Professional Documents
Culture Documents
Fan Coils
FEM4X, FEM4P, REM4X, FXM4X
These instructions must be read and understood completely before attempting installation.
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ! WARNING
HEATER PACKAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
PERSONAL INJURY, AND/OR PROPERTY DAMAGE
AIR DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 HAZARD
ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . 7 Failure to carefully read and follow this warning could
REFRIGERANT TUBING . . . . . . . . . . . . . . . . . . . . . . . . 10 result in equipment malfunction, property damage,
REFRIGERANT FLOW- CONTROL DEVICE . . . . . . 10 personal injury and/or death.
REFRIGERANT METERING DEVICE . . . . . . . . . . . . . 11 Installation or repairs made by unqualified persons could
CONDENSATE DRAINS . . . . . . . . . . . . . . . . . . . . . . . . 11 result in equipment malfunction, property damage,
personal injury and/or death.
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
The information contained in this manual is intended for
SEQUENCE OF OPERATIONS . . . . . . . . . . . . . . . . . . 13
use by a qualified service technician familiar with safety
START- UP PROCEDURE . . . . . . . . . . . . . . . . . . . . . . 13 procedures and equipped with the proper tools and test
CARE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . 13 instruments.
AIRFLOW PERFORMANCE TABLES . . . . . . . . . . . . . 14 Installation must conform with local building codes and
R- 410A QUICK REFERENCE GUIDE . . . . . . . . . . . . 17 with the National Electrical Code NFPA70 current edition.
FEM4X and FXM models are available for system sizes 024 Yes Yes
1- 1/2 - 5 tons (18,000 - 60,000 BTUH) nominal cooling 030 Yes Yes
capacity. All models use an ECM motor and have a 036 Yes Yes
factory- installed and appropriately sized hard shut- off TXV
metering device and are for R- 410A refrigerant ONLY. 042 Yes Yes
REM4X models are available for system sizes 1- 1/2 through 048 No Yes
5 tons (18,000 - 60,000 BTUH) nominal cooling capacity. All 060 No No
models use an ECM motor and have a factory- installed and
appropriately sized hard shut- off R- 410A TXV metering
See Clearances
device used for R- 410A refrigerant ONLY.
FEM and REM models require a field supplied air filter. REQUIRED CLEARANCES - ALL MODELS inches
Factory approved electric heater packages are available in (mm)
sizes 3kW through 30kW. See Product Specification No All Sides 0
literature for available accessory kits. Heaters From Supply Duct 0
LOCATION All Sides 0
Select the best position which suits the installation site From First 3 feet of Supply Duct to
conditions. The location should provide adequate structural With 1 (25)
Combustibles
support, space in the front of the unit for service access, Heaters
From Supply Duct to Combustibles
clearance for return air and supply duct connections, space 0
after 3 feet
for refrigerant piping connections and condensate drain line
connections. If heaters are being installed make sure
adequate clearance is maintained from supply duct work. HEATER PACKAGES
Nuisance sweating may occur if the unit is installed in a high Factory approved, field installed, UL listed heater packages
humidity environment with low airflow. On these installations a are available from the equipment supplier. See unit rating
wrap of 2” (51mm) fiberglass insulation with a vapor barrier is plate for a list of factory approved heaters. Heaters that are
recommended. not factory approved could cause damage which would not
be covered under the equipment warranty.
NOTE: Internal filter can be accessed from separate filter
door. If the filter can NOT be easily accessed, a remote filter
is recommended. Refer to ACCA Manual D for remote filter
POSITION UNIT
Unit can stand or lie on floor, or hang from ceiling or wall.
sizing.
Allow space for wiring, piping, and servicing unit.
! WARNING ! CAUTION
FIRE HAZARD
PROPERTY DAMAGE HAZARD
Failure to maintain proper clearances could result in personal
injury, death, and/or property damage. Failure to follow this caution may result in property
damage.
When heaters are installed, maintain clearances from com-
bustible materials as specified on unit rating plate. Do not use A field fabricated auxiliary drain pan, with a separate drain
plastic lined or combustible flexible ducting within 36 inches is REQUIRED for all installations over a finished living
of the supply end of the fan coil. space or in any area that may be damaged by overflow
from a restricted main drain pan. In some localities, local
Refer to Table 1. Install the FEM fan coil with the codes require an auxiliary drain pan for ANY horizontal
accompanying kit to ensure compliance with low leak installation.
2 SCREWS
B. MODULAR UNITS
COIL BOX
FEM4X6000B, REM4X6000B, and FXM4X4800/6000 fan
coils are two- piece modular units. This allows for modular
units to be disassembled and components moved separately
to installation area for reassembly. This process
accommodates small scuttle holes and limiting entrances to
installation sites (Figure 1).
LOW VOLT
ENTRY
OPTIONS
FRONT SERVICE CLEARANCE
18 - 48 models = 21” (533 mm)
60 model = 24” (610 mm)
A- COIL
UNITS
UPFLOW/DOWNFLOW
SECONDARY DRAIN 1½”
UPFLOW/DOWNFLOW
PRIMARY DRAIN 19” (483mm)
FIELD MODIFIED
A SIDE RETURN
LOCATION FOR
2½” SLOPE COIL
(64mm) UNITS ONLY
UPFLOW/DOWNFLOW
SECONDARY DRAIN
C. DOWNFLOW INSTALLATION accessory Base Kit. Set unit on floor over opening and use
1/8” to 1/4” thick fireproof resilient gasket between duct, unit,
and floor. Refer to installation instructions packaged with
! CAUTION accessory kit. See Product Specification literature for kit part
numbers.
PRODUCT OR PROPERTY DAMAGE HAZARD
During the conversion process, remove the plastic cap
Failure to follow this caution may result in product or covering the vertical drains only and discard.
property damage.
Remove the plug from the overflow hole and discard.
The conversion of the fan coil to downflow requires special At completion of the downflow installation, caulk around the
procedures for the condensate drains on both A- coil and vertical pan fitting to door joint to retain low air leak
Slope- coil units. The vertical drains have an overflow hole
performance of the unit.
between the primary and secondary drain holes. This hole
is plugged for all applications except downflow, and must NOTE: Gasket kit number (EBAC01GSK) is also required for
be used for downflow. all downflow applications to maintain low air leak/low sweat
Failure to follow instructions could result in personal injury performance.
or product and property damage.
D. HORIZONTAL INSTALLATION
A- COIL
HORIZONTAL LEFT
FIELD
SUPPLIED
HANGING
STRAPS SECONDARY PRIMARY
DRAIN DRAIN
LOW VOLT
ENTRY
OPTIONS
1¾” (45mm)
FILTER ACCESS
CLEARANCE
POWER PRIMARY
ENTRY DRAIN
OPTIONS
COIL
FACTORY SHIPPED BRACKET
HORIZONTAL LEFT
APPLICATION
COIL
SUPPORT
RAIL
B
C DRAIN PAN
SUPPORT
BRACKET
COIL
BRACKET
HORIZONTAL
DRAIN PAN PRIMARY DRAIN
AIR SEAL HORIZONTAL LEFT
ASSEMBLY SECONDARY DRAIN
HORIZONTAL LEFT
REFRIGERANT
CONNECTIONS
Horizontal Right Conversion of Units With Slope Coils 5. Attach coil to casing flange using coil mounting screw
1. Remove blower and coil access panel and fitting panel previously removed.
(refer to Figure 5). 6. Align holes with tubing connections and condensate
2. Remove coil mounting screw securing coil assembly pan connections, and reinstall access panels and
to right side casing flange. fitting panel. After brazing, make sure liquid and
3. Remove coil assembly. suction tube grommets are in place to prevent air
4. Lay fan coil unit on its right side and reinstall coil leaks and cabinet sweating.
assembly with condensate pan down (refer to Figure 5).
Figure 5 Conversion for Horizontal Right Applications - Slope Coil
SLOPE COIL
SECONDARY DRAIN
Horizontal Right Conversion of Units With A- Coils 7. Install horizontal pan on right side of coil assembly.
1. Remove blower and coil access panel and fitting panel 8. Slide coil assembly into casing. Be sure coil bracket on
(refer to Figure 6). each corner of vertical pan engages coil support rails.
2. Remove coil mounting screw securing coil assembly 9. Reinstall 2 snap- in clips to correctly position and
to right side casing flange. secure coil assembly in unit. Be sure clip with large
3. Remove coil assembly. offsets is used on right side of unit to secure horizontal
4. Lay fan coil unit on its right side and reinstall coil pan.
assembly with condensate pan down (refer to 10. Remove 2 oval coil access panel plugs and reinstall
Figure 6). into holes on left side of coil access panel and fitting
5. Remove horizontal drain pan support bracket from coil panel.
support rail on left side of unit and reinstall on coil 11. Remove insulation knockouts on right side of coil
support rail on right side of unit. access panel.
6. Convert air- seal assembly for horizontal right (refer to 12. Reinstall access fitting panels, aligning holes with
Figure 6). tubing connections and condensate pan connections.
a. Remove air- seal assembly from coil by removing 4 Be sure to reinstall metal clip between fitting panel and
screws. vertical condensate pan.
b. Remove coil drip flanges from A- coil and reinstall on 13. After brazing, make sure liquid and suction tube
right side of coil (same side as horizontal drain pan). grommets are in place to prevent air leaks and cabinet
c. Remove filler plate (A) and install air splitter (B) in sweating.
place of filler plate.
d. Install filler plate (A) as shown in horizontal right
application.
e. Remove condensate troughs (C) and install on
opposite tube sheets.
f. Install hose onto plastic spout.
A
REFRIGERANT AIR SEAL
CONNECTIONS ASSEMBLY
HORIZONTAL
RIGHT
APPLICATION
COIL
SUPPORT
RAIL
B
C
COIL
BRACKET
DRAIN PAN
SUPPORT
BRACKET
COIL
SUPPORT
RAIL
COIL
BRACKET
HORIZONTAL
DRAIN PAN
PRIAMRY DRAIN
HORIZONTAL RIGHT
SECONDARY DRAIN
HORIZONTAL RIGHT
4” (102mm) MAX
SECURE FAN COIL TO STRUCTURE
AIR DUCTS
UNIT AWAY FROM WALL Connect supply- air duct over the outside of 3/4” flanges
PIPE STRAP provided on supply- air opening. Secure duct to flange using
(TYPICAL BOTH SIDES) proper fasteners for type of duct used, and seal duct- to- unit
OR joint.
UNIT AGAINST WALL It is a recommendation, but not a requirement, to use flexible
1/8” (3mm) INCH THICK ANGLE
MOUNTING BRACKET connections between ductwork and unit to prevent
(TYPICAL BOTH SIDES) transmission of vibration. When electric heater is installed,
use heat- resistant material for flexible connector between
duct work and unit at discharge connection. Duct work
passing through unconditioned space must be insulated and
covered with vapor barrier.
Duct Work Acoustical Treatment
Metal duct systems that do not have a 90 degree elbow and
10 feet of main duct before first branch takeoff may require
DOWN FLOW internal acoustical insulation lining. As an alternative, fibrous
BASE KIT
duct work may be used if constructed and installed in
accordance with the latest edition of SMACNA construction
SECURE UNIT TO FLOOR
ANGLE BRACKET OR PIPE STRAP
standard on fibrous glass ducts. Both acoustical lining and
fibrous duct work shall comply with National Fire Protection
4” (102mm) MAX Association as tested by UL Standard 181 for Class 1 air
ducts.
found in the fan coil unit remain live, even when the BRN
C AIR COND.
R RED R
GRY BROWN
G G
W
WHT
W2 RED
WHT
BLU
W3
C
VIO
E
YELLOW
208
BRN AIR COND.
C
230
C BLACK
Y Y
PRIMARY
C. GROUND CONNECTIONS
To change motor speeds disconnect the BLUE fan lead from Figure 14 Motor Speed Selection
motor connector terminal #2 (factory default position) and
move to desired speed tap; 1, 2, 3, or 5 (see Figure 14).
Speed taps 1, 2, and 3 have a 90 second blower off time
delay pre- programmed into the motor. Speed tap 4 is used
for electric heat only (with 0 second blower time delay) and
the WHITE wire should remain on tap 4. Speed tap 5 is used
for high static applications, but has a 0 second blower time 1 2 3 4 5
delay pre- programmed into the motor (see Airflow
Performance Tables for actual CFM for each tap). Also, see
Figure 14 for motor speed selection location.
NOTE: In low static applications, lower motor speed tap should
be used to reduce possibility of water being blown off coil.
requirements.
4. Evacuate coil and tubing system to 500 microns using 1. Find the liquid tube grommet in the small- parts bag
deep vacuum method. and slide it onto the liquid refrigerant line (field
Size and install refrigerant lines according to information line- set).
provided with outdoor unit. Route refrigerant lines to the fan 2. Remove the lower door. Remove the tubing plate (with
coil in a manner that will not obstruct service access to the suction tube grommet) and slide the plate with
unit or removal of the filter. grommet onto the refrigerant lines (field line- set), away
from braze joints.
3. Remove rubber plugs from coil stubs using a pulling
and twisting motion. Hold coil stubs steady to avoid
bending or distorting.
4. Wrap TXV and nearby tubing with a heat- sinking
material such as a wet cloth.
5. Fit refrigerant lines into coil stubs. Wrap a heat sinking
material such as a wet cloth behind braze joints.
6. Braze using a Sil- Fos or Phos- copper alloy.
7. After brazing, allow joints to cool. Slide tubing plate
back into place and position grommets around suction
and liquid tubes to ensure air seal.
! CAUTION
PRODUCT DAMAGE HAZARD
Failure to follow this caution may result in product or
property damage.
Wrap a wet cloth around rear of fitting to prevent
damage to piston assembly or TXV and
factory- made joints.
Prime all traps, test for leaks, and insulate in areas where Figure 18 Condensate Drain
sweating of the traps and drain lines could potentially cause
water damage. Consult local codes for additional
requirements or precautions.
If a gravity drain cannot be used, install a condensate pump.
Install the pump as close to the indoor section as possible.
! CAUTION
PRODUCT or PROPERTY DAMAGE HAZARD
FILTER
Failure to follow this caution may result in product or ACCESS
PANEL
property damage.
Use only full size P- traps in the condensate line (refer to SECONDARY DRAIN WITH
APPROPRIATE TRAP REQUIRED
Figure 16). Shallow, running traps are inadequate and (USE FACTORY KIT OR
DO NOT allow proper condensate drainage (refer to FIELD- SUPPLIED TRAP)
Figure 17).
PRIMARY TRAP REQUIRED (USE FACTORY KIT OR
FIELD- SUPPLIED TRAP OF PROPER DEPTH.
STANDARD P- TRAPS ARE NOT SUFFICIENT. SEE
FIGURE OF RECOMMENDED CONDENSATE TRAP)
Figure 16 Recommended Condensate Trap
ACCESSORIES
A. HUMIDIFIER
Connect humidifier and humidistat to fan coil unit as shown in
UNIT Figure 19 and Figure 20.
Wiring Layout of Humidifier to Heat
Figure 19
2” MIN (51mm) Pump
FAN COIL
THERMOSTAT (CONTROL) HEAT PUMP
(CONTROL)
R RED R
2” MIN (51mm) R
G GRY G
BRN
C C
C
W2 WHT W
WHT 2
BLU
W3
E VIO
E
Figure 17 Insufficient Condensate Trap L W2
O O
Y Y
115V M
HUMIDISTAT
G
GRY
G START- UP PROCEDURE
WHT Refer to outdoor unit Installation Instructions for system
W W2
WHT
start- up instructions and refrigerant charging method
BLU
W3 details.
VIO
E CARE AND MAINTENANCE
BRN
The system should be regularly inspected by a qualified
C AIR COND.
service technician. Consult the servicing dealer for
C recommended frequency.
Between visits, the only consumer service recommended or
Y Y required is air filter maintenance and condensate drain
HUMIDISTAT operation.
Air Filter
Inspect air filters at least monthly and replace or clean as
115V M required. Disposable type filters should be replaced.
Reusable type filters may be cleaned by soaking in mild
detergent and rinsing with cold water. Install filters with the
arrows on the side pointing in the direction of air flow.
SEQUENCE OF OPERATIONS Condensate Drain
A. CONTINUOUS FAN During the cooling season check at least monthly for free flow
Thermostat closes R to G. G sends signal direct to motor which of drainage and clean if necessary.
completes circuit to indoor blower motor. When G is
de- energized, there is a 90 second off delay before indoor
blower motor stops. ! CAUTION
B. COOLING MODE PRODUCT DAMAGE HAZARD
Thermostat energizes R to G, R to Y, and R to O (heat pump Failure to follow this caution may result in poor unit
only). G sends signal direct to motor, which completes circuit to performance and/or product damage.
indoor blower motor. When G is de- energized, there is a 90 Never operate unit without a filter. Factory authorized filter
second off delay before indoor blower motor stops. kits must be used when locating the filter inside the unit.
C. HEAT PUMP HEATING MODE For those applications where access to an internal filter is
Thermostat energizes R to G and R to Y. G sends signal direct impractical, a field- supplied filter must be installed in the
to motor, which completes circuit to indoor blower motor. When return duct system.
G is de- energized, there is a 90 second off delay before indoor
blower motor stops.
D. HEAT PUMP HEATING WITH AUXILIARY
ELECTRIC HEAT
Thermostat energizes R to G, R to Y, and R to W. G energizes
indoor blower motor. W energizes electric heat relay(s) which
completes circuit to heater element(s). When W is
de- energized, electric heat relay(s) open, turning off heater
elements. When G is de- energized, the indoor blower motor
is de- energized and stops.
Table 3 - Air Delivery Performance Correction Component Pressure Drop (in. wc)
at Indicated Airflow (Dry to Wet Coil)
CFM
UNIT SIZE 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000
18 0.034 0.049 0.063 — — — — — — — — — — — — —
FEM4P24 — 0.049 0.063 0.076 0.089 — — — — — — — — — — —
FEM4X24 & REM4X24 — 0.026 0.038 0.049 0.059 — — — — — — — — — — —
FXM4X24 0.016 0.027 0.038 0.049 0.059 — — — — — — — — — — —
30 — — — 0.049 0.059 0.070 0.080 — — — — — — — — —
36 — — — — — 0.070 0.080 0.090 0.099 — — — — — — —
FXM4X36 — — — — — 0.055 0.064 0.073 0.081 — — — — — — —
42 — — — — — — — 0.049 0.056 0.063 0.070 — — — — —
48 — — — — — — — — — 0.063 0.070 0.076 0.083 0.090 — —
FXM4X48 — — — — — — — — — 0.038 0.043 0.049 0.054 0.059 — —
60 — — — — — — — — — — — 0.049 0.054 0.059 0.065 0.070
FXM4X60 — — — — — — — — — — — 0.027 0.031 0.035 0.039 0.043