Contents

RH550 HAMMER Parts 2 Lubrication 22

rh550r 3"............................................2 Rock drill oil chart............................22

specifications...............................3 Recommended oil levels..................22

RH550r 4"............................................4 Piston case 22

specifications...............................5

RH550 5".............................................6 Piston retainer ring 22

specifications...............................7
Piston 23
RH550g 5"...........................................8
specifications...............................9 TOP SUb assembly 23

RH550 6"........................................... 10
specifications............................. 11 Guide Sleeve 24

RH550g 6"......................................... 12 Driver Sub 24

specifications............................. 13
The Gap 24
RH550r 6".......................................... 14
specifications............................. 15
Notes 25
RH550w 6"......................................... 16
specifications............................. 17

RH550r 8".......................................... 18
specifications............................. 19

RH550w 8".........................................20
specifications............................. 21
Sandvik DTH hammer operator’s manual
rh550r hammer
3"
Part Description kg lb Part No. 

1. Top subs, 23/8" API reg. pin 5 11 33-3A001/16A

2. O-ring, top sub (3) ID & OD In Seal Kit
3. Check valve dart with spring 0,3 0.6 25-99006A
1  4. Check valve dart spring 0,02 0.04 22-99071
 5. Check valve guide 0,23 0.5 39-3A001
6. Feed tube retainer pin 0,03 0.05 12-99021
7. Choke set: blank, 1/8", 3/16", 1/4" 0,1 0.25 29-48017A
 8. Feed tube with retainer pin & blank choke 0,45 1.0 37-3A001A
2  9. Piston 3,86 8.5 36-3A081
10. Piston case with retainer ring 10,9 24.0 35-3A006A
11. Piston retainer ring 0,05 0.1 23-99027
3 12. O-rings – guide sleeve & bit retainer (3 required) In Seal Kit
10 13. Guide sleeve with 2 O-rings (#12) 1,0 2.2 26-3A010A
4 14. Bit retainer ring with O-ring (#12) 0,09 0.2 27-3A006A
5 15. Driver sub (O-ring not required) 2,18 4.8 34-3A006
6
Seal Kit  
3 pieces of #2, and 7 of #12 0,25  0.5 38-3A056
7
ebuild Kits
R
1 piece of #1, 1 of #10, 1 of #15 & seal kit
2 3/8" API reg. pin 18,1 40 38-3A001/16

8 11
Complete Hammer  
12
2 3/8" API reg. pin top sub 32-5530-RMA/16S

13

12
12
14
9

15

Model No. Weight Outside diameter Hammer length Hammer length with bit
RH550r - 3" Bit closed Bit extended
kg lb mm inch mm inch mm inch mm inch
25 55 81,3 3.2 823 32.4 875 34.4 911 35.9
Model No. Air consumption, CFM Air consumption, m3/min.
RH550r - 3" 150 psi 250 psi 350 psi 10 bar 18 bar 24 bar
172 304 436 4,87 8,61 12,34

 Copyright © Sandvik Mining & Construction

RH550
Sandvik DTH hammer operator’s manual
rh550r hammer
RH550
RH550r 3" Operating Specifications

Hammer length: ................................................. 32.4" / 823mm

Hammer outside diameter: .............................. 3.2" / 81.3mm
Hammer weight: .................................................. 55 lb / 25 kg

Wear Limits
• Piston Case Outside Diameter (New)............................................................................................................. 3.20" (81.3mm)
• Piston Case Outside Diameter (Recommended Time to Reverse)..........................................................2.98" (75.7mm)
• Piston Case Outside Diameter (Time to Replace).......................................................................................2.77" (70.4mm)
• Piston Case Inside Diameter Wear Limit............................................................................................... 2.4190" (61.443mm)
• Piston Diameter Wear Limit...................................................................................................................... 2.4070" (61.138mm)
• Maximum Piston Case/Piston Clearance.................................................................................................... 0.012" (0.30mm)
• Driver Sub Length (Recommended Time to Replace or Rebuild).............................................................2.250" (85mm)

Rotation Speed
Rotational speed is largely determined by drilling conditions, typically 60-100 RPM for a 3" hammer. As a result
of its higher piston frequency and penetration rate, the RH550r may need a higher rotation speed than conventional
hammers. Depending on the rock type and conditions, it may be necessary to increase rotation speed 10-15 percent
to achieve the smoothest and most efficient drilling.

Choke Choice
Remove Feed Tube from Top Sub. Set Feed Tube, with top end facing down, on a wooden block. Using a blunt
nose drift punch or equivalent, drive Choke towards the top end of Feed Tube. The Choke will dislodge from its seat
after it has moved approximately 1/4 inch and will fall out the rest of the way. Select a Choke from the below chart and
install in reverse order. The installation tool will need to be 10 in. minimum in length to reach the Choke seat. Be sure
the bottom end is resting on a wooden block or damage will result.

FLOW RATES WITH VARIOUS CHOKE SIZES

Air Blank 1/8" 3/16" 1/4"

150 psi 172 198 231 276
scfm

250 psi 304 346 398 472

350 psi 436 494 566 667
10 bar 4,9 5,6 6,5 7,8
m3/min

17 bar 8,6 9,8 11,3 13,4

24 bar 12,3 14,0 16,0 18,9

Copyright © Sandvik Mining & Construction 

RH550
Sandvik DTH hammer operator’s manual
rh550r hammer
4"
Part Description kg lb Part No.

1. Top Sub with 3 O-rings

23/8" API reg. pin 10 22 33-48001-1/16A
  27/8" API reg. pin 10 22 33-48001-1/11A
2. O-ring, top sub (1) OD In Seal Kit
1 3. O-ring, top sub (2) ID In Seal Kit
4. Check valve dart with spring 0,3 0.6 25-99001A
 5. Check valve dart spring 0,02 0.04 22-99071
 6. Check valve dart guide 0,2 0.5 39-48001-1
7. Choke set: blank, 1/8", 3/16", 1/4" 0,1 0.25 29-48017A
2
12 8. Feed tube retainer pin 0,03 0.05 12-99014
3
 9. Tuning ring – low volume (optional) 0,23 0.5 56-48552
10. Feed tube with retainer pin & blank choke 0,7 1.5 37-48001-1A
4 11. Piston 7 15.2 36-48J81
12. Piston case with retaining ring 15 33 35-48014A
5
13. Piston retainer ring 0,05 0.1 23-99029
14. O-ring to guide sleeve & bit retainer (3 req.) In Seal Kit
6 15. Guide sleeve with 2 O-rings (#14) 1,8 4.0 26-48J10A
16. Bit retainer ring with O-Ring (#14) 0,23 0.5 27-48006A
13 17. Driver sub 3,2 7 34-48006
7
14
8 Seal Kit  
1 piece of #2, 2 of #3, 1 of #7, & 7 of #15 0,25  0.5 38-48056-1
15
9
R ebuild Kit
1 piece of #1, 1 of #12, 1 of #17 & Seal Kit
10 14
23/8" API reg. pin 28 62 38-48001/16
16 27/8" API reg. pin 28 62 38-48001/11

Complete Hammer  
17
2 3/8" API reg. pin top sub 32-5540-RMA/16S
2 7/8" API reg. pin top sub 32-5540-RMA/11S

11

Model No. Weight Outside diameter Hammer length Hammer length with bit
RH550r - 4" Bit closed Bit extended
kg lb mm inch mm inch mm inch mm inch
38 83 98 3.56 914 36 989 38.9 1029 40.5
Model No. Air consumption, CFM Air consumption, m /min.3

RH550r - 4" 150 psi 250 psi 350 psi 10 bar 18 bar 24 bar
Standard volume 180 370 560 5,1 10,5 15,9
Low volume option 151 315 466 4,3 8,9 13,2

 Copyright © Sandvik Mining & Construction

RH550
Sandvik DTH hammer operator’s manual
rh550r hammer
RH550
RH550r 4" Operating Specifications

Hammer Length: .................................................. 36" / 914mm

Hammer Outside Diameter: ........................... 3.86" / 98mm
Hammer Weight: ................................................. 83 lb / 38 kg

RH550r Wear Limits

• Piston Case Outside Diameter (New)................................................................................................................ 3.86" (98mm)
• Piston Case Outside Diameter (Recommended Time to Reverse)............................................................. 3.62" (92mm)
• Piston Case Outside Diameter (Time to Replace).......................................................................................... 3.39" (86mm)
• Piston Case Inside Diameter Wear Limit................................................................................................ 3.0595" (77.711mm)
• Piston Diameter Wear Limit...................................................................................................................... 3.0465" (77.381mm)
• Maximum Piston Case/Piston Clearance.................................................................................................... 0.013" (0.33mm)
• Driver Sub Length (Recommended Time to Replace or Rebuild)............................................................2.38" (60.4mm)

Rotation Speed
Rotational speed is largely determined by drilling conditions, typically 20-60 RPM for a 4" hammer. As a result
of its higher piston frequency and penetration rate, the RH550r may need a higher rotation speed than conventional
hammers. Depending on the rock type and conditions, it may be necessary to increase rotation speed 10-15 percent
to achieve the smoothest and most efficient drilling.

Choke Choice
Remove Feed Tube from Top Sub. Set Feed Tube, with top end facing down, on a wooden block. Using a blunt
nose drift punch or equivalent, drive Choke towards the top end of Feed Tube. The Choke will dislodge from its seat
after it has moved approximately 1/4 inch and will fall out the rest of the way. Select a Choke from the below chart and
install in reverse order. The installation tool will need to be 10 in. minimum in length to reach the Choke seat. Be sure
the bottom end is resting on a wooden block or damage will result.

FLOW RATES WITH VARIOUS CHOKE SIZES FLOW RATES WITH VARIOUS CHOKE SIZES
Standard Volume Low Volume
Air Blank 1/8" 3/16" 1/4" Air Blank 1/8" 3/16" 1/4"
150 psi 180 206 239 284 150 psi 151 177 210 255
scfm

scfm
250 psi 370 412 464 538 250 psi 315 357 409 483
350 psi 560 618 690 791 350 psi 466 524 596 697
10 bar 5,1 5,8 6,8 8,0 10 bar 4,3 5,0 5,9 7,2
m3/min

m3/min

17 bar 10,5 11,7 13,1 15,2 17 bar 8,9 10,1 11,6 13,7
24 bar 15,9 17,5 19,5 22,4 24 bar 13,2 14,8 16,9 19,7

Copyright © Sandvik Mining & Construction 

RH550
Sandvik DTH hammer operator’s manual
rh550 hammer
5"
Part Description kg lb Part No.
1. Top sub with 3 O-rings
31/2" API reg. pin 10 22 33-58D01/04A
  27/8" API reg. pin 10 22 33-58D01/11A
2. O-ring, top sub OD (1) In Seal Kit
1 3. O-ring, top sub ID (2) In Seal Kit
4. Check valve dart with spring 0,3 0.66 25-99002A
 5. Check valve dart spring 0,02 0.04 22-99072
 6. Check valve guide 0,3 0.66 39-58S01
2 7. O-ring, feed tube (1) In Seal Kit
3 8. Choke set: blank, 1/8", 3/16", 1/4" 0,12 0.26 29-68017A
9. Feed tube retainer pin 0,09 0.2 12-99018
 10. Feed tube with retainer pin & blank choke 1 2.2 37-58001A
 11. Tuning ring (low-volume option) 0,03 0.7 56-58552
4 13 12. Piston 12 26.4 36-58J81
13. Piston case with retainer ring 27 59.40 35-58D06A
5 14. Piston retainer ring 0,05 0.11 23-99032
15. O-ring, guide sleeve & bit retainer (3) In Seal Kit
16. Guide sleeve with 2 O-rings (#14) 3 6.60 26-58J10A
6 17. Bit retainer ring with O-ring (#14) 0,5 1.1 27-58006A
18. Driver sub 6 13.7 34-58D69

7 S eal Kit
8
9 14 1 piece of #2, 2 of #3, 1 of #7 & 7 of #15 0,45  1 38-58D56
15
ebuild Kit
R
11
1 piece of #1, 1 of #13, 1 of #18 & Seal Kit
10 16 3 1/2" API reg. pin 38 83 38-58D01/04
2 7/8" API reg. pin 38 83 38-58D01/11
15
15 Complete Hammer
17 31/2" API reg. pin top sub 38-5550-SMA/04S
27/8" API reg. pin top sub 38-5550-SMA/11S
12
18

Model No. Weight Outside diameter Hammer length Hammer length with bit
RH550 - 5" Bit closed Bit extended
kg lb mm inch mm inch mm inch mm inch
68 145 120 4.72 987 38.86 1082 42.6 1122 44.2
Model No. Air consumption, CFM Air consumption, m3/min.
RH550 - 5" 150 psi 250 psi 350 psi 10 bar 18 bar 24 bar
Standard volume 305 580 855 8,64 16,42 24,21
Low volume option 285 540 790 8,07 15,25 22,37

 Copyright © Sandvik Mining & Construction

RH550
Sandvik DTH hammer operator’s manual
rh550 hammer
RH550
RH550 5" Operating Specifications

Hammer Length: ...............................................38.86" / 987mm

Hammer Outside Diameter: .......................... 4.72" / 120mm
Hammer Weight: ................................................ 145 lb / 68 kg

RH550 Wear Limits

• Piston Case Outside Diameter (New).............................................................................................................. 4.72" (120mm)
• Piston Case Outside Diameter (Time to replace)..........................................................................................4.16" (106mm)
• Piston Case Inside Diameter Wear Limit............................................................................................... 3.8095" (98.761mm)
• Piston Diameter Wear Limit...................................................................................................................... 3.7965" (96.431mm)
• Maximum Piston Case/Piston Clearance....................................................................................................... 0.013" (0.33mm)
• Driver Sub Length (Recommended Time to Replace or Rebuild)............................................................ 3.2" (81.28mm)

Rotation Speed
Rotational speed is largely determined by drilling conditions, typically 20-60 RPM for a 5" hammer. As a result
of its higher piston frequency and penetration rate, the RH550 may need a higher rotation speed than conventional
hammers. Depending on the rock type and conditions, it may be necessary to increase rotation speed 10-15 percent
to achieve the smoothest and most efficient drilling.

Choke Choice
Remove Feed Tube from Top Sub. Set Feed Tube, with top end facing down, on a wooden block. Using a blunt
nose drift punch or equivalent, drive Choke towards the top end of Feed Tube. The Choke will dislodge from its seat
after it has moved approximately 1/4 inch and will fall out the rest of the way. Select a Choke from the below chart and
install in reverse order. The installation tool will need to be 10 in. minimum in length to reach the Choke seat. Be sure
the bottom end is resting on a wooden block or damage will result.

FLOW RATES WITH VARIOUS CHOKE SIZES FLOW RATES WITH VARIOUS CHOKE SIZES
Standard Volume Low Volume
Air Blank 1/8" 3/16" 1/4" Air Blank 1/8" 3/16" 1/4"
150 psi 305 331 364 409 150 psi 285 311 344 389
scfm

scfm
250 psi 580 622 674 748 250 psi 540 582 634 708
350 psi 855 913 985 1086 350 psi 790 848 920 1021
10 bar 8,6 9,4 10,3 11,6 10 bar 8,1 8,8 9,7 11,0
m3/min

m3/min

17 bar 16,4 17,6 19,1 21,2 17 bar 15,3 16,5 18,0 20,0
24 bar 24,2 25,9 27,9 30,8 24 bar 22,4 24,0 26,1 28,9

Copyright © Sandvik Mining & Construction 

RH550
Sandvik DTH hammer operator’s manual
rh550g hammer
5"
Part Description kg lb Part No. 
1. Top sub with 3 O-rings
31/2" API reg. pin 18 39.6 33-58D02/04A
  27/8" API reg. pin 18 39.6 33-58D02/11A
1 2. O-ring, top sub OD (1) In Seal Kit
3. O-ring, top sub ID (2) In Seal Kit
4. Check valve dart with spring 0,3 0.66 25-99002A
 5. Check valve dart spring 0,02 0.04 22-99072
 6. Check valve guide 0,3 0.66 39-58S01
2 7. Choke set: blank, 1/8", 3/16", 1/4" 0,12 0.25 29-68017A
3 8. O-ring feed tube (1) In Seal Kit
9. Feed tube retainer pin 0,09 0.20 12-99018
 10. Feed tube with retainer pin & blank choke 1 2.2 56-58552
4 13
 11. Tuning ring (low-volume option) 0,03 0.50 37-58001A
12. Piston 12 26.40 36-58J81
13. Piston case with retainer ring 29 63.8 35-58D07A
5
14. Piston retainer ring 0,05 0.11 23-99032
15. O-rings, guide sleeve & bit retainer (3) In Seal Kit
6
16. Guide sleeve with 2 O-rings (#15) 3 6.60 26-58J10A
17. Bit retainer ring with 1 O-ring (#15) 0,5 1.10 27-58006A
18. Driver sub 7 15.40 34-58D70

7 Seal Kit
8
14 1 piece of #2, 2 of #3, 1 of #7 and 7 of #15  0,45  0.99 38-58D56
9
10 15
ebuild Kits
R
11 16 1 piece of #1, 1 of #13, 1 of #18 & Seal Kit
31/2" API reg. pin 54 118.8 38-58D02/04C
27/8" API reg. pin 54 118.8 38-58D02/11C
15
17
15 Complete Hammer
31/2" API reg. pin top sub 32-5555-GMA/04C
27/8" API reg. pin top sub 32-5555-GMA/11C

12 18

Model No. Weight Outside diameter Hammer length Hammer length with bit
RH550g - 5" Bit closed Bit extended
kg lb mm inch mm inch mm inch mm inch
73 160 126 4.96 987 38.86 1082 42.6 1122 44.2
Model No. Air consumption, CFM Air consumption, m3/min.
RH550g - 5" 150 psi 250 psi 350 psi 10 bar 18 bar 24 bar
Standard volume 305 580 855 8,64 16,42 24,21
Low volume option 285 540 790 8,07 15,25 22,37

 Copyright © Sandvik Mining & Construction

RH550
Sandvik DTH hammer operator’s manual
rh550g hammer
RH550
RH550g 5" Operating Specifications

Hammer Length: ............................................... 38.86" / 987mm

Hammer Outside Diameter: ...........................4.96" / 126mm
Hammer Weight: ................................................ 160 lb / 73 kg

RH550g Wear Limits

• Piston Case Outside Diameter (New)...............................................................................................................4.96" (126mm)
• Piston Case Outside Diameter (Time to Replace).........................................................................................4.16" (106mm)
• Piston Case Inside Diameter Wear Limit............................................................................................... 3.8095" (98.761mm)
• Piston Diameter Wear Limit...................................................................................................................... 3.7965" (96.431mm)
• Maximum Piston Case/Piston Clearance....................................................................................................... 0.013" (0.33mm)
• Driver Sub Length (Recommended Time to Replace or Rebuild)............................................................ 3.2" (81.28mm)

Rotation Speed
Rotational speed is largely determined by drilling conditions, typically 20-60 RPM for a 5" hammer. As a result
of its higher piston frequency and penetration rate, the RH550 may need a higher rotation speed than conventional
hammers. Depending on the rock type and conditions, it may be necessary to increase rotation speed 10-15 percent
to achieve the smoothest and most efficient drilling.

Choke Choice
Remove Feed Tube from Top Sub. Set Feed Tube, with top end facing down, on a wooden block. Using a blunt
nose drift punch or equivalent, drive Choke towards the top end of Feed Tube. The Choke will dislodge from its seat
after it has moved approximately 1 /4 inch and will fall out the rest of the way. Select a Choke from the below chart and
install in reverse order. The installation tool will need to be 10 in. minimum in length to reach the Choke seat. Be sure
the bottom end is resting on a wooden block or damage will result.

FLOW RATES WITH VARIOUS CHOKE SIZES FLOW RATES WITH VARIOUS CHOKE SIZES
Standard Volume Low Volume
Air Blank 1/8" 3/16" 1/4" Air Blank 1/8" 3/16" 1/4"
150 psi 305 331 364 409 150 psi 285 311 344 389
scfm

scfm
250 psi 580 622 674 748 250 psi 540 582 634 708
350 psi 855 913 985 1086 350 psi 790 848 920 1021
10 bar 8,6 9,4 10,3 11,6 10 bar 8,1 8,8 9,7 11,0
m3/min

m3/min
17 bar 16,4 17,6 19,1 21,2 17 bar 15,3 16,5 18,0 20,0
24 bar 24,2 25,9 27,9 30,8 24 bar 22,4 24,0 26,1 28,9

Copyright © Sandvik Mining & Construction 

RH550
Sandvik DTH hammer operator’s manual
rh550 hammer
6"
Part Description kg lb Part No.
1. Top Sub with 3 O-rings
31/2" API reg. pin 20 44 33-68D08/04A
2. O-ring, top sub OD (1) In Seal Kit
3. O-rings, top sub ID (2) In Seal Kit
1 4. Check valve dart with spring 0,3 0.66 25-99002A
 5. Check valve dart spring 0,02 0.044 22-99072
 6. Check valve guide 0,3 0.66 39-68001
7. Choke set: blank, 1/8", 3/16", 1/4" 0,12 0.264 29-68017A
2 8. Feed tube retainer pin 0,2 0.44 12-99013
3 9. Feed tube with retainer pin 1 2.2 37-68601A
 10. Piston 18 39.6 36-68J81
11. Piston case with retainer ring 33 72.6 35-68D14A
4 12. Piston retainer ring 0,1 0.22 23-99028
13. O-rings, guide sleeve & bit retainer (3) In Seal Kit
11
14. Guide sleeve with 2 O-rings (#13) 4 8.8 26-68J10A
5 15. Bit retainer ring with O-ring (#13) 1 2.2 27-68006A
16. Driver sub 6 13.2 34-68D69

6
Seal Kit
1 piece of #2, 2 of #3, and 7 of #13 0,25  0.55 38-68656

7 R ebuild Kits
12 1 piece of #1, 1 of #11, 1 of #16 & Seal Kit
8 13 3 1/2" API reg. pin 59 129.80 38-68D08/04

9
Complete hammer
14 3 1/2" API reg. pin top sub 32-5560-SMA/04S

13
10 15
13

16

Model No. Weight Outside diameter Hammer length Hammer length with bit
RH550 - 6" Bit closed Bit extended
kg lb mm inch mm inch mm inch mm inch
72 158 142 5.6 922 36.3 1008 39.7 1046 41.2
Model No. Air consumption, CFM Air consumption, m3/min.
RH550 - 6" 150 psi 250 psi 350 psi 10 bar 18 bar 24 bar
343 659 972 9,8 18,7 27,5

10 Copyright © Sandvik Mining & Construction

RH550
Sandvik DTH hammer operator’s manual
rh550 hammer
RH550
RH550 6" Operating Specifications

Hammer Length: ................................................. 40" / 1016mm

Hammer Outside Diameter: ..........................5.6" / 142.2mm
Hammer Weight: ................................................ 158 lb / 72 kg

RH550 Wear Limits

• Piston Case Outside Diameter (New)...........................................................................................................5.60" (142.2mm)
• Piston Case Outside Diameter (Time to Replace)........................................................................................ 5.20" (132mm)
• Piston Case Inside Diameter Wear Limit................................................................................................4.7495" (120.63mm)
• Piston Diameter Wear Limit........................................................................................................................ 4.7365" (120.3mm)
• Maximum Piston Case/Piston Clearance.................................................................................................... 0.013" (0.33mm)
• Driver Sub Length (Recommended Time to Replace or Rebuild)................................................................2.40" (61mm)

Rotation Speed
Rotational speed is largely determined by drilling conditions, typically 20-40 RPM for a 6" hammer. As a result
of its higher piston frequency and penetration rate, the RH550 may need a higher rotation speed than conventional
hammers. Depending on the rock type and conditions, it may be necessary to increase rotation speed 10-15 percent
to achieve the smoothest and most efficient drilling.

Choke Choice
Remove Feed Tube from Top Sub. Set Feed Tube, with top end facing down, on a wooden block. Using a blunt
nose drift punch or equivalent, drive Choke towards the top end of Feed Tube. The Choke will dislodge from its seat
after it has moved approximately 1/4 inch and will fall out the rest of the way. Select a Choke from the below chart and
install in reverse order. The installation tool will need to be 10 in. minimum in length to reach the Choke seat. Be sure
the bottom end is resting on a wooden block or damage will result.

FLOW RATES WITH VARIOUS CHOKE SIZES

Air Blank 1/8" 3/16" 1/4"

150 psi 343 369 402 447
scfm

250 psi 659 701 753 827

350 psi 973 1031 1103 1204
10 bar 9,7 10,4 11,4 12,7
m3/min

18 bar 18,7 19,9 21,3 23,4

24 bar 27,6 29,2 31,2 34,1

Copyright © Sandvik Mining & Construction 11

RH550
Sandvik DTH hammer operator’s manual
rh550g hammer
6"
Part Description kg lb Part No.
1. Top Sub with 3 O-rings
31/2" API reg. pin 20 48.4 33-6L009/04CA
2. O-ring, top sub OD (1) In Seal Kit
3. O-rings, top sub ID (2) In Seal Kit
1 4. Check valve dart with spring 0,3 0.66 25-99002A
 5. Check valve dart spring 0,02 0.044 22-99072
 6. Check valve guide 0,3 0.66 39-68001
7. Choke set: blank, 1/8", 3/16", 1/4" 0,12 0.264 29-68017A
2 8. Feed tube retainer pin 0,2 0.44 12-99013
3 9. Feed tube with retainer pin 1 2.2 37-68601A
 10. Piston 18 39.6 36-68J81
11 11. Piston case with retainer ring 33 72.6 35-6LD68A
4 12. Piston retainer ring 0,1 0.22 23-99028
13. O-rings, guide sleeve & bit retainer (3) In Seal Kit
14. Guide sleeve with 2 O-rings (#13) 4 8.8 26-68J10A
5 15. Bit retainer ring with O-ring (#13) 1 2.2 27-68006A
16. Driver sub 6 13.2 34-6LD70

6 Seal Kit
1 piece of #2, 2 of #3, and 7 of #13 0,25  0.55 38-68656

7 ebuild Kits
R
12 1 piece of #1, 1 of #11, 1 of #16 & Seal Kit
8 3 1/2" API reg. pin 62 136.40 38-6LD09/04C
13

9 Complete hammer
14 3 1/2" API reg. pin top sub 32-5565-GMA/04C

13

15
13
10
16

Model No. Weight Outside diameter Hammer length Hammer length with bit
RH550g - 6" Bit closed Bit extended
kg lb mm inch mm inch mm inch mm inch
82 180 150 5.9 922 36.3 1008 39.7 1046 41.2
Model No. Air consumption, CFM Air consumption, m3/min.
RH550g - 6" 150 psi 250 psi 350 psi 10 bar 18 bar 24 bar
343 659 972 9,8 18,7 27,5

12 Copyright © Sandvik Mining & Construction

RH550
Sandvik DTH hammer operator’s manual
rh550g hammer
RH550
RH550g 6" Operating Specifications

Hammer Length: ................................................ 36.3" / 922mm

Hammer Outside Diameter: ........................... 5.9" / 150 mm
Hammer Weight: ................................................ 82 lb / 180 kg

RH550 Wear Limits

• Piston Case Outside Diameter (New).................................................................................................................. 5.90" (150mm)
• Piston Case Outside Diameter (Time to Replace)............................................................................................ 5.20" (132mm)
• Piston Case Inside Diameter Wear Limit....................................................................................................4.7495" (120.63mm)
• Piston Diameter Wear Limit............................................................................................................................ 4.7365" (120.3mm)
• Maximum Piston Case/Piston Clearance........................................................................................................ 0.013" (0.33mm)
• Driver Sub Length (Recommended Time to Replace or Rebuild)....................................................................2.40" (61mm)

Rotation Speed
Rotational speed is largely determined by drilling conditions, typically 20-40 RPM for a 6" hammer. As a result
of its higher piston frequency and penetration rate, the RH550 may need a higher rotation speed than conventional
hammers. Depending on the rock type and conditions, it may be necessary to increase rotation speed 10-15 percent
to achieve the smoothest and most efficient drilling.

Choke Choice
Remove Feed Tube from Top Sub. Set Feed Tube, with top end facing down, on a wooden block. Using a blunt
nose drift punch or equivalent, drive Choke towards the top end of Feed Tube. The Choke will dislodge from its seat
after it has moved approximately 1/4 inch and will fall out the rest of the way. Select a Choke from the below chart and
install in reverse order. The installation tool will need to be 10 in. minimum in length to reach the Choke seat. Be sure
the bottom end is resting on a wooden block or damage will result.

FLOW RATES WITH VARIOUS CHOKE SIZES

Air Blank 1/8" 3/16" 1/4"

150 psi 343 369 402 447
scfm

250 psi 659 701 753 827

350 psi 973 1031 1103 1204
10 bar 9,7 10,4 11,4 12,7
m3/min

18 bar 18,7 19,9 21,3 23,4

24 bar 27,6 29,2 31,2 34,1

Copyright © Sandvik Mining & Construction 13

RH550
Sandvik DTH hammer operator’s manual
rh550r hammer
6"
Part Description kg lb Part No.

1. Top Sub with 3 O-rings

31/2" API reg. pin 20 48.4 33-68602/04CA
2. O-rins, top sub OD (1) In Seal Kit
1 3. O-rings, top sub ID (2) In Seal Kit
4. Check valve dart with spring 0,3 0.66 25-99002A
 5. Check valve dart spring 0,02 0.044 22-99072
 6. Check valve guide 0,3 0.66 39-68001
2 7. Choke set: blank, 1/8", 3/16", 1/4" 0,12 0.264 29-68017A
8. Feed tube retainer pin 0,2 0.44 12-99013
3
9. Feed tube with retainer pin 1 2.2 37-68601A
11  10. Piston 18 39.6 36-68J81
4 11. Piston case with retainer ring 33 72.6 35-68668A
12. Piston retainer ring 0,1 0.22 23-99028
13. O-rings, guide sleeve & bit retainer (3) In Seal Kit
14. Guide sleeve with 2 O-rings (#13) 4 8.8 26-68J10A
5
15. Bit retainer ring with O-ring (#13) 1 2.2 27-68006A
16. Driver sub 6 13.2 34-68670

6
Seal Kit
1 piece of #2, 2 of #3, and 7 of #13 0,25  0.55 38-68656
7
ebuild Kits
R
12
1 piece of #1, 1 of #11, 1 of # 16 & Seal Kit
8
13 3 1/2" API reg. pin 20 44 38-68602/04C

9
Complete hammer
14
3 1/2" API reg. pin top sub 32-5565-RMA/04C

13
15
13

10
16

Model No. Weight Outside diameter Hammer length Hammer length with bit
RH550r - 6" Bit closed Bit extended
kg lb mm inch mm inch mm inch mm inch
82 180 150 5.9 922 36.3 1008 39.7 1046 41.2
Model No. Air consumption, CFM Air consumption, m3/min.
RH550r - 6" 150 psi 250 psi 350 psi 10 bar 18 bar 24 bar
343 659 972 9,8 18,7 27,5

14 Copyright © Sandvik Mining & Construction

RH550
Sandvik DTH hammer operator’s manual
rh550r hammer
RH550
RH550r 6" Operating Specifications

Hammer Length: ................................................ 36.3" / 922mm

Hammer Outside Diameter: ........................... 5.9" / 150 mm
Hammer Weight: ................................................ 82 lb / 180 kg

RH550 Wear Limits

• Piston Case Outside Diameter (New).....................................................................................................................5.9" (150mm)
• Piston Case Outside Diameter (Recommended Time to Reverse)................................................................5.55" (141mm)
• Piston Case Outside Diameter (Time to Replace)............................................................................................ 5.20" (132mm)
• Piston Case Inside Diameter Wear Limit....................................................................................................4.7495" (120.63mm)
• Piston Diameter Wear Limit............................................................................................................................ 4.7365" (120.3mm)
• Maximum Piston Case/Piston Clearance........................................................................................................ 0.013" (0.33mm)
• Driver Sub Length (Recommended Time to Replace or Rebuild)....................................................................2.40" (61mm)

Rotation Speed
Rotational speed is largely determined by drilling conditions, typically 20-40 RPM for a 6" hammer. As a result
of its higher piston frequency and penetration rate, the RH550 may need a higher rotation speed than conventional
hammers. Depending on the rock type and conditions, it may be necessary to increase rotation speed 10-15 percent
to achieve the smoothest and most efficient drilling.

Choke Choice
Remove Feed Tube from Top Sub. Set Feed Tube, with top end facing down, on a wooden block. Using a blunt
nose drift punch or equivalent, drive Choke towards the top end of Feed Tube. The Choke will dislodge from its seat
after it has moved approximately 1/4 inch and will fall out the rest of the way. Select a Choke from the below chart and
install in reverse order. The installation tool will need to be 10 in. minimum in length to reach the Choke seat. Be sure
the bottom end is resting on a wooden block or damage will result.

FLOW RATES WITH VARIOUS CHOKE SIZES

Air Blank 1/8" 3/16" 1/4"

150 psi 343 369 402 447
scfm

250 psi 659 701 753 827

350 psi 973 1031 1103 1204
10 bar 9,7 10,4 11,4 12,7
m3/min

18 bar 18,7 19,9 21,3 23,4

24 bar 27,6 29,2 31,2 34,1

Copyright © Sandvik Mining & Construction 15

RH550
Sandvik DTH hammer operator’s manual
RH550w hammer
6"
Part Description kg lb Part No.
1. Top sub with 3 O-rings
31/2" API reg. pin 20 44 33-68N08/04A
2. O-Ring top sub OD (1) In Seal Kit
3. O-Rings top sub ID (2) In Seal Kit
1 4. Check valve dart with spring 0,3 0.66 25-99002A
 5. Check valve dart spring 0,02 0.044 22-99072
 6. Check valve guide 0,3 0.66 39-68001
7. Choke set: blank, 1/8", 3/16", 1/4" 0,12 0.264 29-68017A
2 8. Feed tube retainer pin 0,2 0.44 12-99013
3  9. Tuning ring 0,4 0.9 56-68552
 10. Feed tube with retainer pin 1 2.2 37-68301A
12  11. Piston 18 39.6 36-68J81
4 12. Piston case with retainer ring 33 72.6 35-68D14A
13. Piston retainer ring 0,1 0.22 23-99028
5 14. O-Rings, guide sleeve & bit retainer (3) In Seal Kit
15. Guide sleeve with 2 O-rings (#14) 4 8.8 26-68J10A
16. Bit retainer ring with O-ring (#14) 1 2.2 27-68006A
6 17. Driver sub 6 13.2 34-68D69

Seal Kit
7 1 piece of #2, 2 of #3, and 7 of #14 0,25  0.5 38-68656

8 ebuild Kits
R
9 13 1 piece of #1, 1 of #12, 1 of #17 & Seal Kit
14 31/2" API reg. pin 63 138 38-68N08/04
10
Complete Hammer
15
31/2" API reg. pin 32-5560-WMA/04S

14
16
14
11

17

Model No. Weight Outside diameter Hammer length Hammer length with bit
RH550w - 6" Bit closed Bit extended
kg lb mm inch mm inch mm inch mm inch
72 158 142 5.6 922 36.3 1008 39.7 1046 41.2
Model No. Air consumption, CFM Air consumption, m3/min.
RH550w - 6" 150 psi 250 psi 350 psi 10 bar 18 bar 24 bar
Standard volume 395 759 1120 11,2 21,5 31,5
Low volume option 345 680 1000 9,8 19,3 28,3

16 Copyright © Sandvik Mining & Construction

RH550
Sandvik DTH hammer operator’s manual
rh550w hammer
RH550
RH550w 6" Operating Specifications

Hammer Length: ................................................ 36.3" / 922mm

Hammer Outside Diameter: ............................5.6" / 142mm
Hammer Weight: ................................................ 158 lb / 72 kg

RH550 Wear Limits

• Piston Case Outside Diameter (New).................................................................................................................. 5.60" (142mm)
• Piston Case Outside Diameter (Time to Replace)............................................................................................ 5.20" (132mm)
• Piston Case Inside Diameter Wear Limit....................................................................................................4.7495" (120.63mm)
• Piston Diameter Wear Limit............................................................................................................................ 4.7365" (120.3mm)
• Maximum Piston Case/Piston Clearance........................................................................................................ 0.013" (0.33mm)
• Driver Sub Length (Recommended Time to Replace or Rebuild)....................................................................2.40" (61mm)

Rotation Speed
Rotational speed is largely determined by drilling conditions, typically 20-40 RPM for a 6" hammer. As a result
of its higher piston frequency and penetration rate, the RH550 may need a higher rotation speed than conventional
hammers. Depending on the rock type and conditions, it may be necessary to increase rotation speed 10-15 percent
to achieve the smoothest and most efficient drilling.

Choke Choice
Remove Feed Tube from Top Sub. Set Feed Tube, with top end facing down, on a wooden block. Using a blunt
nose drift punch or equivalent, drive Choke towards the top end of Feed Tube. The Choke will dislodge from its seat
after it has moved approximately 1/4 inch and will fall out the rest of the way. Select a Choke from the below chart and
install in reverse order. The installation tool will need to be 10 in. minimum in length to reach the Choke seat. Be sure
the bottom end is resting on a wooden block or damage will result.

FLOW RATES WITH VARIOUS CHOKE SIZES FLOW RATES WITH VARIOUS CHOKE SIZES
Standard Volume Low Volume
Air Blank 1/8" 3/16" 1/4" Air Blank 1/8" 3/16" 1/4"
150 psi 395 421 454 499 150 psi 345 371 404 449
scfm

scfm
250 psi 759 801 853 927 250 psi 680 722 774 848
350 psi 1120 1178 1250 1351 350 psi 1000 1058 1130 1231
10 bar 11,2 11,9 12,9 14,1 10 bar 9,8 10,5 11,4 12,7
m3/min

m3/min
17 bar 21,5 22,7 24,2 26,3 17 bar 19,3 20,4 21,9 24,0
24 bar 31,7 33,4 35,4 38,3 24 bar 28,3 30,0 32,0 34,9

Copyright © Sandvik Mining & Construction 17

RH550
Sandvik DTH hammer operator’s manual
RH550r hammer
8"
Part Description kg lb Part No.
1. Top sub with 3 O-rings
41/2" API reg. pin 42 92.4 33-88002/19CA
2. O-ring top sub OD (1) In Seal Kit
3. O-rings top sub ID (2) In Seal Kit
1 4. Check valve dart with spring 0,5 1.1 38-11663A
 5. Check valve dart spring 0,1 0.22 38-1/1235-073
 6. Check valve guide 0,7 1.54 39-88001
7. Choke set: blank, 1/8", 3/16", 1/4" 0,12 0.264 29-68017A
2 8. Feed tube retainer pin & blank choke 0,2 0.44 12-99016
9. Tuning ring for low volume option 0,8 1.76 56-88552
3
 10. Feed tube with retainer pin 2,2 4.84 37-88001A
12 11. Piston 42 92.4 36-88J81
4 12. Piston case with retainer ring 56 123.2 35-88002A
13. Piston retainer ring 0,2 0.44 23-99030
14. O-rings to guide sleeve & bit retainer (3) In Seal Kit
15. Guide sleeve with 2 O-rings (#14) 11 24.2 26-88J10A
5
16. Bit retainer ring with 1 O-ring (#14) 1,9 4.18 27-88006A
17. Driver sub 17 37.4 34-88007

6
Seal Kit
1 piece of #2, 2 of #3, and 7 of #14  0,25  0.5 38-88056
7
13 ebuild Kits
R
14 1 piece of #1, 1 of #12, 1 of # 17 & Seal Kit
8
41/2" API reg. pin 116 256 38-88002/19C
9
15
10 Complete Hammer
41/2" API reg. pin top sub 32-5585-RMA/19C
14
16
14

11 17

Model No. Weight Outside diameter Hammer length Hammer length with bit
RH550r - 8" Bit closed Bit extended
kg lb mm inch mm inch mm inch mm inch
173 380 181 7,12 1219 48 1310 51.6 1354 53.3
Model No. Air consumption, CFM Air consumption, m3/min.
RH550r - 8" 150 psi 250 psi 350 psi 10 bar 18 bar 24 bar
Standard volume 460 850 1240 13 23,8 35,1
Low volume option 300 560 830 8,5 15,9 23,5

18 Copyright © Sandvik Mining & Construction

RH550
Sandvik DTH hammer operator’s manual
rh550r hammer
RH550
RH550r 8" Operating Specifications

Hammer Length: .................................................48" / 1219mm

Hammer Outside Diameter: ...........................7.12" / 181mm
Hammer Weight: ............................................... 380 lb / 173 kg

RH550 Wear Limits

• Piston Case Outside Diameter (New)....................................................................................................................7.12" (181mm)
• Piston Case Outside Diameter (Recommended Time to Reverse)............................................................... 6.79" (172mm)
• Piston Case Outside Diameter (Time to Replace)............................................................................................ 6.46" (164mm)
• Piston Case Inside Diameter Wear Limit................................................................................................. 5.8855" (149.492mm)
• Piston Diameter Wear Limit......................................................................................................................... 5.8715" (149.136mm)
• Maximum Piston Case/Piston Clearance........................................................................................................ 0.014" (0.36mm)
• Driver Sub Length (Recommended Time to Replace or Rebuild)......................................................................3.9" (99mm)

Rotation Speed
Rotational speed is largely determined by drilling conditions, typically 20-30 RPM for a 8" hammer. As a result
of its higher piston frequency and penetration rate, the RH550 may need a higher rotation speed than conventional
hammers. Depending on the rock type and conditions, it may be necessary to increase rotation speed 10-15 percent
to achieve the smoothest and most efficient drilling.

Choke Choice
Remove Feed Tube from Top Sub. Set Feed Tube, with top end facing down, on a wooden block. Using a blunt
nose drift punch or equivalent, drive Choke towards the top end of Feed Tube. The Choke will dislodge from its seat
after it has moved approximately 1/4 inch and will fall out the rest of the way. Select a Choke from the below chart and
install in reverse order. The installation tool will need to be 10 in. minimum in length to reach the Choke seat. Be sure
the bottom end is resting on a wooden block or damage will result.

FLOW RATES WITH VARIOUS CHOKE SIZES FLOW RATES WITH VARIOUS CHOKE SIZES
Standard Volume Low Volume
Air Blank 1/8" 3/16" 1/4" Air Blank 1/8" 3/16" 1/4"
150 psi 460 486 519 564 150 psi 300 326 359 404
scfm

scfm
250 psi 850 892 944 1018 250 psi 560 602 654 728
350 psi 1240 1298 1370 1471 350 psi 830 888 960 1061
10 bar 13,0 13,8 14,7 16,0 10 bar 8,5 9,2 10,2 11,4
m3/min

m3/min

17 bar 24,1 25,3 26,7 28,8 17 bar 15,9 17,0 18,5 20,6
24 bar 35,1 36,8 38,8 41,7 24 bar 23,5 25,1 27,2 30,0

Copyright © Sandvik Mining & Construction 19

RH550
Sandvik DTH hammer operator’s manual
rh550w hammer
8"
Part Description kg lb Part No.
1. Top sub with 3 O-rings
41/2" API reg. pin 42,4 93.5 33-88302/19A
2. O-ring top sub OD (1) In Seal Kit
3. O-rings top sub ID (2) In Seal Kit
1 4. Check valve dart with spring 0,5 1.10 38-11663A
 5. Check valve dart spring 0,1 0.22 38-1/1235-073
 6. Check valve guide 0,7 1.54 39-88001
7. Choke set: blank, 1/8", 3/16", 1/4" 0,12 0.26 29-68017A
2
8. Feed tube retainer pin 0,2 0.44 12-99016
3
 9. Feed tube with retainer pin, blank choke 2,2 4.84 37-88301A
10. Piston 42 92.40 36-88J81
4 11. Piston case with retainer ring 56 123.20 35-88302A
12. Piston retainer ring 0,2 0.44 23-99030
11 13. O-rings to guide sleeve & bit retainer (3) In Seal Kit
5 14. Guide sleeve with O-rings 11 24.20 26-88J10A
15. Bit retainer ring with O-ring 1,9 4.18 27-88006A
16. Driver sub 17 37.40 34-88007

6 Seal Kit  
1 piece of #2, 2 of #3, and 7 of #13 0,25  0.55 38-88056
7
ebuild Kits
R
12 1 piece of #1, 1 of #11, 1 of #16 & Seal Kit
8 13
41/2" API reg. pin 115 253.00 38-88302/19

9
14 Complete Hammer  
41/2" API reg. pin 32-5585-WMA/19S

13
13
15

10 16

Model No. Weight Outside diameter Hammer length Hammer length with bit
RH550w - 8" Bit closed Bit extended
kg lb mm inch mm inch mm inch mm inch
173 380 181 7.12 1270 50 1361 53.6 1405 55.3
Model No. Air consumption, CFM Air consumption, m3/min.
RH550w - 8" 150 psi 250 psi 350 psi 10 bar 18 bar 24 bar
525 975 1540 14,9 27,6 43,6

20 Copyright © Sandvik Mining & Construction

RH550
Sandvik DTH hammer operator’s manual
rh550w hammer

RH550w 8" Operating Specifications

Hammer Length: .................................................50" / 1270mm

Hammer Outside Diameter: ...........................7.12" / 181mm
Hammer Weight: ............................................... 380 lb / 173 kg

RH550w Wear Limits

• Piston Case Outside Diameter (New)....................................................................................................................7.12" (181mm)
• Piston Case Outside Diameter (Time to Replace)............................................................................................ 6.46" (164mm)
• Piston Case Inside Diameter Wear Limit................................................................................................. 5.8855" (149.492mm)
• Piston Diameter Wear Limit......................................................................................................................... 5.8715" (149.136mm)
• Maximum Piston Case/Piston Clearance...........................................................................................................0.014" (0.36mm)
• Driver Sub Length (Recommended Time to Replace or Rebuild)......................................................................3.9" (99mm)

Rotation Speed
Rotational speed is largely determined by drilling conditions, typically 20-30 RPM for a 8" hammer. As a result
of its higher piston frequency and penetration rate, the RH550w may need a higher rotation speed than conven-
tional hammers. Depending on the rock type and conditions, it may be necessary to increase rotation speed 10-15
percent to achieve the smoothest and most efficient drilling.

Choke Choice
Remove Feed Tube from Top Sub. Set Feed Tube, with top end facing down, on a wooden block. Using a blunt
nose drift punch or equivalent, drive Choke towards the top end of Feed Tube. The Choke will dislodge from its seat
after it has moved approximately 1/4 inch and will fall out the rest of the way. Select a Choke from the below chart and
install in reverse order. The installation tool will need to be 10 in. minimum in length to reach the Choke seat. Be sure
the bottom end is resting on a wooden block or damage will result.

FLOW RATES WITH VARIOUS CHOKE SIZES

Air Blank 1/8" 3/16" 1/4"

150 psi 525 551 584 629
scfm

250 psi 975 1017 1069 1143

350 psi 1540 1598 1670 1771
10 bar 14,9 15,6 16,5 17,8
m3/min

18 bar 27,6 28,8 30,3 32,4

24 bar 43,6 45,3 47,3 50,1

Copyright © Sandvik Mining & Construction 21

RH550
Sandvik DTH hammer operator’s manual

Lubrication
Correct lubrication during drilling operations is extremely important. Inadequate lubrication is a major
cause of hammer wear and failure. Excessive lubrication slows piston and makes startup difficult.
– Use rock drill oil only. Use the chart on right to select the correct grade of rock drill oil.
– The recommended amount
of rock drill oil for reliable
operation is shown below. 350
-46 -40 -34 -29 -23 -18 -12 -7 -1 4 10 16 21 27 32 38 43 49 C

An alternative 320

ISO Viscosity (cSt @ 40° C)

300
method is 0.15-0.25
quarts/hour per 100 cfm 250
(0.04-0.07 liters /hour
per m3/min.) 200
220

150
150

100
100

50
46
32

0
-50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 F

Ambient Air Temperature

Rule of Thumb:

1 quart / hour / 500 cfm

1 liter / hour / 14 m3/min

22 Copyright © Sandvik Mining & Construction

RH550
Sandvik DTH hammer operator’s manual
RH550
Piston Case
Measure outside diameter regularly, and compare to the designated wear limits.
­
• Regularly inspect all parts carefully for burrs, galling or cracks. Replace any parts which are cracked. Use a file
or emery paper to remove any burrs. Any parts which show signs of galling will also have a mating part with similar
damage. If the piston is galled it should be replaced and careful inspection is required inside the piston case. It is
strongly recommended to hone or polish inside the piston case to smooth the galled surfaces. Look for causes
of galling such as poor lubrication or contamination and take corrective measures to avoid future damage.
Neglecting to hone the galled piston case before installing a new piston will lead to early and repeated piston
failures.
• Premature thread failure usually results from galling and corrosion and these two problems can be avoided by
using a good quality copper based thread grease every time the driver sub is removed for bit changes. It is also
recommended that thread grease be applied to the Top Sub thread every 100 hours or after 10,000 feet (3000
metres) of drilling.
• Never grip hammer with any type of tongs over the piston
case threads. Gripping with tongs over the piston case
threaded areas makes the threads very difficult to unscrew
and can lead to premature cracking due to jaw marks. Never
use excessive force with a steel hammer or apply any weld to
the piston case as this may lead to premature failure and will
be denied in the event that a claim is made for warranty.

Piston Retainer Ring

Only one piston retainer ring (#12) is used. The piston retainer
ring is the first component to be installed during hammer
assembly. Insert the piston retainer ring into piston case (#11) at
same end as the driver sub (#15) will be fitted.
• Place the piston retainer ring at 90° to its final position 11
and using a hook, push the ring so it slides inside the piston
case. When it is close to the groove, again use the hook to
maneuver the ring 90° so it snaps into the groove.
• Where applicable, when reversing the piston case, it is
strongly recommended to replace the piston retainer ring
to ensure the Gap is maintained between the driver sub and
piston case.

12

Copyright © Sandvik Mining & Construction 23

RH550
Sandvik DTH hammer operator’s manual
RH550
Piston
Lightly coat the piston (#10) with rock drill oil. Install
piston into piston case through top sub end with nose end
down (as shown).
Inspect used pistons for galling against piston case, guide
sleeve, or feed tube inside the center air hole. Polish as
necessary. Reinstall used pistons with the piston case
horizontal to avoid knocking guide sleeve out of place.
10
Regularly inspect the piston striking face and remove
any burrs (peening) with a fine buffing or flap wheel. DO
NOT use any type of grinding wheel as the resulting rough
surface will propagate cracks and lead to premature piston
failure.

Top Sub Assembly

• Oil and assemble parts before assembly,
• Pull the top sub O-ring (#2) over the top sub
threads all the way to its groove,
• Insert feed tube O-rings (#3) into the grooves inside
the top sub,
• Assemble dart (#4) and spring (#5) into the check
valve guide (#6), 1
• Install desired choke (#7) through feed tube (#9),
2
• Move choke (#7) into position,
3
• Rest feed tube vertically on wooden surface & drive
choke firmly into place with suitable length of rod,
4
• Insert the check valve guide (#6), dart (#4), and
spring (#5) into to the feed tube (#9),
5
• Carefully line up retainer pin holes,
• Insert assembly into the top sub (#1), line up
retainer pin holes and install feed tube retainer pin 6
(#8),
7
• Make sure the pin does not protrude into threads on
either side, 8
• Apply copper based thread grease on threads and
install top sub assembly into the piston case, 9
• Guide feed tube into the piston center hole
• Never force assembly,
• Turn clockwise to tighten,
• After hand tightening the top sub assembly, lay hammer down flat on a clean surface and lift driver sub end of
hammer up until the piston is heard sliding smoothly towards the top sub end.

24 Copyright © Sandvik Mining & Construction

RH550
Sandvik DTH hammer operator’s manual
RH550
Guide Sleeve
Install two O-rings (#13) on guide sleeve (#14). These O-rings are critical for proper hammer alignment and for
holding guide sleeve in place when changing bits.
• The guide sleeve will install correctly into the piston case only in one direction. Coat the guide sleeve with oil
and insert with the shoulder that fits against the piston retaining ring.
• Use the shank of a discarded bit to push the guide sleeve into piston case. Continue to push the guide sleeve
until it will go no further and then it is in the correct position.
• To remove guide sleeve, stand piston case vertically with guide sleeve nearest the ground.
• From the top sub end, insert a wooden or aluminium bar which is the same length as the piston case and 1/4"
(6mm) smaller in diameter than the piston and tap against the guide sleeve until it can be remove from the
driver sub end of the piston case. Carefully inspect guide sleeve inside where it seals against the piston nose.
Polish if surface is galled. Replace if cracked or otherwise damaged.

Driver Sub
Install driver sub (#16) using only copper-based
thread grease on its threads. During storage, the bit
retainer ring (#15) made up of two half rings plus an
O-ring (#13), may be inserted without a drill bit installed. 13

• When assembling the hammer without a drill bit,

use a cover over the open driver sub to prevent
contamination from entering hammer. 14
• Inspect used driver subs for nicks or burrs in
the thread. Polish as needed.
• Inspect interior spline for wear. Replace driver sub
if spline is at one third or less of original width. 13
• Check the driver sub's remaining outside diameter
and discard if appropriate. Most of the time, the 15
driver sub will wear more rapidly than other hammer
components; two spare driver subs are typically used 13
per piston case. Never install a used driver sub on a
new piston case.
• Sometimes vertical channels are eroded adjacent to
drill bit flushing groves. When replacing the bit, 16
always index the driver sub to alleviate this problem.
Some operators rebuild driver subs by adding weld
material. This is not recommended as it may cause
warping or cracking. Welding, as described herein,
cancels any remaining driver sub or piston case
thread warranty.

The Gap
When the Driver Sub (#16) is screwed into the Piston Case (#11) with the Guide Sleeve (#14) and Bit Retainer
Ring (#12) installed, a gap must be visible where the Piston Case and Driver Sub join. The dimension of this gap is
not critical, but it should not be less than 0.020" (0.5mm) and not more than 0.060" (1.50mm). When this gap is no
longer visible, the Piston Retainer Ring should be replaced. If hammer operation continues with no visible gap, the
potential for a component failure is high.

Copyright © Sandvik Mining & Construction 25

RH550
Sandvik DTH hammer operator’s manual

Notes

26 Copyright © Sandvik Mining & Construction

RH550
Sandvik DTH hammer operator’s manual

Notes

Copyright © Sandvik Mining & Construction 27

RH550
Sandvik DTH hammer operator’s manual

Notes

28 Copyright © Sandvik Mining & Construction

RH550