Operating Instructions: ADR-Auto Range

ADR-Auto Range
OPERATING INSTRUCTIONS
ADR-Auto Range
ELE International Distributor: ELE International

Chartmoor Road, Chartwell Business Park Soiltest Product Division
Leighton Buzzard, Bedfordshire, LU7 4WG PO Box 389
England Loveland, CO 80539
Sales: Civil +44 (0) 870 777 7706 USA
Sales: Environmental +44 (0) 870 777 7717 phone: +1 (800) 323 1242
Service: +44 (0) 870 777 7727 fax: +1 (970) 663 9781
fax: +44 (0) 1525 249249 email: soiltest@eleusa.com
email: ele@eleint.co.uk http://www.ele.com http://www.eleusa.com
ELE International, a division of Danaher UK Industries Ltd ELE International, a division of Danaher Corporation
In the interests of improving and updating its equipment, ELE reserves the right to alter specifications to equipment at any time
ELE International 2007 ©
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Contents
Section Page
Figure 1 Arrangement of Compression Frames
and Footprint Dimensions 6
Figure 2 The ADR-Auto Range 7
Figure 3 Oil Filler and Bleed Screw Locations 8
Figure 4 Upper Platen Assemblies 9
1 Introduction
1.1 Compression Frames 10
2 Specification
2.1 Console 10
2.2 Compression Frames 11
2.3 Upper Platen Assemblies 11
3 Installation
3.1 Moving, Lifting and Siting 11
3.1.1 Moving, Lifting and Siting the 250kN
Compression Frame
3.1.2 Moving, Lifting and Siting the 1500, 2000
and 3000 kN Compression Frames
3.1.3 Moving, Lifting and Siting the Console
3.2 Connecting the Compression Frame
to the Console 12
3.2.1 Connecting the Hydraulics
3.2.2 Connecting the Ram Travel Limit
Switch Lead
3.2.3 Connecting to the Mains Supply
3.3 Preparing the Hydraulics 12
3.3.1 Checking the Oil Level
3.3.2 Bleeding the Hydraulic System
3.4 Distance Pieces 13
4 ADR-Auto Console
4.1 Foreword 14
4.2 ADR-Auto Measurement Modes 14
4.3 Front Panel Display and Controls 14
4.3.1 Display
4.3.2 Function Keys
4.3.3 Keypad
4.3.4 LCD Contrast
4.4 Electrical Connections 15
4.5 Turning the ADR-Auto On 16
4.5.1 Initial Display
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4.6 Configuring the ADR-Auto’s Operating Modes 17

4.6.1 Selecting the Operating Mode
4.6.2 Defining the Operating Mode Options
4.6.3 Selecting the Sample Type and Size
4.6.4 Setting the Clock
4.6.5 Reset Mode
4.7 Running a Test 23
4.7.1 Setting the Pace Rate
4.7.2 Entering Sample Details
4.7.3 Starting Pacing
4.7.4 Automatic or Manual Load Tare
4.7.5 Pacing Control
4.7.6 Pace Error Bar Display
4.7.7 Altering the Pace Rate while the Test is
running
4.7.8 Pausing the Test
4.7.9 Overload Conditions
4.7.10 Ram Runout Conditions
4.7.11 Stopping the Test Manually
4.7.12 Sample Failure
4.7.13 Printing the Test Results
4.8 ACV and TFV Tests 27
4.9 Recorded Test Results 28
4.9.1 Printing the Current Test Results
4.9.2 Downloading Test Data
4.9.3 Viewing Test Data
4.10 Verifying the Measurements 29
4.11 Configuring the Printer 30
4.12 Calibrating and Testing the ADR-Auto 30
4.13 Firmware Version 30
4.14 Data Retention and Backup 30
4.14.1 Test Data
4.14.2 Configuration Data
4.15 Error Conditions and Messages 30
4.16 RS232 Communications Interface 31
4.16.1 Remote Commands
4.16.2 Configuring the Serial Port
4.17 Plotter Interface 31
4.18 Rear Panel Connections 32
4.18.1 AC Power Input
4.18.2 Ram Travel Limit Switch Inputs
4.18.3 Serial Port
4.18.4 Analog Output
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Appendix 1: Sample Types and Sizes 33

Cubes
Cylinders
Cylinder – Tensile
Beams
Bricks
Blocks
Concrete Flags
Concrete Kerbs
Concrete Channels and Edgings
Type R Paving Blocks
Type S Paving Blocks
Appendix 2: Pace Rate Limits 38
Appendix 3: Stress Calculations 39
Appendix 4: Printout Formats 40

Cube
Cylinder/Core
Cylinder/Tensile
Brick
Block
Beam
ACV
TFV
Concrete Kerb
Concrete Channel
Appendix 5: Remote Commands 41
Command Format
Data Format
Communicating with the ADR-Auto
Initialising the ADR-Auto
The CLEAR Command
The TIME Command
Test Data Retrieval
The RECALL Command
Error Codes
5 Maintenance 44
5.1 Daily
5.2 Occasionally
5.3 Verification
6 Service and Spares 44
7 Rectangular Platen Handling Assemblies 44
7.1 Introduction
7.2 Specification
7.3 Installation
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7.4 Operation
7.5 Maintenance
Declaration of Conformity Certificate
NoiseTest Certificate
Product Safety Data Sheet for Shell Tellus Oil T
WEEE Directive
37-4841 Rectangular Platens
37-4860 BS Rectangular Platens
37-5250 Self-centring Lower Platen
37-6130, 37-6140 100 kN Flexural Frames
39-5600 Compression Frame Jig Assembly
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Key
1. Upper platen Assembly
2. Lower platen
3. Fixed lower platen
4. Ram extension
5. Frame changeover valve
4 holes C diameter 4 holes C diameter

4 holes C diameter
1500
250 2000 Standard
A
X
A
X
A
X
2000 BS
250/25 3000 BS
Y Y
Y
B B
B
Figure 1 Upper view: Arrangement of Compression Frames

Lower view: Footprint dimensions
Dimension (mm)
Compression Frame A B C X Y
250 & 250/25 355 455 - - -
1500 428 332 14 398 282
2000 Standard 440 364 13 410 308
2000 BS 440 536 20 310 496
3000 BS 630 510 20 570 410
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Top row
left: ADR-auto 250, right: ADR-auto 250/25
Centre row
left: ADR-auto 1500, right: ADR-Auto BS 2000/250
Bottom row
left: ADR-auto 2000 Standard, middle: ADR-auto 2000 BS, right: ADR-auto 3000 BS
Figure 2 The ADR-auto range
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OIL
1. Oil filler plug

2. Oil drain plug
3. Bleed screw location - 250kN frame
4. Bleed screw location - 25kN frame
5. Bleed screw location - all models 1500-3000kN
Figure 3 Oil filler & bleed screw locations.
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1
3
1: 25 kN
2: 250 kN
3: 1560 kN
4: 2000 kN Standard
5: 2000 kN BS/3000 kN BS
Figure 4 Upper platen assemblies
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1 Introduction
These instructions are for machines with a Console serial number beginning with
1887, i.e. of the format 1887-X-XXXX.
The ELE ADR-Auto Range of machines has been developed to satisfy the
requirements for consistent high throughput testing of concrete samples.
The automatic loading cycle is controlled by the closed loop micro-processor/
hydraulic system.
Operation of these machines is straightforward, requiring the operator to depress the
‘RUN’ key, after selecting sample size and loading rate. Standard data for a wide
range of samples i.e. size, type, load rate are programmed into the machine’s
memory.
All control functions and display are built into the hydraulic power pack. The micro-
processor runs a series of self-test routines to check the operation of the system. A
serial output port is built into the system enabling test data stored in memory to be
downloaded to a PC or suitable printer.
Test procedures can be selected and displayed in kN, lbf or kgf engineering units.
Full details of the ADR-Auto console can be found in section 4.
1.1 Compression Frames
All frames have a single acting upstroking ram with overtravel protection to shut the
machine down should maximum platen travel be reached.
The ram/cylinder incorporates a low friction coaxial PTFE seal. An air bleed screw is
fitted at the top of the ram.
2 Specification
2.1 Console
Dimensions
Length x Width x Height 480 x 400 x 1050 mm
Weight 75 kg
Outlet pressure 520 bar
(hydraulic)
Rated power 1600W
Fuse ratings 230VAC:10A
110VAC:16A
Reservoir capacity 12 litres
Hydraulic oil type Shell Tellus T46 or equivalent oil to viscosity grade
ISO HV46
Important: Do not mix oils of different specifications.
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2.2 Compression Frames
250kN and 1500kN 2000kN 2000kN BS 3000kN BS

250/25kN Standard
Overall
Dimensions
(length x width x 355 x 455 x 428 x 332 440 x 364 440 x 536 x 630 x 510 x
height) 1230 mm x 885 mm x 1035 1125 mm 1110 mm
mm
Approximate
Weight 100 kg 330 kg 550 kg 750 kg 1270 kg
Maximum Vertical
Clearance 205 mm 340 mm 340 mm 340 mm 340 mm
Maximum 25kN : 160 mm

Horizontal
Clearance 250kN : 225 mm 295 mm 320 mm 356 mm 310 mm
Upper Platen 150 dia x 222 dia x 222 dia x 300 dia x 300 dia x
Dimensions 18 mm 30 mm 30 mm 44 mm 44 mm
Lower Platen 150 dia x 222 dia x 222 dia x 200 x 200 x 200 x 200 x
Dimensions 20 mm 25.5 mm 25.5 mm 38 mm 38 mm
Maximum Ram
Travel 15 mm 50 mm 50 mm 50 mm 50 mm
2.3 Upper Platen Assemblies (see figure 4)

Some models feature oil filled upper platen assemblies. The oil used is a special type
only obtained from ELE International. The use of any other type of oil will impair
performance.
3 Installation
3.1 Moving, Lifting and Siting
Warning: exercise extreme caution when lifting the machine. Use only approved and
tested equipment. ELE International will accept no responsibility for damage caused
by mishandling.
The ADR-Auto will be delivered in two main parts, are both mounted on pallets and
should remain on the pallets until they have been moved as near as possible to their
final position.
3.1.1 Moving, Lifting and Siting the 250 Compression Frame
To remove from the pallet, unscrew the four bolts (accessed from underneath the
pallet) which secure the pallet to the Compression Frame cabinet. The machine may
then be lifted/moved away from the pallet and placed into position using a fork lift or
hoist and lifting straps under the cabinet.
3.1.2 Moving, Lifting and Siting the 1500 kN, 2000 kN and 3000 kN Compression Frames
To remove the Compression Frame from the pallet, unscrew the four securing bolts,
then lift the Compression Frame away from the pallet
The Compression Frame can be lifted by a fork lift or hoist and lifting straps. The
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forks can be positioned under the upper platen after removing the front gate and the
rear screen. A flat piece of wood must be placed on the forks to prevent damage to
the upper platen.
The 2000/3000 BS Compression Frames are also supplied with two “Dynamo”
eyebolts which, if not supplied already fitted, can be screwed in the top of the frame
through the large holes in the top cover.
Note: The eyebolts supplied are “Dynamo” eyebolts to BS4278 which are
intended for direct lifting only. A spreader beam or spreader frame must
always be used.
3.1.3 Moving, Lifting and Siting the Console
Lift/move away from the pallet and place into position using a fork lift or hoist and
lifting straps under the cabinet.
3.2 Connecting the Compression Frame to the Console
3.2.1 Connecting the Hydraulics.
Connect the outlet of the Console (at the rear) to the inlet of the Compression frame
(at the rear) with the flexible hydraulic hose supplied, ensuring that all connections
are fully tightened.
Note: if a Flexural Frame is to be connected, then this should be connected to the
upper outlet on the Console. The Compression Frame should be connected to the
lower outlet on the Console. In most cases, it is the frame with the highest capacity
that is connected to the lower outlet.
3.2.2 Connecting the Ram Travel Limit Switch.
For details please refer to section 4.18.2.
3.2.3 Connecting to the Mains Supply
For details, please refer to section 4.4.
3.3 Preparing the Hydraulics (see figure 3)
The hydraulic reservoir in the Console is normally full when the machine is delivered.
If the reservoir is empty on delivery, the oil will be supplied in containers.
3.3.1 Checking the Oil Level (see figure 3)
To check the oil level, remove the door from the Console by unscrewing the four
retaining screws and then unscrew the oil filler plug. The level of the oil should be at
the bottom of the thread in the filler elbow.
If oil is required, use only the grade as specified in section 2.
3.3.2 Bleeding the Hydraulic System (see figures 1 and 3)
The hydraulic ram is provided with a bleed screw. This is used to release any air
from the hydraulic system after installation or after an oil change. To open or close
the bleed screw requires the use of a 5 mm AF hexagon wrench (supplied with the
machine).
Important: the bleed screw captivates a steel ball. Do not completely remove
the bleed screw as this may cause the ball to become lost.
The bleed screw on the ADR-Auto 1500/2000 and 3000 Compression Frame is
accessible after removing the lower platen (and any distance pieces).
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The bleed screw on the ADR-Auto 250 Compression Frame is accessible after lifting
off the lower platen (and any distance pieces), unscrewing the 4 screws now visible
and then removing the ram extension.
The bleed screw on the 25 kN Frame is accessible after unscrewing the grub screw in
the side of the ram extension and then by removing the ram extension together with
the fixed lower platen still attached to it.
3.3.2.1 Operate the Console (refer to section 4) to provide a flow of oil to the Compression
Frame and unscrew the bleed screw no more than four turns. Air and oil will escape
from the bleed screw. When the oil is free from air bubbles, close the bleed screw
and tighten firmly. The hydraulic ram should now rise.
Note: If the Compression Frame has a front gate with safety interlock, this must
be closed before the console pump will operate.
3.3.2.2 If an additional loading frame or Flexural Frame is fitted then repeat 3.3.2.1 but using
the bleed screw on the other Frame.
3.3.2.3 Note: remember to change the operating mode (refer to section 4.6.1) when bleeding
additional frames.
3.4 Distance Pieces
Since the maximum platen travel on a 1500, 2000 and 3000 kN Compression Frame
is 50 mm, the vertical clearance between the upper and lower platen should be
adjusted using distance pieces, according to the specimen being tested. The
distance pieces are located on the ram spigot and then the lower platen is placed on
top of the distance pieces, located by the spigot.
Ensure that all mating surfaces between the ram, distance piece(s) and platen are
free from concrete debris etc. before assembling these items.
These machines are supplied with a 20 mm distance piece ready for testing 300 x
150 mm diameter cylinders.
Note: the distance pieces must NOT be used on top of the platen.
Recommended Distance Pieces for Cement & Mortar testing for EL39-6150 &
6155 machines
Sample Size Distance pieces required

40 X 40 mm * EL39-6210 EL39-6220
50 X 50 mm EL39-6210 EL39-6220
70 X 70 mm EL39-6215 EL39-6220
100 X 100 mm EL39-6220 -
* When not using compression Jig EL39-5600
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4 ADR-Auto Console
4.1 Foreword
These instructions refer to ADR-Auto machines fitted with version 2.00.000 firmware
and above.
The firmware is the control software which is permanently resident in the machine.
Please contact the ELE Service Department for information on our firmware updating
service.
4.2 ADR-Auto Measurement Modes
The ADR-Auto has two operating modes. With systems fitted with one frame, the
ADR-Auto operates in Mode 1 only. When fitted with two frames, Mode 1 is used for
one of the frames, and Mode 2 for the other. The current operating mode and its
associated frame type (eg. 2000 kN Compression) is shown in the Initial Screen
display.
The ADR-Auto retains the selected mode when it is turned off, and restores that
mode when it is turned on again.
4.3 Front Panel Display and Controls
All the operations of the ADR-Auto are controlled from the front panel which consists
of an LCD display, a keypad, and 4 function keys.
4.3.1 Display
The 8 line display has a bright, easy to read character set which can be seen under
all lighting conditions. When a test is running, the display switches to a large
character mode so that the load measurement can be seen at a distance.
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4.3.2 Function Keys

The 4 function keys are used to control the operation of the system.
Run Starts the test cycle or restarts it if the test can been paused.
Pause Stops the automatic pace control, and holds the load at the current level.
Stop Stops the test.
Reset Resets the ADR-Auto so that a new test cycle can be initiated.
4.3.3 Keypad
The keypad is used for numeric and alphanumeric data entry and to access other
functions such as viewing stored data or accessing other menus.
The ‘ESC’ key cancels the current screen and displays the previous screen.
The Enter key, marked ‘↵’, is used to accept an entry.
Other keys will be explained in the text.
Caution: do not use excessive force when pressing the keys on the control
panel. Do not use tools e.g. a pen or pencil on the keys as this can damage the
control panel.
4.3.4 LCD Contrast
The LCD Contrast can be adjusted, within allowable limits, from the initial screen
using the UP/DOWN arrow keys. The UP arrow key will decrease the contrast (make
the screen lighter) and the DOWN arrow key will increase the contrast (make the
screen darker).
The system will automatically save the new contrast setting in non-volatile memory.
4.4 Electrical Connections
Safety
Whilst the test is in operation do not remove any covers or attempt to adjust any part
of the machine.
Ensure all moving parts are thoroughly secured before attempting any maintenance.
Ensure all appropriate measures are taken to protect the operator from excessive
noise.
See noise certificate (when supplied).
Electrical Safety
Warning: Before removing any covers or performing maintenance repair and service,
isolate from electrical supply by removing mains plug. Where mains supply is
required during these activities, only competent persons should perform the work.
Check that the power supply is compatible with the requirements stated on the label
and connect in accordance with IEE regulations or to local requirements.
UK Connections
This machine may be operated through a standard 13 amp socket outlet when fitted
with an appropriate 3 pin plug fused in accordance with the label.
Note: connect cable to plug as follows:
Brown wire L Live or Power
Blue wire N Neutral
Green/Yellow wire E Earth or Ground
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Portable Appliance Tests (PAT)

All ELE designed products are tested for electrical safety prior to sale.
An electrical safety test label is fitted, (usually adjacent to the mains input socket).
Should no label be found, please contact ELE Service Department quoting the serial
number of the equipment.
Organisations have an obligation to ensure equipment is maintained and is safe for
use. Regular PAT testing is one means of ensuring equipment continues to be
electrically safe.
Important: do not connect PAT leads to sensitive components such as PCBs,
control switches and the like.
DO NOT FLASH TEST ELECTRONIC EQUIPMENT.
If in doubt as to the most suitable connection point (which will usually be an
earth stud or an external earth connection) contact ELE Service Department for
assistance.
4.5 Turning the ADR-Auto On
Switch on using the mains switch adjacent to the mains inlet cable. When the ADR-
Auto is turned on, the system performs some self checks and then updates the
measurement system. During this time the message -
‘Updating Analog System – Please Wait’
is displayed.
4.5.1 Initial Display
After system checks and updates have been completed, the screen display will be of
the form –
___AdrAuto 2000 - Mode 1 Compression____
Sample Reference TEST-123

Sample Type Cube
Pace Rate 6.80
Control Mode Automatic
11/09/03 14:35:34
This is the main system Initial Screen display and is always shown after the system
checks and updates have been performed. Note that the ADR-Auto stores the
system configuration internally so any changes that are made are not lost when the
power is removed.
Line 1 on the display shows the operating mode and the frame type and size
associated with the mode.
Line 3 shows the operator-entered reference number for the sample under test.
Lines 4 and 5 indicate the sample type and pace rate selected for the test, and line 6
shows the form of pace control selected.
Line 8 shows the current date and time. The ADR-Auto’s clock is battery backed and
maintains the time and date when the power is turned off.
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4.6 Configuring the ADR-Auto’s Operating Modes

Before running a test, check that the current operating mode is the required one, and
that the mode has been configured correctly. The operating mode is selected and
configured by pressing the Menu key, then Setup Mode. Note that the Installation
and Setup mode can only be accessed when the Initial Screen display is active.
The screen display will be of the form –
_Installation and Setup – Select Option_
_Select Sample_ Set Clock

Change Mode Calibrate and Test
Setup Mode Serial Parameters
Reset Mode Display Version No.
Verify Mode
Use the Up and Down Arrow keys to move the cursor to the option required, and
then press the Enter key. To return to the Initial Screen press the Escape key.
4.6.1 Selecting the Operating Mode
When two frames are attached, the ADR-Auto 1500, 2000, 2225 & 3000 is fitted with
a solenoid operated changeover valve inside the console, which is used to connect
the hydraulic power pack to the required frame. If only one frame is attached, this
valve is not fitted.
Note: If the Compression Frame has a front gate with safety interlock, this must
be closed before the solenoid operated changeover valve will operate.
The ADR-Auto 250/25 has a manual frame changeover valve fitted externally (Refer
to figure 1)
To change from one frame to the other, move the flashing cursor to the Change
Mode option and press Enter. The screen display will be of the form -
________________WARNING!________________
The Rams must be at their Initial
Positions before the Changeover
Valve can Operate. Check them now.
The Current Mode is Mode 1

Change Mode? No
Do not attempt to operate the changeover valve until the ram on the currently
selected frame has returned to its initial position. To operate the changeover valve if
the ram is at its initial position, use the Left or Right Arrow key to select Yes and
press the Enter key. To exit from this screen without operating the valve either select
No using the Left or Right Arrow key and press the Enter key, or press the Escape
key. If a manual changeover valve is fitted, it must be operated manually.
Note that the options set under the Select Sample and Setup Mode menus apply to
the currently selected operating mode. Change to the required mode before
setting the options.
4.6.2 Defining the Operating Mode Options
There are several options which affect the operation of the ADR-Auto. To set these,
use the Up and Down Arrow keys to select the Setup Mode option and press Enter.
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____________Setup Mode One______________
_Display Units_ SI
Pace Control Mode Automatic
Automatic Sample Log On
Automatic Sample Print Off
Automatic Load Tare On
↓
Note the down arrow displayed in the bottom right hand corner. This indicates that
there are more options available. To access these, press the Down Arrow key
repeatedly. The screen display will now be of the form –
____________Setup Mode One_____________↑
_Auto-Increment Reference_ Off

Dual Pace Rate Off
Failure Threshold 8.0
Failure Detection (%) 15
Zero Suppression Range 0.2
Note the up arrow key in the top right hand corner of the screen. This indicates that
there is a previous screen. Use the Up Arrow key to return to the previous screen.
To select any of the Setup Mode options, use the Up and or Down Arrow keys to
move the cursor to the required option field. Then use the Left/Right Arrow keys or
the numeric keys to set the required option. Once the options have been set, press
the Escape key to return to the Installation and Setup screen. The options are
described below.
4.6.2.1 Display Units
The display units selected define the units in which the load is displayed, and which
units are used for pace rate, sample dimensions, sample weight and sample density.
The following table shows the available section.
Units Load Pace Dimensions Weight Density Stress

SI kN kN/sec mm g kg/m³ N/mm2
Imperial lbf lbf/sec ins lb lbf/ft³ lbs/in2
Metric kgf kgf/sec cm g g/cm³ kgs/cm2
Use the Left or Right Arrows to select the units required. When entering sample
data, use the dimension and weight information units selected from the above table.
4.6.2.2 Pace Control Mode
The ADR-Auto can control the pace rate in several ways as follows:
Automatic
The ADR-Auto controls the pace rate automatically at the rate set. The automatic
pace control operates from zero load until the sample fails. The load is then
automatically removed and the peak load measurement held.
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Manual
The pace rate is controlled from the keyboard, or from an external manual control.
When the sample fails, the load is automatically removed and the peak load
measurement held.
Board
Board mode control is intended for use when testing blocks with fibre board capping.
Maximum load is applied at the start of the test to compress the fibre board and the
ADR-Auto does not control the pace rate. When the average pace rate measured
over the previous 1 second is 90% of the set rate, the ADR-Auto then starts to control
the pace rate. The point at which the ADR-Auto starts to control the pace rate will
depend on the type of fibre board being used.
Use the Left or Right Arrow keys to select the required pace control mode.
4.6.2.3 Automatic Sample Log
The ADR-Auto can hold up to 500 individual test result records. These records can
be examined, printed or downloaded via the ADR-Auto’s serial link to a computer.
When the memory is full, the oldest records are overwritten by the newest records so
that the memory always holds the latest data.
To configure the ADR-Auto to log the test results to memory, use the Left or Right
Arrow keys to select On.
4.6.2.4 Automatic Sample Print
The ADR-Auto can be configured to print out the test results at the end of each test
cycle. If this facility is required, use the Left or Right Arrow keys to select On. Note
that if the Automatic Print facility is On, the record is printed when the ADR-Auto is
switched back to the Initial Display screen, prior to starting a new test.
4.6.2.5 Automatic Load Tare
The ADR-Auto can be configured to automatically zero or “tare” the effects of the
ram, platen and sample weights as the ram approaches the top platen. This is
sometimes referred to as “closing daylight”. Using the Left or Right Arrow keys,
select On if the automatic tare facility is required, or Off if not. Note that if Off is
selected, the load will have to be manually tared at the start of the test.
4.6.2.6 Auto-Increment Reference
The ADR-Auto can be configured to automatically increment the sample reference
field upon test completion. At the end of a test, when the reset button is pressed, any
numbers present on the end of the reference field value will be incremented ready for
the next test. If auto-increment is required, use the Left or Right Arrow keys to set
the option to On.
4.6.2.7 Dual Pace Rate
The ADR-Auto can be configured for dual pace rates. In dual rate mode, the ADR-
Auto will control the pace rate at the first entered rate until a set load value is
reached, and then continue pacing at the second rate. This option applies to the
1000, 1500, 2000,2225 and 3000 kN compression frames. If dual rates are required,
use the Left or Right Arrow keys to set the option to On. Note that there are default
pace rate values which are set when the sample type is selected. This can be
changed if required. See section 4.7.1.
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4.6.2.8 Failure Threshold

The definition of the Failure Threshold parameter depends on the form of pace
control selected, and if either the ACV (Aggregate Crushing Value) or TFV (Ten
Percent Fines Value) sample test modes have been selected. The parameter is
always entered as a load in the units defined for display. The following describes
each form of pace control and how the Failure Threshold is used.
Automatic
When automatic pace control is selected, the Failure Threshold parameter defines
the load at which the ADR-Auto starts looking for a failure. The machine ignores any
failures below this level and continues to apply load and control the pace rate. The
default setting is a percentage of the frame range, i.e. 8 kN for a 2000 kN load frame.
The actual percentage depends on the frame type. The threshold should be
increased if the sample under test can exhibit a false failure early on in the loading
cycle, as can happen when testing bricks capped with plywood.
If an ACV or TFV test has been selected when selecting the sample type, the Failure
Threshold has the same meaning, i.e. failures are not detected below the threshold
value, but in these two cases, the ADR-Auto stops pacing when the load attains the
level set in the Failure Threshold parameter. Note that the ADR-Auto sets a default
pace rate and threshold for ACV tests, but these must be user entered for TFV tests.
Manual
The same as automatic pace control.
Board
When Board pace control is selected, the Failure Threshold is automatically
determined by the ADR-Auto. Any value entered is ignored in Board control mode.
To update the Failure Threshold displayed, enter a new load using the numeric
keypad and then press the Enter key. If the Enter key is not pressed, the value will
not be updated. Use the Clear key to erase the entire entry.
4.6.2.9 Failure Detection (%)
The ADR-Auto detects a sample failure by measuring the peak load sustained by the
sample and waiting until the load has fallen by a defined percentage of this peak load.
Use the numeric keypad to change the default value. Increasing the percentage
means that the ADR-Auto continues to try to maintain the loading rate for a longer
time as the sample fails.
4.6.2.10 Zero Suppression Range
The ADR-Auto displays a load value of zero until the load exceeds the value in the
Zero Suppression Range entry. Use the numeric keypad to change the default value.
Set the value to zero if this facility is not required.
4.6.3 Selecting the Sample Type and Size
Having selected the operating mode and setup any options required for the mode, the
sample type and size should be selected. The ADR-Auto has a large database of
predefined sample types and sizes, and Appendix 1 lists those available along with
their associated pace rates. If the sample under test is not in the database, the
required pace rate and sample dimensions can be entered before the test is run.
Note that because the number of sizes and dimensions depend on the display
units selected, the display units (eg. kN) must be selected prior to choosing the
sample type and size.
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4.6.3.1 Sample Types

To choose a sample type, press the menu key and then move the cursor to the
Select Sample option using the Up and Down Arrow keys and press the Enter key.
The screen displays will be of the form –
__________Select Sample Type____________
_Cube_ Brick
Cylinder/Core Beam
Cylinder/Tensile ACV Test
Block Low Strength TFV Test
Block High Strength Concrete Flags
Paving Block Type R Concrete Kerbs
Paving Block Type S Concrete Channels
Select the required sample type using the Up and Down Arrow keys and press the
Enter key.
4.6.3.2 Sample Sizes
Having selected the required sample type, the screen display will be of the form –
__________Select the Cube Size__________
_Height_ 150
Width 150
Depth 150
Use the Left and Right Arrow keys to select the sample size required and then press
the Escape key twice to return to the Installation and Setup screen.
Note: see Appendix 1 for standard sizes available.
4.6.4 Setting the Clock
If the time and date display in the Initial Screen is incorrect, select the Set Clock
option and press the Enter key. The display will be of the form –
__________Set the Time and Date_________
Set Date Format UK

Set Date dd.mm.yy
Set Time hh.mm.ss
11/09/03 14:36:04
Enter the new time and date in the format shown on the screen, using the Up and
Down Arrow keys to select the date or time entry fields. Thus to set a date of 12th
January 1999, enter ‘12.01.99’. To set a time of 31 minutes past eight in the evening
enter ’20.31.00’. When the date or time is entered, the ADR-Auto checks that the
entry is valid, and then updates the clock. The new date/time is then shown in the
Current Date/Time fields.
To return to the Installation and Setup screen, press the Escape key.
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4.6.5 Reset Mode

The Reset Mode menu option provides a method of resetting the current operating
mode back to a default condition. Select the option via Reset Mode on the menu
key. The display will be of the form –
________________WARNING!____ ___________
This will Reset the Setups for the

Current Mode to their Default Values
Are you sure? No
To reset the parameters select the Yes option using the Left or Right Arrow keys
and then press the Enter key. Use the Escape key to exit without resetting. The
parameters for the current mode will be reset to the following –
Sample Reference Cleared
Display Units SI
Control Automatic
Auto Log On
Auto Print Off
Auto Tare On
Auto-Increment Off
Dual Pace Rate Off
Failure Threshold Default % for Frame Type
Failure Detection 15%
Zero Suppression Default % for FrameType
Sample Air Weight 0
Sample Water Weight 0
Calculate Density Yes
Sample Density 0
Sample Type 10 kN Frame 40 x 40.1 x 160 Beam
25 kN Frame 40 x 40.1 x 160 Beam
50 kN Frame 150 x 150 x 750 Beam
100 kN Frame 150 x 150 x 750 Beam
250 kN Frame 40 x 40 x 40 Cube
1000 kN Frame 150 x 150 x 150 Cube
1500 kN Frame 150 x 150 x 150 Cube
2000 kN Frame 150 x 150 x 150 Cube
2225 kN Frame 150 x 150 x 150 Cube
3000 kN Frame 150 x 150 x 150 Cube
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Pace Rate 10 kN Frame 0.05 kN/sec

25 kN Frame 0.05 kN/sec
4.7 Running a Test

If the Initial Screen is not being displayed, press the Escape key until the display is
of the form-
___AdrAuto 2000 - Mode 1 Compression____

Sample Reference TEST-123
Sample Type Cube
Pace Rate 6.80
Control Mode Automatic
11/09/03 14:35:34
Check that the sample type, and control mode are correct. If they are not, return to
the Setup Mode and set them as required. Before running the test, the Sample
Reference, the Pace Rate and the Sample details can be edited via the Sample key.
4.7.1 Setting the Pace Rate
If the pace rate is incorrect, press the Pace key. If dual pace rates have been
selected, the screen display will be of the form –
____Edit Pace Rates & Transition Load___
_Initial Rate_ 30.00

Transition Load 500.0
Final Rate 6.80
otherwise the display will be of the form –
_______Edit the Current Pace Rate_______
_Pace Rate_ 6.80
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Enter the required pace rate or pace rates and transition load using the numeric
keypad, and press the Enter key for the new value to be accepted. Press the
Escape key to return to the Initial Screen. Note that the ADR-Auto will only accept a
range of pace rates. This range depends on the load frame being used. See
Appendix 2 for the pace rate limits.
4.7.2 Entering Sample Details
As well as information on the sample type and size, the Sample Details screens
allow further information about the sample to be entered. Note that the contents of
the Sample Details screens reflect the sample type selected. Press the Sample key
and the screen display will be of the form –
__________Edit Sample Details___________
Type Cube
Reference TEST-123
Height 150.0
Width 150.0
Depth 150.0
↓
Note the down arrow in the bottom of the screen. This indicates that another screen
is available. Press the Down Arrow key. The screen display will now be of the
form –
___________Edit Sample Details_________↑
_Weight in Air_ 2345

Weight in Water 1234
Sample Density 2111
Note that the up arrow in the top right hand corner of the screen. This indicates there
is a previous screen.
The ADR-Auto will calculate the sample’s density from its weight in water and air. If
this facility is required, enter the sample’s air and water weights in the respective
fields. Otherwise enter the sample’s density in the Sample Density field. Use the
Escape key to return to the Initial Screen.
Note that the sample details can also be updated after a test has been completed.
4.7.2.1 Type and Shape
The sample type shown is the one selected and is for information only and cannot be
altered here. If it is wrong it must be changed in the Select Sample screen under the
menu key. Note that for some sample types, an additional line is shown describing
the sample shape. Thus if a Paving Block Type R has been selected, the sample
shape will be shown as Plain or Chamfered.
4.7.2.2 Reference
If the sample reference is not correct or has not been entered already, it can be
added here.
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4.7.2.3 Dimensions
If the sample dimensions required are not the standard ones chosen when selecting
the sample type and size, they can be altered here. Select the required entry field
and use numeric keypad to enter the new dimensions. These new dimensions are
held by the ADR-Auto until a new sample type is selected. Remember to press the
Enter key for the new value to be entered. The sample dimensions are used by the
ADR-Auto when it calculates stress.
Note that the number and descriptions of the dimensions fields will depend on the
sample type selected.
Thus when a Type S paving block sample type is selected, a Plan Area value must
be entered instead of the normal length and width as Type S paving blocks are of an
irregular shape.
For Type R and S Paving Blocks there is a Factor value shown which is used in the
stress calculation for the blocks. This can be altered if required. For details of its
use, see Appendix 3.
If the sample selected is a Beam, a Separation dimension is shown. This dimension
is the roller separation, and is used in the stress calculation for beams. This can be
altered if required. See Appendix 3 for details of its use.
4.7.2.4 Sample Density
The ADR-Auto will calculate the sample’s density from its weight in water and air. If
this facility is required, enter the sample’s air and water weights in the respective
fields. Otherwise enter the sample’s density in the Sample Density field. Use the
Escape key to return to the Initial Screen.
4.7.3 Starting Pacing
Once the ADR-Auto has been setup, it is ready to test a sample. Place the sample in
the load frame, leaving 5 to 10 mm of clearance between the sample and the top
platen. When ready press the Run key. The screen display will now switch to the
large character test screen and be of the form –
____ADRAuto 2000 Pace kN/s +6.80___
-
+0.2 +
At this point the ADR-Auto’s main pump will turn on and the ram start to rise. The first
line on the screen shows the set pace rate, and the second line the load on the
sample.
The lowest line on the screen is the pace rate error bar display, which shows the
difference between the required rate and the rate achieved by the ADR-auto.
4.7.4 Automatic or Manual Load Tare
If the automatic tare facility has been turned on, the ADR-Auto will tare the load as
the ram rises. If the machine has not been configured to automatically tare the load,
press the Reset key just before contact is made between the sample and the upper
platen. Once the machine is under load, pressing the Reset key has no affect.
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Note than even when the automatic tare option is turned on, the manual tare function
is still operational.
4.7.5 Pacing Control
The ADR-Auto has three ways of controlling pace, Automatic, Manual and Board.
(The correct one of these must have been selected when setting the options in the
Setup Mode screen). The selected option comes into effect once the ADR-Auto has
closed the gap between the sample and the upper platen, and has detected an
increase in load on the sample.
4.7.5.1 Automatic
Once the ADR-Auto detects that the sample is being loaded, it turns on the pace
control system. At the start of the loading cycle, the pace error bar will show an error
but this will soon stabilise as the automatic pacer takes over.
4.7.5.2 Manual
Once the ADR-Auto detects the sample is being loaded, the pace rate must be
controlled manually. This can be done from the keyboard using the Left and Right
Arrow keys. One press of either key increases or decreases the rate at which the
load is being applied.
4.7.5.3 Board
Once the ADR-Auto detects a load on the sample, it applies loads as fast as possible
to compress the board on either side of the sample. This continues until the average
pace rate measured over the previous 1 second is 90% of the set rate. The pace
control system is then turned on.
4.7.6 Pace Error Bar Display
When the ADR-Auto is loading the sample, the error display takes the form of a bar
running from the central line to either the plus or minus signs. The length and
direction of the bar is proportional to the pace error and a full scale deflection is equal
to a ± 15% error in the pace rate.
4.7.7 Altering the Pace Rate whilst the Test is Running
The pace rate (or pace rates and transition load if dual rates have been selected) can
be changed at any time while the sample is being loaded. Press the Pace key and
enter the new values. The new values take effect when the Escape key is pressed to
return to the test screen. Note that the pace bar display will show an error until the
ADR-Auto is pacing at the new rate.
4.7.8 Pausing the Test
If the ADR-Auto is controlling the pace rate (in Automatic or Board pace control
modes) the test can be paused at any time by pressing the Pause key and the ADR-
Auto will hold the load constant. Press the Run key to resume loading at the set
pace rate.
4.7.9 Overload Conditions
If the load reaches the frame limit before the sample fails, the message “Warning –
Overload” will flash on and off on the screen, and the ADR-Auto will release the load.
Press the Reset key to return to the Initial Screen. Under these conditions sample
data record is not recorded or printed.
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4.7.10 Ram Runout Conditions

If the Run key is pressed, and no sample is present in the frame, the ram will
continue to rise until the ram runout switch is tripped. This will cause the pump to
stop and the dump valve to operate. Press the Stop and then the Reset keys to
return to the Initial Screen.
4.7.11 Stopping the Test Manually
The test can be stopped at any time by pressing the Stop key. The ADR-Auto treats
this as a normal sample failure as described in 4.7.12.
4.7.12 Sample Failure
While the sample is being loaded, the ADR-Auto is continually comparing the current
load on the sample with the peak load seen by the sample. When the current load is
below the peak load by the percentage set when setting up the ADR-Auto (the default
setting is 15%), the machine senses this as a failure, switches off the pump and
dumps the load. The screen will then switch to show the sample failure details and
will be of the form –
_________Sample Failure Results_________

Maximum Load 1045
Stress 134.4
Pace Rate 6.80
Density 350
Note that the stress value is not calculated for all sample types. See Appendix 3 for
the stress calculations performed by the ADR-Auto.
To prepare the ADR-Auto for the next sample, press the Reset key to return to the
Initial Screen. At this point, if the options have been configured, the ADR-Auto will
print out the test results and record the results in the memory. Note that if necessary
the sample details can be updated before the Reset key is pressed by pressing the
Sample key and editing the details as required. The stress and density values will
reflect any changes made to the sample’s dimensions or air and water weights.
4.7.13 Printing the Test Results (see section 4.11 for the printer configuration)
The test results can be printed during the Sample Failure Details screen display by
pressing the Print key. If the printer is not connected or does not respond, the ADR-
auto will display the message –
Printer Busy. Retry? – No
on the bottom line of the screen. Use the Left or Right Arrow keys to select Yes or
No and press the Enter key. The format of the printout will depend on the sample
type selected. See Appendix 4 for printout formats.
4.8 ACV and TFV Tests
The way the ADR-Auto controls the loading of the sample is different when the
sample has been chosen for an Aggregate Crushing or Ten Percent Fines Value test.
Provided that the automatic form of pace control has been selected, the machine will
control the loading of the sample at the entered pace rate until the load specified in
the Failure Threshold parameter is reached, at which point the load is dumped, and
the peak load displayed.
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The ADR-Auto does not look for a sample failure when testing ACV or TFV sample
types.
Note that when an ACV sample type is selected, the ADR-Auto automatically sets
default values of 0.66kN/sec for the pace rate, and 400kN for the threshold, so that
the compression cycle lasts 10 minutes and ceases when a load of 400kN is reached.
If required, edit the pace rate and threshold values.
The ADR-Auto does not set default pace rate and threshold when a TFV sample type
is selected and the pace rate and threshold must be user entered.
4.9 Recorded Test Results
The ADR-Auto can store up to 500 individual test results. When the memory is full,
the oldest records are overwritten by the newest records so that the memory always
holds the latest data. The records can be viewed or printed by pressing the view or
print key while in the Initial Screen.
4.9.1 Printing the Current Test Result
The test results can be printed from the Sample Failed or Initial Screens by pressing
the Print key. If the printer is not connected or does not respond, the ADR Auto will
display the message –
Printer Error. Retry? – Yes
in a window on the screen. Check that the printer is connected to the serial port and
is “on line” or “selected” (refer to your printer manual). Use the Left or Right Arrow
keys to select Yes or No and press the Enter key. If a further printer error occurs,
check that the serial port settings agree with those set in the printer (see section
4.16.2). The format of the printout will depend on the sample type selected. See
Appendix 4 for printout formats.
4.9.2 Downloading Test Data
All logged records may be downloaded to a PC (IBM compatible personal computer)
by use of a download program available from ELE International.
4.9.3 Viewing Test Data
Press the view button to view the test data stored in the ADR-Auto’s memory. The
screen display will be of the form –
_001 View Records 23/01/03 14:18:23__

Frame Type 2000 Kn
Reference TEST-122
Sample Type/Mode Cube
Measurement Units SI
Maximum Load 956.0
Pace Rate 6.80
Stress 1.1 ↓
Note the down arrow displayed in the bottom right hand corner. This indicates that
there is another screen of data available. To access this, press the Down Arrow
key.
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The screen display will now be of the form –

_001 View Records____________________↑
Height 150.0
Width 150.0
Depth 150.0
Weight in Air 1000
Weight in Water 2000
Sample Density 1000
Press the Up Arrow key to return to the previous screen.

Use the Left and Right Arrow keys to step backwards and forwards through the
records. Note that the records are numbered, and that the oldest record is always
number 1. To find the newest records, press the Right Arrow key repeatedly. To
find the oldest record, press the Left Arrow key.
To return to the Initial Screen, press the Escape key.
4.10 Verifying the Measurements
To check the ADR-Auto’s calibration, press the Menu key to display the Installation
and Setup options. First select the operating mode required and then select Verify
Mode. The display will be of the form –
__________Mode One Verification_________
_Select the Units_ SI
Use the Left or Right Arrow keys to select which load units are to be used during the
verification and then press the Enter key.
_________Mode One Verification__________
Load Reading +0.1

Control Valve (%) 0.0
Press ENTER to Freeze

Main Off Rapid Off Dump On
Place a standard load measuring device in the frame, and press the Run key on the
keyboard to turn the main pump on. Note that this also turns the dump valve off.
Using the Left and Right Arrow keys, open the pump control valve sufficiently to
start the ram rising slowly and press the Reset key to tare the load when required. If
a larger change in the pump control valve is required, hold down the Arrow key.
Note that the rapid approach pump can be operated using the Pause key.
Pressing the Enter key at any time freezes the load display with the current load so
that the value may be noted and the message changes to –
Press Enter to Release
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A further press of the Enter key releases the load display. While the display is
frozen, the ADR-Auto gives an audible warning as a reminder that the load display is
frozen. Verify that the system reads correctly over the calibrated range.
Press Stop at any time to switch off the pump.
Press the Escape key twice to return to the Initial Screen.
4.11 Configuring the Printer (see section 4.16)
4.12 Calibrating and Testing the ADR-Auto
The ADR-Auto’s Calibration and Test facilities are accessed from the Installation
and Setup options screen. Entry is password protected to prevent unauthorised
access.
4.13 Firmware Version
To check the ADR-Auto’s firmware version, press the Menu key, select the Display
Version option and press the Enter key. The screen display will be of the form –
_________Firmware Version Number________
Code Version V2.01.001
Press the Escape key twice to return to the Initial Screen.

4.14 Data Retention and Backup
The ADR-Auto’s test data and system configuration is preserved when the power is
removed.
4.14.1 Test Data
The test data memory and the Real Time clock are protected by a built in nickel-
cadmium battery which is continually charged while the ADR-Auto is turned on. This
will preserve the contents of the memory, and maintain the internal clock for up to 3
months when there is no system power present. If the power has been off for a long
period, it is advisable to turn on the ADR-Auto for at least 24 hours to recharge the
battery. This does not affect the calibration and configuration data as described in
the next section.
4.14.2 Configuration Data
All calibration and configuration data is held in non-volatile memory, and cannot be
lost under normal conditions. All changes to the configuration are stored as they are
made.
4.15 Error Conditions and Messages
The ADR-Auto continually checks critical performance parameters, and displays an
error message if a malfunction is detected. The fault must be corrected for operation
to continue. Call the service engineer or consult the service manual.
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4.16 RS232 Communications Interface

The ADR-Auto’s RS232 serial port can be used to output data to a serial printer, or
for communicating with a computer. When connected to a printer, connect the Clear
To Send input to the printer’s busy signal. Consult the printer manual for details of
which signal this is – see section 4.18.3.
4.16.1 Remote Commands
The ADR-Auto has a set of remote commands which can be used to download test
data to a computer. A simple PC program is available for this purpose. See
Appendix 5 for a description of these commands.
4.16.2 Configuring the Serial Port
When connected to a computer, the serial link can be used to download test records
stored in the ADR-Auto’s memory. To configure the serial port, press the Menu key,
select the Serial Parameters option and press the Enter key. The screen display will
be of the form –
_________Set Serial Parameters__________
_Baud Rate_ 9600

Format 8b 1s
Terminator CR-LF
Use the Up and Down Arrow keys to select the Baud Rate, Format or the Terminator
option fields, and the Left and Right Arrow keys to select the required setting.
Pressing the Escape key twice returns to the Initial Screen.
4.16.2.1 Baud Rate
The Baud Rate can be set from 110 to 19200 Baud.
4.16.2.2 Format
The word format can either be 8 bits, no parity and 1 stop bit (8b 1s) or 8 bits, no
parity and 2 stop bits (8b 2s).
4.16.2.3 Terminator
The Terminator setting defines what the ADR-Auto adds at the end of a line. These
are Carriage Return only (CR), Carriage Return followed by a Line Feed (CR/LF),
Line Feed only (LF), and Line Feed followed by a Carriage Return (LF/CR).
4.17 Plotter Interface
The ADR-Auto has an analog output which is proportional to the load on the sample.
The output is scaled so that 0 to 5 volts is equal to zero load to the maximum load for
the load frame being used. Thus for a 2000kN frame 0 to 5 volts corresponds to 0 to
2000kN.
The output voltage scale can be changed from the Test Y/t Output menu. To obtain a
plot, connect the Y/t output to a plotter. A plot can only be produced while a test is
being performed (i.e. in real-time).
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4.18 Rear Panel Connections

4.18.1 AC Power Input
The AC power input consists of a combined fused IEC inlet socket and switch. The
fuse is rated at 10 amps on 220-240V models and 16 amps on 110-120V models.
4.18.2 Ram Travel Limit Switch Inputs
The ADR-Auto has two Ram Travel Limit switch connectors (3 pins) so that two load
frames can be connected. Ensure that the connectors from the frames are plugged
in. Where only one frame is fitted, a dummy connector must be fitted in the unused
socket.
Electronics Head Power
This is a short loop of cable with an IEC connector which plugs into the electronics
head.
Manual Control
For service use only.
4.18.3 Serial Port
The ADR-Auto has an RS232 serial port. The output is via a standard 9 way ‘D’ plug.
Pin Signal
1 -
2 Received Data (RxD)
3 Transmitted Data (TxD)
4 -
5 Signal Ground
6 -
7 Ready To Send (RTS)
8 Clear to Send (CTS)
9 -
4.18.4 Analog Output

The ADR-Auto is fitted with a standard BNC socket.
Pin Signal
Centre Pin Signal Output
Screen Ground
32 9901X0215 Issue 5
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Appendix 1: Sample Types and Sizes

Cubes
SI Standard Size (mm³) Loading Rate (kN/sec)
40.0 x 40.0 x 40.0 2.4
50.0 x 50.0 x 50.0 0.9
70.7 x 70.7 x 70.7 3.0
100 x 100 x 100 3.0
150 x 150 x 150 6.8
200 x 200 x 200 12.0
Imperial Standard Size (ins³) Loading Rate (lbf/sec)

1.5 x 1.5 x 1.5 540
2.0 x 2.0 x 2.0 200
3.0 x 3.0 x 3.0 675
4.0 x 4.0 x 4.0 675
6.0 x 6.0 x 6.0 1530
8.0 x 8.0 x 8.0 2700
Metric Standard Size (cm³) Loading Rate (kgf/sec)

4.00 x 4.00 x 4.00 240
5.00 x 5.00 x 5.00 90
7.07 x 7.07 x 7.07 300
10.0 x 10.0 x 10.0 300
15.0 x 15.0 x 15.0 680
20.0 x 20.0 x 20.0 1200
Cylinders
SI Standard Size (mm) Loading Rate (kN/sec)
100 x 50 0.5
150 x 75 1.3
200 x 100 2.4
300 x 150 5.3
320 x 160 6.0
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Cylinders (cont.)
ImperiaI Standard Size (ins) Loading Rate (lbf/sec)
4x2 110
6x3 247
8x4 440
12 x 6 990
Metric Standard Size (cm) Loading Rate (kgf/sec)

10 x 5 50
15 x 7.5 130
20 x 10 240
30 x 15 530
32 x 16 600
Cylinders – Tensile
100 x 100 0.47
200 x 100 0.94
150 x 150 1.05
300 x 150 2.1
Imperial Standard Size (ins) Loading Rate (lbf/sec)

4x4 105
8x4 210
6x6 235
12 x 6 470
Metric Standard Size (cm) Loading Rate (kgf/sec)

10 x 10 47
20 x 10 94
15 x 15 105
30 x 15 210
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Beams
SI Standard Size Loading Rate (kN/sec)
40 x 40.0 x 160 0.05
100 x 100 x 500 0.2
150 x 150 x 750 0.45
300 x 300 x 1500 1.8
ImperiaI Standard Size Loading Rate (lbf/sec)

6 x 6 x 18 28.8
6 x 6 x 21 28.8
6 x 6 x 24 28.8
6 x 6 x 30 28.8
6 x 6 x 36 28.8
Metric Standard Size Loading Rate (kgf/sec)

4.01 x 4.0 x 16 5
10 x 10 x 50 20
15 x 15 x 75 5
Bricks
215 x 102.5 x 65 14.8
200 x 100 x 75 13.7
200 x 100 x 100 5.0
Blocks
440 x 215 x 75 2.75 (lo), 5.5 (hi)
440 x 215 x 100 3.7 (lo), 7.3 (hi)
440 x 215 x 140 5.13 (lo), 10.2 (hi)
440 x 215 x 150 5.5 (lo), 110 (hi)
440 x 215 x 190 6.96 (lo), 13.93 (hi)
440 x 215 x 200 7.3 (lo), 14.6 (hi)
440 x 215 x 215 7.88 (lo), 15.76 (hi)
35 9901X0215 Issue 5
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Concrete Flags
Type A 600 x 450 x 50 0.074
Type A 600 x 450 x 63 0.074
Type B 600 x 600 x 50 0.099
Type B 600 x 600 x 63 0.099
Type C 600 x 750 x 50 0.124
Type C 600 x 750 x 63 0.124
Type D 600 x 900 x 50 0.148
Type D 600 x 900 x 63 0.148
Type E 450 x 450 x 50 0.074
Type E 450 x 450 x 70 0.074
Type F 400 x 400 x 50 0.066
Type F 400 x 400 x 65 0.066
Type G 300 x 300 x 50 0.049
Type G 300 x 300 x 60 0.049
Concrete Kerbs
Bullnosed (BN) 125 x 150 0.025
Splayed (SP) 125 x 255 0.042
Half Battered (HB1) 150 x 305 0.050
Transition Right (TR) 125 x 255 0.042
Transition Left (TL) 125 x 255 0.042
Dropper Right (DR1) 125 x 255 0.042
Dropper Right (DR2) 125 x 255 0.042
Dropper Left (DL1) 125 x 255 0.042
Dropper Left (DL2) 125 x 255 0.042
36 9901X0215 Issue 5
ADR-Auto Range
Concrete Channels and Edgings

Square Channel (CS1) 125 x 255 0.042
Square Channel (CS2) 125 x 150 0.025
Dished Channel (CD) 125 x 255 0.042
Round Top Edging (ER) 50 x 150 0.025
Flat Top Edging (EF) 50 x 150 0.025
Bullnosed Edging (EBN) 50 x 150 0.025
Type R Paving Blocks

200 x 100 x 60 Plain 5.0
200 x 100 x 60 Chamfered 5.0
200 x 100 x 65 Plain 5.0
200 x 100 x 65 Chamfered 5.0
200 x 100 x 80 Plain 5.0
200 x 100 x 80 Chamfered 5.0
200 x 100 x 100 Plain 5.0
200 x 100 x 100 Chamfered 5.0
Type S Paving Blocks

60 mm Thick Plain 5.0
60 mm Thick Chamfered 5.0
37 9901X0215 Issue 5
ADR-Auto Range
Appendix 2 – Pace Rate Limits

Depending on the load frame currently in use the ADR-Auto limits the range of pace rates
that can be entered. These are shown in the following table.
Load Frame Range (kN/sec) Range (lbf/sec) Range (kgf/sec)

25 kN 0.02 – 0.06 4.5 – 13.5 2–6
100 kN 0.02 – 5.0 4.5 – 1124 4 – 500
250 kN 0.04 – 5.0 9 – 1124 4 – 500
1500 kN 0.05 – 30 10 – 6700 5 – 3000
2000 kN 0.05 – 30 10 – 6700 5 – 3000
2225 kN 0.05 – 30 10 – 6700 5 – 3000
3000 kN 0.05 – 30 10 – 6700 5 – 3000
38 9901X0215 Issue 5
ADR-Auto Range
Appendix 3 – Stress Calculations

The ADR-Auto calculates stress as follows –
Cube, Cylinder/Core, Cylinder/Tensile, Brick, Block – Peak Load/Sample Area.
Beam – The stress for all sample types except the 40 x 40.1 x 160 beam is calculated using
the following formula –
Stress = (Peak Load x Roller Separation)/ (Width x Depth x Depth)
The calculation for the 40 x 40.1 x 160 beam is
Stress = (1.5 x Peak Load x Roller Separation)/(Depth x Depth x Depth)
Stress is not calculated for Flags, Kerbs and Channels.
Type R and S Blocks – Stress is calculated as peak load/plan area multiplied by a correction
factor which depends on the sample thickness and shape as follows –
Thickness and Shape Correction Factor

39 9901X0215 Issue 5
ADR-Auto Range
Appendix 4: Printout Formats

The following shows a typical printout for a cube.
Cube
Operating Mode - Mode 1 Compression
Date - 12/01/99
Time - 10:25:33
Sample Reference – SAMPLE 1
Sample Type - Cube
Sample Units - SI
Maximum Load - 954.5 kN
Pace Rate - 6.80 kN/sec
Stress - 42.41 N/mm2
Sample Height - 150.0 mm
Sample Width - 150.0 mm
Sample Depth - 150.0 mm
Weight in Air - 2000 g
Weight in Water - 1000 g
Sample Density - 1000 kg/m3
The format of the printout depends on the sample type under test and the contents of the
section between the lines will vary as follows –
Cylinder/Core Cylinder/Tensile Brick
Stress Stress Stress
Sample Height Sample Length Sample Length
Sample Diameter Sample Width Sample Width
Weight in Air Sample Depth Sample Depth
Weight in Water Weight in Air Weight in Air
Sample Density Weight in Water Weight in Water
Sample Density Sample Density
Block Beam ACV
Sample Length Stress ACV Type
Sample Width Sample Depth
Sample Depth Sample Width
Sample Density Sample Length
Weight in Air
Weight in Water
Sample Density
TFV Concrete Flag Concrete Kerb
TFV Type Sample Shape Sample Shape
Sample Length Sample Height
Sample Width Sample Width
Sample Thickness Sample Length
Concrete Channel
Sample Shape
Sample Height
Sample Width
Sample Length
40 9901X0215 Issue 5
ADR-Auto Range
Appendix 5: Remote Commands

The contents of the ADR-Auto’s test data memory or current test data can be downloaded
using the serial RS232 communications interface. All the commands are sent as a series of
ASCII characters terminated by a Carriage Return. This Appendix describes the commands
and how to use them.
Command Format
All commands sent to the ADR-Auto take the form of a keyword followed by one or more
optional parameters separated by spaces and terminated by a Carriage Return. In this
manual the keyword is shown in capitals followed by the parameter list thus
KEYWORD <parameter 1> <parameter 2> … <parameter n>
Data Format
All the data transmitted by the ADR-Auto in response to a command is in the form of a
sequence of ASCII characters, terminated by Carriage Return (CR) character preceded by
either an End of Text (EOT) or an End of Transmission (ETX) character. Depending on the
nature of the command received, the ADR-Auto will respond by transmitting one or more
sequences of characters. EOT/CR is used to terminate each data line except the last when
ETX/CR is used. Individual parameters in each data set are separated by a Space
character.
The ADR-Auto always sends a reply to a command to acknowledge that the command has
been received and processed. The reply will consist of an error message if the command
cannot be interpreted, or the information requested by the command. Those commands
which do not return any data, such as CLEAR send back the command received message
consisting of a colon (:), followed by ETX/CR.
Communicating with the ADR-Auto
Once a command has been sent to the ADR-Auto, the host system must wait for a reply
before sending further commands. The ADR-Auto will not send a reply until it has processed
the command and is ready to accept a further command. This command – reply sequence
must be observed at all times to ensure that no data is lost.
Initialising the ADR-Auto
The ADR-Auto has two commands for initialising the system, one for setting and checking
the ADR-Auto’s internal clock, and the other for clearing the sample test data memory.
The CLEAR Command

Clears the ADR-Auto’s data memory and resets the recall pointers.
Syntax
CLEAR
Parameters
None
The TIME Command

Used to set or examine the ADR-Auto’s time setting.
Syntax
TIME <day> <month> <year> <hour> <minute> <second>
41 9901X0215 Issue 5
ADR-Auto Range
Parameters
Day 1 – 31
Month 1 – 12
Year 1999 – 2058
Hour 0 – 23
Minute 0 – 59
Second 0 – 59
Note: only 91 – 99 or 0 – 58 need be specified for the year values. The full value is always
returned by the ADR-Auto.
Returns
The command sent with no parameters returns the current time.
Test Data Retrieval

Test data can be retrieved at any time and does not interfere with the recording process.
The RECALL Command

Used to recall data from the ADR-Auto’s memory. With the parameters set to zero, the
current sample test data is returned. If sent without a parameter, one memory record is
retrieved and the ADR-Auto’s internal recall pointer is automatically moved to the next
record. Alternatively the set recall point parameter can be sent.
Syntax
RECALL
Parameters
Either no parameter or a zero.
Returns
Recalls a single record. If no parameter is sent, data in memory from the current recall point
is returned and the recall pointer is incremented to the next record. If ‘RECALL 0’ is sent, the
ADR-Auto returns the test data for the current sample. If ‘RECALL n’ is sent, the ADR-Auto
returns the number of records currently in the data memory.
Syntax
RECALL <set recall point>
RECALL n
Parameters
Set Recall Point
42 9901X0215 Issue 5
ADR-Auto Range
The Recall Point sets the position of the recall pointer. When specified as date and time, it
sets the time from which the data is to be recalled. If no record has the exact time value, the
pointer is set to the nearest point available. Set point options are as follows −
-- sets recall point to the start of the memory.
++ sets recall point to the end of the memory.
+ Moves the recall pointer on by 1 record.
- Moves the recall pointer back by 1 record.
Returns
None.
Error Codes
If the ADR-Auto cannot interpret a command it will reply with an integer error code. All error
codes are preceded by a colon.
: Command accepted
:1 null command string
:2 Parameter exceeds maximum length allowed
:3 Command ambiguous
:4 Command invalid
:5 Incorrect number of parameters
:6 Command does not take parameters
:7 Parameter value out of range
:10 Invalid time
:11 Record empty
43 9901X0215 Issue 5
ADR-Auto Range
5 Maintenance
5.1 Daily
Always check that the platens are clean before commencing the test.
Remove the lower platen and distance pieces and clean thoroughly.
Brush away all concrete debris from the area around the hydraulic ram. In the case
of 2000 kN and 3000 kN BS machines, raising the hydraulic ram will assist in the
removal of this debris etc. from between the folds of the gaiter.
Check for signs of leaks in the hydraulic system.
5.2 Occasionally
Inspect gaiters for damage.
Check the oil level in the oil reservoir.
Inspect the platen for wear.
Check the oil in the reservoir for signs of contamination and replace if necessary.
Due to the design of the seal, a small amount of oil may ‘seep’ out of the ram. This is
not a problem and should be wiped away as necessary.
5.3 Verification
It is normal National Standard requirements to request the verification of load
measuring systems at least once each year or more frequently according to the work
undertaken.
A verification should be undertaken after each occasion when any adjustment to the
compression machine may have affected the load measuring system.
The verification of the load measuring system should be undertaken by qualified
engineers using approved equipment.
Note: always use a load spreader of approximately 150 mm diameter or more when
calibrating machines to 3000 kN.
6 Service and Spares
It is recommended that either the ELE Service Department or an authorised
distributor be contacted for details of available spare parts or servicing requirements.
7 Rectangular Platen Handling Assemblies
7.1 Introduction
Unique platen handling systems enabling the upper platen to be quickly moved to
provide access to, and use of the ball seating. Particularly useful where cube testing
to BS 1881 is specified, the facility does not affect the stability requirements of the
ball seating.
All BS Compression Machines of 2000 and 3000 kN capacity can be supplied fitted
with the above assemblies.
44 9901X0215 Issue 5
ADR-Auto Range
7.2 Specification
2000 kN Machines 3000 kN Machines

Projection of rectangular platen assembly
at rear of frame 465mm 390 mm
Maximum vertical clearance (rectangular
platens fitted) 245 mm 245 mm
Upper and lower rectangular platen
dimension 445 x 250 x 75 mm 445 x 250 x 75 mm
For other details see specifications of load frame to which the Rectangular Platen
Handling Assembly is fitted.
7.3 Installation
7.3.1 General
As supplied, the load frame will not have the rectangular platens fitted.
Before fitting the platens ensure that the load frame is level in both directions.
The upper platen is best fitted from the rear of the load frame and this should be
taken into account when installing the frame.
7.3.2 Lower platen
Remove the 4 blanking plugs from the ends of the lower platen and screw in the 4
lifting rods. (The lower platen is the one without the rollers).
Open the load frame front gate.
Ensure the lower platen is the correct way up i.e. engraved lines at the top, then with
the aid of an assistant and exercising extreme care, lift the platen onto the ram or
distance pieces (see 7.4.1) ensuring its correct location.
Remove the 4 lifting rods from the platen and replace the blanking plugs.
7.3.3 Upper Platen
Remove the 4 blanking plugs from the ends of the upper platen and screw in the 4
lifting rods. (The upper platen is fitted with rollers).
Remove the 2 rear stops (figure 7.1) from the handling assembly.
Ensure the upper platen is the correct way up i.e. surface with recess at the top, then
with the aid of an assistant and exercising extreme care, lift the platen and position it
between the protruding rails (at the rear of the load frame) with the rollers resting on
the top face of the rails (figure 7.1).
Refit the 2 rear stops.
Remove the 4 lifting rods from the platen and replace the blanking plugs.
Ensure the platen rolls freely along the rails.
Note: a latch is provided on 3000 kN machines (see figures 7.1 and 7.2) to keep the
platen at the rear of the load frame and clear of the ball seating during cube testing.
On 2000 kN machines, a depression in the guide rails locates the transport rollers to
keep the platen at the rear of the load frame.
45 9901X0215 Issue 5
ADR-Auto Range
7.4 Operation
7.4.1 Block Testing
The maximum vertical clearance of 245 mm for block testing is achieved by locating
the lower rectangular platen directly on the load frame ram (see figure 7.2).
When testing blocks requiring less vertical clearance, the required distance pieces
should be bolted to the ram and the platen located on the top distance piece (see
figure 7.3).
7.4.2 Cube Testing
100 mm and 150 mm cubes may be tested with the lower rectangular platen located
directly on the load frame ram and the upper platen rolled to its rearmost position and
retained either by the latch (3000 kN machines) or by seating the transport rollers into
the depression in the guide rails.
Correct vertical clearance is obtained by fitting the adaptor into the central hole in the
lower rectangular platen then locating the required distance pieces onto the lower
rectangular platen, topped by the Self-centring Lower Platen. For testing 100 mm
cubes 1 x 80 mm and 1 x 100 mm distance pieces are required. For testing 150 mm
cubes 1 x 80 mm and 1 x 50 mm distance pieces are required. (see figure 7.4)
7.5 Maintenance
Keep the rectangular platen handling assembly rails clean and ensure that the upper
rectangular platen rolls freely along the rails.
46 9901X0215 Issue 5
ADR-Auto Range
1 2
4
6
7
Figure 7.1
Sectioned side view of load frame fitted
with Rectangular Platen Handling Assembly
8
Key
1. Front Stop (adjustable) 245 mm
2. Upper Rectangular Platen
3. Upper Rectangular Platen in
rearmost position
(for cube testing)
4. Ball Seated Upper Platen
5. Rear Stop
6. Rail
7. Lower Rectangular Platen
8. Latch (3000 kN machines only)
Figure 7.2
Rear view of load frame fitted with Rectangular Platen Handling Assembly
(rear stops removed)
47 9901X0215 Issue 5
ADR-Auto Range
Upper Rectangular Platen
Lower Rectangular Platen
Distance pieces bolted to ram
Figure 7.3. Set up for testing blocks requiring less than maximum vertical clearance
Ball Seated Upper Platen Upper Rectangular Platen

in rearmost position
Self-centring Lower Platen
50 mm distance piece
80 mm distance piece
Adaptor
Lower Rectangular Platen
Figure 7.4. Set up for testing 150 mm cubes
48 9901X0215 Issue 5
Declaration of Conformity
Issued By: ELE International

Page 1 of 1
Date of Issue: 20 May 1999 ELE doc ref: 9901X0215
Approved
Signatory
We, ELE International, Chartmoor Road, Chartwell Business Park, Leighton Buzzard, Beds
LU7 4WG, England, declare under sole responsibility that the following product(s) to which
this declaration relates is (are) in conformity with the provisions of:
73/23/EEC Electrical Equipment Directive implemented in the UK by S1728/1989 amended

by 93/68/EEC 1/1/1997.
Electrical Safety tested to BS EN 60204-1.
89/392/EEC, 91/368/EEC, 93/44/EEC and 93/68/EEC Machinery Directive implemented in

the UK by S13073/1992 and S12063/1994.
89/336/EEC, 91/263/EEC, 92/31/EEC (the EMC Directive) amended by 93/68/EEC and

implemented in the UK by SI/2372/1992 and SI/3080/1994.
Emissions tested to BS EN 50081-1 Domestic/Light Industrial.

Immunity tested to prEN 50082-2 Industrial.
Product Description Serial No.
ELE ADR-Auto range of Compression and Compression/

Flexural Machines including:
(See details on product
Compression frames identification plate)
a) 250 kN
1500 kN
2000 kN
3000 kN
Flexural frames
b) 10 kN
25 kN
100 kN
ELE International
Responsible person’s/approved signatory Chartmoor Road, Chartwell
M Green, Managing Director Business Park, Leighton
Buzzard, Beds, LU7 4WG
England
phone: + (0)1525 249200
fax: + (0)1525 249249
This Declaration of Conformity complies with BS email: ele@eleint.co.uk
7514 (EN 45014), General Criteria for suppliers’ http: www.ele.com
BS EN ISO9001: 1994 approved Declaration of Conformity ELE International, a division of
Certificate number 860461 Danaher UK Industries Ltd
Noise Test Certificate
Issued By: ELE International
Page 1 of 1
Date of Issue: 20 May 1999 ELE doc ref: 9901X0215
Approved
Date of Test: 20 May 1999
Signatory
We, ELE International, Chartmoor Road, Chartwell Business Park, Leighton Buzzard, Beds
LU7 4WG, England, declare under sole responsibility that the following product(s) to which
this declaration relates is (are) in conformity with the provisions of:
73/23/EEC Electrical Equipment Directive implemented in the UK by S1728/1989.
89/392/EEC, 91/368/EEC, 93/44/EEC and 93/68/EEC Machinery Directive implemented in

the UK by S13073/1992 and S12063/1994.
Product Description Serial No.
ELE ADR-Auto Compression Machine (See details on product

identification plate)
Measurements/recorded
A
noise level
1 Metre
Position A 72 dB
Position B 71 dB
Position C 72 dB
D B Position D 68 dB
1 Metre 1 Metre Position E 70 dB
(Normal operator position)
Background
1 Metre
Noise level 60 dB
Notes: Tests carried out with machine under load.
ELE International
Chartmoor Road, Chartwell
Noise tests were carried out using Test Meter, serial No. Business Park, Leighton Buzzard,
Beds, LU7 4WG England
phone: + (0)1525 249200
N30863 fax: + (0)1525 249249
email: ele@eleint.co.uk
which has been calibrated using calibrated standards http: www.ele.com
BS EN ISO9001: 1994 approved traceable to national standards of measurement. ELE International, a division of
Certificate number 860461 Danaher UK Industries Ltd
DIRECTIVE ON WASTE ELECTRICAL & ELECTRONIC EQUIPMENT (WEEE)

Operating Instructions: ADR-Auto Range

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Operating Instructions: ADR-Auto Range

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ADR-Auto Range

ELE International Distributor: ELE International

4.6 Configuring the ADR-Auto’s Operating Modes 17

Appendix 1: Sample Types and Sizes 33

Appendix 3: Stress Calculations 39

Appendix 4: Printout Formats 40

4 holes C diameter 4 holes C diameter

Figure 1 Upper view: Arrangement of Compression Frames

1. Oil filler plug

Figure 3 Oil filler & bleed screw locations.

Figure 4 Upper platen assemblies

Important: Do not mix oils of different specifications.

2.2 Compression Frames

250kN and 1500kN 2000kN 2000kN BS 3000kN BS

Maximum 25kN : 160 mm

2.3 Upper Platen Assemblies (see figure 4)

Sample Size Distance pieces required

* When not using compression Jig EL39-5600

4.3.2 Function Keys

Portable Appliance Tests (PAT)

___AdrAuto 2000 - Mode 1 Compression____

Sample Reference TEST-123

4.6 Configuring the ADR-Auto’s Operating Modes

_Installation and Setup – Select Option_

_Select Sample_ Set Clock

The Current Mode is Mode 1

The screen display will be of the form –

_Auto-Increment Reference_ Off

Units Load Pace Dimensions Weight Density Stress

4.6.2.8 Failure Threshold

4.6.3.1 Sample Types

__________Select the Cube Size__________

Set Date Format UK

4.6.5 Reset Mode

This will Reset the Setups for the

Are you sure? No

Pace Rate 10 kN Frame 0.05 kN/sec

4.7 Running a Test

___AdrAuto 2000 - Mode 1 Compression____

____Edit Pace Rates & Transition Load___

_Initial Rate_ 30.00

otherwise the display will be of the form –

_______Edit the Current Pace Rate_______

_Pace Rate_ 6.80

_Weight in Air_ 2345

____ADRAuto 2000 Pace kN/s +6.80___

4.7.10 Ram Runout Conditions

_________Sample Failure Results_________

_001 View Records 23/01/03 14:18:23__

The screen display will now be of the form –

Press the Up Arrow key to return to the previous screen.

__________Mode One Verification_________

_Select the Units_ SI

_________Mode One Verification__________

Load Reading +0.1

Press ENTER to Freeze

_________Firmware Version Number________

Code Version V2.01.001

Press the Escape key twice to return to the Initial Screen.

4.16 RS232 Communications Interface

_Baud Rate_ 9600

4.18 Rear Panel Connections

4.18.4 Analog Output

_AdrAuto 2000 - Mode 1 Compression__

Select the Cube Size

_AdrAuto 2000 - Mode 1 Compression__

__Edit Pace Rates & Transition Load_

_Edit the Current Pace Rate_

__ADRAuto 2000 Pace kN/s +6.80_

_Sample Failure Results_

__Mode One Verification_

_Mode One Verification__

_Firmware Version Number