Document : Valve Terminal/valve Sensor Terminal With Field Bus Connection VIFB1-/IIFB1-02-1/..-n

Valve terminal/valve sensor terminal
with field bus connection

VIFB1-/IIFB1-02-1/..-n
Manual
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18474 GB
> IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 <

VIFB1 – 02
Authors: Christine Lehner, Eberhard Klotz
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Editors: Michael Holder, H.-J. Drung
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Translation: D. Smith
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Layout: FESTO KG, Dept. PV-IDM
Type setting: DUCOM

printed on 100% receycling paper
9604
 1996 Festo KG, 73734 Esslingen,

Federal Republic of Germany.
All rights reserved, including translation rights.

No part of this publication may be reproduced or
transmitted in any form or by any means,
electronic, mechanical, photocopying or otherwi-
se, without the prior written permission of Festo
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VIFB1 – 02
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KG.
II > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 9604

VIFB1 – 02 Contents
Order no.: 18474
Title: MANUAL
Designation: C.BE-VIFB-02-GB
Contents
Chapter 1 USER INSTRUCTIONS
Chapter 2 SYSTEM STRUCTURE
Chapter 3 TECHNICAL DESCRIPTION
Chapter 4 INSTALLATION
4.1 Fitting the valve terminal/
valve sensor terminal . . . . . . . . . . . . . . . 4-1
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4.2 Installing the pneumatic components . . 4-5
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4.3 Installing the electronic components . . 4-19
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Chapter 5 COMMISSIONING
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Chapter 6 DIAGNOSIS AND ERROR TREATMENT
Appendix A GLOSSARY
Appendix B INDEX
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VIFB1 – 02
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VIFB1 – 02 1. User instructions
1. USER INSTRUCTIONS
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Contents
USER INSTRUCTIONS. . . . . . . . . . . . . . . . . 1-3
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IMPORTANT USER INSTRUCTIONS
Danger categories
This manual contains instructions on the hazards
which may arise from improper or negligent use
of the valve terminal.
A distinction is made between the following in-

structions:
WARNING
This means that injury to human beings as
well as material damage can occur if these
instructions are not observed.
CAUTION
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This means that material damage can occur
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if these instructions are not observed.
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PLEASE NOTE
This means that this instruction must also be
observed.

• This documentation describes the following

products:
Product Design
Field bus Valve size No. of valve
connection for locations
PLC from
Valve terminal type 02
• VIFB-02-... Festo, 1⁄8" 4 or
Klöckner-Moeller, or 6 or
Valve sensor terminal 1⁄4"
Siemens 8 or
type 02
10 or
• IIFB-02-...
12 or
14 or
16
Fig. 1/1: Designs of valve terminal/valve sensor terminal
• Specifications on the valve terminal/valve

sensor terminals of the 1/8" design are given
in round brackets in this documentation.
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VIFB1 – 02 2. System structure
2. SYSTEM STRUCTURE
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Contents
SYSTEM STRUCTURE. . . . . . . . . . . . . . . . . 2-3
Valve terminal . . . . . . . . . . . . . . . . . . . . . . . 2-3

Valve sensor terminal . . . . . . . . . . . . . . . . . 2-4
in the control system . . . . . . . . . . . . . . . . . 2-5
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SYSTEM STRUCTURE
Valve terminal
Festo offers a solution to automation problems at
the machine level in the form of the valve termi-
nal. Solenoid valves, solenoid pulse valves etc.
are ready fitted onto a connection block and
have already been tested. Valve terminals with
from 4...6 valve locations are available for the
automation process.
Valve terminal Circuitry

Field bus
connection via two-
core cable
(twisted, screened)
Type 02
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Fig. 2/1: Valve terminal type 02
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The valve terminal with field bus connection 545
offers the following advantages:
• it can be connected to various control sys-
tems
• decentralized preprocessing relieves the con-
troller (PLC)
• less wiring due to two-core cables
• clarity in system structure due to separation
of controller and machine
• valves already fitted
• wired valve solenoid coils
• central air supply
• central exhaust
• device already tested

A field bus system also offers the following ad-

vantages:
• a reduction in the number of output modules
in the controller
• economic data transfer over long distances
• high baud rate
• a large number of slaves can be linked into
the network
• error diagnosis is made easier
Valve sensor terminal

Complex automation tasks require the use of
sensors for which Festo offers the valve sensor
terminal. Solenoid valves, solenoid pulse valves
etc. are fitted onto a connection block and have
already been tested; two sensors per valve can
be connected on site. Valve sensor terminals
with from 4...14 valves are available for the
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automation process.
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Valve sensor terminal Circuitry
e d D o Field bus
o r
connection via
s t
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two-core
cable (twisted,
screened)
Type 02
Fig. 2/2: Valve sensor terminal type 02
The valve sensor terminal includes all the advan-

tages of the valve terminal. It also offers:
• two inputs per valve location, e.g. for sensors
• two additional inputs
• two additional outputs, e.g. for electric actua-
tors, displays etc.

Valve terminal/valve sensor terminal in the

control system
The valve terminal/valve sensor terminals are
slaves in a field bus system. They can be con-
nected to field bus modules of the following
automation systems:
Controller Controller (PLC) Field bus Field bus

manufacturer module
Festo • FPC 400 • E.CFA Festo field bus
• SF-202 Type 02...05 • (integrated)
Klöckner- SUCOS PS 30 series Serial bus interface e.g. SUCONET K1
Moeller e.g. • EBE295.1 (KL1)
• PS 316
• PS 306
• PS 3 series
• PS 4-100 series
• PS 416
• PS 4-201
Siemens SIMATIC S5 series e.g. Module e.g. ET100
<
• S5-115U • IM308
.
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.
o
.
• S5-155U
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PC 16/20
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Teleperm/M
MMC-216
Fig. 2/3: Automation system
Fig. 2/4 shows a valve terminal/valve sensor ter-

minal with field bus connection as part of the
FPC 405 control system from Festo.
The system structure shown in the example of

the FPC 405 controller can be used with the
above-mentioned automation systems from
Klöckner-Moeller and Siemens.

PC FST Programming
software
Field bus module E.CFA

FPC 405
Line 1 (Field bus address 1...31)

Field bus
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VIFB-01-.
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Actuator
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VIFB-02-.
Power unit
220V ~
24 V =
. Actuator
IIFB-02-...
Sensor
Sensor
Actuator
Fig. 2/4: System structure FPC 405 with valve terminal/

valve sensor terminal

Explanation of the system structure

The FPC 405 controller is programmed by me-
ans of the Festo programming software FST
405. This software package enables user pro-
grams to be written in the programming langua-
ges STL (Statement List), LDR (Ladder Diagram)
and BASIC.
The software must be installed on a personal

computer (PC) which is connected via the dia-
gnostic interface of a processor module of the
FPC 405.
The field bus module E.CFA controls the comp-

lete exchange of information between the field
bus slaves (decentralized I/O modules) e.g. val-
ve terminal/valve sensor terminals, and the pro-
cessor modules of the controller.
t <
The field bus slaves are connected via the field
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bus interface on the field bus module. Three
o
physical lines (field bus cables) with up to 31
d D
field bus slaves can be connected to the field
tore
bus interface. With the Siemens module AS308-
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3U two lines each with 32 decentralized I/O mo-
dules can be connected. With Klöckner-Moeller
control systems, the number of lines and the
number of field bus slaves per line depends on
the type of controller used. With the PS3 control-
ler, for example, up to three field bus slaves can
be controlled.

The field bus creates data communication be-

tween the controller and the field bus slaves
(e.g. valve terminal/valve sensor terminal) distri-
buted throughout the system. Data transmission
is made in accordance with standard RS 485.
Baud rates up to 375 kBaud can be set.
The valve terminal as a decentralized output

module processes the signals transmitted and
controls the actuators which are connected. The
valve terminal is supplied with current via an ex-
ternal power unit (AC 220V/DC 24V).
The valve sensor terminal as a decentralized

input/output module functions like a valve termi-
nal. It also processes up to 22 inputs.
The sensors register information (measured va-

riables) from the control process and pass this
<
on to the valve sensor terminal (further proces-
sing unit).
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VIFB1 – 02 3. Technical description
3. TECHNICAL DESCRIPTION
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Contents
TECHNICAL DESCRIPTION . . . . . . . . . . . . 3-3
Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Valve terminal . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Valve sensor terminal . . . . . . . . . . . . . . . . . . 3-5
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Explanation on function summary . . . . . . . . . 3-9
Technical specifications . . . . . . . . . . . . . . 3-10
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Electronic components . . . . . . . . . . . . . . . . 3-11
Field bus . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Pneumatic components . . . . . . . . . . . . . . . . 3-14
Connection block . . . . . . . . . . . . . . . . . . . . . 3-14
Technical specifications of valves . . . 3-16 - 3-17
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TECHNICAL DESCRIPTION
Structure
Valve terminal
The valve terminal consists of the following com-

ponents:
POWER
BUS
1
BUS 2
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4
3
Figure Components
1 Field bus terminal
2 Valve terminal base unit consisting of:
• Valve coupling unit (upper part)
• Connection block (lower part)
3 Valve locations for
• Solenoid pulse valves or
• Solenoid mid-position valves or
• Solenoid valves or
• Relay boards or
• Cover plates
4 Earth connection (M4-screw thread)
Fig. 3/1: Components of the valve terminal

The following operation and display elements are

to be found on the components of the valve ter-
minal:
7
1
8
POWER
2
3 BUS
4
5 BUS
9 9
11
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6 10
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8
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Figure
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Components
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1 Valve terminal inscription field
2 Green LED
3 Red LED
4 Operating voltage connection
5 Field bus interface
6 Type plate
7 Valve location inscription field (pervalve solenoid coil)
8 Yellow LED (per valve solenoid coil)
9 Common cable connections
10 Work line connections (per valve)
Fig. 3/2: Operation and display elements of the valve terminal
The composition of the type plate is shown in

Fig. 3/5 using the valve sensor terminal as an
example:


The valve sensor terminal consists of the follo-
wing components:
POWER
BUS
1 BUS
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4
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3
Figure Components
1 Field bus terminal
2 Valve sensor terminal base unit consisting of:
• Valve sensor coupling unit (upper part)
• Connection block (lower part)
3 Valve locations for
• Solenoid pulse valves or
• Solenoid mid-position valves or
• Solenoid valves or
• Relay boards or
• Cover plates
Fig. 3/3: Components of the valve terminal

The following operation and display elements are

to be found on the components of the valve sen-
sor terminal:
1 10
11
2
3 12
4 POWER
13
5 BUS
6
7 BUS
14 14
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16 15
s to r e 12
Re
8 13
>
Figure
1
2
Components
Connections for additional outputs
Fuse for inputs
3 Valve sensor terminal inscription field
4 Green LED
5 Red LED
6 Operating voltage connection
7 Field bus interface
8 Type plate
9 Connections for inputs (e.g. sensors)
10 Inscription field inputs/outputs (per connection)
11 Yellow or green LED (per additional input/output)
12 Yellow LED (per valve solenoid coil)
13 Valve location inscription field (per valve solenoid coil)
14 Common cable connections
15 Work line connections (per valve)
Fig. 3/4: Operation and display elements of the valve sensor terminal

The composition of the type plate is shown in

Fig. 3/5 using the valve sensor terminal as an
example. The type plate is situated below the
field bus node and contains the following specifi-
cations:
IIFG-02-1⁄4-4 Type designation of base

18504 unit (here installation terminal)
Max. bar 10 max. PSI 145 Part number
24 V DC
Max. operating pressure in
bar and psi
Permitted operating voltage
Fig. 3/5: Example – type plate of valve sensor terminal
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Function
The valve terminal or valve sensor terminal as a
system with decentralized outputs or decentrali-
zed inputs/outputs should be placed in the im-
mediate vicinity of the processing unit. Connec-
tion to the control level is made via the field bus
which operates on the master-slave principle.
The field bus module of the control system
functions here as master, and the valve termi-
nal/valve sensor terminal (field bus participants)
as slave. The field bus module transmits cyclic
telegrams to the valve terminal/valve sensor ter-
minal. This receives and processes the data
transmitted and sends a reply telegram to the
field bus module.
Field bus module

of controller (PLC)
Field bus
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Valve coupling unit or
o
Valve-sensor coupling unit
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Operating Field bus
voltage node
connection
Field
bus
interface
Valve
Pneumatic
interface Actuator
(see also
opposite)
Connection block
Field bus participant
Fig. 3/6: Function summary of valve terminal/valve sensor terminal

Explanation of the function summary

The field bus node controls the following
functions:
• The connection of the valve terminal/valve
sensor terminal to the field bus module of the
control system and to further field bus slaves
via the field bus interface.
• The commissioning function by setting the
field bus baud rate and protocol.
• The control of data transfer to/from the field
bus module of the control system.
• The internal control of the valve terminal/val-
ve sensor terminal.
The valve coupling unit of the valve terminal

contains the operating voltage connection and
a decoder. This decodes the signals from the
t <
field bus node and transmits the pulses to the
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valves.
o
The valve-sensor coupling unit of the valve
d D
sensor terminal contains the operating voltage
tore
connection and a decoder. This decodes the
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signals from the field bus node and transmits the
pulses to the valves. The electrical inputs for e.g.
sensors, as well as two additional outputs are
also situated here.
The valves control the flow of air to the actua-
tors.
The valves are supplied with compressed air via
the common channels of the connection block.
The exhaust and pilot exhaust from the valves
are also ventilated via these channels.
The connection block is connected to the com-
mon cables of the pneumatic system via the
pneumatic interfaces.

Technical specifications
General
Protection class IP 65
(as per DIN 40050)
Temperature at
• operation - 5 oC . . . +50 oC
• storage/transport -20 oC . . . +60 oC
Chemical resistance s. Festo Pneumatic

Catalogue Chapter 2.6,
Reference part
(resistance table)
Dimensions (LxWxH)
when base unit is
fully fitted
• Valve terminal
– VIFB-02-1⁄4 (1⁄8)-4 259.5x 288 x 141 mm
<
(235.5x 275.4 x 139.5 mm)
n t
– VIFB-02-1⁄4 (1⁄8)-6 325.5x 288 x 141 mm
– VIFB-02-1⁄4 (1⁄8)-8
cum e (289.5x 275.4 x 139.5 mm)
o
391.5x 288 x 141 mm
D
(343.5x 275.4 x 139.5 mm)
tore d – VIFB-02-1⁄4 (1⁄8)-10 457.5x 288 x 141 mm
> Res
(397.5x 275.4 x 139.5 mm)
– VIFB-02-1⁄4 (1⁄8)-12 501 x 288 x 141 mm)
(429 x 275,4 x 139.5 mm)
– VIFB-02-1⁄4 (1⁄8)-14 567 x 288 x 141 mm
(483 x 275.4 x 139.5 mm
– VIFB-02-1⁄4 (1⁄8)-16 655.5x 288 x 141 mm
(559.5x 275.4 x 139.5 mm
• Valve sensor terminal
– IIFB-02-1⁄4(1⁄8)-4 259.5x 353.4 x 141 mm
(235.5x 340.8 x 139.5 mm)
– IIFB-02-1⁄4(1⁄8)-6 325.5x 353.4 x 141 mm
(289.5x 340.8 x 139.5 mm)
– IIFB-02-1⁄4(1⁄8)-8 391.5x 353.4 x 141 mm
(343.5x 340.8 x 139.5 mm)
– IIFB-02-1⁄4(1⁄8)-10 457.5x 353.4 x 141 mm
(397.5x 340.8 x 139.5 mm)
– IIFB-02-1⁄4(1⁄8)-12 501 x 353.4 x 141 mm
(429 x 340.8 x 139.5 mm)
– IIFB-02-1⁄4(1⁄8)-14 567 x 353.4 x 141 mm
(483 x 340.8 x 139.5 mm

Electronic components
Operating voltage
and inputs
(Pin 1 – Operating
voltage connection)
• Rated value DC 24 V
(protection against
incorrect polarity)
• Tolerance ± 25 %
(DC18 V . . . 30 V)
• Residual ripple ± 4 Vpp
• Current capacity (at 24 V)
Valve terminal 200 mA
Valve sensor terminal 15 200 mA + sum of
current capacity of inputs
Output (P)
• Calculation P[W] = (0.2 A +
∑ I Inputs) ⋅ 24 V
Power failure min. 20 ms
bridging time
Operating voltage
outputs
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(Pin 2 – Operating
voltage connection)
o
• Rated value
D
DC 24 V
tore d
(protected against
incorrect polarity)
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• Tolerance ± 10 %
(DC 21.6 V . . . 26.4 V)
• Residual ripple ± 4 Vpp
• Current capacity (at 24 V) 10 mA
+ sum
current capacity
additional outputs
+ sum
current capacity
of switched valve
solenoid coils (per valve
solenoid coil 120 mA)
Output (P)
• Calculation P[W] = (0.01 A +
∑ IAdditional outputs +
∑ ISolenoid coil) ⋅ 24 V

Electromagnetic
compatibility (EMC):
Resistance to interference
● tested as per EN 50082-2 Limit value class A
*)
Spark supression
● tested as per EN 55011
*) The valve terminal with FB1-02 can also be used in a
residential environment with individual authorization
(residential, business, commercial environment,
small firms.)
Additional outputs /
Loading per
• additional output max. 0.5 A
(Bulbs max. 20 W
because of PTC resistor
characteristics
Electronic fusing
(short circuit, overload)
• Trigger current max. 1 A
• Response time max. 1 s
(short circuit)
Inputs /
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Logic level
• ON
• OFF
e d D o 12 V
r
7.5 V
Re s to Voltage range 0 V ... 30 V
> Current capacity (at 24V)

(current from sensor to
input)
max. 9 mA
Response delay typ. 5 ms

(at 24 V)

Field bus
Design RS 485, floating

Transmission type serial
Transmission process asynchronous, half duplex
Protocol
• can be set on switch Festo Field bus or
Siemens ET100 or
Klöckner-Moeller
SUCONET
Baud rate
• can be set on switch
(dependent on protocol) 31.25 kBaud
62.5 kBaud
187.5 kBaud
375 kBaud
Cable length up to 4000 m
(dependent on baud rate)
Cable type
(dependent on See manual for
cable length and controller (e.g. Festo
field bus baud rate set)
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FPC405, Chapter 7,
Field bus module)
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Pneumatic components
Air quality • filtered or filtered

and dried compressed
air
• lubricated or
unlubricated
compressed air
Filter fineness (standard)
• Poppet valve 40 µm
• Spool valve 40 µm
Pressure
• Operating pressure 2 bar ... 10 bar;
range 29 psi ... 145 psi
• Rated pressure 6 bar
• Highest pressure at 1 10 bar
Fastening
• Type 4 through holes
• Mounting From the front with 4
hexagon head bolts
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(M6x60)
cum
Size of connection with
• 1 (compressed air) G1⁄2 (G3⁄8)
d D o3 and 5 (exhaust)
tore
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• 82 and 84 G1⁄8 (G1⁄8)
(pilot exhaust)

VIFB1 - 02 3. Technical description
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R e s t o
>
Please unfold for page 3-16 Please unfold for page 3-16
9604 3-15
Technical specifications of valves
Designation Size Switching symbol Construction Pilot air Manual override Lubrication Fastening
with 2 slotted
Type Form Basic Option
head screws
setting (as (conversion
at factory) necessary)
MVH-5-1/4 B-VI 1/4" M4x55

without
MVH-5-1/8 B-VI 1/8" Poppet valve Single spindle with M4x50
unilaterally- cyl. compression
operated spring for basic
MVH-5-1/4-S B-VI 1/4" M4x55
5/2 way position.
with
MVH-5-1/8-S B-VI 1/8" With With lock or Service life M4x50
automatic safety lock lubrication
MVH-5-1/4-L B-VI 1/4" return (silicon-free M4x55
<
Spool valve Soft piston in sleeve without
t
from factory)
bilaterally- with pressure relief
en
MVH-5-1/8-L B-VI 1/8" M4x50
operated slots. Outlet slots are
5/2 way overrun.
m
MVH-5-1/4-L-S B-VI 1/4" M4x55
u
with
o c
MVH-5-1/8-L-S B-VI 1/8" M4x50
D
IMVH-5-1/4 B-VI 1/4" M4x65
e d
Spool valve Soft piston in sleeve without
tor
IMVH-5-1/8 B-VI 1/8" bilaterally- with pressure relief With With lock or Service life M4x60
operated slots. Outlet slots are automatic safety lock lubrication
s
5/2 way overrun. return (silicon-free
IMVH-5-1/4-S B-VI 1/4" M4x65
e
from factory)
>R
with
IMVH-5-1/8-S B-VI 1/8" M4x60
MVH-5/3G-1/4 B-VI 1/4" M4x65

without
MVH-5/3G-1/8 B-VI 1/8" M4x60
Spool valve Soft piston in sleeve With With lock or Service life
MVH-5/3E-1/4 B-VI 1/4" M4x65
bilaterally- with pressure relief automatic safety lock lubrication
without
operated slots. Outlet slots are return (silicon-free
MVH-5/3E-1/8 B-VI 1/8" 5/3 way overrun. from factory) M4x60
MVH-5/3B-1/4 B-VI 1/4" M4x65

without
MVH-5/3B-1/8 B-VI 1/8" M4x60
3-16 9604
Size Pressure Flow Times

Operating Pilot pressure Size of connection Nominal Rated flow Valve switching times Reaction
pressure with size Switch position time
Auxiliary (Pneumatic 2 and 4 12 and 14 1 2 or 1 4 2 3 or 4 5 ON at OFF at calculation
pilot air spring) (work air) (Auxiliary pilot air) [l/min] [l/min] 6 bar 6 bar
1/4" G 1/4 7 mm Q = 1300 Q = 1100 19 ms 41 ms
2 ... 10 bar – – CV = 1.32 CV = 1.12
1/8" G 1/8 5 mm Q = 750 17 ms 36 ms
CV = 0.76
1/4" 1.5 ... 10 bar G1/4 7 mm Q = 1300 Q = 1100 19 ms 41 ms
0 ... 10 bar – CV = 1.32 CV = 1.12
1/8" 2 ... 10 bar G1/8 G 1/8 5 mm Q = 750 17 ms 36 ms
CV = 0.76
<
1/4" – G1/4 10 mm Q = 1600 33 ms 40 ms
t
3 ... 10 bar – CV = 1.63
en
1/8" G1/8 8 mm Q = 1000 30 ms 100 ms
CV = 1.02
m
Depends on
u
1/4" G1/4 10 mm Q = 1600 33 ms 40 ms program,
c
-0.9 ... 10 bar 3 ... 10 bar 3 ... 10 bar CV = 1.63 approx. 4 ms
o
1/8" G1/8 8 mm Q = 1000 30 ms 100 ms per 1 kBit
D
CV = 1.02 instruction
d
1/4" 2 ... 10 bar G1/4 10 mm Q = 1600 18 ms + valve
r e
– – CV = 1.63 switching
o
1/8" Switch- times
t
G1/8 8 mm Q = 1000 22 ms
s
G1/8 CV = 1.02 over
e
time
1/4" G1/4 10 mm Q = 1600 18 ms
R
-0.9 ... 0 bar 2 ... 10 bar – CV = 1.63
>
1/8" G1/8 8 mm Q = 1000 22 ms
CV = 1.02
1/4" G1/4 10 mm Q = 1600 27 ms 36 ms
3 ... 10 bar – – CV = 1.63
1/8" G1/8 8 mm Q = 1000 30 ms 30 ms
CV = 1.02
1
1/4" G1/4 10 mm Q = 1600 ) 33 ms 45 ms
G1/8
3 ... 10 bar – – CV = 1.63
2
1/8" G1/8 8 mm Q = 1000 ) 40 ms 50 ms
CV = 1.02
1
1/4" G1/4 10 mm Q = 1600 ) 32 ms 38 ms
3 ... 10 bar – – CV = 1.63
2
1/8" G1/8 8 mm Q = 1000 ) 40 ms 50 ms
CV = 1.02
Notes: 1) Mid-position Q=1000, CV=1.02 2
) Mid-position Q= 400, CV=0.41
9604 3-17
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o c um
r e d D
R e s t o
>
Please unfold for page 3-17 Please unfold for page 3-17
3-18 9604
VIFB1 – 02 4. Installation
4.1 FITTING THE VALVE TERMINAL /

VALVE SENSOR TERMINAL
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Contents
FITTING THE
VALVE TERMINAL/
VALVE SENSOR TERMINAL . . . . . . . . . . . 4-3
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FITTING THE VALVE TERMINAL/VALVE SENSOR TERMINAL

Before fitting the valve terminal/valve sensor ter-
minal please see that there is sufficient space to
the left and/or right of the connection block for
fitting the hoses and, if necessary, the silencers.
There are 4 through holes on the right and left-

hand edges of the connection block for fastening
the valve terminal/valve sensor terminal (see fol-
lowing diagram).
POWER
BUS
BUS
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cum
1
1
d D o
tore
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1 Mounting holes for M6 hexagon head bolts
Fig. 4/1: Through holes for mounting

The following procedure should be adopted:

1. Bore four holes in the mounting surface.
The distance between the holes depends
on the type of valve terminal/valve sensor
terminal used (see following diagram).
POWER
BUS
BUS
6.8 mm
L1
e n t <
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L2
Valve terminal/ Distance between holes
valve sensor terminal [mm]
L1 L2
VIFB-/IIFB-02-1⁄4(1⁄8)-4 32 (27.5) 222 (198)
VIFB-/IIFB-02-1⁄4(1⁄8)-6 32 (27.5) 288 (252)
VIFB-/IIFB-02-1⁄4(1⁄8)-8 32 (27.5) 354 (306)
VIFB-/IIFB-02-1⁄4(1⁄8)-10 32 (27.5) 420 (360)
VIFB-/IIFB-02-1⁄4(1⁄8)-12 32 (27.5) 486 (429)
VIFB-/IIFB-02-1⁄4(1⁄8)-14 32 (27.5) 522 (483)
VIFB-02-1⁄4(1⁄8)-16 32 (27.5) 618 (522)
Fig. 4/2: Fitting the valve terminal/

2. Fasten the valve terminal onto the mounting
surface with 4 hexagon head bolts (M6x60).
The bolts should be tightened in diagonally
opposite sequence.

4.2 INSTALLING THE PNEUMATIC

COMPONENTS
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Contents
INSTALLING THE PNEUMATIC
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . 4-7
Laying the hoses . . . . . . . . . . . . . . . . . . . . . 4-7

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Preparing the connection block. . . . . . . . . . . 4-8
Connecting the connection block . . . . . . . . . 4-9
Connecting the valves . . . . . . . . . . . . . . . . . 4-10
Solenoid valve (5/2-way) . . . . . . . . . . . . 4-11
Solenoid pulse valve (5/2-way) and
Solenoid mid-position valve (5/3-way) . . 4-12
Checking the valve functions . . . . . . . . . 4-13
Manual overrride . . . . . . . . . . . . . . . . . . . . . 4-13
Designs of manual override . . . . . . . . . . 4-14
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Locking the manual override . . . . . . . . . 4-17
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INSTALLING THE PNEUMATIC COMPONENTS
WARNING
Before installation or maintenance work is
carried out the following must be switched off:
• the operating voltage for electronic
components and/or inputs.
• The operating voltage for outputs.
Laying the hoses
PLEASE NOTE
A suitable seal should be placed under each
screw connection or each silencer.
If elbow connectors or multiple distributors
are used the air flow will usually be reduced.
t <
General
e n
cum
• Connecting
d D o 1. Push the hose as far as it will go into or
tore
over the screw connection.
> Res
2. Pull the locking ring over the hose connec-
tion or tighten the locking screw.
3. For reasons of clarity the hoses should be
grouped together with:
– hose straps or
– multiple hose holders.
• Disconnecting
1. Loosen the locking screw or locking ring
on the connection.
2. Remove the hose.
3. If necessary, replace the screw connection
by blind plugs.

Preparing the connection block

Connections for common lines are provided on
both sides of the connection block. The common
lines can therefore be fitted either on the right or
the left, depending on individual requirements.
To increase the air flow we recommend that the
lines for compressed air supply and ventilation
be connected on both sides in the following ca-
ses:
• When the valve terminal/valve sensor termi-
nal has more than 10 valves (rated supply
pressure 6 bar)
• With large-volume actuators
The connections should be made in accordance
with the table below:
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5/3
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Connections Connections
for common for common
1
hoses hoses (blind
(adhesive plugs)
3/5
foil)
Connection for common hoses Procedure

Unilateral Remove all adhesive foil as late as possible
Fit blind plugs unilaterally
Bilateral Remove all adhesive foil and blind plugs
Fig. 4/3: Connections on the sub-base

Connecting the connection block

The screw connectors or silencers should be fit-
ted with the appropriate seals as indicated in the
table below. The hoses should then be fitted into
place.
e n t <
cum
Pilot exhaust 84 82 Pilot exhaust
d D o
re
Exhaust 5 or 3 3 or 5 Exhaust
R e s to Compressed
>
1
air
Common lines Connection code Size of connection Connection

(ISO 5599) (ISO 228)
Compressed air 1 G 1⁄2 (G3⁄8) Screw connector
Exhaust 5/3 G 1⁄2 (G3⁄8) Screw connector
3/5 (with common
exhaust)
Pilot exhaust 82 G 1⁄8 (G1⁄8)
or
84 silencer
Fig. 4/1: Pin assignment of connection block

Connecting the valves
PLEASE NOTE
The non-reserved or free valve locations
should be protected with a cover plate.
If one of the fitted valves is not used, con-

nections 2 and 4 as well as 14 and, if neces-
sary, 12 must be covered with blind plugs.
The seals used on connections 2 and 4
should be of aluminium.
Remove the lupolen plugs and fit the screw con-

nectors with the appropriate seals as indicated
in the following tables:
Fig. 4/5: Pin assignment of solenoid valve
Fig. 4/6: Pin assignment of solenoid pulse valve
and solenoid mid-position valve
<
The hoses should then be fitted into place.
e n t
D o
PLEASE NOTE
cum
tore d
The work connections 2 and 4 are situated
> Res
in different positions on the various types of
valves (see also next page).

Solenoid valve (5/2-way)
MVH-5-1/4-B-VI MVH-5-1/4-L-B-VI
MVH-5-1/8-B-VI MVH-5-1/8-L-B-VI
MVH-5-1/4-S-B-VI MVH-5-1/4-L-S-B-VI
MVH-5-1/8-S-B-VI MVH-5-1/8-L-S-B-VI
14 14
e n t < 2
D o cum 4
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> Res
12 12
Line Connection code Size Connection

(ISO 5599) (ISO 228)
Work air 2 G 1⁄4 (G1⁄8) Screw connector or
4 multiple distributor
Auxiliary 14 G 1⁄8 (G1⁄8) Only with "S valves"
pilot air
Pneumatic 12 G 1⁄8 (G1⁄8) Only with "L valves"
spring
Fig. 4/5: Pin assignment of solenoid valve

Solenoid pulse valve (5/2-way) and

Solenoid mid-position valve (5/3-way)
14
Auxiliary pilot air 14
- only "S valve" -
Work air 2 , 4
4
<
Auxiliary pilot air 12
n t
- only "S valve"-
cum e
12
d D o
tore
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Line Connection Size of Connection
code connection
(ISO 5599) (ISO 228)
Work air 2 G 1⁄4 (G1⁄8) Screw connector
4 or multiple
distributor
Auxiliary 12 G 1⁄8 (G1⁄8) Only
pilot air 14 "S valve"
Fig. 4/6: Assignment of solenoid pulse valve

and solenoid mid-position valve

Checking the valve functions
Manual override
The manual override (see Fig. 4/7) is used prin-
cipally when the pneumatic system is commis-
sioned, as a means of checking the function and
effect of the valve or of the valve-cylinder combi-
nation. By operating the manual override, the
user can switch the valve without an electric sig-
nal. Only the compresssed air supply needs to
be switched on.
Pilot valve
Manual override
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cum
14
d D o
tore
4
> Res
2 Base valve
12
Manual override
Pilot valve
Fig. 4/7: Position of the manual override

Designs of manual override

The manual override has been designed so that
it can be used as follows:
Manual override design Method of operation

Manual operation with After operation the
automatic reset. manual override is reset
Basic setting as at factory by spring force
Manual override with stop. Two versions:
Conversion of manual a) see above.
override necessary b) manual override can
be in fixed state
when operated.
Manual override with Operation of manual over-
safety lock. ride not possible.
Conversion of manual
override necessary
Fig. 4/8: Manual override designs
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Testing
1. Switch on the compressed air supply.
2. Check the function and effect of each indivi-
dual valve as follows. If the valve does not
function correctly see Fig. 4/11.
• Manual override with automatic reset:
Operating the manual override Reaction of valve

or of processor
The valve or
the processor
Press the plunger • switches

of manual override
as far as it will go.
e n t <
D o cum
d
• remains switched
re
Hold plunger of
to
manual override
>R e s pressed down.
Remove the • returns to basic

screwdriver. setting
A spring returns the
plunger of manual
override to start
position.
Fig. 4/9: Manual override with automatic reset

• Manual override with stop:
Operating the manual override Reaction of valve

or of processor
The valve or
processor
Insert screwdriver • returns to switch position

in groove of
plunger.
Press plunger as far
as it will go
and turn it
to the right.
Remove screwdriver • remains in switch position
t <
Insert screwdriver in • returns to basic
e n
the groove of the setting
cum
plunger.
o
Press and turn
d D plunger to the left
tore
and remove the
> Res
screwdriver.
Fig. 4/10: Manual override with stop
3. Switch off the compressed air supply when

the valves have been tested.

Incorrect functioning:
When the compressed air supply is switched on
or during the subsequent test of the valves, the
following is known about the operating status of
the pneumatic system:
Operating status Valve position Error treatment

of pneumatic system after switching off
compressed air supply
Air comes out . . .
• of common line connections • Basic setting Checking the seal or
• of work line connections • Switch hose fitting
position
Valve or pneumatic system . . .
• does not react as expected • Switch • Check the
position hose lines
• does not react • Switch • Check operating pressure

position • Service case
Fig. 4/11: Operating status of the pneumatic system
e n t <
cum
Locking the manual override
d D o
tore
WARNING
> Res
The manual override must be protected aga-
inst unauthorised use in systems where se-
curity is of great importance.
A conversion must be made to the manual over-

ride before it can be locked.

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4.3 INSTALLING THE ELECTRONIC

COMPONENTS
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Contents
INSTALLING THE ELECTRONIC
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . 4-21
Opening and closing the

field bus node . . . . . . . . . . . . . . . . . . . . . . 4-22
Configuring the valve terminal/
valve sensor terminal . . . . . . . . . . . . . . . . 4-23
Address selector switch. . . . . . . . . . . . . . . . 4-24
Setting the field bus address . . . . . . . . . 4-24
Dual in-line switch (DIL switch) . . . . . . . . . . 4-26
Setting the field bus baud rate . . . . . . . . 4-27
Setting the field bus protocol . . . . . . . . . 4-27
Connecting the valve terminal/
valve sensor terminal . . . . . . . . . . . . . . . . 4-28
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Connecting sockets . . . . . . . . . . . . . . . . 4-28
24 V operating voltage connection . . . . . . . 4-30
<
Applying the 24 V operating voltage . . . 4-31
e n t
Field bus interface . . . . . . . . . . . . . . . . . . . . 4-34
cum
Field bus cable . . . . . . . . . . . . . . . . . . . . 4-35
D o
Connecting the field bus interface . . . . . 4-35
tore d
Fitting the terminating resistor . . . . . . . . 4-38
> Res
Outputs and valve locations . . . . . . . . . . . . 4-40
Additional outputs . . . . . . . . . . . . . . . . . . . . 4-41
Connection assignment of
additional outputs . . . . . . . . . . . . . . . . . . 4-40
Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-43
Connection assignment of inputs . . . . . . 4-44
Circuitry. . . . . . . . . . . . . . . . . . . . . . . . . . 4-45

INSTALLING THE ELECTRONIC COMPONENTS
WARNING
Before installation or maintenance work is
carried out the following must be switched off:
• The operating voltage for electronic
components and/or inputs.
• The operationg voltage for outputs.
The necessary pre-settings and the connections

to the electronic components are described in
this chapter. The following table summarizes the
procedure.
Switching off operating voltage and

compressed air supply
Opening the field bus node
n t <
Configuring the valve terminal/valve sensor terminal
• Address selector switch
e
(Setting the field bus
cum
address)
o
• DIL switch
D
(Setting the field bus baud
tore d
rate and field bus protocol)
> Res
Closing the field bus node
Connecting the valve terminal/valve sensor terminal
• General (connecting sockets)
• 24V operating voltage connection
• Field bus interface (Connecting the interfaces
and if necessary installing
a terminating resistor)
• Outputs (Pin assignment)
• Inputs (Pin assignment and
circuitry)
Checking the pre-settings and connections
Switching on operating voltage

and compressed air supply (see Chapter 5)

Opening and closing the field bus node
WARNING
Before the field bus node is opened, the
operating voltage of the following must be
switched off:
– electronic components and or inputs
– outputs
The following connection and display elements

are situated on the cover of the field bus node:
Green LED POWER

BUS Red LED
t <
Plug for field
e n
bus cable BUS
D o cum
tore d
> Res Philips screw
Fig. 4/12: Cover of the field bus node
• Opening
Unscrew the 4 Philips screws in the cover
and remove the cover.
• Closing
Replace the cover on the field bus node and
tighten the Philips screws in diagonally oppo-
site sequence.

Configuring the valve terminal/valve sensor terminal

There are two PC boards in the field bus node.
Board 1 contains an LED and a plug for the field
bus cables; board 2 contains an LED and a
switch for setting the configuration.
Green LED
Red LED
Plug for
field bus Address
cables selector switch
<
DIL switch
t
12 34
e n
cum
Board 1
Screening
d D o
tore
> Res
Board 2
Fig. 4/13: Connections, operation and display elements of field bus

node

Address selector switch

The field bus address of the valve terminal/valve
sensor terminal can be set with the two address
selector switches on board 2. The switches are
numbered from 0...9. The arrow on the address
selector switches indicates the tens and units fig-
ure of the field bus address which has been set.
UNITS
7 8
6 9
0 Address selector switch
5
4 1 UNITS figure
3 2
7 8
6 9 Address selector switch
5 0
4 1 TENS figure
3 2
TENS
Fig. 4/14: Function of the address selector

switch
e n t <
cum
Setting the field bus address
d D o
tore
PLEASE NOTE
> Res
Field bus addresses may only be assigned
once per field bus module.
Recommendation:
We recommend that the field bus addresses be
assigned in ascending order. Field bus addres-
ses should be assigned in accordance with the
machine structure of the system. The field bus
addresses set should be noted in the grey
inscription field above the field bus node.

Possible field bus addresses:
PLC Address designation Addresses
Festo Field bus address 1; 2; 3; ...; 99

Klöckner-Moeller
• PS 3/PS 4 2; 3; 4;
as master
• other master 2; 3; 4; ...; 31
Siemens ET100 no. 1; 2; 3; ...; 63
Fig. 4/15: Field bus addresses

The following procedure should be adopted:
1. Switch off the operating voltage.
2. Assign a non reserved field bus address to
the valve terminal/valve sensor terminal.
3. With a screwdriver set the arrow of the ap-
propriate address selector switch to the
tens and/or units figure of the desired field
<
bus address.
e n t
cum
Example:
d D o
re
Example 1 UNITS
to
7 8
s
6 9
R e
5 0
>
4 1
3 2 Field bus
7 8 address set: 05
6 9
5 0
4 1
3 2
TENS
Example 2 UNITS
7 8
6 9
5 0
4 1
3 2 Field bus
7 8 address set: 38
6 9
5 0
4 1
3 2
TENS
Fig. 4/16: Example of field bus addresses set

Dual in-line switch (DIL switch)

The following functions must be set on the DIL
switch:
• Field bus baud rate
• Field bus protocol
The DIL switch consists of four switch elements.
These are numbered from 1...4. The position
’ON’ is marked.
e n t <
cum
1 Field bus baud rate
D o
2 Field bus baud rate
tore d 3 Field bus protocol
> Res
4 Field bus protocol
ON
Fig. 4/17: Position and function of the DIL switch

Setting the field bus baud rate
PLEASE NOTE
The field bus baud rate should be set on the
valve terminal/valve sensor terminal so that
it agrees with the setting on the field bus
module (master) of the control system.
Klöckner-Moeller systems:
Please note that with Klöckner-Moeller cont-
rol systems only the field bus baud rate
187.5 kBaud is permitted.
Field bus baud rate [kBaud]

DIL switch 31.25 62.5 187.5 375
1 1 1 1 1
2 2 2 2 2
<
3
4
e n t
cum
ON
d D o
Fig. 4/19: Setting the field bus baud rate
tore
> Res
Setting the field bus protocol
The setting depends on the control system used.
Control system
DIL switch Festo Klöckner-Moeller Siemens
1
2
3 3 3 3
4 4 4 4
ON ON ON ON
Fig. 4/18: Setting the field bus protocol

Connecting the valve terminal/valve sensor terminal

General
PLEASE NOTE
If one of the plugs is not used, it should be
sealed with a protective cap (protection
class IP65).
Connecting the cables to the plugs/sockets

1. Open the plugs/sockets as follows
(see following diagram):
• Power supply socket:
Insert the power supply socket into the
operating voltage plug on the valve
terminal/valve sensor terminal. Unscrew the
housing part of the socket. Now remove
the connection part of the socket from
<
the plug.
n t
• Sensor socket (for field bus connection
e
cum
and electrical inputs/outputs):
d D o Unscrew the centre knurled nut.
tore
• Bus cable socket (for field bus connection):
> Res
Unscrew the centre knurled nut.
2. Unscrew the stain relief part at the rear of
the housing.
Insert the cables as follows (see diagram):
Cable diameter:
• power supply socket PG 7: 4.0 mm ... 6.0 mm
• sensor socket PG 9: 6.0 mm ... 8.0 mm
PG 13:10.0 mm ...12.0 mm
Plugs/sockets (straight or angled):

• power supply PG 7, 9 or 13.5
• sensor socket PG 7
• bus cable socket PG 7, 9 or 13.5

Cable
Strain relief
Housing
Connecting
part
Socket
Plug
Fig. 4/20: Plug/socket parts and cable routing
3. Remove the insulation from 5 mm of the end

of the cables.
<
4. If necessary, fit the strands with cable end
sleeves.
e n t
o cum
5. Connect the ends of the conductors.
d D
tore
6. Replace the connection part onto the hou-
> Res
sing of the plug/socket. Pull the cable back
so that it is not looped around inside the
socket.
7. Close the plug/socket as follows:
• Power supply socket:
Press with the thumb from the front onto
the socket and tighten the housing.
• Sensor socket, bus cable socket:
Tighten the knurled nut.
8. Tighten the stain relief of the plug/socket to
prevent the cable connection from beco-
ming loose.

24 V operating voltage connection
WARNING
An electrically isolating transformer as per
EN 60742/IEC 742 with at least 4 kV isola-
tion resistance is requiered in order that the
operating voltages can be reliably separated.
The connection for the operating voltage is on

the left-hand edge of the base unit of the valve
terminal/valve sensor terminal.
Operating POWER
<
BUS
t
voltage
e n
connection BUS
D o cum
tore d
> Res
Fig. 4/21: Position of operation voltage

connection

The following components of the valve termi-

nal/valve sensor terminal are supplied separately
with +24 V DC via this connection:
• electronic components and/or inputs
(tolerance: ± 25 %)
• outputs (tolerance: ± 10 %)
PLEASE NOTE
The electronic components and inputs show
a greater tolerance range of the 24 V opera-
ting voltage than the outputs. Under certain
circumstances this can cause the electronic
components to indicate the switching status
of the outputs, although the latter are not in
the switched position (operating voltage of
the outputs outside tolerance range).
<
The 24 V operating voltage of the outputs should
e n t
be tested whilst the system is operating. Please
cum
see that the operating voltage of the outputs is
d D o
within the permitted tolerances even during full
tore
operation.
> Res
Applying the 24 V operating voltage
PLEASE NOTE
Please observe the polarity when the opera-
ting voltage is applied.
The following diagram shows the pin assignment

of the operating voltage connection. A suitable
24 V supply should be connected via the mains
connection socket (see Chapter 3, Technical
specifications).

Please see also the example of connection in

Fig. 4/23.
24 V supply
24 V supply (electronic (outputs)
2
components and/or 0V
inputs) 1 3
PE
4 (Protective earth)
Fig. 4/22: Pin assignement of operation voltage connection

• Example of connection
The following diagram shows the connection of
the 24 V supply. The outputs are supplied by an
EMERGENCY OFF circuit.
Pins
<
24 V
t
1 24 V supply of electronic
n
± 10% EMERGENCY OFF
e
components and/or inputs
o cum
2 24 V supply outputs
d D
tore
0V 3 0V
> Res
4 PE (Protective earth)
Fig. 4/23: Example – connection of the 24V supply

Current consumption of electronics (field bus

node and inputs) (pin 1, 24 V ± 25 %)
VIFB-/IIFB-02-1/x-4
VIFB-/IIFB-02-1/x-6
VIFB-/IIFB-02-1/x-8
VIFB-/IIFB-02-1/x-10
0.200 A
Number of sensor inputs

assigned simultaneously: _____ x0.010 A + ∑ A
Sensor supply: _____x____ A + ∑ A

(see manufacturer specifications)
Current consumption of electronics: field bus
<
= ∑
t
node A A
e n
and inputs (sensors) max. 4 A
cum
Current consumption of outputs
(pin 2, 24 V ± 10 %)
d D o
tore
Number of valve coils (simultaneously
> Res
supplied with current): ___ x0.120 A + ∑ A
Number of relay boards (simultaneously

supplied with current): ___ x0.020 A + A
Additional output 0 (max. 0.5 A): + A
Additional output 1 (max. 0.5 A): + A
Current consumption of outputs = ∑ A + ∑ A
Total current consumption of

valve terminal/valve sensor terminal = ∑ A
Fig. 4/24: Calculating the current consumption

Field bus interface

There are two plugs on the field bus node for
connecting the valve terminal/valve sensor termi-
nal to the field bus. One of these plugs is inten-
ded for the supply line, the other is for the conti-
nuing field bus cable. The signal cables of the
two plugs are connected together. This enables
the field bus to be connected to further field bus
slaves.
Recommendation:
On all valve terminal/valve sensor terminals the
top connection should be used for the supply
cable.
POWER
t <
BUS
e n
o cum
Arriving
d D
field bus
tore
BUS
> Res
Continuing
field bus
Fig. 4/25: Connection of the field bus interface

Field bus cable

A twisted, screened two-core cable should be
used as field bus cable. The user should consult
the PLC manual of his control system for the
type of cable to be used. The distance and the
field bus baud rate set should be taken into ac-
count.
Connecting the field bus interface
CAUTION
Please observe the polarity when the field
bus cables are connected.
The following diagram shows the pin assignment

of the field bus interface.
The field bus cables should be connected to the
sensor cable socket or to the bus cable socket.
n t <
Please note the connection instructions in Fig.
e
cum
4/27 and Fig. 4/28.
d D o
tore
> Res
3 2
S– free
Screening S+
4 1
BUS
3 2
S– free
Screening S+
4 1
Fig. 4/26: Pin assignment of field bus interface

• Connection instructions
PLEASE NOTE
The connection assignments on the field bus
modules should always be checked in the
PLC manual of the control system.
Connect the field bus cable of the control system

to the field bus interface of the valve termi-
nal/valve sensor terminal as follows:
Manufacturer Field bus module: Field bus cable Valve terminal/ valve
Plug/terminal sensor terminal
assignment Pin assignment
Field bus interface
Festo Field bus module Festo field bus
E.CFA
1+
Line 1 1–
2+
e n t <
cum
Line 2 2–
o
Pins
3+
re d D 1 (S+)
to
3– 3 (S –)
s
Line 3
e
4 (screening)
>R
Klöckner-
Moeller
Serial bus interface Suconet
With 5-pin
DIN plug
(DIN 41512)
Pins Pins
4 (TA/RA) 1 (S+)
1 (TB/RB) 3 (S –)
Housing
4 (screening)
Check assignment in PLC manual
Fig. 4/27: Connection instructions

Manufacturer Field bus module: Field bus cable Valve terminal/ valve
Plug/terminal sensor terminal
assignment Pin assignment
Klöckner- Serial bus interface Suconet
Moeller
With 9-pin
sub-miniature D-plug
(DIN 41652/
ISO 4902)
Pins Pins
3 (TA/RA) 1 (S+)
7 (TB/RB) 3 (S –)
4 4 (screening)
Check assignment in PLC manual

Siemens Module ET100
308-3U
<
Pins
n t
S
e
Line 1
cum
S- 1 (S+)
o
S
D
Line 2 3 (S –)
d
S-
tore
> Res Check assignment in PLC manual
Fig. 4/28: Connection instructions (cont.)

Fitting the terminating resistor
CAUTION
If a terminating resistor is used, one of the
field bus plugs on the last valve terminal/val-
ve sensor terminal of a field bus line is not
assigned. Protection in accordance with pro-
tection class IP65 as per DIN 40050 is the-
refore no longer guaranteed. For this reason
a protective cap must be fitted to the non-
used field bus plug.
If the valve terminal/valve sensor terminal to be

connected is at the end of a field bus line, a ter-
minating resistor (120 Ω/0.25 W) must be fitted
into the socket of the incoming field bus line
(adaption). The non-assigned field bus plug must
then be covered with a protective cap.
e n t <
D o cum
tore d
> Res

Proceed as follows:
1. Connect the wires of the resistor together
with those of the incoming field bus cable
between the cores S+ (pin 1) and S- (pin 3)
of the sensor/bus cable socket (see follo-
wing diagram).
To guarantee more reliable contact, we re-

commend that the wires of the resistor and
those of the incoming field bus cable be
crimped together in common cable end
sleeves.
3 2
12
0Ω
e n t < 4 1
D o cum
tore d
Fig. 4/29: Installing the terminating resistor, when valve terminal/
> Res
valve sensor terminal is at end of line
2. Fit the sensor/bus cable socket onto one of

the field bus plugs on the field bus node.
3. Cover the non-used field bus plug with a
protective cap.

Outputs and valve locations

The outputs of the valves correspond to the val-
ve solenoid coils. They can only be used in the
form intended. In general, the following applies:
• not short-circuit protected
• two outputs per valve location
• with unilaterally-operated valves the output
with the even bit number is used. The other
output cannot be used for other purposes.
e n t <
D o cum
tore d
> Res

Additional outputs
There are two additional outputs (O0.00 and
O0.01) on the valve-sensor coupling unit of the
valve sensor terminal. These additional outputs
are transistor outputs with positive logic (PNP
outputs).
PNP outputs O0.00

(0.5 A/24 V) O0.01
POWER
BUS
e n t <
D o cum
tore d
> Res
Fig. 4/30: Additional outputs on valve sensor terminal

Connection assignment of additional outputs
free free
1 2
4 3
O0.00 0V
O0.00
O0.01
free free
1 2
4 3
<
0V
t
O0.01
e n
D o cum
tore d
Fig. 4/31: Connection assignments for
additional outputs
> Res

Inputs
There are two inputs for each valve location on
the valve-sensor coupling unit of the valve sen-
sor terminal. There are two further inputs above
the field bus node. The inputs have positive logic
(PNP inputs).
PNP inputs
I0.00 I0.02 I0.04 I0.06 I0.08

Common fuse for
operating voltage I0.01 I0.03 I0.05 I0.07 I0.09
supply
to sensors
(4 A, slow blowing)
e n t <
D o cum
tore d
> Res
Fig. 4/32: Inputs on the valve sensor terminal

Connection assignment of inputs

The following diagram shows the connection as-
signment of all the inputs in socket form, using
inputs I0.00 and I0.01 as examples.
Input Connect. assign- Internal connec- Explanation

sockets ment of sockets tion of pins
Bridge between
pin 2 and 4
24 V
(fused) I 0.00
1 2
Upper row 1 2
4 3
4 3
I 0.00 0V
I 0.00
<
Bridge between
n t
I 0.01 pin 4, 2
24 V
cum e (socket upper row) and
o
(fused) I 0.00 pin 2
D
(socket lower row)
1
tore
2
d 1 2
> Res
Advantage:
4 3
Lower row 4 3 Two inputs on lower
socket
(here I0.00 and I0.01),
I 0.01 0V Thereby
- fewer cables,
- connection to
changeover switch
or
converter possible.
Please note:
If the lower socket is
used for two input
cables, the upper plug
must remain unused
(see example 2).
Fig. 4/33: Connection assignment of inputs

Circuitry
Recommendation:
If sensors are required in a valve-cylinder combi-
nation, e.g. for interrogating limit switches, the
inputs above the relevant valve should be used
(clearer overview of the system).
Examples:
Valve-cylinder combination with interrogation of

limit switches by means of sensors.
• Example 1
Connecting two sensors with two plugs/
sockets.
Sensor 1 (I0.08)
e n t <
cum
Sensor 2 (I0.09)
d D o
tore
> Res
S S
2 1
Fig. 4/34: Example 1 – connecting sensors, two plugs/sockets

• Example 2
Connecting two sensors with one plugs/sock-
et (plug/socket on lower row).
Sensor 1
Pin 1 24 V
Pin 3 0V
Pin 4 I0.08
Sensor 2
Pin 1 24 V Pin 12 43
Pin 3 0V
Pin 4 I0.09
Input plug I0.09
Pin 1 24 V
Pin 2 I0.08
Pin 3 0V Pin 1 4 3 Pin 1 4 3
Pin 4 I0.09 Sensor 1 Sensor 2
I0.08 I0.09
Must remain unused
e n t <
cum
Sensor 1 and 2 2-fold
o
distributor*
d D
tore
> Res
S S
Sensor 2 Sensor 1
2 1
* Reference source:
e.g. Karl Lumberg GmbH & Co, Postfach 1360, 5885 Schalksmühle
Fig. 4/35: Example 2 – connecting sensors, one plug/socket

VIFB1 - 02 5. Commissioning
5. COMMISSIONING
e n t <
D o cum
tore d
> Res

Contents
COMMISSIONING. . . . . . . . . . . . . . . . . . . . . 5-3
Configuring the PLC . . . . . . . . . . . . . . . . . . 5-3

Festo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Klöckner-Moeller . . . . . . . . . . . . . . . . . . . . . . 5-5
Siemens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Switching on the operating voltage . . . . . 5-8
Addressing the inputs and outputs. . . . . . 5-9
Valve terminal . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Valve locations . . . . . . . . . . . . . . . . . . . . . 5-9
Valve sensor terminal . . . . . . . . . . . . . . . . . 5-11
Valve locations, inputs and
additional outputs . . . . . . . . . . . . . . . . . . 5-11
Status bits . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Manufacturer-specific features . . . . . . . . . . 5-15
Festo . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Klöckner-Moeller . . . . . . . . . . . . . . . . . . . 5-16
Siemens . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
e n t <
D o cum
tore d
> Res

COMMISSIONING
Configuring the PLC

Before commissioning or programming, the user
should compile a configuration list for the con-
nected field bus slaves. On the basis of this list:
• a comparison can be made between ACTUAL
and NOMINAL configurations in order that in-
correct connections can be avoided;
• access can be made to specifications during
a syntax check of a program in order that
addressing errors can be avoided.
e n t <
D o cum
tore d
> Res

Festo
The field bus configurator in the FST software
offers support in compiling the NOMINAL confi-
guration. Menu control and operation of the soft-
ware are described in the corresponding FST
manual for the control system.
The system should be configured as follows:

• Enter the field bus address of the field bus
slave (valve terminal/valve sensor terminal).
• Enter the line number.
• Select and enter the type of valve terminal/-
valve sensor terminal from the field bus type
file. When the type is selected, the number of
necessary input/output words (IW/OW) to be
addressed is automatically assigned.
Menu: FST 405 field bus configuration
[ Insert [Esc]
e n t <
cum
PA. Line Type IW OW
d D o
tore
> Res
Field bus address Number of field bus Type of field bus slave
of valve terminal/ line to which (Type must be selected from
valve sensor terminal terminal is field bus type file).
connected.
(Type–selection)
Valve terminal 01 up to 8 valves
* Valve terminal 01 over 8 valves
Valve terminal 02 up to 8 valves
Valve terminal 02 over 8 valves
* Valve sensor terminal up to 6 valves
Valve sensor terminal over 6 valves
Decentralized I/Os
I/O extension 405
Servodriver HPM3000
Fig. 5/1: Example – Configuring with the FST 405

Klöckner-Moeller
If the valve terminal/valve sensor terminal is
used in the SUCONET, the following must be
observed:
• Configuration
The valve terminal/valve sensor terminal re-
acts just like the PS3 controller when used
with the SUCONET and must be configured
accordingly.
• The valve terminal only evaluates the output
information.
• The valve sensor terminal evaluates both out-
put and input information.
• A field bus slave is first initialized when it is
accessed by the program. Then the BUS-LED
goes out.
• Use only the following ID words:
- valve terminal without inputs: 80D4
<
- valve terminal with inputs: 80D8
e n t
Further details on the configuration are to be
cum
found in the PLC manual of the PLC control sys-
d D o
tem.
tore
> Res
Siemens
If the valve terminal/valve sensor terminal is
used in the ET100 bus, the following must be
observed:
PLEASE NOTE
Valve terminal/valve sensor terminals have
no periphery bus. the periphery bus trans-
mission time is therefore zero
(( Tc + ∆tc) =0).
• Calculating the total transmission time

Please see the PLC manual of the control
system for the calculation of the total tran-
smission time (tt max).

• Recommendation:
Select a field bus address for the valve termi-
nal/valve sensor terminal in the P-area (in
spite of the oppposite recommendation in the
Siemens manual). In this way, the inputs/out-
puts can be addressed bit by bit.
• Configure the valve terminal/valve sensor ter-
minals as analogue units.
• Use only even-number start addresses
(AQ/AI addresses).
The configuration specifications depend on the
size of the valve terminal/valve sensor terminal
used and are shown in the diagram below.
Field bus participant Configuration Meaning

Valve terminal
• up to 8 valve locations 1AA Module with 1 channel
"Analogue outputs" (2 bytes)
• more than 8 valve 2AA
n
Module with 2 channels
e t <
um
locations "Analogue outputs" (4 bytes)
D o c
red
• up to 6 valve locations 1AX Module each with 1 channel
o
"Analogue outputs" (2 bytes) and
e s t "Analogue inputs" (2 bytes)
>R
• more than 6 valve
locations
2AX Module each with 2 channels
"Analogue outputs"
"Analogue inputs"
(4 bytes) and
(4 bytes)
Fig. 5/2: Configuration of ET100U
With the ET100U, addresses are assigned and

entered with the communication software COM
ET100. The following specifications must be
made in the mask "ET100 ADDRESS CODING"
when the valve terminal/valve sensor terminal is
used:

Example:
Configuring a valve sensor terminal with 10 val-
ve locations.
Field bus address

(ET100 no.): 23
Range: P
AQ address: 30
AI address: 20
Configuration: 2AX
****************************************************************************************
* SIMATIC S5 / ET100-AS *
* ET100-ADDRESS CODING PROGRAM NAME: $$$$$$$$ *
* *
* ET100-No.: 23 number selected on AS 318-8M End *
* Area: P (P, Q, IM3, IM4) address: *
* DQ-address: ### Start address for digital outputs $$$ *
* DI-address: ### Start address for digital inputs $$$ *
* AQ-address: 30 Start address for analogue outputs $$$ *
t <
* AI-address: 20 Start address for analogue inputs $$$ *
e n
* Configuring: *
cum
* 0. 1. 2. 3. 4. 5. 6. 7. *
o
* 2AX ### ### ### ### ### ### ### *
*
d D *
tore
* 8. 9. 10. 11. 12. 13. 14. 15. *
> Res
* ### ### ### ### ### ### ### ### *
* *
* 16. 17. 18. 19. 20. 21. 22. 23. *
* ### ### ### ### ### ### ### ### *
* *
* 24. 25. 26. 27. 28. 29. 30. 31. *
* ### ### ### ### ### ### ## ### *
* *
* F1 F2 F3 F4 F5 F6 F7 F8 *
* SELECION PRE- SCROLL SCROLL FURTHER *
* ET100 NO. SAVE ALLOCATE UP DOWN FUNCTION HELP EXIT *
*************************************************************************************** *
Menu line 1
*************************************************************************************** *
Fig. 5/3: Example – Configuring with mask

ET100 ADDRESS CODING

VIFB1 – 02 5. Commissioning
e n t <
D o cum
tore d
> Res

Switching on the operating voltage
PLEASE NOTE
Please observe also the switching-on in-
structions in the PLC manual of the control
system.
When the controller is switched on, a compari-

son is automatically made between the ACTUAL
and NOMINAL configurations. For this configura-
tion run it is important that the current supply to
the PLC and that to the connected field bus par-
ticipants must be switched on either simultane-
ously or in the correct sequence.
• Common supply:
If the control system and the valve termi-
nal/valve sensor terminal are supplied with a
common current, they should be switched on
with a common central switch.
e n t <
cum
• Separate supply:
d D o
If the control system and the valve termi-
tore
nal/valve sensor terminal are supplied sepa-
> Res
rately with current, the following sequence
should be adhered to when the system is
switched on:
1. Switch on the operating voltage of the val-
ve terminal/valve sensor terminal.
2. Switch on the operating voltage of the
control system.

Addressing the inputs/outputs
Valve terminal
The outputs (valve locations) are addressed with
one or two output words depending on the size
of the valve terminal.
Valve terminal type 02 Output words to be addressed

up to 8 valve locations 1
more than 8 valve 2
locations
more than 8 valve 2
locations
Fig. 5/4: Number of output words to be

addressed
Valve locations
t <
Each valve location has two outputs. The desig-
e n
cum
nation of these outputs is noted on the valve ter-
o
minal and is composed as follows:
d D
tore
> Res
Designation for
Output
O 1 . 05
Bit no. in output word
Output word no.
Output
Fig. 5/5: Composition of designation

for output word

The assignment of the outputs to the relevant

valve location is shown in the following diagram:
Outputs of
valve locations
0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14 1.00 1.02
BUS
Valve locations 1 ... 10
e n t <
um
0.01 0.03 0.05 0.07 0.09 0.11 0.13 0.15 1.01 1.03
D o c
red
Outputs of
o
valve locations
e s t
>R
Fig. 5/6: Outputs of the valve locations
Example:
Addressing and activating valves
Valve Valve type Output Bit Remarks

location contents
3 Unilaterally O0.04 1 Valve solenoid coil active
operated O0.05 X Output is not evaluated,
Bit contents without meaning
10 Bilaterally O1.02 0 Upper valve solenoid coil not active
operated O1.03 1 Lower valve solenoid coil active
Fig. 5/7: Example - Addressing and activating valves


The outputs (valve locations and additional out-
puts) are addressed with one or two output
words according to the size of the valve sensor
terminal. The inputs are addressed correspondin-
gly with one or two input words.
Valve sensor Output words to Input words to be

terminal type 02 be addressed
addressed
Up to 6
valve locations 1 1
More than 6
valve locations 2 2
Fig. 5/8: Number of input/output words to be

addressed
Valve locations, inputs and additional outputs
n t <
Each valve location has one or two outputs. Two
e
cum
additional inputs/outputs are arranged above the
D o
field bus node. The designation of the inputs/out-
tore d
puts is noted on the valve sensor terminal and is
> Res
composed as follows:
Designation for
Input or
Output
O 0 . 03
I 1 . 05
Bit no. in input/output word
Input/output word no.
Input/output
Fig. 5/9: Composition of designation for

inputs/outputs

The assignment of the inputs/outputs to the rele-

vant valve location or additional input/output is
shown in the following diagram:
Additional outputs Additional inputs Inputs above

above the above the the valve locations
field bus node field bus node (I0.02...I1.05)
(O0.00 and (I0.00 and I0.01)
O0.01)
0.00 0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14 1.00 1.02 1.04
0.01 0.01 0.03 0.05 0.07 0.09 0.11 0.13 0.15 1.01 1.03 1.05
0.02 0.04 0.06 0.08 0.10 0.12 0.14 1.00 1.02 1.04
BUS
e n t <
D o cum
Valve locations 1 ... 10
tore d
> Res
0.03 0.05 0.07 0.09 0.11 0.13 0.15 1.01 1.03 1.05
Outputs
of valve locations
(O0.02...O1.05)
Fig. 5/10: Inputs/outputs of valve locations and additional

inputs/outputs of a valve sensor terminal

Example 1:
Addressing and activating valves and additional
outputs (SA0 and SA1).
Valve Valve type Designation Bit Remarks

location contents
3 Unilaterlally O0.06 1 Valve solenoid active
operated
O0.07 X Output is not evaluated,
Bit contents without meaning
10 Bilaterally O1.04 0 Upper valve solenoid not active
operated
O1.05 1 Lower valve solenoid coil active
Additional outputs
SA0 O0.00 0 Additional output not active
SA1 O0.01 1 Additional output active (DC 24V)
Fig. 5/11: Example 1 – Addressing and activating valves and

additional
t <
Example 2:
Addressing and reading inputs.
e n
D o cum
d
Input Designation Loaded Remarks
r e
bit contents
Inputs
Re s to I0.06 1 Signal present
>
Valve location 3
I0.07 0 Signal not present
Inputs I1.04 0 Signal not present
Valve location 10
I1.05 1 Signal present
Fig. 5/12: Example 2 - Addressing and reading inputs

Status bits
The valve sensor terminal makes available two
status bits and a diagnostic byte for error diagno-
sis.
The two status bits can be read with the first or
second input word depending on the size of the
valve sensor terminal. Accordingly the status bits
have the following designations:
Valve sensor terminal Designation

type 02
Up to 6 valve locations I0.14
I0.15
More than 6 valve locations I1.14
I1.15
Fig. 5/13: Designation of status bits
Example:
Addressing and reading status bits.
e n t <
o cum
Status bits Designation Loaded Remarks
d D
bit contents
tore
Up to 6 valve I0.14
> Res
locations I0.15 0 or 1 Meaning see
More than 6 valve I1.14 Chapter 6
locations I1.15
Fig. 5/14: Example – Addressing and reading status bits

Manufacturer-specific features
Festo
Example:
Addressing the inputs/outputs of a valve sensor
terminal with more than 6 valve locations.
Processor system address E.CFA: 4

Field bus address of the terminal: 16
0.00 0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14 1.00 1.02 1.04
0.01 0.01 0.03 0.05 0.07 0.09 0.11 0.13 0.15 1.01 1.03 1.05
0.02 0.04 0.06 0.08 0.10 0.12 0.14 1.00 1.02 1.04
BUS
e n t <
o cum
0.03 0.05 0.07 0.09 0.11 0.13 0.15 1.01 1.03 1.05
d D
tore
> Res
Program:
IF I416.0.3 "Input I0.03
THEN SET O416.0.4 "Output O0.04 (2nd. valve, upper coil)
IF I416.1.1 "Input I1.01

THEN SET O416.1.5 "Output O1.05 (10th. valve, lower coil)
Fig. 5/15: Example – Addressing a valve sensor terminal with more

than 6 valve locations
Further details on addressing and programming

are to be found in the PLC manual of the control
system (e.g. Festo system manual FPC 405,
Chapter 7).

Klöckner-Moeller
When the inputs/outputs of a valve terminal/val-
ve sensor terminal are addressed, the following
must be observed:
Field bus participant Addressing on the SUCONET

Valve terminal
• Up to 8 valve 1 word outputs (standard 16 bits)
locations
• More than 8 valve Long protocol:

locations 1 word outputs (standard 16 bits) + additional functions
• Up to 6 valve 1 word outputs (standard 16 bits)
locations 1 word inputs (standard 16 bits)
• More than 6 valve Long protocol:

locations 1 word outputs (standard 16 bits) + additional functions
1 word inputs (standard 16 bits) + additional functions
Fig. 5/16: Addressing possibilities on the SUCONET
e n t <
cum
The valve terminal/valve sensor terminal simula-
o
tes the additional functions ("Analogue output/in-
d D
tore
put" and "Fast counter") of a PS3. The following
> Res
bytes can therefore also be addressed:
Additional functions of PS3, Byte size

simulated by valve terminal/
• Analogue output 8 bits
• Fast counter (low byte) 8 bits
• Fast counter (high byte) 8 bits
• 4 analogue inputs 8 bits each
Fig. 5/17: Simulated additional functions
Depending on the master used, the following

special features must also be observed:

• PS3 as master
If a PS3 is the master, up to three valve termi-
nal/valve sensor terminals can be connected.
The following unit numbers must be assigned to
the possible field bus addresses 2, 3 and 4 of
the valve terminal/valve sensor terminals:
Field bus address set on valve Number of unit

terminal/valve sensor terminal
2 1
3 2
4 3
Fig. 5/18: Assignment of units
When configuration is complete, the valve termi-

nal/valve sensor terminals should be addressed
as follows:
Outputs of valve terminal/ PS3 operand Function
t <
e n
cum
O 0.00 ... O 0.07 QB x.0 (low byte) 1st. output byte
O 0.08 ... O 0.15 QB x.8 (high byte) 2nd. output byte
D o
O 1.00 ... O 1.07 QA x.0 Analogue output
tore d
O 1.08 ... O 1.15 C nominal (low byte) System module "Fast
counter"
> Res
x = Number of unit
Fig. 5/19: Addressing outputs
Inputs of PS3 operand Function

I 0.00 ... I 0.07 IB x.0 (low byte) 1st. Input byte
I 0.08 ... I 0.15 IB x.8 (high byte) 2nd. Input byte
I 1.00 ... I 1.07 IA x.0 1st. Analogue input
I 1.08 ... I 1.15 IA x.1 2nd. Analogue input
Valve sensor terminal IA x.2 3rd. Analogue input
diagnostic byte (see also Chapter 6)
x = Number of unit
Fig. 5/20: Addressing inputs and valve sensor terminal diagnostic

bytes

Examples:
• Example 1:
Addressing the outputs O1.00 ... O1.05 of a
valve terminal with the additional function
"Analogue output". The outputs also
addressed O1.06 and O1.07 are without
meaning.
Addressing the outputs: O1.00...O1.07

Field bus address: 2
Program:
L IB0.0 "Info from 1st. input byte of PS3
= QA1.0 "Transfer to outputs O1.00...O1.07.
• Example 2:
Addressing the inputs I1.00 ... 1.05 as well
as status bits I1.14 and I1.15 of a valve sen-
n t <
sor terminal with the additional functions
e
cum
"1st. and 2nd. analogue input". The inputs
o
also addressed I1.06 ... I1.13 are without
d D
tore
meaning.
> Res
Addressing the inputs: I1.00...I1.15
Program:
L IA3.0 "Info from inputs I1.00...I1.07
= QB0.0 "Transfer to output byte of PS3.
L IA3.1 "Info from inputs I1.08...I1.15
= QB0.8 "Transfer to 2nd. output byte of PS3.

• Other masters
(e.g. PS316, PS32, EPC334)
The valve terminal/valve sensor terminal should
be addressed as with a PS3.
Example
Addressing the inputs/outputs of a valve sensor
terminal and loading the valve sensor terminal
diagnostic bytes.
Master: PS316
Physical SBI address: 192
Logical SBI address: SBI0
Program:
1 "Inputs of PS 316 to outputs of terminal:
2 "
3 L IB 0.0
t <
4 = PP 192 B8.0 "Outputs O 0.00...O 0.07
e n
5 L IB 0.8
cum
6 = PP 192 B8.8 "Outputs O 0.08...O 0.15
o
7 L IB 1.0
D
8 = PP 192 B9.0 "Outputs O 1.00...O 1.07
tore d
9 L IB 1.8
10 = PP 192 B11.0 "Outputs O 1.08...O 1.15
> Res
11 "
12 "If available, inputs of terminal to outputs of PS 316:
13 "
14 L PP 192 B0.0 "Inputs I 0.00...I 0.07
15 = QB 0.0
16 L PP 192 B0.8 "Inputs I 0.08...I 0.15
17 = QB 0.8
18 L PP 192 B1.0 "Inputs I 1.00...I 1.07
19 = QB 1.0
20 L PP 192 B2.0 "Inputs I 1.08...I 1.15
21 = QB 1.8
22 "
23 "Load valve sensor terminal diagnostic byte into a flag byte.
24 "
25 L PP 192 B3.0 "Valve sensor terminal diagnostic byte
26 = MB 10.0
27 "

system.

Siemens
system.
• Example 1:
Addressing the outputs of a valve terminal
with up to 8 valve locations.
ET100 no.: 20
AQ address: 40
Configuration: 1AA
0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14
BUS
0.01 0.03 0.05 0.07 0.09 0.11
e n t <
0.13 0.15
cum
****************************************************************************************
o
* ET100-ADDRESS CODING
d D PROGRAM NAME: $$$$$$$$ *
tore
* *
> Res
* Area: P (P, O, IM3, IM4) address: *
* AO-address: 40 Start address for analogue outputs $$$ *
* AI-address: ### Start address for analogue inputs $$$ *
* Configuring: *
* 0. 1. 2. 3. 4. 5. 6 7. *
* 1AA ### ### ### ### ### ### ### *
*************************************************************************************** *
Program:
:
:U I3.4
:= O40.4 "Output O0.04 (3rd. valve, upper coil)
:= O41.7 "Output O0.15 (8th. valve, lower coil)
:=
Fig. 5/21: Example 1 – Addressing a valve terminal with up to

8 valve locations

• Example 2:
Addressing the outputs of a valve terminal
with more than 8 valve locations.
ET100 no.: 21
AQ address: 50
Configuration: 2AA
0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14 1.00 1.02
BUS
0.01 0.03 0.05 0.07 0.09 0.11 0.13 0.15 1.01 1.03
****************************************************************************************
<
n t
*
* ET100-No.: 21 number selected on AS 318-8M
cum e End
*
*
* Area: P
d D o
(P, O, IM3, IM4) address: *
tore
> Res
* AI-address: ### Start address for analogue inputs $$$ *
* Configuring: *
* 0. 1. 2. 3. 4. 5. 6 7. *
* 2AA ### ### ### ### ### ### ### *
*************************************************************************************** *
Program:
:
:U I3.4
:= O50.4 "OutputO0.04 ( 3rd. valve, upper coil)
:= O51.7 "OutputO0.15 ( 8th. valve, lower coil)
:= O52.2 "OutputO1.02 (10th. valve, upper coil)
Fig. 5/22: Example 2 – Addressing a valve terminal with more than

8 valve locations

• Example 3:
Addressing the inputs/outputs of a valve sen-
sor terminal with up to 6 valve locations.
ET100 no.: 22
AQ address: 60
AI address: 70
Configuration: 1AX
0.00 0.00 0.02 0.04 0.06 0.08 0.10 0.12

0.01 0.01 1.03 0.05 0.07 0.09 0.11 0.13
0.02 0.04 0.06 0.08 0.10 0.12
BUS
t <
0.03 0.05 0.07 0.09 0.11 0.13
e n
cum
****************************************************************************************
o
D
*
tore d *
> Res
* Configuring: *
* 0. 1. 2. 3. 4. 5. 6 7. *
* 1AX ### ### ### ### ### ### ### *
*************************************************************************************** *
Program:
:
:U I70.4 "Input I0.04
:= O60.0 "Additional output O0.00
:= O60.6 "Output O0.06 (3rd. valve, upper coil)
Fig. 5/23: Example 3 – Addressing a valve sensor terminal with

up to 6 valve locations

• Example 4:
Addressing the inputs/outputs of a valve sen-
sor terminal with more than 6 valve locations.
ET100 no.: 23
AQ address: 80
AI address: 90
Configuration: 2AX
0.00 0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14 1.00 1.02 1.04
0.01 0.01 0.03 0.05 0.07 0.09 0.11 0.13 0.15 1.01 1.03 1.05
0.02 0.04 0.06 0.08 0.10 0.12 0.14 1.00 1.02 1.04
BUS
0.03 0.05 0.07 0.09 0.11 0.13
e n t <
0.15 1.01 1.03 1.05
cum
****************************************************************************************
D o
d
tore
* *
> Res
* Configuring: *
* 0. 1. 2. 3. 4. 5. 6 7. *
* 2AX ### ### ### ### ### ### ### *
*****************************************************************************************
Program:
:
:U I92.3 "Input I1.03
:= O80.1 "Additional output O0.01
:= O80.6 "Output O0.06 ( 3rd. valve, upper coil)
Fig. 5/24: Example 4 – Addressing a valve sensor terminal with more

than 6 valve locations

Commissioning tips
1. Insert module IM 308-B into the correct
location on your automation device.
2. Please observe any limits in the number
of digital inputs/outputs, e.g. CPU 941,
max. 512.
3. Please note that the station number set
does not correspond to the configured I/O
address.
4. For the configuration (e.g. 1AA, 2AA, 1AX,
2AX) the number of valve locations is
decisive, not the number of valves on the
terminal.
5. Please make sure with the configuration
that the I/O addresses of automation device
components do not have the same addres-
ses as the configured I/Os of the field bus.
6. Also make sure that the field bus I/O
e n t <
cum
addresses are not the same as the diagno-
o
stic addresses.
d D
tore
7. Connect the terminating resistor to both
> Res
ends of the field bus (to the field bus con-
necting plug of the IM 308-B and to the last
field bus slave).

VIFB1 - 02 6. Diagnostic/error treatment
6. DIAGNOSTIC AND ERROR TREATMENT
e n t <
D o cum
tore d
> Res

Contents
DIAGNOSTIC AND ERROR TREATMENT
LED displays . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Field bus node. . . . . . . . . . . . . . . . . . . . . . . . 6-4
Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Inputs and additional outputs . . . . . . . . . . . . 6-6
Diagnostic byte . . . . . . . . . . . . . . . . . . . . . . 6-7
Festo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Klöckner-Moeller . . . . . . . . . . . . . . . . . . . . . 6-10
Siemens. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Testing the valves and additional
outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Reaction during faults . . . . . . . . . . . . . . . 6-17
Control system. . . . . . . . . . . . . . . . . . . . . . . 6-17
Short circuit/overload at the additional
output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
e n t <
D o cum
tore d
> Res

LED displays
Field bus node
The LEDs on the cover of the field bus node in-

dicate the operating status of the valve termi-
nal/valve sensor terminal.
Green LED
(operating
status
display) POWER
Red LED BUS
(error display)
BUS
e n t <
D o cum
tore d
Fig. 6/1: LEDs of the field bus node
> Res

Possible LED displays indicating the operating

status of the valve terminal/valve sensor terminal
are listed below.
LEDs Operating status Error treatment

Green alight Operating status normal None
Red out or,
operating status normal but Check the...
valves do not switch.
Possible causes:
• Operating voltage of • operating voltage
outputs not in tolerance connection of outputs
range or not present (tolerance range
21.6 V...26.4 V DC)
• Compressed air supply not • compressed air supply
correct
• Pilot exhaust blocked • pilot exhaust channels
Green out Operating voltage for electronic Check operating voltage
Red out components not present. connection for electronic
components.
Green alight Address and/or baud rate Check address/baud rate
<
Red blinking setting not permitted with field setting (see Chapter 4.3)
n t
(very bus protocol used.
cum e
quickly)
o
Green alight Field bus connection not Check the...
d D
Red blinking correct. Possible causes:
tore
(in • Address setting not correct • address selector switch
> Res
1 sec. (e.g. address assigned twice) setting
pulse) • Baud rate on terminal and field • baud rate setting on termi-
bus module not the same nal and field bus module
• Field bus protocol setting • field bus protocol setting
not correct (see Chapter 4.3)
• Field bus module • field bus module
switched off or defective
• Interrupted short-circuited or • field bus connection
faulty field bus connection
Green alight Hardware error Service case
Red alight
Fig. 6/2: LED display – operating status

Valves
There is a yellow LED above or below each val-
ve solenoid coil. This LED indicates the swit-
ching status of the valve solenoid coil.
POWER
BUS
BUS
Yellow LEDs
(switching status display
of valve solenoid coil)
e n t <
D o cum
tore d
LED > Res Switch position
Valve solenoid coil
Meaning
Yellow out Basic setting Logic 0 (signal not present)

Yellow alight • Switch position Logic 1 (signal present)
or
• Basic position Logic 1 but:
• Operating voltage of outputs is
outside permitted tolerance range
(DC 21.6V...26.4V)
or
• Compressed air supply not correct
or
• Pilot exhaust blocked
or
• Service case
Fig. 6/3: LED display – Switching status of valve solenoid coil

Inputs and additional outputs

There are green or yellow LEDs below or above
the input/output connections on the valve-sensor
coupling unit of the valve sensor terminal. These
LEDs show the signal which is currently at the
input or output.
Yellow LEDs Green LEDs

(Switching status display (switching status display
of additional outputs) of inputs)
t <
POWER
e n
BUS
D o cum
tore d
> Res
LED Status
Yellow out Logic 0
or (signal not present)
green out
Yellow alight Logic 1
or (signal present)
green alight
Fig. 6/4: LED display – Switching status of the

inputs and additional outputs

Diagnostic byte
The diagnostic information on a valve termi-
nal/valve sensor terminal is gathered together in
the form of a diagnostic byte (status byte). With
this diagnostic byte the following error states can
be recognized and the PLC informed accordin-
gly.
Diagnostic Meaning Cause

information
Vvalve (Vval) Monitors the operating Operating voltage at pin 2 of
voltage of valves and operating voltage
additional outputs connection< 21.6 V
Voutput (Vout) Monitors the operating Operating voltage at pin 2 of
voltage of the valves and operating voltage
additional outputs (no connection < 10 V
voltage), e.g. EMERGENCY
OFF).
Vinput (Vinp) Monitors the operating E.g. fuse triggered
voltage of the inputs with
valve sensor terminals
t <
SA0 Monitors additional output Short circuit or overload
O0.00 of valve sensor
e n
cum
terminal
D o
SA1 Monitors additional output Short circuit or overload
tore d
O0.01 of valve sensor
terminal
> Res
Fig. 6/5: Error status of valve terminal/valve sensor terminal
The diagnostic byte is transmitted to the PLC, in

accordance with the relevant field bus protocol.
Depending on the manufacturer, the following in-
formation must be observed.
Festo
All diagnostic information on the valve termi-
nal/valve sensor terminal can be evaluated with
the FPC 405. An error list is then compiled in the
field bus module E.CFA. All status bytes are inc-
luded in this list and continually updated.

Protocol form for status byte
Bit no. 7 1 0
Diagnostic None None None,
information
Signal status 0 or 1 1*
*
Meaning Signal status 0: No error Cyclic
Signal status 1: Error field bus
participant
* Bit no. L always H: Indicates a cyclic field bus participant
Fig. 6/6: Protocol form of status byte
The status byte is interrogated with function mo-

dule 44. The following diagram shows an ex-
ample using the field bus module E.CFA of the
FPC 405:
Test system Processor Input format/interrogation Return

or para-
program system meter
t <
address
Test system 2 FC2.44, <Field bus address> or
um e n Contents
c
(on-line F52.44, <Field bus address> are
operation)
D o shown
red
directly
R e s to4 FC4.44, <Field bus address> or
>
F54.44, <Field bus address>
Program 2 Define box
LDR CFM 52 WITH V44
WITH V <Field bus address> FU32
4 CFM 54 WITH V44
WITH V <Field bus address>
Program 2 IF ...
STL THEN CFM 52 WITH V44
WITH V <Field bus address> FU32
4 IF ...
THEN CFM 54 WITH V44
WITH V <Field bus address>
Program 2 CALL FN 52, (44, <Field bus address>)
BASIC 4 CALL FN 54, (44, <Field bus address>) @Q0
Return parameters are stored in @Q0, see also appropriate FST manual.
Fig. 6/7: Example E.CFA – Status interrogation of field bus slave

Example
Interrogation and evaluation of the status byte of
a field bus slave (valve terminal/valve sensor ter-
minal).

Processor
system address: 4
Interrogation: If there is an error in Vinputs
(Bit no.4) a branch must be
made in the program.
Note on solution: By bit-by-bit masking of
the return parameter
the contents will be evaluated
(HEX10 = 0001.0000).
Program STL:
STEP (1)
"Read status byte installation terminal 23
t <
IF NOP
e n
THEN CFM 54 "Function module – call in CZE 4
cum
WITH V44 "CFM 44 in CFA
o
WITH V23 "Address of field bus slave
d D
tore
STEP (2)
> Res
"Bit no. 4 in status byte set?
IF ( FU32 "CFM return parameter
AND V$10 ) "Condition: Bit no. 4 =1
= V$10
THEN JUMP TO U_error (3) "Jump in subprogram "Error"
OTHRW NOP
Program BASIC:
CALL FN54 (44, 23) :! Read status byte valve sensor terminal
23 with CFM 44
IF @Q0 AND $10 THEN . . . :! Condition: Bit no. 4 = 1

Klöckner-Moeller
The valve terminal/valve sensor terminals react
on the SUCONET like a PS3 in slave configura-
tion. The valve terminal/valve sensor terminal
therefore transfers its diagnostic byte to the mas-
ter via the PS3 operand "Analogue output" (3rd.
analogue channel). The master receives this dia-
gnostic byte from the SUCONET via the PS3
operand "3rd. analogue input" (5th. input chan-
nel). For further information see the following ex-
ample and the PLC manual of the control sys-
tem.
Example:
Load diagnostic byte.

Master: PS3
Field bus address
of terminal: 2 (= unit no. 1)
e n t <
cum
Program:
LIA1.2 "Load diagnostic byte of terminal via 5th. input
d D o channel to 1st. output byte of PS3
tore
> Res
Diagnostic information can only be received via
this diagnostic byte, not via the remote user sta-
tus bytes.
Protocol form for diagnostic byte:
Bit no. 7 1 0
Diagnostic None None None
information
Signal status L or H H*
*
Meaning Signal status L: No error Cyclic
Signal status H: Error field bus
slave
*
Bit no. 0 always ’1’: Indicates a cyclic field bus participant.
Fig. 6/8: Protocol from of diagnostic byte

Protocol form for remote user status byte:

The remote user status bytes (RU_STBs) are set
at a fixed value by the valve terminal/valve sen-
sor terminal.
The following status messages are always fixed.
The meaning and states of the bits, the signal
status of which is not listed here, are to be found
in the PLC manual.
Remote user Bit signal status Meaning

status byte
RU_STB0 Remote user ERROR:

7 6 5 4 3 2 1 0
• No hardware error
L L • No output short circuit
<
RU_STB1 Remote user status:
n t
7 6 5 4 3 2 1 0
cum e
• Passive user
• Job executed
o
L H H L
D
• Remote user is in
tore d RUN status
> Res
RU_STB2
7 6 5 4 3 2 1 0
Remote user type:
• External device connected
Remote user version:
H H L H L H L L • Output (valve terminal)
Remote user type:

• External device connected
H H L H H L L L Remote user version:
• Output/input
(valve sensor terminal)
Fig. 6/9: RU_STBs Status messages

Siemens
A diagnostic byte is stored in the field bus modu-
le (AS308-3U) for every field bus slave
(ET100U). The number of the diagnostic byte
thereby corresponds to the field bus address
(ET100 no.) of the appropriate field bus slave
(valve terminal/valve sensor terminal).
Example:
Reading the diagnostic byte.
Program:
L KB n ’n = Field bus address (ET100 no.)
T PY m ’m = Address in range 128 ... 255,
Recommendation: 254
L PY m ’Transfer diagnostic byte to
T MB xx ’Address xx
Protocol form for diagnostic byte:
e n t <
um
Bit no. 7 6 5 4 3 2 1 0
Doc
Bit designation BASP 0 0 F4 F3 F2 F1 F0
r e d
Fig. 6/10: Protocol structure of diagnostic byte
o
> Rest

If the bits marked with BASP, F1 and F0 have

signal status 1, the following error messages
from the field bus slave (valve terminal/valve
sensor terminal) are shown:
Bit Signal Meaning

designation status
F0 1 The valve terminal/valve sensor terminal can no longer be
addressed.
Possible causes:
• No operating voltage
• Data cable interrupted
• Frequent interference in transmission cable.
(Telegrams are repeated 3 times. if no valid data
are received, the valve terminal/valve sensor terminal is
regarded as no longer addressable).
F1 1 Diagnostic information of valve terminal/valve sensor
terminal as common display
Vval = 1 or
Vout = 1 or
Vinp = 1 or
SA0 = 1 or
t <
SA1 = 1
e n
cum
F2 ... F4, 0 No significance with valve terminal/valve sensor terminal
D o
BASP 1 ’Block command output’ activated
d
0 ’Block command output’ not activated
tore
> Res
Fig. 6/11: Diagnostic byte status messages
The diagnostic information from the valve termi-

nal/valve sensor terminal is shown as a common
display in bit F1. With the valve sensor terminal
this common display can be further subdivided
amongst the status bits.

Status bits of the valve sensor terminal:

The status bits of the valve sensor terminal are
interrogated by the PLC like "normal inputs". The
designation of the status bits and their meaning
is shown in the following diagram:
Valve sensor Valve sensor Meaning

terminal terminal
type 02 type 02
– up to 6 – more than 6
valve locations – valve locations –
Status I0.14 I0.15 I1.14 I.15,
bit name
Bit se- 0 0 0 0 No error
quence
1 0 1 0 Vval < 21.6V
0 1 0 1 Vinp < 10V
1 1 1 1 Vout < 10V or
SA0: Short circuit at
additional output
O0.00 or
t <
SA1: Short circuit at
e n
additional output
cum
O0.01
D o
Fig. 6/12: Status bits – status messages
d
tore
> Res

Testing the valves and additional outputs
WARNING
Before the test is started:
• Switch off the compressed air supply
of the valve terminal/valve sensor terminal.
• Disconnect the additional outputs
of the valve sensor terminal.
• Switch off the operating voltage
for the relay boards.
The valve terminal/valve sensor terminal offers

the following test routines with which all outputs
are switched on and off cyclically:
Test Meaning
routine
Parallel All outputs are switched on/off
<
simultaneously in one-second pulses.
Serial
e n t
All outputs are switched on/off one
cum
after the other in one-second pulses.
d D o
Fig. 6/13: Test routine
tore
> Res

Starting the test routine:

If errors occur when the test routine is started,
the red LED on the field bus node will blink
quickly. The process must then be repeated.
1. Switch off the operating voltage supply of the
valve terminal/valve sensor terminal.
2. Open the field bus node.
3. Note the positions of the address selector
switch and of the DIL switch elements.
4. Set address 99 and set DIL switch elements
1 ... 4 at OFF.
5. Switch on the operating voltage.
6. Set the desired test routine on the address
selector switches as follows:
Test routine Address to be set
<
Parallel 0, 1 or 2
Serial
e n t 3
D o cum
tore d 7. Start: set DIL switch elements 1 and 2 at ON.
> Res Stopping the test routine:

1. Switch off the operating voltage supply of the
valve terminal/valve sensor terminal.
2. Set the address selector switch and the DIL
switch elements to their original positions.

Reaction during faults
Control system
PLC Reaction of PLC during faults

manufacturer in the field bus in the control system
During faults in the Festo field bus or If the control system
ET100 bus (e.g. by failure of switches to STOP, all
field bus signal or interruption in field outputs (valves and
bus cable) all outputs (valves and additional outputs) on the
Festo additional outputs) are switched off valve terminal/valve
or after a specified time delay. The time sensor terminal will be
Siemens delay depends on the field bus baud switched off.
rate set.
Baud rate Time delay Please note:

[kBaud] [ms] The solenoid valves
31.25 2000 return in this case to the
62.5 1000 basic position.
187.5 500
375 250
Check details in PLC manual
e n t <
cum
During faults in the SUCONET
D o
(e.g. by failure of field bus signal or
tore d
interruption in field bus cable) all
outputs (valves and additional outputs)
> Res
are switched off after a time delay.
The time delay depends on the type
Klöckner- of the connected SUCONET master.
Moeller
SUCONET master time delay
[ms]
PS3 network: 80
Master PS3 with
up to 3 slaves
SUCONET
network: 300
with up to
30 slaves
Check details in PLC manual
Fig. 6/14: Reaction of control system during faults

Overload short circuit/

overload at the additional output
If there is a short circuit or overload:
• the additional output will be switched off,
• SA0 or SA1 of the diagnostic byte will be set
at logic 1.
In order to activate the output again, the follo-
wing procedure should be adopted:
Step Explanation
Eliminate short circuit or overload
Set additional output at 0 (RESET) • Manual (on-line operation, test system)
• Automatic in PLC program
Set additional output at 1 The error bit in the diagnostic byte of the
valve sensor terminal is reset at
logic 0.
Fig. 6/15: Eliminating short circuit/overload
e n t <
If the short circuit has still not been eliminated,
cum
the additional output must be switched off again.
d D o
tore
> Res

VIFB1 - 02 Appendix A
INDEX
e n t <
D o cum
tore d
> Res
9604 > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < A-1

e n t <
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> Res
A-2 > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 9604

A
Additional outputs . . . . . . . . . . . . . . . . . . . . . 4-41
short circuit. . . . . . . . . . . . . . . . . . . . . . . . 6-18
testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Address selector switch. . . . . . . . . . . . . . . . . 4-24
Addressing
inputs/outputs . . . . . . . . . . . . . . . . . . . . . . . 5-9
manufacturer-specific features. . . . . . . . . 5-15
valve locations . . . . . . . . . . . . . . . . . . . . . . 5-9
valve locations, inputs,
additional outputs . . . . . . . . . . . . . . . . . . . 5-11
Auxiliary pilot air . . . . . . . . . . . . . . . . . 3-15, 4-12
B
Blind plug. . . . . . . . . . . . . . . . . . . . . . . . 4-7, 4-10
Blind plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
C
e n t <
cum
Cable type . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35
d D o
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . 5-1
tore
Common cable connection . . . . . . . . . . . 3-4, 3-6
> Res
Compressed air . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Configuration
ET100U . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
FST 405 . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
valve terminal/valve sensor terminal . . . . 4-23
Connection block . . . . . . . . . . . . . . . 2-4, 3-3, 3-8
connecting . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
preparing . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Connection instructions . . . . . . . . . . . . . . . . . 4-36
Connections
for additional outputs . . . . . . . . . . . . . . . . . 3-6
for inputs . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Cover plates . . . . . . . . . . . . . . . . . 3-3, 3-5, 4-10
Current consumption . . . . . . . . . . . . . . . . . . . 4-33

D
Diagnostic and error treatment . . . . . . . . . . . . 6-1
Diagnostic byte . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Diagnostic byte status message . . . . . . . . . . 6-13
Diagnostic interface . . . . . . . . . . . . . . . . . . . . . 2-7
Distance between holes . . . . . . . . . . . . . . . . . 4-4
Dual in-line switch (DIL switch) . . . . . . . . . . . 4-26
E
installing . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Error states . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
ET100 . . . . . . . . . . . . . . . . . . . . . 4-37, 5-5, 6-12
ET100 no. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
t <
Field bus . . . . . . . . . . . . . . . . . . . . . . . . . 2-8, 3-8
Field bus address
e n
cum
setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
d D o
Field bus baud rate . . . . . . . . . . . . . . 4-26 - 4-27
tore
Field bus cable . . . . . . . . . . . . . . . . . . . . . . . 4-35
> Res
Field bus configurator . . . . . . . . . . . . . . . . . . . 5-4
Field bus connection . . . . . . . . . . . . . . . . . . . . 2-3
Field bus interface . . . . . . 2-7, 3-4, 3-6, 3-8, 4-34
connecting . . . . . . . . . . . . . . . . . . . . . . . . 4-35
Field bus module . . . . . . . . . . . . . . . . . . . 2-5, 2-7
cyclic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Field bus node. . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Field bus protocol . . . . . . . . . . . . . . . 4-26 - 4-27
Field bus slave . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Field bus terminal . . . . . . . . . . . . . . . . . . . . . . 3-8
opening and closing . . . . . . . . . . . . . . . . . 4-22
Fitting
valve terminal/valve sensor terminal . 4-1, 4-3

Flow rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

FST manual . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
FST405 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Fuse for inputs. . . . . . . . . . . . . . . . . . . . . . . . . 3-6
H
Hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
I
Input/output words . . . . . . . . . . . . . . . . . . . . . 5-11
Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-43
Inscription field
inputs/outputs . . . . . . . . . . . . . . . . . . . . . . . 3-6
valve location . . . . . . . . . . . . . . . . . . . 3-4, 3-6
valve sensor terminal . . . . . . . . . . . . . . . . . 3-6
valve terminal . . . . . . . . . . . . . . . . . . . . . . . 3-4
Installing
t <
electronic components . . . . . . . . . . . . . . . 4-19
e n
pneumatic components . . . . . . . . . . . . . . . 4-5
D o cum
tore dL
> Res
LED display . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Lupolen plug . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
M
Machine level. . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Manual override. . . . . . . . . . . . . . . . . . . . . . . 4-13
locking . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
operating . . . . . . . . . . . . . . . . . . . 4-14 - 4-15
Module AS308-3U . . . . . . . . . . . . 2-5, 4-37, 6-12

O
Operating pressure . . . . . . . . . . . . . . . . . . . . . 3-7
Operating status . . . . . . . . . . . . . . . . . . . . . . . 6-3
Operating voltage . . . . . . . . . . . . . . . . . . . . . . 3-7
applying . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
switching on . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Operating voltage connection . . . . 3-4, 3-6, 4-30
Operation and display elements . . . . . . . 3-4, 3-6
Output word . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
P
Part number. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Pilot exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Pneumatic components
installing . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
pneumatic spring . . . . . . . . . . . . . . . . . . . 3-17
Pneumatic spring. . . . . . . . . . . . . . . . . . . . . . 3-17
<
Protection class IP65. . . . . . . . . . . . . . . . . . . 4-38
e n t
Protective cap . . . . . . . . . . . . . . . . . . . . . . . . 4-38
cum
Protocol form
d D odiagnostic byte . . . . . . . . . . . . . . . . 6-10, 6-12
tore
status byte . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
> Res R
Rated pressure . . . . . . . . . . . . . . . . . . . . . . . 3-15
Rated width . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Reaction during faults . . . . . . . . . . . . . . . . . . 6-17
Relay boards . . . . . . . . . . . . . . . . . . . . . . 3-3, 3-5
Remote user
error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
status . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
status byte . . . . . . . . . . . . . . . . . . . . . . . . 6-10
type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
version . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Reply telegram . . . . . . . . . . . . . . . . . . . . . . . . 3-8
RS 485. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

S
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Serial bus interface . . . . . . . . . . . . . . . . 2-5, 4-37
Solenoid mid-position valve. . 3-3, 3-5, 3-14, 4-12
Solenoid pulse valve . . . . . . . . . . . 3-3, 3-5, 4-11
Solenoid valve . . . . . . . . . . . . . . . . 3-3, 3-5, 4-11
Status bits . . . . . . . . . . . . . . . . . . . . . . 5-14, 6-14
Status byte. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Status interrogation
field bus slave . . . . . . . . . . . . . . . . . . . . . . 6-8
Suconet . . . . . . . . . . . . . . . . . . . . 4-36 - 4-37, 5-5
Switching status
inputs/additional outputs . . . . . . . . . . . . . . 6-6
valve solenoid coil . . . . . . . . . . . . . . . . . . . 6-5
System structure . . . . . . . . . . . . . . . . . . . 2-1, 2-7
e n t <
Technical description. . . . . . . . . . . . . . . . . . . . 3-1
cum
Technical specifications. . . . . . . . . . . . 3-10, 3-15
d D o
Terminating resistor
tore
fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38
> Res
Test routine . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Through hole . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Tolerance range . . . . . . . . . . . . . . . . . . . . . . 4-31
Total transmission time . . . . . . . . . . . . . . . . . . 5-5
Two-core cable . . . . . . . . . . . . . . . 2-3 - 2-4, 4-35
Type designation . . . . . . . . . . . . . . . . . . . . . . . 3-7
Type of field bus slave . . . . . . . . . . . . . . . . . . 5-4
Type plate . . . . . . . . . . . . . . . . . . . . 3-4, 3-6 - 3-7
U
User instructions . . . . . . . . . . . . . . . . . . . . . . . 1-1

V
Valve coupling unit . . . . . . . . . . . . . . . . . 3-3, 3-8
Valve locations
outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
configuring . . . . . . . . . . . . . . . . . . . . . . . . 4-23
connecting . . . . . . . . . . . . . . . . . . . . . . . . 4-28
fitting. . . . . . . . . . . . . . . . . . . . . . . . . . 4-1, 4-3
Valve-sensor coupling unit . . . . . . . . . . . . . . . 3-8
Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
checking the functions . . . . . . . . . . . . . . . 4-13
connecting . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
W
Work air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Work line connection . . . . . . . . . . . . . . . . 3-4, 3-6
e n t <
D o cum
tore d
> Res

VIFB1 – 02
• Example 3:
Addressing the
outputs: O1.08...O1.13
Programming: With the system module
"Fast counter".
(programmer PRG3
as from 1.6)
First the system module "Fast counter".
In the following example the contents of MB0.0
are output through the outputs O1.08...O1.13 of
the valve/installation terminal. Autoren: Christine
Lehner, Eberhard Klotz
Program:
xxx C_ 1.0
C0.0 * S:_ "Set/Reset input M 2.0
C0.0 * IW:_ "Nominal value input MB 0.0
<
C0.0 * QW:_ "Nominal value output MW 1
LD M 2.0
e n t
"Toggle set/reset input
cum
= NM 2.0 "to transfer nominal value
d D o
tore
> Res

Document : Valve Terminal/valve Sensor Terminal With Field Bus Connection VIFB1-/IIFB1-02-1/..-n

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Document : Valve Terminal/valve Sensor Terminal With Field Bus Connection VIFB1-/IIFB1-02-1/..-n

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Copyright:

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Valve terminal/valve sensor terminal

with field bus connection

> IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 <

Authors: Christine Lehner, Eberhard Klotz

Type setting: DUCOM

 1996 Festo KG, 73734 Esslingen,

All rights reserved, including translation rights.

9604 > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < I

II > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 9604

Order no.: 18474

Chapter 1 USER INSTRUCTIONS

Chapter 2 SYSTEM STRUCTURE

Chapter 3 TECHNICAL DESCRIPTION

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IMPORTANT USER INSTRUCTIONS

A distinction is made between the following in-

9604 > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 1-3

• This documentation describes the following

Fig. 1/1: Designs of valve terminal/valve sensor terminal

• Specifications on the valve terminal/valve

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Valve terminal . . . . . . . . . . . . . . . . . . . . . . . 2-3

2-2 > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 9604

Valve terminal Circuitry

9604 > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 2-3

A field bus system also offers the following ad-

Valve sensor terminal

Fig. 2/2: Valve sensor terminal type 02

The valve sensor terminal includes all the advan-

2-4 > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 9604

Valve terminal/valve sensor terminal in the

Controller Controller (PLC) Field bus Field bus

Fig. 2/3: Automation system

Fig. 2/4 shows a valve terminal/valve sensor ter-

The system structure shown in the example of

9604 > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 2-5

Field bus module E.CFA

Line 1 (Field bus address 1...31)

Line 3 (Field bus address 63...93)

Fig. 2/4: System structure FPC 405 with valve terminal/

2-6 > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 9604

Explanation of the system structure

The software must be installed on a personal

The field bus module E.CFA controls the comp-

9604 > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 2-7

The field bus creates data communication be-

The valve terminal as a decentralized output

The valve sensor terminal as a decentralized

The sensors register information (measured va-

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The valve terminal consists of the following com-

Fig. 3/1: Components of the valve terminal

9604 > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 3-3

The following operation and display elements are

Fig. 3/2: Operation and display elements of the valve terminal

The composition of the type plate is shown in

3-4 > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 9604