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Surface Review and Letters, Vol. 21, No.

1 (2014) 1450009 (7 pages)


°c World Scienti¯c Publishing Company
DOI: 10.1142/S0218625X14500097

COPPER PLATING FROM NON-CYANIDE


ALKALINE BATHS

MINGGANG LI*, GUOYING WEI*,‡, JIANFANG WANG*, MENG LI*,


XIXI ZHAO* and YUZE BAI†
*College of Materials Science and Engineering,
China Jiliang University, Hang Zhou 310018, P. R. China
†Environmental Monitoring Station of Yangquan
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Shanxi Province
‡guoyingwei@sina.com

Received 9 September 2013


Revised 24 October 2013
Accepted 24 October 2013
Published 6 December 2013

Non-cyanide alkaline bath was used to prepare copper thin ¯lms. In°uences of various temperatures
on deposition rates, surface morphologies and microstructures of ¯lms were investigated. Copper
thin ¯lms prepared from non-cyanide alkaline bath show typical nodular structures. Copper ¯lms
fabricated at higher temperature possess rough surface due to hydrolysis of complexing agents.
According to the XRD patterns, all deposited ¯lms were crystalline and showed Cu (111), Cu (200)
and Cu (220) peaks. The intensity of peak (200) increases gradually with the rise on bath tem-
peratures. Films with maximum thickness (7:5 m) could be obtained at the temperature of 40  C.
From the cyclic voltammetry curve, it was found that the cathodic polarization decreased slightly
with increase of bath temperatures. In addition, when the bath temperature was equal to 50  C,
current e±ciency could reach to 96.95%.

Keywords: Bath temperature; ¯lms; electrodeposition.

1. Introduction system has become one of the main research hotspots.


Copper electrodeposition is used extensively in a vari- Pyrophosphate and HEDP is good complexing agent
ety of industrial applications including electroform- for Cu electrodeposition and will form stable mixed
ing, electrore¯ning, soldering, lubricity, rotogravure, complex in alkaline solution. Moreover, pyrophosphate
printing rolls and decorative plating of zinc die cast- and HEDP has the strong adsorption and activation on
ings.1–3 Many kinds of Cu electrodeposition with ex- the electrode surface. When pyrophosphate and HEDP
cellent properties have been reported. These methods are used together, the e®ect is more obvious. In addi-
mainly focused on single-complexing system, such as tion, pyrophosphate and HEDP can be used for direct
pyrophosphate,4,5 citrates,6,7 EDTA8–10 and HEDP copper plating on steel matrix with high brightness,
series, which still have many disadvantages compared excellent adhesion and low porosity copper deposition.
to cyanide alkaline technology. Single-complexing In the system of pyrophosphate-HEDP copper plating,
copper plating system is di±cult to replace cyanide pyrophosphate combines with copper ions to form
copper plating because of the low current e±ciency and ½CuðP2 O7 Þ2  2 complex. When pH value is equal to
weak adhesion. Therefore, mixed complexing agent 8.8, ½CuL2  6 complex ions could be obtained with the

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M. Li et al.

complexation of HEDP and copper ions. Chemical and the surface area is 2 cm2. At ¯rst, an alkaline
reactions equations of deposition mechanism are shown solution (12 g/L NaOH, 60 g/L Na2CO3 and 60 g/L
below11,12: Na3PO4) was utilized to get rid of the oils from the
iron surface. Then, the substrate was dissolved in
½CuðP2 O7 Þ2  6 () ½CuðP2 O7 Þ 2 þ P2 O 4
7 ; ð1Þ dilute hydrochloric acid for several seconds. Finally,
½CuðP2 O7 Þ2  2
þ 2e ! Cu þ P2 O 4
7 ; ð2Þ the substrate was immerged in the 250 ml electrolyte
CuL 6 () CuL 2 þ L 4 ; ð3Þ to perform electrodeposition reaction for 20 min.
2
After the deposition, the Cu ¯lm was washed with a
CuL 2
þ 2e ! Cu þ L 4 : ð4Þ
jet of deionized water and dried by a blower.
Our work investigated the e®ects of di®erent tem- The microstructural analysis of the deposited
peratures by using pyrophosphate and HEDP as Cu ¯lms was carried out using an X-ray di®racto-
mixed complexing agents on the composition and meter (DX-2700), which used a Cu K radiation as
microstructure of Cu thin ¯lms. an incident beam and worked at 40 kV and 150 mA.
Surface morphology was examined using scanning
electron microscopy (Hitachi Limited TM3000).
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Thickness of ¯lms was measured by ¯lm thick-


2. Experimental Methods
ness detector (Kla Tencor P-6). The quartz crystal
Cu thin ¯lms were obtained on an iron substrate by microbalance (QCM25) and chronoamperometric
electrodeposition method. The electrolyte composi- method (solartron modulab PARSTAT2273) were
tion and process conditions were given in detail in used to study the relationship between the mass
Table 1. Potassium pyrophosphate (K4P2O7) and change and the time. According to Sauerbrey's
HEDP were utilized as complexing agent to form equation,13 quartz crystal frequency changes (f)
strong copper complexes. Copper pyrophosphate was proportional to the mass change (m) that
(Cu2P2O7  4H2O) was chosen as the source of Cu occurred on the crystal, expressed as the following
ions. Ammoniumcitratedibasic (C6H14 N2O7) and equation:
potassium citrate (C6H5K3O7) were added as assis-
f ¼ Cf  m; ð5Þ
tant complexing agent and conducting salt, respec-
tively. Potassium hydroxide (KOH) was served as a where f was the observed frequency change in
bu®ering additive to e®ectively adjust the pH values. Hz, m was the change in mass per unit area
Working pH was adjusted to 8.8 while the electro- (gcm 2 ), Cf was the sensitivity factor of crystal
deposition current density was kept up to 71.5 Am 2 (56.6 Hzcm 2 g 1 ) and the area of gold disk coated on
during the experiment process. The working tem- the crystal was 1.37 cm2.
peratures were controlled from 30  C to 60  C to in-
vestigate the temperature in°uences on the
composition, electrochemical behaviors and micro- 3. Results and Discussion
structure of Cu thin ¯lms. Figure 1 shows the SEM micrograph for the ¯lms
Pure copper and iron were used as the anode and deposited at various bath temperatures. It could be
working electrode for every experiment. The surface found that surface morphology of Cu thin ¯lm is
of working electrode was polished to a mirror ¯nish densely covered with typical nodular aggregates. The
surface morphology of the samples deposited at bath
Table 1. Bath composition for temperature of 30  C shown in Fig. 1(a1) was similar
preparing Cu thin ¯lms. to that of 40  C shown in Fig. 1(b1). The SEM images
of Figs. 1(a1)–(c1) displayed that the surface of the
Chemical Concentration
¯lms looked compact covered and very smooth.
Cu2 P2 O7  4H2 O 70 g/L Compared to Fig. 1(a1), the size of grains was a little
K4 P 2 O7 300 g/L larger in Figs. 1(b1) and 1(c1). When the bath tem-
HEDP 40 g/L perature was controlled to 60  C, more porosities and
C6 H14 N2 O7 10 g/L
C 6 H 5 K3 O7 10 g/L
micro-cracks appeared in copper surface due to the
acceleration of hydrogen evolution with the decrease

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Fig. 1. SEM of electrodeposited Cu ¯lms under di®erent bath temperatures, (a1) 30  C (b1) 40  C (c1) 50  C and (d1) 60  C.
The other electroplating conditions were referred to Table 1.

of cathode current e±ciency. Surface became coarser in Fig. 2. With the increase of temperature, the ¯lm
as shown in Fig. 1(d1). The roughness of Cu ¯lms is thickness ¯rst increased then decreased and the
also shown in Fig. 1. With the temperature increases maximum ¯lm thickness was achieved at 40  C. When
from 30  C to 60  C, roughness of Cu ¯lms range from the temperature is below 40  C, with the increase of
95.4 nm to 416.8 nm (see Figs. (a2)–(d2)), which is temperature, the solubility and electric conductivity
coincident with the conclusion of SEM images. This is of the solution increases and the di®usion rate of
because when temperature was too high, the hydro- copper ion increases, which results in the increase of
lysis of complexing agent could be caused and the deposition rate and Cu ¯lm thickness. When the
volatilization of plating solution could be accelerated temperature is beyond 40  C, higher temperature
which resulted in rough surface. resulted in the hydrolysis of complexing agent.
E®ects of the di®erent of temperatures, (a) 30  C Figure 3 shows the XRD patterns for the ¯lms
(b) 40  C (c) 50  C and (d) 60  C on Cu ¯lms' thickness deposited at various bath temperatures. Three main

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Fig. 2. E®ects of the di®erent of temperatures, (a) 30  C (b) 40  C (c) 50  C and (d) 60  C on Cu ¯lms' thickness.

di®raction peaks were observed at 43:297  , 50:433  the Debye–Scherrer equation


and 74:130  approximately, referring to the major
orientation (111) and minor orientation (200) D ¼ k=ð cos Þ; ð6Þ
and (220) with the Cu peaks stored in JCPDS
(pdf#85-1326). With the increase of bath tempera- where D is the grain size, k is the Scherrer constant, 
ture, the intensity of the peak (200) was increased. is the wave length of X-ray,  is the full width at half
Therefore, the increase of the temperature improved maximum (FWHM) and  is the di®raction angle.
the crystallinity of the deposit. The average grain Based on the Debye–Scherrer equation, the range of
sizes of the crystalline ¯lms can be calculated using grain size could be calculated from 30 nm to 50 nm.

Fig. 3. XRD pattern of electrodeposited Cu ¯lms under di®erent bath temperatures, (a) 30  C (b) 40  C (c) 50  C and (d)
60  C. The other electroplating conditions were referred to Table 1.

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Fig. 4. E®ect of di®erent bath temperatures, (a) 30  C (b) 40  C (c) 50  C and (d) 60  C on cyclic voltammetry process with
10 mV/s scan rate. The other electroplating conditions were referred to Table 1.

Figure 4 shows the voltammograms of Cu elec- reduction reactions of Cu (II) to Cu and anodic peak
trodeposition from di®erent bath temperature. It was (n) represented the stripping of Cu. It was also found
very obvious that the voltammograms curves of (a), that the cathodic polarization decreased slightly with
(b), (c) and (d) showed the same overall shape. It increasing the bath temperature. This fact could be
could be seen from Figs. 4(a)–4(d) that there was a explained that higher bath temperature promoted the
single reduction peak (m) and a coupled oxidation hydrolysis of complexing agent.
peak (n) on the voltammograms. The cathodic wave Figure 5 demonstrated the typical chronoampero-
appeared at 0:5 V and the peak potential was metric curves and the in situ associated mass change
1:25 V. The cathodic peak (m) could represent the measurement during copper electrodeposition from

Fig. 5. E®ect of di®erent bath temperatures on chronoamperometric curves, (a) 30  C (b) 40  C (c) 50  C and (d) 60  C.
Potential applied: 1:1 V. The other electroplating conditions were referred to Table 1.

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Fig. 6. E®ect of di®erent bath temperatures, (a) 30  C (b) 40  C (c) 50  C and (d) 60  C on mass change recorded simul-
taneously on platinum substrate. Potential applied: 1:1 V. The other electroplating conditions were referred to Table 1.

di®erent bath temperatures, (a) 30  C (b) 40  C current e±ciency is the lowest which could be due to
(c) 50  C and (d) 60  C. The potential applied while the hydrolysis of complexing agent.
recording the chronoamperometric curves was 1:1 V.
In Fig. 5, the chronoamperometric curves showed
the same overall shape and possessed various steady 4. Conclusion
current values. For example, current was about In this study, e®ects of bath temperature on copper
0:0099 A, 0:0117 A, 0:0141 A and 0:0151 A electrodeposition in alkaline solutions by using pyro-
(t ¼ 100 s), respectively at (a) 30  C (b) 40  C (c) 50  C phosphate and HEDP as mixed complexing agents
and (d) 60  C. were investigated. Morphology of copper thin ¯lms
The QCM measurements are shown in Fig. 6. It obtained with the bath temperature of 30  C, 40  C
can be found that the Cu mass increased linearly with and 50  C resulted in smooth and compact deposit.
the electrodeposition time. Suppose that the current With the bath temperature increased, the intensity of
was stable during the process of electrodeposition the peak (200) was further increased. It was also
from 100 s to 200 s and the current e±ciency could be found that the cathodic polarization decreased
calculated from the following equation: slightly with increasing the bath temperature from
the cyclic voltammetry curve. When bath tempera-
m
¼  100%; ð7Þ ture was 40  C, the thickness of Cu thin ¯lms was
kIt 7.5 m. The current e±ciency of baths under di®erent
where, m was the change in mass (g), k is the temperatures (30  C, 40  C, 50  C and 60  C) was
electrochemical equivalent of Cu (1.186 gðA  hÞ 1 Þ, I 89.65%, 93.52%, 96.95% and 49.25%, respectively.
was the current of electrodeposition (A), t was the
time of electrodeposition (h). The current e±ciency of
(a), (b), (c) and (d) was 89.65%, 93.52%, 96.95% and Acknowledgments
49.25%, respectively. When bath temperature is This research was supported by the National Natural
30  C, 40  C and 50  C, the current e±ciency was very Science Foundation (No. 21171155), International
close to the current e±ciency of cyanide copper Science and Technology Cooperation Program of
plating. When the bath temperature is 60  C, the China (No. 2011DFA52400), Important Science and

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