the physical hard-
the limiting temperatures, even within the same grade. ening may differ greatly between the samples. In addition, a
Examples are found for 160/220 bitumens (E, F, G, H, bit better relationship is observed between the hardening
I), where difference in LmT can exceed 10 C. On the other index and the wax content by the DIN method
hand, the bitumens of different grades may have similar (R2 > 0.5). The observations imply that only considering
limiting temperatures (e.g. about 21 C LST for 50/70 wax content is not sufficient to understand its impact. Phys-
A and 160/220 H, and 25 C LmT for 70/100 C and ical hardening is attributed to wax crystallisation, but
160/220 H). However, the limiting temperatures are not could also be due to other mechanisms.
related to the wax content of bitumen, as illustrated in
Table 4
Fig. 9. Some wax-containing bitumens even exhibit lower
Limiting temperatures and physical hardening of bitumens
limiting temperatures than non-waxy bitumens.
Bitumen Limiting temperature Hardening index
As already mentioned, bitumen wax was considered to
contribute to physical hardening at low temperatures. LST (C) LmT (C) At 15 C At 25 C
Physical hardening is a reversible process, which can pro- A 21.3 23.0 1.48 1.14
duce rheological changes without altering the chemical B 18.5 23.3 1.02 1.08
C 22.7 25.5 1.45 1.42
composition of bitumen. In a waxy bitumen, the reversible
D 20.0 21.0 1.45 1.47
process can be the crystallisation/melting of wax. For E 23.0 28.3 1.09 1.04
quantitative evaluation, physical hardening index is F 29.4 34.6 1.37 1.55
defined. It is the ratio of stiffness after 24 h storage to stiff- G 23.6 23.5 1.82 1.22
ness at 1 h storage (cf. Fig. 8). The hardening indices H 21.6 25.0 1.71 1.64
I 23.7 28.0 1.59 1.59
obtained at 15 and 25 C are presented in Table 4.
-15 -15
Limiting Temperature (C)
Limiting Temperatures (C)
-25 -25
-35 -35
0 2 4 6 8 0 2 4 6
Wax Content by DSC (%) Wax Content by DSC (%)
Fig. 9. The limiting temperatures versus the wax content of bitumen. LST is the temperature at 300 MPa stiffness, while LmT the temperature at m-value
of 0.3.
Table 5
Low temperature properties of asphalt mixtures determined by TSRST
Bitumen in Fracture temperature (C) Fracture strength (MPa) Slope at fracture (MPa/C) Transition temperature (C) Transition
asphalt mixtures stress (MPa)
A 31.4 4.82 0.37 23.7 2.21
B 33.4 4.87 0.32 22.8 1.65
C 33.2 4.54 0.35 25.3 2.00
D 28.4 3.76 0.29 20.9 1.78
E 37.9 4.93 0.33 26.8 1.46
F 41.0 4.68 0.34 32.6 2.06
G 32.3 4.61 0.34 24.0 2.00
H 27.5 3.09 0.24 19.6 1.29
I 31.7 3.34 0.28 24.9 1.54
1968 X. Lu, P. Redelius / Construction and Building Materials 21 (2007) 1961–1970
Table 6
The ITS and ITSR results for the asphalt specimens prepared with different bitumens and aggregates
Bitumen A B C D E F G H I
Aggregate SB ITS (control specimens)
Mean, kPa 2640 2959 2011 2250 1678 1318 1857 2009 1419
CV, % 3.4 2.5 3.1 3.3 3.9 4.3 3.1 2.6 2.4
This might be attributed to compositional differences (e.g. A or C and with aggregate SH. These mixtures show ITSR
n-paraffins and naphthenes) in the waxes between the bitu- higher than 90%. Interesting cases are also seen for asphalt
mens [18]. In addition, bitumen F shows better low temper- mixtures prepared with aggregate SB and with waxy bitu-
ature performance as compared to the reference non-waxy mens G (lab blend) and D. The two asphalt mixtures differ
bitumen E. However, the slack wax in bitumen sample G from those with non-waxy bitumens in extremely opposite
displays an adverse effect on the mixture low temperature
cracking. The laboratory blend was prepared by mixing
6% slack wax to a non-waxy hard bitumen (penetration 80
55), and the slack wax contained about 50% n-alkanes with Aggregate SB
C19 to C36. It is likely that the crystallisation of n-alkanes in
bitumen makes asphalt mixture more susceptible to the low 70
temperature cracking.
The dependence of asphalt mixture cracking on the low
ITSR (%)
temperature parameters of bitumen is examined. The best
60
correlation developed is between the mixture fracture tem-
perature and bitumen LmT with a correlation coefficient
R2 of 0.65. The fracture temperature also weakly correlates
with bitumen Fraass breaking point, but not with the glass 50
transition temperature (Tg). It is also found that the transi-
tion temperature of asphalt mixtures and bitumens are not 3.2% 6.0% 3.6% 5.7%
related. This indicates that interactions between fine aggre- voids voids voids voids
40
gates and bitumen molecules make the mechanisms of tran- E G
sition different. Bitumen in Asphalt Mixture
Aggregate SH
As described in Section 2.2, the aggregates from two
80
sources, SB (red-grey salic gneiss) and SH (sediment gneiss)
were selected in evaluating the water sensitivity of asphalt
mixtures. The test results according to FAS Method 446 70
ITSR (%)
100 100
Aggregate SB
A
C
D
80 80 E D
ITSR (%)
ITSR (%)
B F I
B F C G
E H
A I
60 H 60
G Aggregate SH
40 40
0 2 4 6 8 0 2 4 6 8
Wax Content by DSC (%) Wax Content by DSC (%)
Fig. 11. The ITSR of asphalt mixtures versus bitumen wax content (A–I are bitumen codes).
1970 X. Lu, P. Redelius / Construction and Building Materials 21 (2007) 1961–1970