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2009-01-0944

Partially Premixed Combustion at High Load using Gasoline


and Ethanol, a Comparison with Diesel

Vittorio Manente, Bengt Johansson and Per Tunestal


Lund University

This is a work of the Swedish Government.

ABSTRACT INTRODUCTION

This paper is the follow up of a previous work and its Classical Diesel combustion has always offered the
target is to demonstrate that the best fuel for a advantage of high brake efficiency with the main
Compression Ignition engine has to be with high Octane drawback in substantial emissions of soot and NOx.
Number. Tighter emission regulation are pushing researchers and
vehicle manufactures in developing cleaner engines and
An advanced injection strategy was designed in order to at the same time keeping low fuel consumption which is
run Gasoline in a CI engine. At high load it consisted in the main requirement from a customer point of view. In
injecting 54 % of the fuel very early in the pilot and the the last two decades efforts have been put in realizing a
remaining around TDC; the second injection is used as combustion process as efficient as the classical
ignition trigger and an appropriate amount of cool EGR compression ignition one (CI) with low output emissions.
has to be used in order to avoid pre-ignition of the pilot. A milestone in the history of CI engine was put by Onishi
Substantially lower NOx, soot and specific fuel in ’79 [1]. Using a two stroke engine he developed the
consumption were achieved at 16.56 bar gross IMEP as concept of “Active Thermo-Atmosphere Combustion”, a
compared to Diesel. The pressure rise rate did not fairly homogeneous mixture is compressed until
constitute any problem thanks to the stratification autoignition which takes place simultaneously all over
created by the main injection and a partial overlap the combustion volume. Because of the homogeneity
between start of the combustion and main injection. and relatively fast combustion, the process was highly
Ethanol gave excellent results too; with this fuel the efficient with low NOx and soot production. In ’83 Najt
maximum load was limited at 14.80 bar gross IMEP and Foster tried this concept on a 4-stroke engine
because of hardware issues. achieving low emissions and fuel consumption as in the
previous case [2]; the process was named
Applying the commonly used PPC injection strategies to Homogeneous Charge Compression Ignition, HCCI.
Gasoline resulted in higher pressure oscillations after From that moment on many studies were performed on
combustion and the heat transfer was enhanced. It was this novel combustion process. All of them led to the
shown that this problem can be somehow solved by conclusion that HCCI is suitable at low – medium loads
employing a late pilot injection, unfortunately the and control issues seem to have a not negligible impact.
combustion is diffusion controlled and there is an Because the combustion starts simultaneously in the
increase in fuel consumption as compared to the combustion chamber and the mixture is homogeneously
strategy previously described. distributed (at high loads) the pressure rise rate is high
and this puts a threshold on the maximum load at which
The viability of having low fuel consumption, NOx, soot HCCI can operate. The second issue is the combustion
and pressure rise rate using high ON fuels in a CI
engine was demonstrated using a Scania single cylinder
truck engine with 2 liters displacement volume running at
1100 rpm.

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control; because HCCI relies on the spontaneous


9
autoignition all the variables that surround the Diesel
combustion process affect the phasing of the 8 lambda: 1.84 [-] Gasoline
combustion.

Specific NOx Emissions [g/kWh]


7

In order to control the combustion and keep the pressure 6

rise rate below a certain threshold many solutions were 5


proposed. Nissan developed the MK concept [3, 4];
4
Diesel fuel is injected relatively early and by substantial
increase swirl and cooled EGR, the combustion starts 3
when the injection is over. Toyota proposed the UNIBUS
2 EGR: 25.89 [%]
concept [5], a pilot injection is used to create a EGR: 43.81 [%]
homogeneous mixture and with the main injection the 1
combustion is triggered; unfortunately this solution can 0
not be used in the whole operating range of the engine 0 2 4 6 8 10
Soot [FSN]
since at high load the pilot injection might autoignite
before the main. Different injection and EGR strategies Figure 1: NOx-Soot tradeoff for Diesel and Gasoline at
were studied in order to keep low emissions and fuel 11.87 bar IMEP [14].
consumption [6, 7, 8, 9].

The main target of all these concepts was to separate The present paper is divided in three sections:
the end of injection, EOI, from the start of combustion,
SOC, mainly using cold EGR and lowering the 1. Start of Pilot Injection Sweep using Gasoline.
compression ratio. With Diesel type of fuel this is The target was to understand where to place the
something viable at lower loads but at e.g. 15 bar IMEP pilot in order to decrease the pressure
Andersson showed that up to 80% of cold EGR are oscillations after the start of combustion thus
needed for separating the two events [10]. In 2008 lowering the heat transfer rate and improving the
Toyota developed a concept in order to minimize the fuel fuel consumption.
consumption and NOx [11]. Boosting the engine 3 bar
abs with 51% of EGR at 17 bar IMEP Yoshihiro got 161 2. Using the previous result, Gasoline and Ethanol
g/kWh like gross indicated fuel consumption and 16 ppm where compared to Diesel at 14.82 bar gross
of NOx, the SOC was not separated from the EOI and IMEP.
this resulted in a smoke number of 5 FSN.
3. An advanced injection strategy was developed
In ’06 and ’07 a pioneer work was done by Kalghatgi in for Gasoline running in PPC mode; this was
history of the CI engines [12, 13], he stated that the best compared with classical Diesel combustion with
fuel for Partially Premixed Combustion, PPC, is a high pilot injection.
Octane Number, ON, fuel. The statement was based on
the following arguments; because high Octane Number EXPERIMENTAL APPARATUS
fuels have higher resistance to autoignition they need
less EGR in order to separate the EOI from the SOC as The engine used during the experiments is a single
compared to Diesel counterpart. With only 20% of EGR cylinder CI Scania D12 with flat cylinder head and the
at 13 bar IMEP he was able to get 0.4 g/kWh of NOx production shallow bowl piston see Figure 2 and Figure
and AVL smoke opacity of 0.9% and indicated gross 3. The compression ratio was 17:1 and the engine
specific fuel consumption of 174 g/kWh. specifications can be found in Table 1. The engine was
boosted by supplying compressed air with an external
This paper is dealing with PPC combustion using high compressor. Figure 4 shows a schematic of the EGR
ON fuels. A previous study performed by the authors system. In order to use high EGR rates the back
showed that Gasoline type of fuels need less EGR in pressure had to be raised 0.2 bars higher than the intake
order to accomplish low NOx and Soot [14], this can be pressure by throttling the exhaust, thus forcing exhaust
seen in Figure 1. Unfortunately a full separation between gases into the intake manifold if the EGR valve is
the EOI and SOC, as in Diesel PPC, resulted in high opened. The EGR rate was calculated as the ratio of
pressure oscillations after combustion which enhanced CO2 in the intake and exhaust. The inlet temperature
the heat transfer and led to higher specific fuel was measured 30 cm from the intake port with a K type
consumption for a given load. thermocouple; a PID regulator was used to keep the
temperature within r2.5 K from the desired value.
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Pressure Compressed Air


Regulator

Heater

EGR
cooler
Brake Engine

Backpressure EGR valve


Valve

Figure 2: Scania D12 single cylinder. Figure 4: Exhaust Gas Recirculation System.

The airflow into the engine was computed by measuring


the relative air fuel ratio, O, and the fuel flow which was
obtained using a gravity scale with a precision of r0.02
g. In order to have accurate measurements of the fuel
flow, each operative point was sampled for 6 minutes.
The fuel was injected by using a first generation
prototype Bosch common rail system. The injector had 8
holes with a diameter of 0.18 mm, 120 degrees umbrella
angle. The rail pressure was kept constant at 1500 bar
for the first two experiments while in the third one
because of pump issues the pressure was 1000 bar.
The current control system allowed a maximum of two
injections per cycle.
The exhaust gasses were measured with the following
Figure 3: Shallow bowl piston used during the devices: CO, CO2, HC, O2 with a Cusson Technology
experiments. AB equipment, NOx with a ECO Physics CLD 700 EL
unit and the smoke with an AVL opacimeter.
Table 1: Geometric properties of the Scania D12 engine. The cylinder pressure was measured with a Kistler 7061
Displaced volume 1966 cc B pressure transducer and data were acquired every 0.2
CAD, 300 pressure traces were acquired for each
Stroke 154 mm operative point. The pressure traces were pegged and
the gross heat release was obtained as described in [20,
Bore 127.5 mm 21].
Connecting Rod 255 mm
FUELS
Compression ratio 17:1
This advanced combustion concept was tested both with
Number of Valves 4 commercial fuels as well as with Ethanol (99.5% by
Exhaust Valve Open 34° BBDC @ 0.15 mm lift volume). The commercial fuels were low-sulphur
Gasoline (Swedish 98 Octane) and Diesel (Swedish
Exhaust Valve Close 6° BTDC @ 0.15 mm lift MK1). The fuel properties can be found in Table 2.

Inlet Valve Open 2° BTDC @ 0.15 mm lift Table 2: Fuels Properties.


Inlet Valve Close 29° ABDC @ 0.15 mm lift CN [-] RON [-] LHV [MJ/kg]
Gasoline - 98.00 43.20
Swirl Ratio 1.7 (2.9 if modified) Swedish MK1 54.00 - 43.80
Ethanol - 107.00 29.00
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EXPERIMENTS
260 Gross Specific Fuel Consumption [g/kWh]
Three experiments were performed. Max Pressure Rise Rate 10*[bar/CAD]
240

1. Start of pilot injection sweep with Gasoline at 220


14.82 bar gross IMEP, EGR: 0 %. 200

180
2. Ethanol and Gasoline compared with Diesel at
160
14.80 bar gross IMEP, EGR: 25 %.
140
3. Advanced injection strategy testing for Gasoline. 120
A comparison was done with classical Diesel at 100
35.22 bar fuel MEP1, EGR: 37 %.
80
-80 -60 -40 -20
The three experiments were run at 308 K as inlet SOI Pilot [TDC]
temperature, 2.43 bar absolute inlet pressure. The
combustion phasing was adjusted by selecting the Figure 5: Maximum pressure rise rate and gross
appropriate start of main injection. indicated specific fuel consumption as a function of the
start of pilot injection.
More details can be found throughout the text in the
paragraph Results.
140
RESULTS

Single Cycle Cylinder Pressure [bar]


135
START OF THE PILOT INJECTION SWEEP
130
A sweep in start of the pilot injection is presented. The
fuel used was Gasoline, the engine was running at 1100 125
SOIp: -80 [TDC]
rpm, the load was 14.82 bar IMEP, the combustion SOIp: -20 [TDC]
120
phasing was set at 10.66 TDC (r0.26 CAD) and the
EGR rate was 0 %. A previous study showed that 115
injecting high ON fuels in a CI engine using a single
injection results in high pressure oscillations immediately 110
succeeding the combustion event [14]. It was shown that
those oscillations are able to enhance the heat transfer 0 5 10 15 20
CAD
resulting in higher specific fuel consumption and in
second instance high acoustic noise. By changing the Figure 6: Single cycle pressure trace with start of
level of fuel stratification (through the start of the pilot injection of the pilot at -80 and -20 TDC.
injection) the target was to reduce the high pressure
oscillation. The sweep was performed from -80 to -20
TDC, the amount of fuel injected with pilot was 20%. To prove that the fuel consumption is reduced because
Figure 5 shows the trends of pressure rise rate and fuel of less heat loss rather than lower exhaust and/or lower
consumption as a function of the start of the pilot emission losses (CO, HC and H2), an energy analysis
injection. By increasing the level of stratification the was done as a function of the start of the pilot injection.
maximum pressure rise rate drops from 25.06 to 9.93 The energy balance can be written as2:
bar/CAD (-60 %) while the gross specific fuel
consumption improves from 188.57 to 180.28 g/kWh (- IMEPgross FUEL _ MEP  Emission _ MEP 
(1)
4.4 %). In Figure 6 the variation of the maximum  Heat _ Transfer _ MEP  Exhaust _ MEP
amplitude of the pressure oscillation with the position of
the pilot can be seen.

2 The terms in Equation 1 are expressed in bar since the energy has
1 The fuel MEP is defined as: the total fuel energy per cycle divided by
been divided with the displacement volume. This can allow an easier
the displacement volume.
comparison among engines of different sizes.
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The losses of Equation 1 are shown in Figure 7. A fairly


1.4
flat behavior of the exhaust and emission losses can be
seen on the other hand a decrement in heat transfer is 1.2
observed when the level of stratification is increased.
The diagram shows very low levels of emission losses 1
as a result of the combustion efficiency higher than 98
%. 0.8

0.6
12 Soot/2 [FSN]
NOx [g/kWh]
0.4
10
0.2

8
0
Losses [bar]

-80 -60 -40 -20


SOI Pilot [TDC]
6
Figure 8: NOx and soot as a function of the start of the
4 Emission
pilot injection.
Exhaust
2 Heat Transfer

800
0 SOIp: -80 [TDC]
-80 -70 -60 -50 -40 -30 -20 700 SOIp: -60 [TDC]
Start of Pilot Injection [TDC] SOIp: -40 [TDC]
600 SOIp: -20 [TDC]
Figure 7: Emission, heat transfer and exhaust losses as
a function of the start of the pilot injection. RoHR [J/CAD]
500

400

300

To place the pilot injection at -20 TDC resulted in lower 200


maximum pressure rise rate and fuel consumption
100
because of an increase in fuel stratification level which
led to less severe pressure oscillations. The level of 0
stratification affects the emissions which will be now -10 -5 0 5 10 15 20
CAD [TDC]
examined. Figure 8 shows the NOx and soot trend as a
function of the position of the pilot injection, the usual Figure 9: Variation of the shape of the rate of heat
trade-off between these two pollutants is observed. By release with different start of pilot injection timings.
advancing the SOIp NOx increases as a results of higher
combustion temperatures and relatively low O, 1.95. The
increase in temperature level with advanced combustion Figure 10 shows CO and HC trends. By retarding the
can be seen in Figure 9. By advancing the SOI the pilot injection HC decreases up to 36% because of less
maximum rate of heat release is increasing, assuming wall and piston wetting. On the other hand CO at the
that combustion rate and temperature are linked trough beginning decreases because of less over-mixing
an exponential Arrhenius expression, between air and fuel (low temperature), and later it
increases again because of the under-mixing (lack of
>products @ >reactants @a ˜ const _ 1˜ exp§¨ T ·¸ , this O2).
t ¨ const _ 2 ¸
© ¹
proves the hypothesis of higher local combustion
temperature. In the case of soot advanced SOI results in
higher homogeneity of the mixture thus less particulate,
on the other hand retarded injection is responsible of
higher stratification hence an increase in soot level.
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result of over-mixing between air and fuel in the


9
peripheral regions of the combustion chamber while the
CO
8 10*HC second is the product of wall and piston wetting. Ethanol
7
produces much more CO and HC as compared to
Specific Emissions [g/kWh]

Gasoline as a result of the injection duration of the pilot,


6 1 and 0.45 ms respectively.
5

4 4
Ethanol
3 3.5 Gasoline
Diesel
2
3
1
2.5

Emissions
0
-80 -60 -40 -20 2
SOI Pilot [TDC]
1.5
Figure 10: CO and HC as a function of the start of the
pilot injection. 1

0.5
HIGH LOAD: GASOLINE AND ETHANOL, A
0
COMPARISON WITH DIESEL CO/4 [g/kWh] HC [g/kWh] NOx [g/kWh] Soot [FSN]

The behavior of Gasoline and Diesel was characterized Figure 11: Specific emissions for Ethanol, Gasoline and
at 14.80 bar gross IMEP and was compared with Diesel. Diesel.
The engine was running at 1100 rpm, combustion
phasing set at 10.31 TDC (r0.40 CAD) and EGR rate 25
% which corresponds to O 1.56. The load could not be The normalized gross specific fuel consumption is
increased further because of hardware constraints; the shown in Figure 12. As compared to Figure 5, in Figure
first was related to the dyno which could not absorb 12, Gasoline has a gross specific fuel consumption of
more than 15 bar BMEP while the second issue was 178.46 instead of 180.28 g/kWh, ~ -1 %. This is thought
common rail related. The common rail was from Bosch to be the result of lower heat rejection since the EGR is
and it was first prototype generation, because of its able to lower the peak combustion temperature thus less
relatively low injection pressure, 1500 bar, the main heat flux to the combustion chamber surface. When
injection could not be longer than 1.8 ms otherwise the Gasoline is compared with Diesel, the lower fuel
interaction between injection and combustion would consumption of about 3.33 % is thought to be the
have led to an excess of smoke. Knowing the limitations consequence of shorter combustion duration, CA90-10,
coming from the common rail and dyno, with Gasoline 20.39 instead of 23.33 CAD. The most amazing result of
and Diesel the injection strategy was implemented as Figure 12 is the very low normalized gross specific fuel
follow: 1.8 ms in the main injection and 0.45 in the pilot consumption of Ethanol: 165.30 g/kWh. Figure 13 clearly
which was placed at -20 TDC. In the case of Ethanol, indicates that this is due to higher thermal efficiency,
which has a lower heating value, the duration of the pilot 47.63 %, as compared to Diesel and Gasoline. In order
was 1 ms at -20 TDC while the main as in the previous to clarify this major achievement the rate of heat release
case. is analyzed, see Figure 14. Figure 14 shows that both
Gasoline and Diesel are burning in diffusion controlled
Figure 11 shows the specific emissions for Ethanol, mode while with Ethanol a major kinetically controlled
Gasoline and Diesel. Ethanol and Gasoline have an combustion is followed by a diffusion combustion tail. As
ignition delay of 10.15 and 6.60 CAD (CA1 - SOIm) shown in many HCCI papers, e.g. [16], kinetically
respectively while Diesel starts to burn 7.80 CAD after controlled combustion has the main advantage of fairly
the pilot injection. For the high Octane Number fuels high thermal efficiency which leads to high indicated
such long ignition delay resulted in lower NOx and soot efficiency (low fuel consumption) as compared to the
production as compared to Diesel because of the higher classical combustion processes. The question that now
homogeneity of the mixture during combustion. The needs to be answered is why with Gasoline it was not
advantage of the molecular structure of Ethanol can be possible to achieve the same result when for instance in
seen in Figure 11 when soot emissions are considered. the “Start of Pilot Injection Sweep” section the pilot was
Because of its high hydrogen to carbon ratio, H/C, and set at -80 or in [14] when the start of the combustion was
very short carbon chain (only 2 carbons), Ethanol fully separated from the end of injection. Because optical
produces less soot as compared to more complex measurements were not performed the authors have to
hydrocarbons which have at least 17 carbon atoms and give a plausible guess based on the available data.
a H/C ratio of 1.7 - 1.8 [15]. As it can be seen in Figure When the pilot is placed at -80, the rate of heat release
11 the long ignition delay has the main drawback of trace in Figure 9 suggests that in the combustion
higher CO and HC production; the first specie is the chamber there are many zones with a near to
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stoichiometric air/fuel ratio which resulted in a violent


1000
release of heat as it can be seen from the initial slope
and oscillations after the peak. As shown by Tsurushima 900 Ethanol
Gasoline
[17] pressure oscillations are able to break the thermal 800
Diesel
boundary layer thus enhancing the heat flux which 700
results in higher fuel consumption when the load is kept

RoHR [J/CAD]
600
constant; this can also be seen in Figure 7: lower
pressure rise rate leads to less heat loss. The pretty 500
poor efficiency of Gasoline in [14] is the result of knock 400
in a fairly HCCI combustion mode as explained using the
300
results found by Tsurushima [17]. In the case of Ethanol
35 % of the fuel was injected in the pilot; considering its 200

long ignition delay it is possible to assume that at the 100


moment of the ignition there were not many rich zones 0
and this resulted in a smooth and kinetically controlled -20 -15 -10 -5 0 5 10 15 20
CAD [TDC]
heat release rate as it can be seen in Figure 14. LIF
measurements and/or chemiluminescence images are Figure 14: Rate of heat release traces for Ethanol,
needed for validating this hypothesis. Gasoline and Diesel.
Normalized Gross Specific Fuel Consumption [g/kWh]

185 DEVELOPING AN ADVANCED COMBUSTION


CONCEPT
180
Based on the results found for Ethanol in the previous
paragraph, the authors developed an advanced
175 combustion process for high Octane Number fuels that
have to run in compression ignition engines. Like with
UNIBUS [5] there are two injections, the first is very
170
early in the compression stroke and it is needed in order
to create a homogeneous mixture, the second one is
165 around TDC and it is necessary in order to create a
certain level of stratification for achieving autoignition.
The concept might be seen as a hybrid between
160
Ethanol Gasoline Diesel UNIBUS and fumigation combustions, the difference
consists in the fact that at high load (16.56 bar gross
Figure 12: Normalized gross specific fuel consumption IMEP in this paper) up to 54.54 % of the fuel is injected
for Ethanol, Gasoline and Diesel. in the pilot then a certain amount of EGR is used in
order not to achieve autoignition of the pilot and finally
around TDC the remaining fuel is injected and
autoignition is achieved through charge stratification.
50
The concept was tested using Gasoline and it was
49 compared with Diesel. In order to have a fair comparison
48 the two fuels were tested with two injection strategies.
47
Diesel had a pilot injection at -15 TDC, the fuel amount
was 10 %, and the remaining at -10, while Gasoline had
Efficiency [%]

46
54.54 % of fuel in the pilot at -60 TDC while the rest at -
45 5; with both the amount of EGR was set at 37 % which
44 corresponds to O 1.23. The running conditions were the
43
followings: engine speed 1100 rpm, combustion phasing
Indicated was 8.51 TDC and constant fuel flow for both fuels:
42 Combustion/2
Thermal 35.22 bar Fuel MEP.
41

40 Figure 15 and Figure 16 show the pressure trace, rate of


Ethanol Gasoline Diesel
heat release and injection signal for Gasoline and Diesel
under the running conditions previously described. With
Figure 13: Net Indicated, Thermal and Combustion
Diesel classical diffusion combustion is achieved and no
efficiencies for Ethanol, Gasoline and Diesel.
sign of a premixed spike is visible thanks to the use of
the pilot injection. In the case of Gasoline the
combustion is mainly kinetically controlled with a small
tail of diffusion combustion most probably due to the
overlap between the last moments of the injection and
combustion. Thanks to the overlap between combustion
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and main injection (which resulted in a certain level of Diesel respectively. Once again because of the lower
stratification) it was possible to have low maximum heterogeneity during combustion with Gasoline, soot are
pressure rise rate 14.67 bar/CAD (the author did not 21 % lower as compared to Diesel. The particulate
hear any annoying noise from the test cell as for levels can be substantially reduced by using updated
instance in [14]); this value is comparable to the limit injection hardware; it is important to remark that another
used by the heavy duty diesel engines manufactures, 15 reason for such levels of soot has to be found in the
bar/CAD. In terms of combustion stability this advanced common rail pressure. In this experiment the pressure
combustion concept seemed to show the same features was 1000 bar and not 1500 as in the previous paragraph
of HCCI combustion, the coefficient of variation of IMEP because of pump related issues during the experiments.
and standard deviation of CA50 were 1.57 % and 0.19
CAD respectively, on the other hand in the case of
2.5
Diesel 3.18 % and 0.40 CAD. Gasoline
Diesel
2
200

180
RoHR/5 [J/CAD]
1.5

Emissions
160 Pressure [bar]
Needle Lift [a.u.]
140
1
120

100
0.5
80

60
0
40 CO/10 [g/kWh] HC [g/kWh] NOx [g/kWh] Soot/10 [FSN]

20
Figure 17: CO, HC, NOx and soot for Gasoline and
0
-60 -50 -40 -30 -20 -10 0 10 20 30 Diesel.
CAD [TDC]

Figure 15: Ensemble averaged cylinder pressure, rate of


heat release and injection signal for Gasoline at high Figure 18 displays the gross specific fuel consumption
load. both for Gasoline and Diesel, the difference is relevant
174.03 and 185.69 g/kWh respectively. By analyzing
Figure 19 it is possible to understand that the reduction
of 6.28 % in fuel consumption has to be attributed to the
200
thermal efficiency: 47.79 and 43.25 % respectively for
180
RoHR/5 [J/CAD]
Gasoline and Diesel. This was possible because of the
160 Pressure [bar] faster combustion rate of Kinetic controlled combustion
140
Needle Lift [a.u.] as compared to the Diffusion counterpart; the
combustion duration (CA10-90) in the case of Gasoline
120
was 16.84 CAD while for Diesel 23.34.
100

80
190
60
Gross Specific Fuel Consumption [g/kWh]

188
40
186
20
184
0
-60 -50 -40 -30 -20 -10 0 10 20 30 182
CAD [TDC]
180
Figure 16: Ensemble averaged cylinder pressure, rate of 178
heat release and injection signal for Diesel at high load.
176

174
In Figure 17 the emissions level are presented for 172
Gasoline and Diesel. In terms of HC and CO Gasoline is
170
showing higher levels as compared to Diesel mainly Gasoline Diesel
because of the high amount of fuel of the first injection.
In terms of NOx Gasoline is able to achieve 0.12 g/kWh Figure 18: Gross specific fuel consumption for Gasoline
while Diesel 0.17; the reduction of almost 30% has to be and Diesel.
attributed to the higher level of homogeneity during
combustion for Gasoline. In terms of soot the FSN levels
are high for both fuels: 5.85 and 7.40 for Gasoline and
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drawback is a notable increase in fuel consumption [10,


50
18] which is a major issue from a customer point of view.
In 2008 Yoshihiro proved that it is possible to achieve
low NOx (16 ppm) and low gross fuel consumption (161
g/kWh) at 17 bar gross IMEP. This was accomplished by
45 using high boost (3 bar abs), high compression ratio
Efficiency [%]

(18:1), 51 % of EGR and 2000 bar common rail


pressure. According to the opinion of the authors the
main drawbacks of this solution are the substantial
40 amount of EGR and the high common rail pressure
Indicated which is necessary in order to have short combustion
Combustion/2
Thermal duration thus lower fuel consumption (in Diffusion
controlled combustion mode); despite the high common
35
rail pressure soot levels are still high because of the
Gasoline Diesel EGR rate and diffusion combustion (~ 5 FSN). In this
work the authors proposed a viable alternative in order
Figure 19: Net Indicated, Thermal and Combustion to have low fuel consumption and emissions. The idea
efficiencies for Gasoline and Diesel. consisted in using the long ignition delay of high ON
fuels in order to improve the homogeneity of the mixture
when the combustion starts thus resulting in lower NOx
The energy losses analysis is presented in Figure 20. As and soot production, and low fuel consumption because
explained in the case of Figure 17, the Emission loss is the combustion is kinetically controlled. This paper and a
higher for Gasoline because of the amount of fuel previous one [14] have underlined the fact that when
injected in the pilot, the Exhaust losses are about the Gasoline is used in a compression ignition engine, the
same while a substantial difference is found in Heat injection strategy has to be rethought and the rules used
Transfer loss: 7.09 and 9.19 bar for Gasoline and Diesel in Diesel PPC are not any longer applicable (otherwise
respectively (-22.85 %). This reduction was possible as it has been shown in this paper and in [14] high heat
thanks to three factors: fast combustion duration, rejection can be experienced). In the last paragraph of
minimization of the pressure oscillations after the the section “Results” an advanced combustion concept
combustion event (as previously mentioned they would is shown, this is able to achieve a contemporary
have led to higher heat transfer [17]) and reduction of reduction of emissions and fuel consumption. With 1000
the radiative heat transfer (less soot for Gasoline see bar less in the common rail as compared to Yoshihiro,
Figure 17). this combustion process was able to obtain almost the
same soot level; this means that with a better hardware
and higher swirl Gasoline PPC can offer also low soot
10 level as compared to the solution presented in [11].
9

8
The proposed combustion strategy is similar to UNIBUS
Gasoline [5] but the main advantage relay on the maximum load
7
Diesel achievable 16.52 bar IMEP in this work and 6-8 bar in
6 the case of the Toyota strategy (the numbers are
[bar]

5 estimated from [5]). This was possible thanks to the


4 higher resistance to autoignition of Gasoline as
3
compared to Diesel.
2
Kalghatgi showed some work on the effects of injecting
1 Gasoline in a compression ignition engine [12, 13]. His
0 idea was to fully separate the start of the combustion
Emission Exhaust Heat Transfer
Losses Source with the end of injection, to achieve the goal he used a
compression ratio of 14 boosting the engine 1 bar. At 16
Figure 20: Emission, heat transfer and exhaust losses bar IMEP he obtained 179 g/kWh as fuel consumption,
for Gasoline and Diesel. 0.06 FSN for smoke and 0.6 g/kWh for NOx with 35 % of
EGR. According to the authors this strategy might have
problems at idle since this compression ratio might not
DISCUSSION
be enough to ignite Gasoline without using high inlet
temperature. A preliminary work on idle (performed by
Very stringent emissions regulations are pushing
the authors and not reported in the paper) has shown
engineers to develop advanced combustion processes
that combining together the compression ratio of 17 with
and more efficient aftertreatment systems. From a
the appropriate mixture stratification is able to ignite
compression ignition engine standpoint, so far it has
Gasoline at 1.5 bar IMEP without a need of outrageous
been proved that working on the combustion process
inlet temperatures.
emissions can be substantially reduced but the main
Downloaded from SAE International by American Univ of Beirut, Monday, July 30, 2018

CONCLUSIONS ACKNOWLEDGMENTS

The current work has underlined two main points: a The author would like to acknowledge the Competence
Compression Ignition engine can properly run with high Center Combustion Processes, KCFP, for the financial
Octane Number fuels and the way of injecting fuels has support.
to be rethought.
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HCCI Ignition
CONTACT IMEP Indicated Mean Effective Pressure
Vittorio Manente LHV Lower Heating Value
Lund University LIF Laser Induced Fluorescence
Department of Energy Sciences NOx Nitrogen dioxide and monoxide
e-mail: vittorio.manente@energy.lth.se O2 Oxygen molecule
ON Octane Number
PPC Partailly Premixed Combustion
RoHR Rate of Heat Release
SOC Start Of Combustion
SOIp Start Of Injection, pilot
T Temperature
TDC Top Dead Center
O Relative air fuel ratio

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