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DISTRIBUTION SOLUTIONS
VM1
Medium voltage vacuum circuit breakers
with magnetic drive
12...24 kV - 630...4000 A - 16...50 kA
—
VM1 is a Medium Voltage circuit
breakers with magnetic actuator for
primary distribution for control and
protection of cables, overhead lines,
substations, motors, transformers,
generators, etc. in plants such as:
chemical industries, steelworks,
automobile industries, airports, large
buildings and shopping malls.
The magnetic drive activate the
moving contacts of the interrupters
and integrates all the functions of a
traditional drive.
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Table of contents
008 – 015 Description
—
VM1:
its strengths, your benefits
—
Productivity
Maximizing your output
Continuous operation
• Breaker suitable for frequent operation
– Rely on a solution that maintains high its reliability also
in case of frequent C-O operations
Easy to install
• Withdrawable version available
– Perform fast and easy rack-in/out of the breaker for
maintenance
– Receive the complete breaker solution ready for
installation inside the panel
—
Reliability
Protecting your assets
Optimum interface
• Standard product family up to 24 kV, 4000 A
– Simplified range of accessories and interface common to
entire product family
• Mechanical interchangeability of VD4 and HD4
– Same switchgear configuration used to house circuit-
breakers with either breaking technology
Global availability
• You can count on ABB
– Our global presence means you can rely on us for any type
of support you may require
—
Efficiency
Optimizing your investments
Affordable range
• Technical cooperation agreement
– Rely on ABB technical support for new panel development
based on ABB proven design
Optimized logistics
• Thermoplastic poles reduce circuit-breaker weight
– Handlle the breaker easily and reduce transportation
burden
8 V M1 - MEDIUM VOLTAGE VACUUM CIRCUIT BREAKERS WITH MAGNETIC DRIVE
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Description
— —
General Magnetic drive technology
The VM1 circuit breakers use vacuum interrupters The magnetic drive used in the VM1 circuit
embedded in the poles. The embedded breakers generates the run required to activate
interrupters are particularly sturdy and protect the moving contacts of the interrupters and
the interrupters against shocks, accumulation of integrates all the functions of a traditional
dust, and humidity. Each interrupter houses the drive. The magnetic drive is a bistable system
contacts and makes up the interrupting chamber. where the end-of-run positions of the moving
Actuation of the interrupter contacts is carried armature are reached by means of magnetic
out by a single magnetic actuator controlled by fields generated by two coils (one for closing and
position sensors and by an electronic module. one for opening). The moving armature is kept in
The energy required for operation is provided by position by permanent magnets.
capacitors which ensure an adequate store of The circuit breaker operations are obtained by
energy.The electronic control circuit can be energising the opening or closing coil
supplied in two versions: the “basic” one and the respectively. The magnetic field generated by
one with the “full options” which are each coil attracts the moving armature and
characterised by: thereby moves it from one to the other of the
• high electromagnetic immunity permanent magnet latching points.
• self-diagnosis of the capacitor load and the According to the circuit breaker performances,
continuity of the coils: controller watchdog with one or two capacitors are provided in the control
signalling of faults circuit which store the energy required for
• wide range of the auxiliary power supply in direct operation for a time limit of two minutes, even
and alternating current when there is a drop in the auxiliary
• low consumption for maintaining the capacitor voltage.
load In case of emergency, the circuit breaker
• determination of the circuit breaker state by can be opened in any case by means of a special
means of proximity sensors lever acting directly on the moving armature of
• monitoring of all the interruption functions. the drive. Compared with a traditional drive, the
magnetic actuator has few moving parts and
Thanks to the use of the embedded interrupters drastically reduced wear even after a high number
and the magnetic drive, the VM1 circuit breakers of closing and opening cycles.
guarantee: These characteristics make it practically
• sturdiness maintenance-free.
• reliability
• long life
• limited maintenance.
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01 VM1
—
02 Magnetic latching in
end-of-run position.
—
03 Magnetic latching and
magnetic field action of
a coil.
—
04 Moving armature in
opposing position to
end-of-run magnetic — — — —
latching. 01 02 03 04
DI ST RI BUT I ON S OLUT I ON S 9
1
16
2
15
3 14
13
4
12
5
11
6
10
8 9
—
Description
Magnetic actuator —
This consists of a laminar pack, a permanent
magnet, two coils and a moving armature.
Control circuit power supply
The moving element is attracted by the magnetic The energy for circuit breaker operation is
field generated by one of the windings and, by supplied by the capacitors which are kept
means of special kinematics, allows the contacts charged by a feeder which also supply of the
of the interrupters to be operated on opening electronic circuit.
and closing.
This guarantees correct operation even if the
auxiliary power supply does not reach the rated
value.
Capacitor
Thanks to the use of low consumption capacitors,
The capacitor (or capacitors according to the
the feeder consumption is about 10 watt with the
performances required) has the function of
circuit breaker closed or open.
storing the energy required for a complete cycle:
After each operation the feeder consumes about
opening - closing - opening.
100 watt for a few seconds to restore the
When there is no auxiliary power supply, the
charging level of the capacitors.
capacitor is able to maintain the circuit
The charging condition of the capacitors is
operational for about 30 s.
constantly monitored by the electronic module
which also sees to the functions of opening,
closing, signalling, etc.
Electronic module
The electronic module controls all the circuit Two feeders are available:
breaker functions and can receive and send • type 1: 24...48 V AC / 24...60 V DC
appropriate control and operating signals. • type 2: 100...240 V AC / 110...250 V DC.
It is available as standard in the basic version and,
on request, in the version with the full options. • Vacuum interrupting technique
• Vacuum interrupter protected against shocks,
dust and humidity
• Contacts protected against oxidation and
contamination
• Operation under different climatic conditions
• Perfect compatibility with the VD4 series
• Possibility of use in all types of plant
• Magnetic actuator
• Limited number of components
• Inductive position sensors
Sensors • Control of the state of the circuit breaker
The sensors have the function of determining the • Control of continuity of the coils
exact mechanical position of the circuit breaker • Control of capacitor charge
(open or closed). • Watchdog function
The signal is sent to the electronic control • Sealed-for-life poles
module.
DI ST RI BUT I ON S OLUT I ON S 11
10
2
1 Magnetic actuator 6 Closing pushbutton
2 Capacitors 7 Opening pushbutton
3 Position sensors 8 Operation counter
4 Electronic module 9 Coupling of lever for mechanical emergency opening operation
5 Lamp for signalling “READY” for operation 10 Circuit breaker open/closed mechanical signalling device
12 V M1 - MEDIUM VOLTAGE VACUUM CIRCUIT BREAKERS WITH MAGNETIC DRIVE
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Description
—
Characteristics of the interrupter
1
A • Vacuum quenching technique
• Contacts protected against oxidation and
contamination
2 • Vacuum interrupter embedded in the pole
• Interrupter protected against shocks, dust and
3 humidity
• Operation under different climatic conditions
4 • Limited operating energy
• Compact dimensions
• Sealed-for-life vacuum interrupters
• Sturdiness and reliability
5 • Maintenance-free
• High environmental compatibility
6
7
1 Top terminal
2 Vacuum interrupter
3 Housing/pole
4 Stem of the moving contact 8
5 Bottom terminal
6 Flexible connection
7 Tie-rod spring fork
8 Tie-rod
9
9 Pole fixing
10 Connection to the drive 10
A A A
C C C
Diffuse arc. Contraction over anode. Contraction over anode and cathode.
Schematic diagram of the transition from a diffuse arc to a contracted arc in a vacuum interrupter.
Short-circuit
current
Current, Voltage
Arc voltage
System
voltage
Short-circuit current
interruption
Time
Contact
separation
Recovery voltage
(system frequency)
—
Description
Fields of application
VM1 circuit breakers are characterised by great
versatility of use.
1
They are used in primary power distribution for
control and protection of cables, overhead lines,
2
transformer and distribution substations,
3 motors, transformers, generators, capacitor
banks, etc. in plants such as: chemical industries,
4 steelworks, automobile industries, airports, large
buildings and shopping malls.
5
Standards and approvals
The VM1 circuit breakers comply with the IEC
6
62271-100, CEI 17-1 file 1375 Standards and with
7 those of the major industrialised countries. The
VM1 circuit breakers have undergone the tests
indicated below and guarantee the safety
8 and reliability of the apparatus in service in any
installation.
9 • Type: heating, withstand insulation at power
frequency, withstand insulation at lightning
10
impulse, short-time and peak withstand current,
mechanical life, short-circuit current making and
breaking capacity, and no-load cable
interruption.
1 Stem/terminal 6 Ceramic insulator
2 Twist protection 7 Shield
3 Bellows 8 Contacts
4 Interrupter housing 9 Terminal
5 Shield 10 Interrupter housing
Vacuum interrupter.
DI ST RI BUT I ON S OLUT I ON S 15
Service safety
Thanks to the complete range of mechanical and
electrical software (available on request), it is
possible to construct safe distribution
switchgear with the VM1 circuit breakers.
The locking devices have been studied to prevent
incorrect operations and for inspection of the
installations guaranteeing maximum operator
safety.
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Technical documentation
To go into technical and application aspects of
the VM1 circuit breakers in depth, please ask us
for the following publications:
• PowerCube modules Code 1VCP000091
• UniGear switchgear Code 1VCP000138
• REF542plus unit Code 1VTA100001
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Quality System
This complies with the ISO 9001Standards,
certified by an independent external organization.
—
Test Laboratory
This complies with the UNI CEI EN ISO/IEC 17025
Standards, accredited by an independent external
organization.
—
Environmental Management
System
This complies with the ISO 14001Standards,
certified by an independent external organization.
—
Health and Safety Management
System
This complies with the OHSAS 18001 Standards,
certified by an independent external organisation.
16 V M1 - MEDIUM VOLTAGE VACUUM CIRCUIT BREAKERS WITH MAGNETIC DRIVE
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Selection and ordering
Fixed circuit breakers
—
General characteristics of VM1 fixed circuit breakers
(12 - 17,5 - 24 kV)
Rated short-time 25 25 25 25 25 25 25 25 25 25 25
Ik [kA]
withstand current (3 s) 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5
– – – 40 40 40 40 40 40 40 40 40
– – – 50 50 50 50 50 50 50 50 50
40 40 40 40 – – – – – – – –
50 50 50 50 50 50 50 50 50 – –
63 63 63 63 63 63 63 63 63 63 63
Making capacity Ip [kA]
80 80 80 80 80 80 80 80 80 80 80
– – – 100 100 100 100 100 100 100 100 100
– – – 125 125 125 125 125 125 125 125 125
Operation sequence [O-3min-CO-3min-CO] •
Opening time [ms] 35...50
Arc time [ms] < 15
Total interruption time [ms] < 60
Closing time [ms] 45...60
Actuator ... 100.000
Mechanical operations (cycles)
Interrupters ... 30.000
Rated current ... 30.000
Electrical operations (cycles)
Under short-circuit ... 50
I I H [mm] 460-600
Maximum W [mm] 428
overall H
dimensions D [mm] 450-750
W D Pole centre distance I [mm] 150 210 150 210 210 275 210 275 275 210 275 275
Weight [kg] 94-245
Standardised table 1VCD 000001 000002 000001 000002 000003 000004 000003 000004 000004 – – –
of dimensions (>31.5kA or >2500A) GCEM 700206
Operating temperature [°C] – 5 ... + 40
Tropicalisation IEC: 60068-2-30; 60721-2-1 •
Electromagnetic compatibility IEC: 62271-1 •
(1) The circuit breakers up to 17.5 kV - 1250 A – 31.5 kA. are made with polyamide poles.
(2) 4000A guaranteed with forced ventilation
DI ST RI BUT I ON S OLUT I ON S 17
—
Selection and ordering
Fixed circuit breakers
—
Types of VM1 (12 - 17,5 - 24 kV) fixed version circuit breakers available
Complete the circuit breaker selected with the optional accessories indicated on the following pages.
—
Selection and ordering
Fixed circuit breakers
VM1 fixed circuit breaker without bottom and top terminals
—
Selection and ordering
Fixed circuit breakers
VM1 fixed circuit breaker for UniGear switchgear
Rated short-time 20 20 20 20
Ik [kA]
withstand current (3 s) 25 25 25 25
50 50 50 50
Making capacity Ip [kA]
63 63 63 63
Sequence of operations
[O - 0.3s - CO - 3min - CO] • • • • •
with auto-reclosing
Opening time [ms] ≤16 ≤16 ≤16 ≤16 ≤16
Arc time [ms] ≤15 ≤15 ≤15 ≤15 ≤15
Total interruption time [ms] ≤25 ≤25 ≤25 ≤25 ≤25
Closing time [ms] 16 16 16 16 16
I I H [mm] 475 475 475 475 475
Maximum W [mm] 450/570 610/750 610/750 570/750 570/750
overall
H D [mm] 424 424 424 424 424
dimensions
W D Pole centre distance I [mm] 150/210 210/275 210/275 275 275
Weight [kg] 90-140
Operating temperature [°C] -5 ... +40
IEC 60068-2-30 •
Tropicalisation
IEC 60721-2-1 •
Electromagnetic compatibility IEC 62271-1 •
Standard fittings for fixed version circuit breaker ss No. 1 input for lock on closing control (the
The basic versions of the fixed circuit breakers are same function as the one carried out by the
threepole and fitted with: locking electromagnet in the mechanical
• closing pushbutton (-SC1) operating mechanism of the VD4 circuit
• opening pushbutton (-SO1) breaker) (-SL1; bottom active logical input).
• mechanical operation counter The binary inputs can be supplied as follows:
• mechanical signalling device for circuit breaker - 24 ... 240 V AC (tolerance – 15% ... + 10%)
open/closed - 24 ... 250 V DC (tolerance – 30% ... + 10%).
• manual emergency opening device The minimum duration of the impulse for it to
• lever for manual emergency opening (the be considered valid is 20 ms.
quantity must be defined according to the
number of pieces of apparatus ordered) The functions carried out by the control module
• lamp for signalling “READY” for the operation are:
• capacitors for energy storage for the operation • self-opening following detection of the incorrect
• mobile connector for direct connection to the state of the circuit breaker after an attempt to
sockets of the electronic module, for cabling the operate
auxiliary circuits • self-opening following charging threshold of the
• ED2.0 basic version control module. The capacitors lower than the minimum value
following two types of feeders are available: required for the opening operation
ss type 1: 24 ... 48 V AC / 24 .. 60 V DC • anti-pumping relay function
ss type 2: 100 ... 240 V AC / 110 ... 250 V DC • priority opening function in the case of
simultaneous transmission of the opening and
Preparation of the ED2.0 control module in the closing commands (TRIP-FREE)
basic version • monitoring of capacitor charging with feeder
1) signalling contacts without potential, fitted with turning itself off in the case of exceeding the
relay, with the following functions (1): maximum charging level
ss No. 1 contact signalling circuit breaker open • management of opening attempts: after 10
(DO1) unsuccessfull attempts, the control electronics
ss No. 1 contact signalling circuit breaker closed blok and the DR and DN signalling contacts are
(DC1) activated to indicate that the circuit breaker is
ss No. 1 contact signalling circuit breaker ready not ready for the operation
for the operation (capacitors charged and • reclosing function according to the ANSI (ANSI
check of circuit breaker state) (DR) RECLOSE) standards.
ss No. 1 contact signalling circuit breaker not These functions can be disabled by means of dip-
ready for the operation (DN, normally closed) switches in the card (2).
ss No. 1 transient contact with momentary closing
(for 100 ms) during the opening operation
(DOR)
N.B. With the circuit breaker not supplied
(without auxiliary power supply) these contacts
are open, except the contact signalling circuit
breaker not ready for the operation (DN).
2) binary inputs (logical inputs) for remote control:
—
(1) For the characteristics
ss No. 1 input for closing control (-SC2; top active
of the contacts without logical input)
potential see chapter
“Specific product
ss No. 1 input for opening control (-SO2; top
characteristics”. active logical input)
—
(2) Changing the settings
ss No. 1 input for additional opening control
by means of dip-switches (-SO3; top active logical input)
must take place with
the control module not
ss No. 1 input for circuit breaker opening on direct
supplied and capacitor command from the PR512 protection release
discharged because
the selections set and/
(- SO5; top active logical input)
or modified are only
acquired by the control
electronics at the
moment it is turned on.
24 V M1 - MEDIUM VOLTAGE VACUUM CIRCUIT BREAKERS WITH MAGNETIC DRIVE
—
Selection and ordering
Withdrawable circuit breakers
—
General characteristics of withdrawable VM1 circuit
breakers for UniGear switchgear (12 - 17.5 - 24 kV)
—
Selection and ordering
Withdrawable circuit breakers
—
Types of withdrawable version circuit breakers available for UniGear switchgear
(12 - 17,5 - 24 kV)
Complete the circuit breaker selected with the optional accessories indicated on the following pages.
—
Selection and ordering
Withdrawable circuit breakers
VM1/P withdrawable circuit breaker for UniGear switchgear
—
Selection and ordering
Withdrawable circuit breakers
Standard fittings for withdrawable circuit • capacitors for energy storage for the operation
breakers for UniGear switchgear • isolating contacts
The basic versions of the withdrawable circuit • cord with connector (plug only) for auxiliary
breakers are three-pole and fitted with: circuits, with striker pin which does not allow
• closing pushbutton (-SC1) insertion of the plug in the socket if the rated
• opening pushbutton (-SO1) current of the circuit breaker is different from
• mechanical operation counter the rated current of the panel
• mechanical signalling device for circuit breaker • racking-in/out lever (the quantity must be
open/closed defined according to the number of pieces of
• manual emergency opening device apparatus ordered)
• lever for manual emergency opening (the • ED2.0 basic version control module. The
quantity must be defined according to the following two types of feeders are available:
number of pieces of apparatus ordered) ss type 1: 24 ... 48 V AC / 24 .. 60 V DC
• lamp for signalling “READY” for the operation ss type 2: 100 ... 240 V AC / 110 ... 250 V DC
DI ST RI BUT I ON S OLUT I ON S 31
Preparation of the ED2.0 control module in the The functions carried out by the control module
basic version are:
1) signalling contacts without potential, fitted with • self-opening following detection of the incorrect
relay, with the following functions (1): state of the circuit breaker after an attempt to
ss No. 1 contact signalling circuit breaker open operate
(DO1) • self-opening following charging threshold of the
ss No. 1 contact signalling circuit breaker closed capacitors lower than the minimum value
(DC1) required for the opening operation
ss No. 1 contact signalling circuit breaker ready • anti-pumping relay function
for the operation (capacitors charged and • priority opening function in the case of
check of circuit breaker state) (DR) simultaneous transmission of the opening and
ss No. 1 contact signalling circuit breaker not closing commands (TRIP-FREE)
ready for theoperation (DN, normally closed) • monitoring of capacitor charging with feeder
ss No. 1 transient contact with momentary closing turning itself off in the case of exceeding the
(for 100 ms) during the opening operation maximum charging level
(DOR) • management of opening attempts: after 10
N.B. With the circuit breaker not supplied unsuccessfull attempts, the control electronics
(without auxiliary power supply) these contacts blok and the DR and DN signalling contacts are
are open, except the contact signalling circuit activated to indicate that the circuit breaker is
breaker not ready for the operation (DN). not ready for the operation
2) binary inputs (logical inputs) for remote • reclosing function according to the ANSI (ANSI
control: RECLOSE) standards.
ss No. 1 input for closing control (-SC2; top active These functions can be disabled by means of dip-
logical input) switches in the card (2).
ss No. 1 input for opening control (-SO2; top
active logical input)
ss No. 1 input for additional opening control
(-SO3; top active logical input)
ss No. 1 input for circuit breaker opening on direct
—
(1) For the characteristics
command from the PR512 protection release
of the contacts without (-SO5; top active logical input)
potential see chapter
“Specific product
ss No. 1 input for lock on closing control (the
characteristics”. same function as the one carried out by the
—
(2) Changing the settings
locking electromagnet in the mechanical
by means of dip-switches operating mechanism of the VD4 circuit
must take place with
the control module not
breaker)(-SL1; bottom active logical input).
supplied and capacitor The binary inputs can be supplied as follows:
discharged because
the selections set and/
ss 24 ... 240 V AC (tolerance – 15% ... + 10%)
or modified are only ss 24 ... 250 V DC (tolerance – 30% ... + 10%).
acquired by the control
electronics at the
The minimum duration of the impulse for it to be
moment it is turned on. considered valid is 20 ms.
32 V M1 - MEDIUM VOLTAGE VACUUM CIRCUIT BREAKERS WITH MAGNETIC DRIVE
—
Selection and ordering
Withdrawable circuit breakers
—
General characteristics of VM1 withdrawable circuit breakers
for PowerCube modules (12 - 17.5 - 24 kV)
Maximum overall W [mm] 503 503 653 653 853 503 503 653 653 853
dimensions H D [mm] 662 662 642 642 642 662 662 642 642 642
W D Pole centre distance I [mm] 150 150 210 210 275 150 150 210 210 275
≤25 kA [kg] 137 137 192 192 196 137 137 192 192 196
Weight
31,5 kA [kg] 144 144 192 192 196 144 144 192 192 196
Standardised table of dimensions 1VCD 00008 00008 00009 00009 00011 00008 00008 00009 00009 00011
Operating temperature [°C] – 5 ... + 40 – 5 ... + 40
Tropicalisation IEC: 60068-2-30; 60721-2-1 • •
Electromagnetic compatibility IEC: 62271-1 • •
(1) Rated uninterrupted currents guaranteed with withdrawable circuit breaker installed in switchgear with 40 °C air temperature.
(2) The 2300 A rated uninterrupted current is guaranteed with natural ventilation. The 2500 A rated uninterrupted current is guaranteed with forced ventilation.
(3) The circuit breakers up to 17.5 kV - 1250 A – 31.5 kA, are made with polyamide poles.
DI ST RI BUT I ON S OLUT I ON S 33
16 16 16 16 16 16 16 16 16
20 20 20 20 20 20 20 20 20
25 25 25 25 25 25 25 25 25
– – – – – 31.5 31.5 31.5 31.5
40 40 40 40 40 40 40 40 40
50 50 50 50 50 50 50 50 50
63 63 63 63 63 63 63 63 63
– – – – – 80 80 80 80
• • •
35...45 35...45 35...45
10...15 10...15 10...15
45...60 45...60 45...60
50...60 50...60 50...60
... 100,000 ... 100,000 ... 100,000
... 30,000 ... 30,000 ... 30,000
... 30,000 ... 30,000 ... 30,000
... 50 ... 50 ... 50
790 790 834 834 834 632 632 632 632
653 653 853 853 853 503 503 503 503
802 802 790 790 790 664 664 664 664
210 210 275 275 275 210 210 210 210
148 148 255 255 255 141 141 141 141
– – – – – 148 148 148 148
00012 00012 00014 00014 00014 00074 00074 00074 00074
– 5 ... + 40 – 5 ... + 40
• •
• •
34 V M1 - MEDIUM VOLTAGE VACUUM CIRCUIT BREAKERS WITH MAGNETIC DRIVE
—
Selection and ordering
Withdrawable circuit breakers
—
Types of VM1 withdrawable version circuit breakers available for PowerCube modules
(12 - 17,5 - 24 kV)
Complete the circuit breaker selected with the optional accessories indicated on the following pages.
—
Selection and ordering
Withdrawable circuit breakers
Standard fittings for withdrawable circuit 2) binary inputs (logical inputs) for remote control:
breakers for PowerCube modules ss No. 1 input for closing control (-SC2; top active
The basic versions of the withdrawable circuit logical input)
breakers are always three-pole and fitted with: ss No. 1 input for opening control (-SO2; top
• closing pushbutton (-SC1) active logical input)
• opening pushbutton (-SO1) ss No. 1 input for additional opening control
• mechanical operation counter (-SO3; top active logical input)
• mechanical signalling device for circuit breaker ss No. 1 input for circuit breaker opening on direct
open/closed command from the PR512 protection release
• manual emergency opening device (-SO5; top active logical input)
• lever for manual emergency opening (the ss No. 1 input for lock on closing control (the
quantity must be defined according to the same function as the one carried out by the
number of pieces of apparatus ordered) locking electromagnet in the mechanical
• lamp for signalling “READY” for the operation operating mechanism of the VD4 circuit
• capacitors for energy storage for the operation breaker)(-SL1; bottom active logical input).
• isolating contacts The binary inputs can be supplied as follows:
• cord with connector (plug only) for auxiliary ss 24 ... 240 V AC (tolerance – 15% ... + 10%)
circuits, with striker pin which does not allow ss 24 ... 250 V DC (tolerance – 30% ... + 10%).
insertion of the plug in the socket if the rated The minimum duration of the impulse for it to be
current of the circuit breaker is different from considered valid is 20 ms.
the rated current of the panel
• racking-in/out lever (the quantity must be The functions carried out by the control module
defined according to the number of pieces of are:
apparatus ordered) • self-opening following detection of the incorrect
• ED2.0 basic version control module. The state of the circuit breaker after an attempt to
following two types of feeders are available: operate
ss type 1: 24 ... 48 V AC / 24 .. 60 V DC • self-opening following charging threshold of the
ss type 2: 100 ... 240 V AC / 110 ... 250 V DC capacitors lower than the minimum value
required for the opening operation
Preparation of the ED2.0 control module in the • anti-pumping relay function
basic version • priority opening function in the case of
1) signalling contacts without potential, fitted with simultaneous transmission of the opening and
relay, with the following functions (1): closing commands (TRIP-FREE)
ss No. 1 contact signalling circuit breaker open • monitoring of capacitor charging with feeder
(DO1) turning itself off in the case of exceeding the
ss No. 1 contact signalling circuit breaker closed maximum charging level
(DC1) • management of opening attempts: after 10
ss No. 1 contact signalling circuit breaker ready unsuccessfull attempts, the control electronics
for theo peration (capacitors charged and blok and the DR and DN signalling contacts are
check of circuit breaker state) (DR) activated to indicate that the circuit breaker is
ss No. 1 contact signalling circuit breaker not not ready for the operation
ready for the operation (DN, normally closed) • reclosing function according to the ANSI (ANSI
ss No. 1 transient contact with momentary closing RECLOSE) standards.
—
(1) For the characteristics
during the opening operation (DOR) These functions can be disabled by means of dip-
of the contacts without N.B. With the circuit breaker not supplied switches in the card (2).
potential see chapter
“Specific product
(without auxiliary power supply) these contacts
characteristics”. are open, except the contact signalling circuit
—
(2) Changing the settings
breaker not ready for the operation (DN).
by means of dip-switches
must take place with
the control module not
supplied and capacitor
discharged because
the selections set and/
or modified are only
acquired by the control
electronics at the
moment it is turned on.
DI ST RI BUT I ON S OLUT I ON S 37
—
General characteristics of VM1 withdrawable circuit breakers
for UniGear switchgear ZS/Z8
—
Selection and ordering
Accessories on request
— ss No. 1 contact signalling circuit breaker ready
for the operation (DR). It is a closed contact
The accessories identified with when the circuit breaker is ready for the
the same number are alternative operations, i.e. when the following conditions
are satisfied:
to each other. ss capacitor charged (the stored energy is
1 Control module with full options sufficient to carry out a closing and opening
The ED2.0 control module with full options is operation if the circuit breaker is in the “open”
available on request as alternative to the basic state, or an opening operation if the circuit
version ED2.0 control module and must be breaker is in the “closed” state),
selected during the ordering stage since ss circuit breaker in a well-defined state (either
replacement of the basic module is not foreseen. “open” or “closed”),
The ED2.0 control module with full options is ss positive outcome of the magnetic actuator
available with two types of feeders: opening and closing coil continuity check.
• type 1: 24 ... 48 V AC / 24 ... 60 V DC ss No. 1 contact signalling circuit breaker not
• type 2: 100 ... 240 V AC / 110 ... 250 V DC ready for the operation (DN). This contact is of
and provides the following signalling, command the normally closed type therefore, even when
and control functions: there is no auxiliary voltage, its indication “the
1) signalling contacts without potential, fitted with circuit breaker is not ready for the operation” is
relay, with the following functions (1) (2): always correct; there is the indication of circuit
ss No. 2 contacts signalling circuit breaker open breaker not ready for the operation when one
(DO1, DO2) of the following conditions occurs:
ss No. 2 contacts signalling circuit breaker closed ss capacitor not charged (the stored energy is
(DC1, DC2) insufficient or there is no auxiliary voltage),
ss circuit breaker in an undefined state (neither
“open” nor “closed”),
ss lack of magnetic actuator opening and
closing coil continuity
ss No. 1 transient contact with momentary closing
(for 100ms) during the opening operation
(DOR). This contact has the same function as
the one carried out by the contact –BB4 in the
VD4 circuit breaker mechanical operating
mechanism.
—
(1) For the characteristics
of the contacts without
potential see chapter
“Specific product
characteristics”.
—
(2) With circuit breaker
not supplied (without
auxiliary power supply)
these contacts are open,
except the contact
signalling circuit breaker
not ready for the
operation (DN).
DI ST RI BUT I ON S OLUT I ON S 39
2) binary inputs (logical inputs) for remote ss opening for undervoltage; the rated voltage
control: can be set (values foreseen: 24-30 V DC, 48-60V
ss No. 1 input for closing control (-SC2) (top active DC, 100-127 V AC / V DC, 220-240 V AC / V DC)
logical input) and opening can also be delayed (trip delays
ss No. 1 input for opening control (-SO2) (top foreseen: 0-0.5-1-2-3-4-5 sec).
active logical input) ss Furthermore, you can select between “block in
ss No. 1 input for additional opening control and open position” (the closing command is only
safety (-SO3) (top active logical input) accepted after resetting the opening function
ss No. 1 input for circuit breaker opening on direct for undervoltage) and “enabled reclosing” (the
command from the PR512 protection release closing command is accepted even if the
(-SO5) (top active logical input) opening function for undervoltage is still active
ss No. 1 input for lock on closing control (the (-SO4)
same function as the one carried out by the – ss watchdog of the power circuit electronics with
RL1 locking electromagnet in the mechanical feeder turning itself off in the case of
operating mechanism of the VD4 circuit overtemperature and/or overcurrent
breaker) (-SL1) (bottom active logical input). ss slow capacitor charging function (the charging
ss No. 1 input for opening control for power passes from 100 watt to 40 watt,
undervoltage (-S04). The function can be doubling the charging time. This function is
excluded (bottom active logical input). useful when self-supply by means of a voltage
The binary inputs can be supplied as follows: transformer is to be made)
- 24 ... 240 V AC (tolerance – 15% ... + 10%) ss monitoring continuity of the opening and
- 24 ... 250 V DC (tolerance – 30% ... + 10%). closing coils
A binary input is considered valid when the ss management of opening attempts: after 10
impulse applied has a duration of at least 20 ms. unsuccessfull attempts, the control electronics
blok and the DR and DN signalling contacts are
3) the functions carried out by the control activated to indicate that the circuit breaker is
module are: not ready for the operation
ss self-opening following detection of the ss reclosing function according to the ANSI (ANSI
incorrect state of the circuit breaker after an RECLOSE) standards
attempt to operate ss watchdog (DN)
ss self-opening following charging threshold of ss limitation of the inrush current of the feeder
the capacitors lower than the minimum value ss serial RS232 for local connection (only to be
required for the opening operation used by ABB personnel).
ss anti-pumping relay function N.B. Some of the control module functions can be
ss priority opening function in the case of excluded/set by means of special dip-switches
simultaneous transmission of the opening and present in the card. Changing the dip-switch
closing commands (TRIP-FREE) settings must always be carried out with the
ss monitoring of capacitor charging with feeder control module not supplied and capacitor/s
turning itself off in the case of exceeding the discharged, both for personnel safety and
maximum charging level because the adjustments set are only detected by
the control electronics when it is turned on.
40 V M1 - MEDIUM VOLTAGE VACUUM CIRCUIT BREAKERS WITH MAGNETIC DRIVE
—
Selection and ordering
Accessories on request
2 Circuit breaker auxiliary contacts 3 Transmitted contacts in the truck (-BT1; -BT2)
It is possible to have electrical signalling of circuit Transmitted contacts of the withdrawable circuit
breaker open/closed by means of make and break breaker (installed in the circuit breaker truck -
contacts. The following configurations are only for withdrawable circuit breaker for UniGear
available. switchgear and PowerCube enclosure). These
contacts are either in addition or as an alternative
For fixed circuit breaker (-BB1; -BB2; -BB3; -BB8) to the position contacts (for signalling circuit
2A Set of 5 make contacts plus 5 break contacts breaker racked out) located in the unit. They also
2B Set of 10 make contacts plus 10 break contacts carry out the function of the position contact
(-BT3).
For withdrawable circuit breaker (-BB1; -BB2)
2C Set of 5 make contacts plus 5 break contacts
Characteristics
Un: 24 ... 250 V AC - DC
Rated current: Ith2 = 10 A
Insulation voltage: 2500 V 50 Hz (for 1 min)
Electrical resistance: 3 mOhm
Rated current and breaking capacity in category AC11 and
DC11:
Un Cosϕ T In Icu
220 V ~ 0.7 -- 2.5 A 25 A
24 V – -- 15 ms 10 A 12 A
60 V – -- 15 ms 6A 8A
110 V – -- 15 ms 4A 5A
220 V – -- 15 ms 1A 2A
DI ST RI BUT I ON S OLUT I ON S 41
—
Specific product characteristics
—
Resistance to vibrations
The VM1 circuit breakers are available in special
versions (approved by shipping registers) able to
withstand mechanical vibrations outside their
normal limits.
Please contact us for the versions approved by
the shipping registers.
—
Tropicalisation
The VM1 circuit breakers are manufactured in
compliance with the strictest regulations for use
in hot-humid-saline climates.
All the most important metal parts are treated
against corrosive factors corresponding to class
C according to the UNI 3564-65 Standards.
Galvanisation is carried out in accordance with
UNI ISO 2081 Standards, classification code Fe/
Zn 12, with a thickness of 12x10 -6 m, protected by
a conversion layer mainly consisting of chromates
in compliance with the UNI ISO 4520 Standards.
These construction characteristics mean that all
the VM1 series of apparatus and their accessories
comply with climate graph 8 of the IEC 60721-2-1
and IEC 60068-2-2 (Test B: Dry Heat) / IEC 60068-
2-30 (Test Db: Damp Heat, cyclic) Standards.
DI ST RI BUT I ON S OLUT I ON S 43
—
Altitude
The insulating property of air decreases as the
altitude increases, therefore this phenomenon
must be taken into account for external insulation
of the apparatus (the internal insulation of the
interrupters does not undergo any variations
as it is guaranteed by the vacuum).
The phenomenon must always be must always be
taken into account during the design stage of the
insulating components of apparatus to be
installed over 1000 m above sea level.
In this case a correction coefficient must be
considered, which can be taken from the
following graph, built up on the basis of the
indications in the IEC 60694 Standards.
The following example gives a clear interpretation
of the indications given above.
Graph for determining the Ka correction factor according to the altitude, Example (IEC):
—
Specific product characteristics
regarding to the REF542plus unit, please 500,000 operations (at 180 operations/
Mechanical life
min)
consult technical catalogue 1VTA100001.
50,000 operations (at 6 A / 277 V~
Electrical life 50/60 Hz - resistive load - see curves B
and C)
—
Note
In the case of inductive
loads, the contacts must
be protected against
overvoltages by varistors.
For other characteristics
refer to IEC 62271-
1.5.4.4.5.4 (Ed. 2.2),
Class 3.
DI ST RI BUT I ON S OLUT I ON S 45
Curve A
Maximum power applicable (V d.c. on resistive load).
10 3
U (V)
10 2
10 1
0,1 1 10
I (A)
Curve B Curve C
Electrical life of the contacts at 250 V a.c. Electrical life of the contacts at 24 V d.c.
10 7 10 7
τ = 0 ms
10 6
Operations
Operations
Cosϕ = 1
10 6
Cosϕ = 0,7
10 5
τ acc. DC 13
10 5
10 4
Cosϕ = 0,4
10 4 10 3
1 2 3 4 5 6 1 2 3 4 5 6
I (A) I (A)
46 V M1 - MEDIUM VOLTAGE VACUUM CIRCUIT BREAKERS WITH MAGNETIC DRIVE
—
Overall dimensions
—
Fixed circuit breakers
VM1
1VCD00001
TN
(E0148)
Ur 12 kV
630 A
Ir
1250 A
16 kA
20 kA
Isc
25 kA
A
31.5 kA
VM1
1VCD00001
TN
(E0148)
Ur 17.5 kV
630 A
Ir
1250 A
16 kA
20 kA
Isc
25 kA
31.5 kA
—
(*) Fixing interchangeable
with the previous series
(345 x 400).
VM1
1VCD00002
TN
(E0148)
Ur 12 kV
630 A
Ir
1250 A
16 kA
20 kA
Isc
25 kA
31.5 kA A
VM1
1VCD00002
TN
(E0148)
Ur 17.5 kV
630 A
Ir
1250 A
16 kA
20 kA
Isc
25 kA
31.5 kA
—
(*) Fixing interchangeable
with the previous series
(345 x 520)
DI ST RI BUT I ON S OLUT I ON S 47
VM1
1VCD00003
TN
(E0148)
Ur 12 kV
1600 A
Ir
2000 A
20 kA
Isc 25 kA
31.5 kA
VM1
1VCD00003
TN
(E0148)
Ur 17.5 kV A
1600 A
Ir
2000 A
20 kA
Isc 25 kA
31.5 kA
—
(*) Fixing interchangeable
with the previous series
(345 x 520).
VM1
1VCD00004
TN
(E0148)
Ur 12 kV
1600 A
Ir 2000 A
2500 A
20 kA
Isc 25 kA
31.5 kA
VM1 A
1VCD00004
TN
(E0148)
Ur 17.5 kV
1600 A
Ir 2000 A
2500 A
20 kA
Isc 25 kA
31.5 kA
—
(*) Fixing interchangeable
with the previous series
(345 x 650).
48 V M1 - MEDIUM VOLTAGE VACUUM CIRCUIT BREAKERS WITH MAGNETIC DRIVE
—
Overall dimensions
—
Fixed circuit breakers
VM1
1VCD00005
TN
(E0148)
Ur 24 kV
630 A
Ir
1250 A
16 kA
Isc 20 kA
25 kA
A
—
(*) Fixing interchangeable
with the previous series
(345 x 520).
VM1
1VCD00006
TN
(E0148)
Ur 24 kV
630 A
Ir
1250 A
16 kA
20 kA
Isc
25 kA
31.5 kA
—
(*) Fixing interchangeable
with the previous series
(345 x 650).
A
DI ST RI BUT I ON S OLUT I ON S 49
VM1
1VCD00007
TN
(E0148)
Ur 24 kV
1600 A
Ir 2000 A
2500 A
16 kA
Isc 20 kA
25 kA A
—
(*) Fixing interchangeable
with the previous series
(345 x 650).
50 V M1 - MEDIUM VOLTAGE VACUUM CIRCUIT BREAKERS WITH MAGNETIC DRIVE
—
Overall dimensions
—
Withdrawable circuit breakers for UniGear switchgear and PowerCube modules
VM1/P
1VCD00008
TN
(E0148)
Ur 12 kV
630 A
Ir
1250 A
16 kA
20 kA
Isc
25 kA
31.5 kA
VM1/P
1VCD00008
TN
(E0148)
Ur 17.5 kV
630 A
Ir
1250 A
16 kA
20 kA
Isc
25 kA
31.5 kA
VM1/W (1)
1VCD00074
TN
(E0148)
Ur 12 kV
630 A
Ir
1250 A
16 kA
20 kA
Isc
25 kA
31.5 kA
VM1/W (1)
1VCD00074
TN
(E0148)
Ur 17.5 kV
630 A
Ir
1250 A
16 kA
20 kA
Isc
25 kA
31.5 kA
—
(*) Only for PowerCube
PB2 modules.
DI ST RI BUT I ON S OLUT I ON S 51
VM1/P
1VCD00009
TN
(E0148)
Ur 12 kV
1600 A
Ir
2000 A
20 kA
Isc 25 kA
31.5 kA
VM1 /P
1VCD00009
TN
(E0148)
Ur 17.5 kV
1600 A
Ir
2000 A
20 kA
Isc 25 kA
31.5 kA
VM1/P
1VCD00010
TN
(E0148)
Ur 12 kV
1600 A
Ir
2000 A
16 kA
20 kA
Isc
25 kA
31.5 kA
VM1/P
1VCD00010
TN
(E0148)
Ur 17.5 kV
1600 A
Ir
2000 A
16 kA
20 kA
Isc
25 kA
31.5 kA
52 V M1 - MEDIUM VOLTAGE VACUUM CIRCUIT BREAKERS WITH MAGNETIC DRIVE
—
Overall dimensions
—
Withdrawable circuit breakers for UniGear switchgear and PowerCube modules
VM1/P
1VCD00011
TN
(E0148)
Ur 12 kV
Ir 2500 A
16 kA
20 kA
Isc
25 kA
31.5 kA
VM1/P
1VCD00011
TN
(E0148)
Ur 17.5 kV
Ir 2000 A
16 kA
20 kA
Isc
25 kA
31.5 kA
VM1/P
1VCD00012
TN
(E0148)
Ur 24 kV
630 A
Ir
1250 A
16 kA
Isc 20 kA
25 kA
DI ST RI BUT I ON S OLUT I ON S 53
VM1/P
1VCD00013
TN
(E0148)
Ur 24 kV
630 A
Ir
1250 A
16 kA
Isc 20 kA
25 kA
VM1/P
1VCD00014
TN
(E0148)
Ur 24 kV
1600 A
Ir 2000 A
1250 A (*)
16 kA
Isc 20 kA
25 kA
—
(*) For PowerCube
module up to 2000 A
with natural ventilation.
For PowerCube module
up to 2500 A with forced
ventilation.
For UniGear up to 2300 A
with naturalventilation.
For UniGear up to
2500 A with forced
ventilation.
54 V M1 - MEDIUM VOLTAGE VACUUM CIRCUIT BREAKERS WITH MAGNETIC DRIVE
—
Overall dimensions
—
Withdrawable circuit breakers for UniGear switchgear and PowerCube modules
VM1/P 636
S
G1
T
1VBM794912 30
TN
(P0001)
Ur 12 kV
120
1250 A
Ir F1
1600 A
Isc 40 kA
310
688
N
698
1VBM794912
TN
(P0001) 115 30
212
Ur 17 kV 182
166 71
79
136
1250 A 18 40
133
Ir
280
125
1600 A 120
30
117
21,5
Isc
165
40 kA 90
19
76
21,5
0
640 4
25 320
13 653 13 0
359,5 200 -3 50
370
650 382,5
8 286 ±2 303
16 210 210 16
Weight 4)
N R S T F1 G1
ca kg
Powerbloc/
55
842
VM1/P S
G 1
30 T
1VBM794912
TN
(P0002)
Ur 12 kV
120
Ir 1600 A F1
Isc 40 kA
310
1VBM794912
TN
(P0002)
698
N
114,5 34
Ur 17 kV 71
216
Ir 1600 A 182
18 170
79
138
Isc 40 kA 40 136
130
280
124
30
165
118
21,5
90
76
21,5
0
4
19
25 320
836 0
853 13 360 200 -3 50
370
850,5 382,5
275 275 285 ±2 303
16
8 Weight 4)
N R S T F1 G1
ca kg
ZS1
55
Powerbloc/
694 688 118 110 144 376 220
Mounting
frame
Hub / Stroke 8 - 11 mm UniGear
691±2 688±2 119 111±1 144±1 373±2 220
Type ZS1
DI ST RI BUT I ON S OLUT I ON S 55
636
VM1/P
30 48 62
1VBM794912
TN
(P0003)
120
Ur 12 kV
Ir 1600 A 44 232,5
Isc 50 kA
310
694
114,5 30
216
182
40 169
79
18 136
138
130
280
124
30
118
21,5
165
90
19
76
21,5
0
70,5 4
640 25 320
0
13 653 13 359,5 200 -3 50
370
650 382,5
16 210 210 16 286 ±2 303
8
55
Hub 8-11
842 118
VM1/P
30 111
1VBM794912
TN
(P0004)
Ur 12 kV
M
2500 A
Ir
310
3150 A
4000 A
U
N
114,5 34
Isc 50 kA
216 71
182
18 170
W
138
40 136
130
280
124
30
21,5
165
118
90
76
21,5
0
4
19
25 320
836 0
853 13 360 200 -3 50
850 370
382,5
275 275
288 ±2 303
16
8
M W U
UniSafe/ 2000A 120 79 694
55
—
Overall dimensions
—
Withdrawable circuit breakers for UniGear switchgear and PowerCube modules
636
VM1/P G1
S
T
30
1VBM794912
TN
(P0005)
Ur 12 kV
120
Ir 2000 A F1
Isc 40 kA
310
1VBM794912
TN
688
(P0005)
N
698
Ur 17 kV 117 30
216
Ir 2000 A 182
39,4 168 71
79
18 136
Isc 40 kA 138
130
280
124
30
118
21,5
165
90
19
76
21,5
0
640 4
25 320
13 653 13 0
359,5 200 -3 50
370
650 382,5
16 210 210 8 266 ±2 303
16
Weight 4)
N R S T F1 G1
ca kg
Powerbloc/
55
842
VM1/P G
S
1
30 T
1VBM794912
TN
(P0006)
Ur 12 kV
M
Ir 2500 A 144
Isc 40 kA
310
1VBM794912
TN
(P0006)
698
N
Ur 17 kV 114,5 34
216 71
182
Ir 2500 A 170
18
W
138
Isc 40 kA 40 136
130
280
30 124
165
118
21,5
90
76
21,5
0
4
19
25 320
836 0
853 13 360 200 -3 50
850,5 370
382
275 275
16 284 ±2 303
8
55
Hub / Stroke 8 - 11 mm
DI ST RI BUT I ON S OLUT I ON S 57
842 123
VM1/P 266 80
1VBM794912
TN
(P0007)
Ur 12 kV
120
30
3150 A 122
Ir
4000 A
25 kA
310
Isc 31.5 kA
740
740
735
114,5
40 kA
34
216
182
71
1VBM794912 18 170
79
TN 40 138
(P0007) 136
130
280
Ur 17 kV 124
165
30 118
21,5
3150 A 90
Ir
76
21,5
4000 A 0
4
19
25 320
25 kA 836 0
853 13 364 200 -3 50
Isc 31.5 kA 850 370
383
275 275 378,3
40 kA 16 286 ±2 303
6
55
Hub / Stroke 8 - 11 mm
58 V M1 - MEDIUM VOLTAGE VACUUM CIRCUIT BREAKERS WITH MAGNETIC DRIVE
—
Electric circuit diagram
Graphic symbols for electrical diagrams (IEC 60617 and CEI 3-14…3-26)
—
Electric circuit diagram
DI ST RI BUT I ON S OLUT I ON S 61
62 V M1 - MEDIUM VOLTAGE VACUUM CIRCUIT BREAKERS WITH MAGNETIC DRIVE
—
Electric circuit diagram
DI ST RI BUT I ON S OLUT I ON S 63
Actuator Capacitor/s
OFF
OFF
ON
ON
Digital
inputs
Digital inputs
DI 1 Remote closing command
DI 2 Remote opening command
DI 3 Auxiliary/safety opening
DI 4 Protection opening
DI 5 Not used
DI 6 Circuit breaker locked open
DI 7 Undervoltage (1)
Digital outputs
DO 1 Circuit breaker open
DO 2 Circuit breaker closed
DO 3 Circuit breaker auxiliary opening (1)
DO 4 Circuit breaker auxiliary closing (1)
DO 5 Unit ready
(1) Full option
DO 6 Unit not ready
DO 7 Circuit breaker remote opening (1)
Digital
outputs
Closed position
Open position
—
Electric circuit diagram
Fig. 4 = Input/Output for circuit breakers with standard C) Fix the strip of copper for the earth connection under
ED2 card when the auxiliary contacts on the the vibrostop in the unpainted area
truck are requested D) The circuit breaker is only fitted with the applications
Fig. 5 = Input/Output for circuit breakers with full specified in the order confirmation. To make out the
options ED2 card order, please consult the catalogue of the apparatus
Fig. 6 = Input/Output for circuit breakers with full E) The – SO5 contact for PR 512 excludes the –SO3 contact
options ED2 card when the auxiliary contacts on F) To set the Dip-switches, please see the VM1 Instruction
the truck are requested Manual
Fig. 11 = Circuit breaker auxiliary contacts available with G) Connect when BB1 and BB2 are not requested.
standard ED2 card
Fig. 12 = Circuit breaker auxiliary contacts available with
full options ED2 card
Fig. 13 = Available auxiliary contacts of the truck.
Incompatibility
The circuits indicated by the following figures cannot be
supplied at the same time on the same circuit breaker:
Fig. 3-4-5-6
Combinations allowed:
Fig. 3-11 ∣ Fig. 5-11 ∣ Fig. 4-12 ∣ Fig. 6-12
66 V M1 - MEDIUM VOLTAGE VACUUM CIRCUIT BREAKERS WITH MAGNETIC DRIVE
—
Notes
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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—
For more information please contact:
—
More product information:
abb.com/mediumvoltage
Your contact center:
abb.com/contactcenters
More service information:
abb.com/service