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Culture Documents
DEHYDRATOR
________________
________________
In Partial Fulfillment
________________
By
CRISTENA A. CARPENTERO
LYZA G. LANDERO
LEO M. LUMAPAS
EMMANUEL S. MOYA
June 2022
APPROVAL SHEET
APPROVED by the tribunal at the Oral Examination with the grade of PASSED.
Title Page i
Approval Sheet ii
Acknowledgement iii
Dedication iv
Abstract v
List of Figures ix
List of Tables x
Chapter
INTRODUCTION 1
THE PROBLEM 14
RESEARCH METHODOLOGY 17
Research Environment 19
Research Instruments 21
Research Procedures 21
Gathering and Treatment of Data 24
ECONOMIC ANALYSIS 30
CONCLUSION 36
RECOMMENDATIONS 37
REFERENCES 38
APPENDICES 40
LIST OF TABLES
LIST OF FIGURES
CHAPTER I
INTRODUCTION
percent shortage in food storage, resulting in more than 250 million tons of food
Food waste is a growing global concern that damages the earth's physical
health and the humanity that dwells on it. According to the World Wildlife Fund –
Philippines (2021), an estimated 2,175 tons of food leftovers are thrown in the
landfill daily in Metro Manila alone. This increasing rate of food waste leads to the
also harming the economics and finances of many households. Reduction in food
wastes will result in a more secure global food system. Food preservation has
paved its way to prove its prime importance in aiding this waste reduction
products beyond their natural lifespan. Yet, it is still widely employed in many
parts of the world today. In research by Mackenzie (2020), lowering the moisture
contamination from dust, rain, wind, pests, and rodents resulting in low-quality
excellent weather and a slow drying rate, with the risk of mold growth leading to
engine, as well as the associated costs of maintenance, fuel, energy, and other
and cost-friendly method for lowering the moisture content of farm produce for
optimal storage.
In this premise, the researchers came up with the study to design a solar-
radiation through solar trackers. Employing thermal collectors for heat energy
prototype can be installed in communities that are not connected to the power
grid.
Theoretical Background
1. Moisture Content
From the journal of Kilanko et al. (2019), the moisture content of the food
basis) or dry matter (dry basis). Commercially, wet basis moisture content is
(1)
(2)
The quantity of heat required to evaporate the H2O from the product would
be: (3)
(4)
The rate at which heat is given to a product and the rate at which internal
(5)
(6)
The ratio of the energy used to heat the sample for moisture evaporation
2019).
(7)
{ , * ( )+-} (8)
The density difference between the hot air within the dryer and the
surrounding air will be the only cause of the pressure differential over the food
(9)
Where: height of the hot air column from the base of the dryer to
the point of air discharge from the dryer, P = air pressure, T c = collector
According to van Kuik (2020), the momentum theory for thrust and torque
discs are applicable to rotors that operate with high torque at low rotational
speed. The performance grows from zero to the Betz-Joukowsky (1912) limit as
rotational speed increases. The velocity vector in the meridional plane appears to
be constant at the disc in all flow scenarios, with or without torque. The
per annulus and the performance with torque by classifying force fields as
momentum balances. The rotor and its wake are represented in his model by
lifting lines of steady circulation, a root vortex, and helical filaments trailing from
the tips of each blade. With an unlimited number of blades, the helical filaments
create a cylindrical vortex sheet with tangential and longitudinal vortices, and the
lifting lines form a bound vortex disk. This will be referred to as the cylindrical
vortex model from here on. Joukowsky investigated the system with an infinite
number of blades using direct integration of the Biot-Savart law. Other methods
were eventually developed to solve for a portion of this vortex system or its
magnetostatic counterpart.
momentum as the said design will use a rotor actuator to rotate a disc as it allow
angular movement.
3.2. Theory of Momentum (Disk Actuator Theory)
principles, a link between power, rotor radius, torque, and induced velocity may
be derived. Because an actuator disc will be employed in the proposed design for
Figure 1.
The power necessary to produce a given thrust for a stationary open rotor
√ (10)
Where: T is the thrust, ρ is the density of air, A is the area of the rotor disc,
P is power
3.3. Torque
rotation and the point where the linear force is applied, the angle between F
and r
4. Heat Transfer
Conduction is the physical interaction that transfers energy from one atom
where a temperature gradient is present, the heat flows towards the low-
(12)
conductivity of material
Figure 2.
̇ (13)
surroundings
A black body is a material that does not reflect or reflect solar radiation,
but rather absorbs and transfers the energy from the sun into and out of its
surface. Since not all surfaces act like black bodies, we must take into account
the quantity of energy transferred to and from the material by the sun.
Figure 3.
irradiation that are absorbed, reflected, and transmitted by the surface. According
(15)
(16)
Where: 𝐺 is the incident radiation, 𝐺𝑎𝑏𝑠 is the absorbed radiation, 𝐺𝑟𝑒𝑓 is the
4.2.2. Emissivity (
(17)
Dividing by G, (18)
Kirchhoff’s Law states that the summation of emissivity is equal to the total
absorption of the surface (Cengel & Ghajar, 2015). Hence, the equation can be
written as,
(19)
is, (20)
(21)
5. Solar Radiation
The angle between the earth-sun line and the plane through the equator is
the solar declination. In other terms, the declination is the latitude at which the
sun is directly overhead at solar noon on a given day. The axis of the earth's
rotation around its axis lies at a 23.45° angle to the axes of the sun's ecliptic
* + (22)
= 1)
Figure 4.
(23)
as the ratio of useable energy gain to incident solar energy over a given time
(24)
6. Blower Calculations
(25)
On the unit, we can now calculate temperature rise. Because the blower
If the temperature becomes too high, the impellers will expand into the head
plates, causing the device to seize and potentially causing serious damage.
(26)
Where: = Actual absolute inlet temperature, = Brake Horsepower,
7. Solar Tracker
location of the sun in a contemporary solar tracking system, which uses a solar
framework that moves in response to the location of the sun through a solar
tracker. Solar tracker adjusts the direction of the solar panels so that by keeping
the solar panels perpendicular to the sun. The more sunlight that strikes the solar
panels, the less light that is reflected, and more energy are absorbed. Solar
tracker solar panels enhance the quantity of solar energy received by 20-30%,
advantage for renewable energy. With solar tracking, power output can be
increase and the increase in power output can sustain more energy. The PV
panel, left-right, and up-down servomotors, and four Light Dependent Resistor
Actuator
Moisture
Theories
Content
DESIGN OF SOLAR-
POWERED
AUTOMATIC-
TRACKING SOLAR
Heat Solar
Transfer DEHYDRATOR Tracker
Solar Blower
Radiation Calculation
s
Figure 5.
Theoretical and Conceptual Framework of the Study
Review of Related Literature and Studies
food so that it is safe for human consumption and has suitable nutritional and
sensory properties. Modern consumers desire foods that are safe, healthful, and
excellent in quality, as well as those that have special functional attributes and
health benefits (Elansari and Bekhit, 2015). These criteria indicate the type of
2014). According to the study by Ndukwu et al. (2017), producers and farmers
dry and process their products for longer storage while reducing post-harvest
food lasts longer by achieving one or more of the following: lower moisture
countries, the most common drying methods are direct sun drying, solar drying,
hot-air drying, and spray drying (Joardder and Masud, 2018). According to
Musembi (2016), solar dryers have a vital role in minimizing post-harvest losses
airflow in delivering effective, even drying, and efficient moisture removal from
the solar dehydrator system. The heat required to remove the moisture from the
food must be provided by an adequate energy source, and the evaporated
moisture must be removed from the system using suction fans or regular airflow.
the use of energy. The most common method of transferring heat to a drying
material is to use hot air flowing over it, which is accomplished through
Solar Dryer for Food Preservation, solar drying works on the idea of transforming
incident solar radiation into the thermal energy required for drying. A solar dryer
also contains numerous collectors that heat the air before it is passed through
remove moisture from the product is provided by the hot air passing through the
dryer. The airflow through the dryer is an important part of the drying process
water vapor from the raw material to the dry surrounding air through the outlet. In
Also, in terms of reducing food waste, it can be established that the proposed
one is far superior to a solar dryer alone since it is an autonomous solar dryer as
well as a solar tracker. As a result, food, fruits, and even fish products can dry
quickly.
As shown by Runganga's (2020) Solar Crop Dryer for Rural Areas study,
solar crop drier system components come in a range of styles, forms, and sizes.
crop dryer's main components are the drying chamber, the extraction system, a
mounting stand, and monitoring or controlling systems. The following are some of
Drying Chamber. This is the dehydrator's heart, where the drying process
bricks and is designed to keep insects, pathogens, and weather out of dried food
absorber plate, structural frame, covers, and insulation. They all help with the
Kanyarusoke et al. (2016), the 30° is the inclination angle for maximum sun
Frame. The frame serves as the drying unit's general support system. It
gives the rigidity of the dehydrator, making it essential to choose the proper
materials for the operation. Dryer frames can be manufactured from a range of
membrane into the drying chamber, but most long-wave solar radiation is
heated product in the dryer are trapped, raising the interior dryer temperatures
and assisting with drying. Glazing is one of the most critical factors influencing
the operation of a solar dehydrator since it controls the heat flow in the crop dryer
system. Glass and polycarbonate are the most frequent glazing materials used in
solar radiation and the retention of useful heat for drying the products. A good
absorber plate must be able to absorb and retain as much heat as possible,
which demands determining and selecting the suitable material. Because of their
factors, aluminum, steel, and copper are the most commonly used absorber plate
materials. Black or dark-colored coatings are widely used because they are
little heat to the environment as feasible. The greater the heat transfer between
the drier's interior and the food samples, the less heat is lost from the system.
The crop drier must be able to hold as much heat as possible in order for the
drying process to be effective. This will also increase the efficiency of the dryer.
maintained the air flowing through the system at a steady rate, allowing all of the
moisture released by the food to be removed from the dryer. If forced extraction
methods are required for drying, fans can be incorporated into the dryer design;
however, fans are not required in a natural ventilation system. One of the dryers'
This method of food drying uses direct sunlight, which causes food
effective than direct sunlight (Runganga, 2019). Because the sun changes from
one point to another, if the sun is not directly facing the drying chamber or if
Furthermore, the temperature and moisture level within the dryer is not
the Arduino UNO will be used to detect and follow the movement of the light
emitted by the sun. Aside from that, the Arduino is the primary microcontroller
used in dryers to monitor and control moisture content, motor speed, and
to make better use of solar energy. Solar tracking technology is rarely used in
drier with limited sun-tracking capability. They claimed that using the tracking
system, the temperature inside the cabinet could reach a maximum of 70.48 OC,
and the drying time of coffee beans was decreased from 5-7 days to 2-3 days
Programmable Logic Controller (PLC) control system to position the solar panels
so they face the sun during the day. They calculated that the thermal energy
stored by the solar panel with a solar tracking system is 40% greater than the
reflected biaxial solar tracking system. They claimed that the temperature of the
moving solar panel was 15% greater than that of the fixed panel. According to
the data from Das and Akpinar's (2020) study, Determination of Thermal and
Drying Performances of the Solar Air Dryer with Solar Tracking System, the
collector in a solar drying system was equipped with sun-tracking, and the heat
and mass transmission in the system was boosted. The present experimental
investigation, which presents a unique approach to the design of the solar air
collector, has demonstrated through experimental data that the solar air collector
with low power consumption is effective. In agreement with Das and Akpinar
(2020), increasing the drying chamber capacity and solar collector surface area
of a moving SAC system can result in faster dry food production in businesses
Elmehri (2020) designed a control system for an indirect solar dryer that
uses a DHT22 and BMP280 sensors for its precision in the measurement of
temperature and humidity to control the drying process. With the help of these
sensors, it enables to read the data used in the Arduino program to automize the
control system which based on the figs dried conditions. Hence, it can be
confirmed through the execution of the Arduino program that the automatization
solar collector, and a drying container. The electromagnetic actuator jack is built
in such a way that the collector angle changes when the sun rises and sets.
Cassava chips are used in this work's trials to assess the drying rate. The
position controller drove the actuator jack, which positioned the solar collector at
the proper angle. According to their findings, the dryer performed satisfactorily
without the requirement for manual movement of the collector along the path of
the sun rays, which is where this present study would be based to optimize solar
energy.
In line with the Experimental Study and Analysis on Solar Drying of Some
Vegetables Using Locally Fabricated Solar Food Dehydrator by Laah and Isiaku
(2021), solar food dehydrators are used to preserve food by removing the water
drying chamber. Active dryers, a ventilation system circulates heated air within
the drying chamber or from the solar collector to the drying chamber. The
indirect sun dryer. Blowers or fans can be used to generate forced convection,
which is more useful for businesses and farmers (Goud et al., 2019). In an
indirect forced circulation solar dryer, the air was propelled into or out of the drier
using an electric fan or blower. As a result, you can control the drying pace in this
Systems: Technologies and Tracker Drive Types, the solar tracking system plays
a significant role in various solar energy applications, where its benefits include
not only power and efficiency gains and increases over fixed systems, but also
tracking attitude angle of solar panels is changed three times a day at three
specified positions: eastward in the morning, southerly in the noon, and westward
in the afternoon, where solar panels rotate around the slanted south-north axis.
about the sun. The researchers will design and build a solar-powered automatic
tracking solar dehydrator that will follow the sun during the day so that solar rays
experiment.
solar dehydrator for drying products. The study is designed azimuthally to trace
the journey of the sun through daily and elevation angles. The effect of a solar
(Tiwari, 2016).
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