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2009-01-0944
ABSTRACT INTRODUCTION
This paper is the follow up of a previous work and its Classical Diesel combustion has always offered the
target is to demonstrate that the best fuel for a advantage of high brake efficiency with the main
Compression Ignition engine has to be with high Octane drawback in substantial emissions of soot and NOx.
Number. Tighter emission regulation are pushing researchers and
vehicle manufactures in developing cleaner engines and
An advanced injection strategy was designed in order to at the same time keeping low fuel consumption which is
run Gasoline in a CI engine. At high load it consisted in the main requirement from a customer point of view. In
injecting 54 % of the fuel very early in the pilot and the the last two decades efforts have been put in realizing a
remaining around TDC; the second injection is used as combustion process as efficient as the classical
ignition trigger and an appropriate amount of cool EGR compression ignition one (CI) with low output emissions.
has to be used in order to avoid pre-ignition of the pilot. A milestone in the history of CI engine was put by Onishi
Substantially lower NOx, soot and specific fuel in ’79 [1]. Using a two stroke engine he developed the
consumption were achieved at 16.56 bar gross IMEP as concept of “Active Thermo-Atmosphere Combustion”, a
compared to Diesel. The pressure rise rate did not fairly homogeneous mixture is compressed until
constitute any problem thanks to the stratification autoignition which takes place simultaneously all over
created by the main injection and a partial overlap the combustion volume. Because of the homogeneity
between start of the combustion and main injection. and relatively fast combustion, the process was highly
Ethanol gave excellent results too; with this fuel the efficient with low NOx and soot production. In ’83 Najt
maximum load was limited at 14.80 bar gross IMEP and Foster tried this concept on a 4-stroke engine
because of hardware issues. achieving low emissions and fuel consumption as in the
previous case [2]; the process was named
Applying the commonly used PPC injection strategies to Homogeneous Charge Compression Ignition, HCCI.
Gasoline resulted in higher pressure oscillations after From that moment on many studies were performed on
combustion and the heat transfer was enhanced. It was this novel combustion process. All of them led to the
shown that this problem can be somehow solved by conclusion that HCCI is suitable at low – medium loads
employing a late pilot injection, unfortunately the and control issues seem to have a not negligible impact.
combustion is diffusion controlled and there is an Because the combustion starts simultaneously in the
increase in fuel consumption as compared to the combustion chamber and the mixture is homogeneously
strategy previously described. distributed (at high loads) the pressure rise rate is high
and this puts a threshold on the maximum load at which
The viability of having low fuel consumption, NOx, soot HCCI can operate. The second issue is the combustion
and pressure rise rate using high ON fuels in a CI
engine was demonstrated using a Scania single cylinder
truck engine with 2 liters displacement volume running at
1100 rpm.
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ISSN 0148-7191
Positions and opinions advanced in this paper are those of the author(s) and not necessarily those of SAE. The author is solely responsible for the content of
the paper.
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The main target of all these concepts was to separate The present paper is divided in three sections:
the end of injection, EOI, from the start of combustion,
SOC, mainly using cold EGR and lowering the 1. Start of Pilot Injection Sweep using Gasoline.
compression ratio. With Diesel type of fuel this is The target was to understand where to place the
something viable at lower loads but at e.g. 15 bar IMEP pilot in order to decrease the pressure
Andersson showed that up to 80% of cold EGR are oscillations after the start of combustion thus
needed for separating the two events [10]. In 2008 lowering the heat transfer rate and improving the
Toyota developed a concept in order to minimize the fuel fuel consumption.
consumption and NOx [11]. Boosting the engine 3 bar
abs with 51% of EGR at 17 bar IMEP Yoshihiro got 161 2. Using the previous result, Gasoline and Ethanol
g/kWh like gross indicated fuel consumption and 16 ppm where compared to Diesel at 14.82 bar gross
of NOx, the SOC was not separated from the EOI and IMEP.
this resulted in a smoke number of 5 FSN.
3. An advanced injection strategy was developed
In ’06 and ’07 a pioneer work was done by Kalghatgi in for Gasoline running in PPC mode; this was
history of the CI engines [12, 13], he stated that the best compared with classical Diesel combustion with
fuel for Partially Premixed Combustion, PPC, is a high pilot injection.
Octane Number, ON, fuel. The statement was based on
the following arguments; because high Octane Number EXPERIMENTAL APPARATUS
fuels have higher resistance to autoignition they need
less EGR in order to separate the EOI from the SOC as The engine used during the experiments is a single
compared to Diesel counterpart. With only 20% of EGR cylinder CI Scania D12 with flat cylinder head and the
at 13 bar IMEP he was able to get 0.4 g/kWh of NOx production shallow bowl piston see Figure 2 and Figure
and AVL smoke opacity of 0.9% and indicated gross 3. The compression ratio was 17:1 and the engine
specific fuel consumption of 174 g/kWh. specifications can be found in Table 1. The engine was
boosted by supplying compressed air with an external
This paper is dealing with PPC combustion using high compressor. Figure 4 shows a schematic of the EGR
ON fuels. A previous study performed by the authors system. In order to use high EGR rates the back
showed that Gasoline type of fuels need less EGR in pressure had to be raised 0.2 bars higher than the intake
order to accomplish low NOx and Soot [14], this can be pressure by throttling the exhaust, thus forcing exhaust
seen in Figure 1. Unfortunately a full separation between gases into the intake manifold if the EGR valve is
the EOI and SOC, as in Diesel PPC, resulted in high opened. The EGR rate was calculated as the ratio of
pressure oscillations after combustion which enhanced CO2 in the intake and exhaust. The inlet temperature
the heat transfer and led to higher specific fuel was measured 30 cm from the intake port with a K type
consumption for a given load. thermocouple; a PID regulator was used to keep the
temperature within r2.5 K from the desired value.
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Heater
EGR
cooler
Brake Engine
Figure 2: Scania D12 single cylinder. Figure 4: Exhaust Gas Recirculation System.
EXPERIMENTS
260 Gross Specific Fuel Consumption [g/kWh]
Three experiments were performed. Max Pressure Rise Rate 10*[bar/CAD]
240
180
2. Ethanol and Gasoline compared with Diesel at
160
14.80 bar gross IMEP, EGR: 25 %.
140
3. Advanced injection strategy testing for Gasoline. 120
A comparison was done with classical Diesel at 100
35.22 bar fuel MEP1, EGR: 37 %.
80
-80 -60 -40 -20
The three experiments were run at 308 K as inlet SOI Pilot [TDC]
temperature, 2.43 bar absolute inlet pressure. The
combustion phasing was adjusted by selecting the Figure 5: Maximum pressure rise rate and gross
appropriate start of main injection. indicated specific fuel consumption as a function of the
start of pilot injection.
More details can be found throughout the text in the
paragraph Results.
140
RESULTS
2 The terms in Equation 1 are expressed in bar since the energy has
1 The fuel MEP is defined as: the total fuel energy per cycle divided by
been divided with the displacement volume. This can allow an easier
the displacement volume.
comparison among engines of different sizes.
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0.6
12 Soot/2 [FSN]
NOx [g/kWh]
0.4
10
0.2
8
0
Losses [bar]
800
0 SOIp: -80 [TDC]
-80 -70 -60 -50 -40 -30 -20 700 SOIp: -60 [TDC]
Start of Pilot Injection [TDC] SOIp: -40 [TDC]
600 SOIp: -20 [TDC]
Figure 7: Emission, heat transfer and exhaust losses as
a function of the start of the pilot injection. RoHR [J/CAD]
500
400
300
4 4
Ethanol
3 3.5 Gasoline
Diesel
2
3
1
2.5
Emissions
0
-80 -60 -40 -20 2
SOI Pilot [TDC]
1.5
Figure 10: CO and HC as a function of the start of the
pilot injection. 1
0.5
HIGH LOAD: GASOLINE AND ETHANOL, A
0
COMPARISON WITH DIESEL CO/4 [g/kWh] HC [g/kWh] NOx [g/kWh] Soot [FSN]
The behavior of Gasoline and Diesel was characterized Figure 11: Specific emissions for Ethanol, Gasoline and
at 14.80 bar gross IMEP and was compared with Diesel. Diesel.
The engine was running at 1100 rpm, combustion
phasing set at 10.31 TDC (r0.40 CAD) and EGR rate 25
% which corresponds to O 1.56. The load could not be The normalized gross specific fuel consumption is
increased further because of hardware constraints; the shown in Figure 12. As compared to Figure 5, in Figure
first was related to the dyno which could not absorb 12, Gasoline has a gross specific fuel consumption of
more than 15 bar BMEP while the second issue was 178.46 instead of 180.28 g/kWh, ~ -1 %. This is thought
common rail related. The common rail was from Bosch to be the result of lower heat rejection since the EGR is
and it was first prototype generation, because of its able to lower the peak combustion temperature thus less
relatively low injection pressure, 1500 bar, the main heat flux to the combustion chamber surface. When
injection could not be longer than 1.8 ms otherwise the Gasoline is compared with Diesel, the lower fuel
interaction between injection and combustion would consumption of about 3.33 % is thought to be the
have led to an excess of smoke. Knowing the limitations consequence of shorter combustion duration, CA90-10,
coming from the common rail and dyno, with Gasoline 20.39 instead of 23.33 CAD. The most amazing result of
and Diesel the injection strategy was implemented as Figure 12 is the very low normalized gross specific fuel
follow: 1.8 ms in the main injection and 0.45 in the pilot consumption of Ethanol: 165.30 g/kWh. Figure 13 clearly
which was placed at -20 TDC. In the case of Ethanol, indicates that this is due to higher thermal efficiency,
which has a lower heating value, the duration of the pilot 47.63 %, as compared to Diesel and Gasoline. In order
was 1 ms at -20 TDC while the main as in the previous to clarify this major achievement the rate of heat release
case. is analyzed, see Figure 14. Figure 14 shows that both
Gasoline and Diesel are burning in diffusion controlled
Figure 11 shows the specific emissions for Ethanol, mode while with Ethanol a major kinetically controlled
Gasoline and Diesel. Ethanol and Gasoline have an combustion is followed by a diffusion combustion tail. As
ignition delay of 10.15 and 6.60 CAD (CA1 - SOIm) shown in many HCCI papers, e.g. [16], kinetically
respectively while Diesel starts to burn 7.80 CAD after controlled combustion has the main advantage of fairly
the pilot injection. For the high Octane Number fuels high thermal efficiency which leads to high indicated
such long ignition delay resulted in lower NOx and soot efficiency (low fuel consumption) as compared to the
production as compared to Diesel because of the higher classical combustion processes. The question that now
homogeneity of the mixture during combustion. The needs to be answered is why with Gasoline it was not
advantage of the molecular structure of Ethanol can be possible to achieve the same result when for instance in
seen in Figure 11 when soot emissions are considered. the “Start of Pilot Injection Sweep” section the pilot was
Because of its high hydrogen to carbon ratio, H/C, and set at -80 or in [14] when the start of the combustion was
very short carbon chain (only 2 carbons), Ethanol fully separated from the end of injection. Because optical
produces less soot as compared to more complex measurements were not performed the authors have to
hydrocarbons which have at least 17 carbon atoms and give a plausible guess based on the available data.
a H/C ratio of 1.7 - 1.8 [15]. As it can be seen in Figure When the pilot is placed at -80, the rate of heat release
11 the long ignition delay has the main drawback of trace in Figure 9 suggests that in the combustion
higher CO and HC production; the first specie is the chamber there are many zones with a near to
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RoHR [J/CAD]
600
constant; this can also be seen in Figure 7: lower
pressure rise rate leads to less heat loss. The pretty 500
poor efficiency of Gasoline in [14] is the result of knock 400
in a fairly HCCI combustion mode as explained using the
300
results found by Tsurushima [17]. In the case of Ethanol
35 % of the fuel was injected in the pilot; considering its 200
46
54.54 % of fuel in the pilot at -60 TDC while the rest at -
45 5; with both the amount of EGR was set at 37 % which
44 corresponds to O 1.23. The running conditions were the
43
followings: engine speed 1100 rpm, combustion phasing
Indicated was 8.51 TDC and constant fuel flow for both fuels:
42 Combustion/2
Thermal 35.22 bar Fuel MEP.
41
and main injection (which resulted in a certain level of Diesel respectively. Once again because of the lower
stratification) it was possible to have low maximum heterogeneity during combustion with Gasoline, soot are
pressure rise rate 14.67 bar/CAD (the author did not 21 % lower as compared to Diesel. The particulate
hear any annoying noise from the test cell as for levels can be substantially reduced by using updated
instance in [14]); this value is comparable to the limit injection hardware; it is important to remark that another
used by the heavy duty diesel engines manufactures, 15 reason for such levels of soot has to be found in the
bar/CAD. In terms of combustion stability this advanced common rail pressure. In this experiment the pressure
combustion concept seemed to show the same features was 1000 bar and not 1500 as in the previous paragraph
of HCCI combustion, the coefficient of variation of IMEP because of pump related issues during the experiments.
and standard deviation of CA50 were 1.57 % and 0.19
CAD respectively, on the other hand in the case of
2.5
Diesel 3.18 % and 0.40 CAD. Gasoline
Diesel
2
200
180
RoHR/5 [J/CAD]
1.5
Emissions
160 Pressure [bar]
Needle Lift [a.u.]
140
1
120
100
0.5
80
60
0
40 CO/10 [g/kWh] HC [g/kWh] NOx [g/kWh] Soot/10 [FSN]
20
Figure 17: CO, HC, NOx and soot for Gasoline and
0
-60 -50 -40 -30 -20 -10 0 10 20 30 Diesel.
CAD [TDC]
80
190
60
Gross Specific Fuel Consumption [g/kWh]
188
40
186
20
184
0
-60 -50 -40 -30 -20 -10 0 10 20 30 182
CAD [TDC]
180
Figure 16: Ensemble averaged cylinder pressure, rate of 178
heat release and injection signal for Diesel at high load.
176
174
In Figure 17 the emissions level are presented for 172
Gasoline and Diesel. In terms of HC and CO Gasoline is
170
showing higher levels as compared to Diesel mainly Gasoline Diesel
because of the high amount of fuel of the first injection.
In terms of NOx Gasoline is able to achieve 0.12 g/kWh Figure 18: Gross specific fuel consumption for Gasoline
while Diesel 0.17; the reduction of almost 30% has to be and Diesel.
attributed to the higher level of homogeneity during
combustion for Gasoline. In terms of soot the FSN levels
are high for both fuels: 5.85 and 7.40 for Gasoline and
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8
The proposed combustion strategy is similar to UNIBUS
Gasoline [5] but the main advantage relay on the maximum load
7
Diesel achievable 16.52 bar IMEP in this work and 6-8 bar in
6 the case of the Toyota strategy (the numbers are
[bar]
CONCLUSIONS ACKNOWLEDGMENTS
The current work has underlined two main points: a The author would like to acknowledge the Competence
Compression Ignition engine can properly run with high Center Combustion Processes, KCFP, for the financial
Octane Number fuels and the way of injecting fuels has support.
to be rethought.
REFERENCES
The conclusions that can be withdrawn from this paper
are: 1. Onishi S. et al., “Active Thermo-Atmosphere
Combustion, ATAC, a New Combustion Process for
x Pressure oscillations after the combustion event Internal Combustion Engine”, SAE 790501.
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resulting in higher fuel consumption. The Homogeneous Charge Combustion”, SAE 830264.
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selecting the amount and the position of the pilot Combustion Characteristics of a low-temperature
injection. and Pre-mixed Combustion Concept Based on
Measurement of instantaneous Heat Flux in a
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14.80 bar gross IMEP with 25 % of EGR. Due to 4. Kawamoto K. et al., “Combination of Combustion
the longer ignition delay, high ON fuels have Concept and Fuel Property for Ultra-Clean DI
lower NOx and soot production, as compared to
Diesel”, SAE 2004-01-1868
Diesel, because of the lower heterogeneity at
5. Hasegawa R., Yanagihara H., “HCCI Combustion in
the moment of the ignition. Because of the long
DI Diesel Engine”, SAE 2003-01-0745
ignition delay HC and CO were higher in the
case of Gasoline and Ethanol. 6. Kimura, S. et al., “An experimental analysis of of low
temperature and premixed combustion for
x Because of the higher thermal efficiency simultaneous reduction of of NOx and particulate
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x The very low fuel consumption of Ethanol is the pulse injection and the BUMP combustion chamber”,
result of an almost totally kinetically controlled SAE 2003-01-741, 2003
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the case of Gasoline and Diesel. Pressure “An experimental investigation of in cylinder
oscillations after combustion were avoided processes under dual-injection conditions in a DI
because of the appropriate fuel stratification. diesel engine”, SAE 2004-01-1843, 2004
9. Dronniou, N. et al., “Combination of high EGR rates
x Based on the previous found an advanced and multiple injection strategies to reduce pollutant
injection strategy was developed for Gasoline at emissions”, SAE 2005-01-3726, 2005.
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fuel in the pilot at -60 TDC and the remaining Premixed Combustion”, SAE 2006-01-3412
around TDC. The stratification created by the 11. Yoshihiro H. et al., “Emissions Reduction Potential
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amount of EGR had to be selected in order to Diesel Engine and the Reduction Mechanism of
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12. Kalghatgi G., Risberg P., Angstrom H., “Advantages
x The advanced injection strategy was compared of Fuels with High Resistance to Auto-ignition in
with the classical Diesel combustion with pilot; Late-injection, Low-temperature, Compression
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Soot 5.85 FSN for Gasoline while for Diesel: Smoke and Low NOx at High Load in a
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but as described in the paper there were Diesel Fuel”, SAE 2007-01-0006
limitations due to the hardware that can be
14. Manente V., et al., “Half Load Partially Premixed
solved with an update injection system.
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Gasoline and Ethanol Compared with Diesel”, SAE
295, accepted for publication at ARAIINDIA 2009.
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