FLOW PROCESS POLO SHIRT

Shoulder Back Front Placket Interlining

tapes Body Body

1 Placket
Fusing

2 Placket
Making

3 Shoulder
Joining Brand
Collar label
4 Bottom placket
Neck Closing
binding 6
5 Shoulder Collar 7 Label
Top stitching Cutting Cutting

8 Collar
Sleeves Cuff Rib Pocket attaching

9 Neckline
Top stitching
Slip label Care label Buttons
15 Rib to sleeves 12 Pocket 10 Placket
Joining Hemming Top stitching

16 Cuffs 13 Pocket 11 Quality 18 Label 18' Label

Top stitching Shaping Inspecting - 1 Cutting Cutting

14 Pocket to body 19 Spare button

Attaching Attaching

17 Sleeves to body 20 20'

Attaching Folding Folding

21 Sideseam and undersleeves

Closing

22 Turning
Inside - out

23 Button holes
Making
Buttons
24 Buttons position
Marking

25 Buttons
Attaching

26 Bottom
Hemming

27 Side slit
Making

28 Cuffs
LEGEND Fix stutching

: Starting points 29 Bartacking

: Overlock stitching
30 Trimming
: Single / Top stitching

: Overdeck stitching 31 Quality

Inspecting - 2
: Special machine
32 Steaming
: Steaming / Ironing

: Hand operation 33 Quality

Inspecting - 3
: Quality inspecting
34 Packing
: Finishing / packing

: End points End

DESCRIPTION OF OPERATIONS
Item : Polo Shirt

Operation Operation Type Operation Allowance Standard Daily No. of

Balance
Number Process of time Ratio Operation Output Machines/
Machines (sec) (%) (sec) (pcs) Workers mch prs
1 Placket Fusing Handwork 12 25 15.0 1,680 0.30 1
2 Placket Making Single Needle 60 30 78.0 323 1.55 2
3 Shoulder joining Overlock 25 25 31.3 806 0.62
4 Bottom placket closing Overlock 7 20 8.4 3,000 0.17 1 0.79
5 Shoulder Top stitching Single Needle 28 20 33.6 750 0.67 1
6 Collar cutting Handwork 10 15 11.5 2,191 0.23
7 Brand label cutting Handwork 3 10 3.3 7,636 0.07 1 0.29
8 Collar attaching Single Needle 28 25 35.0 720 0.69 1
9 Neckline Top stitching Single Needle 28 20 33.6 750 0.67 1 0.83
10 Placket Top Stitching Single Needle 28 20 33.6 750 0.67 1
11 Quality inspecting - 1 Handwork 25 30 32.5 775 0.64 1
12 Pocket hemming Single Needle 18 15 20.7 1,217 0.41 1
13 Pocket shaping Handwork 25 20 30.0 840 0.60 1
14 Pocket attaching Single Needle 25 30 32.5 775 0.64 1
15 Rib to sleeve joining Overlock 25 25 31.3 806 0.62 1
16 Cuffs Top stitching Single Needle 28 20 33.6 750 0.67 1
17 Sleeves to body attaching Overlock 50 25 62.5 403 1.24 2
18 Label cutting Handwork 5 10 5.5 4,582 0.11
19 Spare button attaching Special Machine 8 20 9.6 2,625 0.19
20 Label folding Handwork 6 10 6.6 3,818 0.13
21 Sideseam - Undersleeves closing Overlock 40 20 48.0 525 0.95 1
22 Turning inside - out Handwork 5 15 5.8 4,383 0.11
23 Button holes making Special Machine 35 20 42.0 600 0.83 1
24 Buttons position marking Handwork 11 25 13.8 1,833 0.27 1 0.63
25 Buttons attaching Special Machine 32 25 40.0 630 0.79 1 0.98
26 Bottom hemming Overdeck 35 25 43.8 576 0.87 1
27 Side slit making Single Needle 25 25 31.3 806 0.62
28 Cuffs Fix stitching Single Needle 15 20 18.0 1,400 0.36 1 0.98
29 Bartacking Special Machine 10 15 11.5 2,191 0.23 1
30 Trimming Handwork 20 20 24.0 1,050 0.48 1
31 Quality inspecting - 2 Handwork 25 30 32.5 775 0.64 1
32 Steaming Handwork 50 20 60.0 420 1.19 2
33 Quality inspecting - 3 Handwork 25 30 32.5 775 0.64 1
34 Packing Handwork 65 25 81.3 310 1.61 2 2.45
21.5 1,032.3 19 12

7 Working hours per day 7 hrs

8 25,200 sec.
6 Standard Operations 1,032.3 sec. 17.20 min
9 Daily Output per operator 24.4 pcs

11 Daily Output (Target) 500 pcs

HA

16 Operation Number of Sum of each 17 Operation

Machineries Persons
Number Machines Machines Number
Single Needle 2 2 1 1
5 1 6,7 1
8 1 11 1
9 1 13 1
10 1 18,20,22,24 1
12 1 30 1
14 1 31 1
16 1 32 2
27, 28 1 10 33 1
Overlock 3, 4 1 34 2
15 1 12
17 2
21 1 5
Overdeck 26 1 1
Special Machines 19, 25 1
23 1
29 1 3
19