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William P. Attard
MAHLE Powertrain
occurs when the air to fuel ratio (AFR) is greater than ratios since the jet acts as a distributed ignition source. The
stoichiometric or λ = 1, where λ is equal to the actual AFR large number of distributed ignition sites ensures that the
divided by the stoichiometric AFR (or the reciprocal of the flame travel distances are relatively small enabling short
equivalence ratio (φ)). One advantage of running an engine combustion durations even in traditionally slow burning lean
lean occurs as the introduction of additional air increases the mixtures [2,3]. However, although jet ignition systems
specific heat ratio (γ) which leads to an increase in thermal provide additional ignition energy there are higher heat losses
efficiency as can be seen in Equation 1, which is for the ideal than conventional systems due to the additional surface area
Otto cycle. of the pre-chamber, which may compromise engine
efficiency. Nevertheless, the combusting jet does provide an
ongoing combustion and jet motion of substantial mass of
fuel-air mixture which enables combustion in diluted
mixtures and generally benefits engine efficiency. This report
(1) will provide a review of pre-chamber initiated jet ignition
systems; with the main focus on small pre-chamber,
Where CR is the compression ratio (maximum cylinder enhanced ignition systems that replace the spark plug in a
volume / clearance volume) and γ is the specific heat ratio conventional spark ignition engine.
equal to Cp/Cv or Cp/(Cp-Rgas). Lean engine operation has
the potential to increase efficiency by affecting γ as well as BACKGROUND
reduce pumping losses by tending towards throttle-less
operation, which can further improve fuel economy for the Ignition enhancement involves increasing the ignition energy
same road load. Lean burn technology has not been in order to improve the burning characteristics of the fuel.
extensively implemented for several reasons including Lean burn engines generally require high ignition energy,
compromised combustion stability and three-way catalyst long duration of ignition and a wide dispersion of ignition
incompatibility. In addition, although NOx emissions sources in order to achieve fast burn rates. Initiating
decrease at higher λ due to lower combustion temperatures, combustion at multiple sites is especially important in
significant improvements in NOx emissions can only begin to increasing burn rates due to the low flame velocities that
be seen at the lean limit (λ∼1.4) of conventional spark occur in lean mixtures. Reviews of combustion enhancement
ignition engines. Moreover, the effectiveness of the three- systems for homogeneously fueled internal combustion
way catalyst, which is the primary means to control NOx, HC engines have been completed by Dale and Oppenheim in
and CO emissions in conventional spark ignition engines, 1981 [4] and by Dale et al. in 1997 [3]. These reviews
degrades rapidly at AFR that vary from stoichiometric. highlighted research on numerous methods to enhance
ignition such as:
There are also several other disadvantages of lean burn • High energy spark plugs
technology that have prevented it from being more widely
used. The narrow flammability limits of most fuels make it • Photochemical, breakdown, laser and microwave ignition
difficult to run lean while maintaining adequate combustion and corona spark plugs
stability with low misfire rates. Poor combustion stability
• Plasma jet and rail plug igniters
leads to increased HC emissions due to misfire and partial
burning cycles. Partial burning is primarily caused by the • Pre-chamber torch cells
slower laminar flame speeds of lean mixtures that severely
affect flame kernel growth and hence flame propagation. • Divided chamber (pre-chamber) stratified charge
Furthermore, as the lean limit of combustion is approached, • Pre-chamber flame or combustion jet igniters
irregular ignition and HC emissions increase while power
output substantially decreases. There have been a number of • Homogeneous ignition systems
technologies designed to gain the advantages of lean burn
while circumventing the disadvantages. One solution to the This review discusses pre-chamber initiated combustion
lean burn challenges outlined above is ignition enhancement, systems, which can be characterized by having; large or small
which facilitates lean burn by raising the ignition energy and/ prechamber volumes, auxiliary or no auxiliary pre-chamber
or intensifying turbulence, which increases flame speed. fueling (charge stratification) and large or small orifice(s)
connecting the pre-chamber to the main chamber. A chart of
Another method to control combustion of lean burn mixtures a selection of the research on different pre-chamber initiated
is with jet ignition, which utilizes a pre-chamber combustion combustion systems is shown in Figure 1, including
initiation system. The jet ignition concept involves the use of references to patents and/or SAE papers (each section
a chemically active, turbulent jet to initiate combustion in arranged in chronological order from top to bottom). The
lean fuel mixtures. With jet ignition, the combustion of the focus of this review is the jet ignition concept with a small
main charge is reliable over a much broader range of air-fuel pre-chamber volume (<3% of clearance volume) and
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Figure 1. Development of selected pre-chamber ignition systems including references to patents and/or SAE papers. Each
branch is arranged in chronological order from top to bottom.
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Table 1. Generated comparison of common combustion technologies [5, 6, 7, 8, 9, 10, 11, 12] versus jet ignition. (PM:
Particulate Matter, NOx: Oxides of Nitrogen, NSC: NOx Storage Catalyst, SCR: Selective Catalytic Reduction, SIDI: Spark
Ignition Direct Ignition)
EARLY PRE-CHAMBER mixture was then ignited by a spark and ignited a leaner main
chamber mixture. The main features of this design can be
APPLICATIONS seen in Figure 2. This pre-chamber design inspired many
Combustion initiation in pre-chamber cavities in spark other similar 3-valve engine concepts including those
ignition engines first began in the first part of the twentieth patented by Summers [15], Mallory [16], Bagnulo [17] and
century with the 2-stroke Ricardo Dolphin engine [14]. This Barnes [18]. Torch cell engine designs also evolved from this
engine relied on a passive auxiliary intake valve from which a concept and were an effort to simplify the design by
fuel rich mixture entered into a pre-chamber cavity. The rich removing the need for auxiliary pre-chamber fuelling. With
torch cell designs, a pre-chamber cavity containing a spark
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plug is filled with fresh main chamber charge during chamber can be easily ignited with a spark plug. Initially,
compression. Upon ignition, a turbulent torch is produced divided chamber stratified charge systems were characterized
which ignites the main chamber charge. Torch cell systems by a large pre-chamber and large orifices and with this
have been shown to extend the lean operating range of the configuration when the pre-chamber fuel is ignited, a regular
engine and have been developed by Toyota [19] (Figure 3), flame front is produced that traverses the pre-chamber and
Ford [20], and Volkswagen [21] in addition to several others exits the orifices slowly into the main chamber. Perhaps the
shown in the left branch of Figure 1. most successful example of this technology is the Compound
Vortex Controlled Combustion (CVCC) system developed by
Honda [23], which could comply with the 1975 emission
standards without a catalytic converter (Figure 4). Other
examples of this technology include the Nilov [24],
Broderson Conta [25, 26, 27], Heintz Ram-Straticharge [28],
Porsche SKS [29] and GM Electronic Fuel Injection (EFI)
torch ignition [30] engine, which are shown in Figures 5, 6, 7,
8, 9, with a more extensive list available in the middle
column of Figure 1.
Figure 6. Broderson Conta Engine [25, 26, 27] Jet igniters are a subset of the divided chamber stratified
charge concept, with the notable difference of a much smaller
orifice(s) connecting the main chamber and pre-chamber
combustion cavities [4]. The smaller orifice size causes the
burning mixture to travel quickly through the orifice, which
extinguishes the flame and seeds the main chamber with
reacting active radical species that reignite some distance
away from the pre-chamber. In addition, the smaller orifice
creates a flame jet that penetrates deeper into the main
charge, however, to avoid impinging on the combustion
chamber wall the pre-chamber volume has to be kept
relatively small. Similar to HCCI, with jet ignition chemical
kinetics plays a much larger role in determining combustion
characteristics than with SI and Diesel combustion. Both
HCCI and jet ignition rely to some extent on chemical
kinetics to initiate combustion. With HCCI, combustion is
dominated by the kinetics of intermediate temperature
hydrocarbon ignition, which occurs in the in-cylinder mixture
during compression, with ignition occurring when the
temperature of the core fuel-air charge reaches the H2O2
Figure 7. Heintz Ram-Straticharge Engine [28,31]
decomposition temperature [7,32]. In addition, the large
quantities of EGR often used with HCCI also affect the
chemical kinetics, through both temperature changes and the
presence of active species in the exhaust gas [33,34]. With jet
ignition, the active radicals present in the partially combusted
products ejected from the pre-chamber aid in initiating main
chamber combustion by producing multiple, distributed
ignition sites, which rapidly consume the main chamber
charge.
pre-chamber volume and with an orifice length to diameter plug developed by Latsch at Robert Bosch GmbH, which will
ratio of ½ [37]. In 1981, the LAG system was implemented be discussed later on. The fuel injector can inject either fuel
into the powertrain of the Volga passenger vehicle, which or a fuel-air mixture through its hollow electrode into the
was equipped with a cam-actuated injector that introduced a cavity at the bottom of the combustor. A portion of the
rich (λ = 0.5) mixture into the pre-chamber, which then mixture also travels through the orifice into the cylinder
ignited an ultra-lean (λ = 2) mixture in the cylinder [5,38,39]. which contains a fuel-air mixture together with some residual
It was Gussak's extensive study that revealed the importance gas from the preceding cycle. At the end of the fuel injection
of active radicals in this type of ignition process period, a spark ignites the rich mixture in the cavity and
[39,40,41,42]. combustion products jet into the engine cylinder, introducing
turbulence to the in-cylinder mixture. This flame jet ignition
system is similar to the work of Yamaguchi et al. [50] in that
an attempt is made to have a large number of distributed
ignition sites, enabling small flame travel distances and thus
short combustion durations even in slow burning lean
mixtures. There have been extensive fundamental studies of
the JPIC system in both combustion bombs and rapid
compression machines, which are discussed below, however,
at this time no engine testing of the JPIC system has been
reported.
determined best for lean burn operation (equivalence ratio in chamber, spark plug and pre-chamber direct injector (Figure
pre-chamber = 1.1, main chamber as lean as 0.4 for propane- 16). In the HAJI process, a small amount of hydrogen (about
air mixture). 2% of the main fuel energy or approximately 1 g/km H2) is
(III). Flame kernel torch ignition: Orifice further enlarged injected next to the spark plug electrodes inside the pre-
relative to (II) but only large enough to still have an issuing chamber so that a rich mixture is formed. Once the hydrogen
turbulent jet which would entrain significant amounts of the mixture in the pre-chamber is ignited, the combusting gas
main chamber mixture. Ignition is due solely to flame travels through one or more orifices into the main chamber at
kernels. high speed, where it then entrains and ignites the lean main
chamber charge. Figure 17 shows optical images of HAJI
(IV). Flame front torch ignition: Largest orifice. Pre- combustion in a side ignited, two valve engine design
chamber flame can pass through the orifice and enter the [61,62]. In these images, the flame quenching effect can
main chamber as a torch and therefore the main combustion clearly be seen, with the main chamber combustion initiating
proceeds as normal flame propagation. in the center of the combustion chamber.
The work of Yamaguchi further supported Gussak's idea that The existence of chemically reactive intermediate products
it is possible to effectively ignite combustible mixtures with (active radicals H and OH) in addition to high levels of
only active radicals. However, Yamaguchi et al. concluded turbulence in the jets cause an energy level more than two
that the most favorable combustion pattern for lean burning orders of magnitude higher than that which is found in a
was the composite ignition (II) pattern as can be seen in spark [56]. Similar ignition benefits of several other pre-
Figure 15, which shows the lean flammability possible with chamber ignition systems, have been previously documented
increasing orifice diameter and corresponding combustion [4,5,57], with HAJI being unique as its pre-chamber volume
patterns for pre-chamber to main chamber ratios (a) of 0.1 is ∼1% of the clearance volume. HAJI, similar to other jet
and 0.2 [50]. ignition processes, enables reliable main chamber combustion
over a much broader range of AFRs because the jet acts as a
distributed ignition source, which can overcome the problems
of poorly mixed main chamber charges and slower burning
fuels [2,58]. The lean limit can be extended to λ = 5 at wide
open throttle (WOT) conditions with gasoline as the main
fuel and hydrogen as the pre-chamber fuel [59]. Thus, the
vigorous jets of chemically active combustion products burn
the main charge rapidly and with almost no combustion
variability (< 2% COVIMEP at λ = 2).
plugs (General Motors) [84] and directed jet spark plugs PRE-CHAMBER SPARK PLUGS WITH
(Delphi) [85], with the new igniter design distinct as it
incorporates a pre-chamber fuel delivery system for the PILOT INJECTION
internal cavity (Figure 27). In addition to the secondary air/ The most recent investigations by Latsch et al. involve
fuel delivery system, the igniter design consists of an internal research on pre-chamber spark plugs with pilot injection,
cavity containing a spark gap as well as a spark gap external with the concept shown in Figure 28 [86]. One of the main
to the cavity that is exposed to the main combustion chamber. aims of this system was to create an inflammation zone with
The proposed operating strategy of the igniter is that at low ignition energy demand to minimize the requirements of
relatively high load conditions the igniter operates in spark the conventional ignition system while at the same time ignite
ignition mode without secondary pre-chamber fueling. At very lean in-cylinder mixtures through flame torches
lower loads the engine operates in a homogeneous charge extending into the cylinder. As with Bowing et al. [77],
compression ignition mode, whereby main chamber insufficient residual gas scavenging from the pre-chamber
combustion is initiated by injected active radicals, which are leading to inadequate mixture formation was an issue with
the partially combusted products of the richer secondary air- this design and was the reason why the pilot injection was
fuel mixture delivered to the igniter's internal cavity. The employed. One major difference between this flame jet
advantage of this operating strategy is that ignition can be ignition systems and many others is that the fuel is injected
achieved with either a spark or by compression depending on into the pre-chamber during the inlet stroke, rather that during
the engine load and that the benefits of both types of ignition the compression stroke, which helps to push the residual
can be realized [83]. gases out of the chamber. In this study, several gaseous fuels
were used to scavenge the pre-chamber, including methane,
reformer gas and hydrogen, with hydrogen the most
successful at extending the lean limit as can be seen in the
results shown in Figure 29 [86].
HOMOGENEOUS COMBUSTION
RADICAL IGNITION
In 2007, Blank of HCRI Technologies Intl. filed a patent [87]
and published work on Homogeneous Combustion Radical
Ignition (HCRI) [88,89]. This system provides a method of
enhancing combustion and improving ignition of
homogeneous mixtures. Ignition is achieved with the use of
secondary mini-chambers, connected to the main combustion
chamber via small conduits, which initiate radical ignition of
the main homogeneous charge with species generated in an
earlier engine cycle. Although earlier work focused on
passive piston micro-chambers [90] with no auxiliary
fuelling, the more recent studies incorporated a method of
mini-chamber temperature management and a means to insert
Figure 28. Principle of pre-chamber spark plug with
fuel directly into the mini-chambers. These new techniques
pilot injection [86].
enable further control of the quantity of radical ignition
species generated in the mini-chamber and thus better control
of the main chamber ignition of the later cycle. The benefits
of the HCRI process include improvements in combustion
efficiency, decreases in emissions and a tolerance to a
broader range of fuels [87].
CONCLUSIONS REFERENCES
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AFR HCCI
Air-to-Fuel Ratio Homogeneous Charge Compression Ignition
APIR HCJI
Auto-inflammation Pilotée par Injection de Radicaux Homogeneous Combustion Jet Ignition
or self ignition triggered by radical injection
HCRI
BPI Homogeneous Charge Radical Ignition
Bowl Pre-chamber Ignition
HFJI
CO Hydrogen Flame Jet Ignition
Carbon Monoxide
JPIC
CO2 Jet Plume Injection and Combustion
Carbon Dioxide
LAG
COVIMEP Lavinia Aktivatisia Gorenia or Avalanche Activated
Coefficient of Variation of IMEP Combustion
CR NO
Compression Ratio Nitric Oxide
CVCC NO2
Compound Vortex Controlled Combustion Nitrogen Dioxide
DCSC NOx
Divided Chamber Stratified Charge Oxides of Nitrogen
DI OH
Direct Injection Hydroxyl Radical
FJI PFI
Flame Jet Ignition Port Fuel Injection
H PFJ
Hydrogen Radical Pulsed Flame Jet
H2 PJC
Hydrogen Pulsed Jet Combustion
HAJI Rgas
Hydrogen Assisted Jet Ignition Gas Constant
HC SCR
Hydrocarbon Selective Catalytic Reduction
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doi:10.4271/2010-01-2263