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ENGINE GENERAL

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ENGINE GENERAL

GENERAL

1. STRUCTURE AND COMPARISON......... 3


2. ENGINE SPECIFICATIONS AND
PERFORMANCE CURVE........................ 7
3. TIGHTENING TORQUE.......................... 9
4. MAJOR CHANGES IN D27DTP(POWER
UP ENGINE(COMPARED TO D27DT).... 13

OERVIEW AND OPERATION


PROCESS
1. ENGINE COMPARTMENT..................... 22
2. SYSTEM IN ENGINE COMPARTMENT. 26
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GENERAL
1. STRUCTURE AND COMPARISON
▶D27DT (EU IV) Engine - Front View

▶D27DT (EU IV) Engine - Top View

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▶D27DT (EU IV) Engine - Side View

▶D27DT (EU IV) Engine - Left Side View

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▶D27DT Engine (General) - Front View

▶D27DT Engine (General) - Top View

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▶D27DT Engine (General) - Side View

▶D27DT Engine (General) - Left Side View

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2. ENGINE SPECIFICATIONS AND PERFORMANCE CURVE


1) Specifications

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2) D27DT Engine Performance Curve


(1) Output and Torque

(2) Oil Temperature/Pressure and Boost Pressure

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3. TIGHTENING TORQUE
This table shows the tightening torques for removal/mounting and disassembly/reassemly of
the engine.

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4. MAJOR CHANGES IN D27DTP (POWER UP) ENGINE


(COMPARED TO D27DT)
The shape and size of D27DTP (POWER UP) are slightly different from those of D27DT
engine but the basic configuration of two systems is almost same.

1) Engine Assembly

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2) Major Changes and Summary

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OVERVIEW AND OPERATION PROCESS


1. ENGINE COMPARTMENT
The major changes due to the newly adopted engine compared to D27DT engine are as
follows:

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▶Engine Compartment Layout

1. Engine assembly 14.FFH Assembly (Only for vehicle with FFH)


2. Engine oil dipstick 15.Power steering oil tank
3. Vacuum pump 16.Engine oil filler cap
4. Oil filter and cooler 17.Fan shroud
5. Fuel filter and priming pump 18.E-EGR Valve
6. Brake booster 19.High-capacity PCV oil separator
7. Brake oil tank 20.HFM sensor (6.0)
8. AQGS unit 21.VGT turbo charger
9. Washer fluid filler cap 22.Air cleaner housing
10.Engine compartment fuse box 23.2Coolant surge tank
11.PTC relay box 24.ABS/ESP HECU (Including TPMS function:
12.Battery optional)
13.Vacuum modulator (for VGT turbo charger) 25.Exhaust gas FRT Temp. sensor (T3)

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▶Major Sensors and Components

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2. SYSTEMS IN ENGINE COMPARTMENT


1) Engine Accessories Related to ECU

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2) Preheat System

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3) Fuel System

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▶Fuel Supply System

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4) Lubrication System

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5) Cooling System

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6) Intake System

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7) Exhaust System

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