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PAPER SERIES 2001-01-1441
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Copyright 2001 Society of Automotive Engineers, Inc.
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2001-01-1441
transfer paths of, for instance, the engine mounting, the absorber strut mount is connected to the vehicle body via
exhaust system connection points, the drive shafts and the bolts were selected as the transfer paths since the
wheel suspension or can be air-borne transfer paths of the operational forces acting through the shock absorber are
intake and exhaust system. transmitted into the vehicle body through these two points
mostly in the Z direction [6].
From the viewpoint of energy transfer, vehicle interior
sound pressure during operational conditions can be It was necessary to block other noise sources except the
expressed as a superposition of partial contributions of shock absorber noise since shock absorber was
individual structure-borne and air-borne transfer paths. considered not as a transmission path but as a noise
source in this paper. All the possible soundproofing
N M treatments were made in the test vehicle.
P = ∑ (Pstructure )i + ∑ (Pair ) j
i =1 j =1 It was assumed that even though a normal shock absorber
N M
(1) was replaced with an abnormal shock absorber, the noise
= ∑ f i (H structure )i + ∑ q j (H air ) j contributions from the other suspension components, for
i =1 j =1 instance, suspension spring would not be changed much.
The only things to be changed in these vehicle tests are
If the contributions of air-borne transfer paths can be shock absorbers.
ignored relatively to those of structure-borne transfer paths,
vehicle interior sound pressure can be expressed using 4.2. MEASUREMENTS OF FRF
target transfer functions and operational forces.
In this vehicle test, indirect operational force estimation
method, which inverses the measured accelerance FRF
N N
P
P = ∑ f i (H structure )i =∑ f i matrix was used because it is very difficult to measure the
i =1 i =1 F i (2) force directly and furthermore, complex dynamic stiffness
data were not available.
Target transfer function can be measured using impact
RR:01:+Z (Rear-Right position #1 in +Z direction) and
hammer as well as shaker excitation or it also can be
RR:02:+Z (Rear-Right position #2 in +Z direction) were
measured using acoustical reciprocity [1].
selected as the transfer paths. The total contribution of the
two transfer paths to the measured sound pressure can be
Operational forces can be measured directly using force
calculated by root mean square summation of the
transducers or indirectly using (1) complex dynamic
estimated sound pressure of each transfer path.
stiffness of mounts or (2) inversion of a measured
accelerance FRF matrix when force transducers can not
In order to avoid the ill-conditioning problem during the
be placed in the measurement setup and in cases of
FRF matrix inversion, FRFs were measured from the extra
distributed forces. In case of vehicle driving test, indirect
two more positions (RR:03:+Z and RR:04:+Z) at the
force estimation method is generally used to measure
vehicle body side near the shock absorber strut mount
operational forces.
position. Thus 4x2 size accelerance matrix was
constructed using impact hammer test.
The details of TPA can be found in ref. [4,5].
Acoustic transfer functions were also measured using
4. VEHICLE TEST USING TPA OF SHOCK impact hammer test.
ABSORBER STRUCTURE-BORNE NOISE
All the FRF measurements were performed on the LMS
A manual transmission passenger vehicle equipped with CADA-X 3.5.B and SCADAS II front end kernel. Using
dual-tube gas type shock absorbers was investigated for measured FRFs, TPA model was constructed with LMS
shock absorber structure-borne noise. In this paper, the CADA-X TPA module.
scope of research was confined to structure-borne noise.
The rear-right shock absorber was set as a noise source. 4.3. EXCITATION OF TEST VEHICLE
Figure 1 shows the experimental apparatus for this vehicle
test. Vehicle interior noise regeneration via vehicle driving test
can be easily affected by the various factors such as road
4.1. SOURCE-PATH-RECEIVER MODEL surface, vehicle speed. So it is difficult to regenerate
nearly the same level of the noise in each vehicle driving
In this shock absorber noise analysis, the rear-right shock test.
absorber was considered as a noise source, shock
absorber strut mount as the structure-borne transfer path Thus, in this work, MCSCON (Motor Car Noise Check
and the front driver’s ear position as the receiver location. System) was used to test the vehicle noise. MCSCON is
composed of a hydraulic pump, hydraulic exciter and
Specifically, the vertical directions (defined as +Z direction) remote control box. The tire noise can be totally removed
on the two points of the vehicle body where the shock from the noise measurement by using the MCSCON.
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One wheel of the test vehicle is placed on the hydraulic is nearly constant at the value in the range of 50Hz
exciter and an exciting signal is applied to the vehicle by frequency band above, which means the difference
hydraulic pressure controller. The test vehicle is excited in between the measured SPL and estimated SPL is very
the vertical direction. small.
The used hydraulic exciter has Figure 6 shows the ratio between the estimated SPL and
the averaged acceleration at the transfer paths using each
• Maximum exciting force: 1000Kgf mean value when normal shock absorbers were equipped.
• Exciting displacement band: ± 1 ~ 25mm It was also found that this figure shows a strong correlation
• Exciting frequency band: 0.1 ~ 70Hz between the estimated SPL and its acceleration at the
transfer path in the range of 50Hz frequency band above.
Exciting displacement and frequency are related each Based on the analysis of normal shock absorbers, the
other by the performance curve of the hydraulic pump. quantitative noise evaluations of ten presumably abnormal
Exciting motion can be chosen from sinusoidal, triangular shock absorbers were performed one after another. T-
and rectangular signal with duty ratio. distribution statistical analysis (one-sided and right limit
with 95% confidence level at each one-third octave band
In this vehicle test, 15Hz, 2mm sinusoidal exciting signal center frequency) was used in calculating the upper bound
was used which is generally selected for the high values of normal shock absorbers because only seven
frequency transmission shock absorber bench-test. samples were available [7].
4.4. MEASUREMENTS OF OPERATIONAL DATA Figure 7 shows the SPL and the acceleration differences
between the cases of equipping normal and abnormal
shock absorbers.
Both the accelerations at the shock absorber strut
mounting points and the sound pressure at the driver’s
For the case of equipping abnormal shock absorbers, both
seat position were measured when the rear-right wheel of
of the estimated SPL and its acceleration at the transfer
the test vehicle was excited using a hydraulic exciter.
path show higher values compared to the case of normal
Seven normal and ten presumably abnormal shock
shock absorbers at the frequency range of 50~400Hz. This
absorbers were tested to see the differences in shock
phenomenon is especially evident in the 160Hz frequency
absorber structure-borne noise. These measured
band.
operational data were used to perform TPA with the
constructed TPA model.
Tables 1 and 2 summarize the measured and estimated
SPL and acceleration from the vehicle equipped with all
5. ONE-THIRD OCTAVE BAND ANALYSIS ten abnormal shock absorbers. Among the cases, the
abnormal #9 shock absorber shows the advantage of
One-third octave band analysis was performed with the using TPA clearly in structure-borne noise analysis. The
measured sound pressure, accelerations and TPA model. measured SPL showed a 5dBA higher value than the
The estimated sound pressure from TPA was compared upper bound value of the case of equipping normal shock
with the measured sound pressure. absorbers at 250Hz frequency band. But both of the
estimated SPL and its acceleration did not show any
Figures 2 and 3 show the mean value and its distribution apparent difference at the same frequency band. From this
of the measured sound pressure level (SPL) at the driver result, it can be said that the quantitative evaluation of the
seat and its estimated SPL from TPA for the case of claimed shock absorber using only the measured SPL can
equipping seven normal shock absorbers. The be misleading.
contributions of the structure-borne noise to each SPL at
16, 31.5Hz frequency bands were neglected because From the viewpoint of structure-borne noise, it was found
these measurements are mainly due to exciting frequency. that the frequency band around 50~400Hz is very sensitive
It was found that the contribution of the structure-borne to the quality of shock absorbers.
noise is apparent at the frequency range of 50~200Hz on
the whole. Above 200Hz frequency band, TPA gives lower
6. CONCLUSION
estimation of SPL than the measured value, which means
that the contribution of the structure-borne noise is not so
apparent in the high frequency range. Using TPA and one-third octave band analysis, strong
correlation between the estimated SPL using TPA and the
measured acceleration is observed. In case of the test
Figure 4 shows the mean value and its distribution of the
vehicle, the frequencies where shock absorber structure-
average of measured accelerations at the transfer paths
borne noise affects most sensitively on the vehicle interior
(RR:01:+Z, RR:02:+Z) for the case of equipping normal
sound pressure are around 50~400Hz. From this study, it
shock absorbers.
is concluded that the shock absorber quality related to its
structure-borne noise can be tested by simultaneously
Figure 5 shows the ratio between the measured SPL and
using the estimated SPL and the measured accelerations
the estimated SPL using each mean value when normal
at the transfer paths.
shock absorbers were equipped. It was found that the ratio
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REFERENCES
CONTACT
140
120
100
80
dB
Hydraulic Exciter AMP
60
Direction Control Va lve
Hydraulic Pu mp 40
0
Relief Valve
LMS CA DA-X 50 80 125 200 315 500 800
1/3 octave band center frequency
Oil Tan k
80 3
70
Measured SPL / Estimated SPL
60
2
50
40
30
1
20
dBA
10
0 0
-10 50 80 125 200 315 500 800
-20
-1
-30 1/3 octave band center frequency 50 80 125 200 315 500 800 --
-40 1/3 octave ban d center frequency
Figure 2 Mean and distribution of measured SPL for the Figure 5 The ratio between measured and estimated SPL
case of normal shock absorbers for the case of normal shock absorbers
80 0.6
70 0.4
60
0.2
50
Estimated SPL / Acceleration
40 0.0
30 -0.2
20
dBA
-0.4
10
0 -0.6
Figure 3 Mean and distribution of estimated SPL using Figure 6 The ratio between estimated SPL and
TPA for the case of normal shock absorbers acceleration at the transfer path for the case of normal
shock absorbers
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a b n o r m a l S /A a b n o r m a l S /A
9 5 % c o n fi d e n c e l i m it( n o r m a l S /A ) 9 5 % c o n fid e n c e l im it(n o rm a l S / A )
1 40
80
70 1 20
60
50 1 00
40
80
dBA
30
dB
20 60
10
0 40
-10 50 80 1 25 2 00 3 15 5 00 8 00
20
-20
-30 0
50 80 1 25 2 00 3 15 5 00 8 00
(a ) (c )
14
14
13
13
12
12
11
11
10
10
9 9
8 8
dB A
7 7
dB
6 6
5 5
4 4
3 3
2 2
1 1
0 0
50 80 1 25 2 00 3 15 5 00 8 00 50 80 1 25 2 00 3 15 5 00 8 00
(b ) (d )
Figure 7 The difference in the SPL and acceleration between the cases of normal and abnormal shock absorbers
(a) SPL from TPA (b) Difference in the SPL between vehicles with normal and abnormal shock absorbers
(c) Acceleration (d) Difference in the acceleration between vehicles with normal and abnormal shock absorbers
Table 1 Acceleration measured from ten noisy abnormal shock absorbers (dB)
Center freq.
(Hz) 50 63 80 100 125 160 200 250 315 400
Normal shock
absorbers (95% 107.3 114.5 107.7 109.0 109.4 108.9 107.2 99.9 100.7 103.7
confidence limit)
#1 106.7 115.8 103.1 108.3 107.0 108.3 110.4 99.9 94.7 100.9
#2 111.4 115.7 109.6 112.7 112.0 112.9 111.3 100.6 100.4 99.0
#3 114.8 112.4 104.5 112.1 109.8 109.2 109.5 102.1 95.9 97.7
#4 110.2 113.7 108.7 108.6 106.0 103.1 100.9 100.8 101.6 101.9
Noisy
#5 111.6 114.1 109.5 108.8 102.7 100.2 97.2 88.9 89.4 88.7
abnormal
shock
absorber #6 110.9 114.4 107.9 110.4 102.2 105.0 103.2 98.0 92.5 95.3
#7 110.0 114.7 107.0 110.2 104.1 103.6 104.2 94.3 96.9 100.5
#8 112.7 114.3 111.9 107.3 104.6 105.7 107.1 99.0 91.1 92.3
#9 88.5 107.0 99.3 105.0 104.4 105.1 103.2 99.2 93.8 91.5
# 10 113.2 111.8 113.9 113.7 110.7 109.9 109.7 102.5 101.5 104.2
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Table 2 Measured (M) and Estimated (E) SPL using TPA from ten noisy abnormal shock absorbers (dBA)
Center Frequency
(Hz) 50 63 80 100 125 160 200 250 315 400
Normal shock M 60.4 61.4 54.2 61.9 64.5 61.3 53.7 53.0 51.9 54.7
absorber (95%
confidence limit) E 62.3 65.3 50.1 59.7 60.6 64.7 56.7 52.5 44.8 47.5
M 56.8 66.1 51.0 63.5 61.9 62.4 57.5 53.1 52.6 54.1
#1
E 60.9 67.8 47.0 59.6 60.7 63.8 58.8 49.4 38.5 46.1
M 61.5 64.1 56.0 63.4 62.3 68.6 55.7 53.3 54.2 52.4
#2
E 63.8 66.6 52.1 63.2 61.8 71.9 59.5 47.2 47.0 43.9
M 57.7 61.1 36.2 64.7 59.6 58.9 57.3 57.9 50.0 49.7
#3
E 63.8 61.7 39.6 62.4 60.8 62.9 64.4 50.4 42.2 44.8
M 62.3 62.1 56.2 61.3 59.8 59.5 53.5 53.9 52.0 55.6
#4
E 63.7 64.7 45.5 59.4 53.1 54.0 57.7 50.7 50.8 47.0
M 62.4 61.8 58.2 63.0 56.9 52.5 48.2 44.4 49.0 45.3
#5
Noisy E 66.7 66.3 52.6 62.3 53.3 53.4 52.0 38.8 37.3 34.9
abnormal
shock
absorber M 63.1 62.2 56.7 65.3 55.2 59.3 55.8 50.3 50.9 51.3
#6
E 65.8 67.6 51.0 64.0 51.1 60.9 62.0 51.8 38.1 40.6
M 60.1 61.3 54.5 62.5 57.7 57.3 51.5 56.5 48.5 54.4
#7
E 65.0 67.3 45.5 60.3 51.8 58.3 53.5 47.9 40.6 43.7
M 62.3 66.5 69.1 67.3 68.9 68.9 66.6 63.7 61.8 61.5
#8
E 64.8 65.3 52.1 57.3 58.4 61.4 60.9 53.0 40.1 38.5
M 45.8 58.4 54.8 62.2 60.7 56.2 54.6 58.4 49.7 47.3
#9
E 37.6 58.8 41.4 57.4 55.6 61.0 57.7 50.3 40.8 38.5
M 62.8 48.1 62.2 61.8 64.2 65.4 57.8 54.6 53.0 59.0
# 10
E 67.6 52.1 54.8 61.1 59.1 66.4 62.5 50.6 48.7 50.2