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Proceeding of NCRIET-2015 & Indian J.Sci.Res.

12(1):001-006, 2015 ISSN: 0976-2876 (Print)


ISSN: 2250-0138 (Online)

AUTOMOBILE NOISE AND VIBRATION-SOURCES, PREDICTION, AND


CONTROL
MAHADEV N. HARKUDEa1 AND RAVINDRA R. MALAGIb
a
Department of Mechanical Engineering, VSM Institute of Technology Nipani, India
b
Department of PDM, V.T.U, P.G Center Belagavi, India

ABSTRACT
A major part of the world energy consumption is related to transportation. The extensive use of automobile
vehicles causes harmful effects on the surrounding environment. The 25-30% of the total greenhouse gas emission in
industrialized countries is generated by transportation. Vehicle noise (NVH) is becoming the most important factor to
customers. The automobile noise is one of the major sources of noise exposure in residential areas and causes
substantial annoyance during night. Noise is unwanted sound; vibration is the oscillation that is typically felt rather
than heard. Harshness is generally used to describe the severity and discomfort associated with unwanted
sound/vibration, especially from short duration events. Considering this, many countries in the world have
implemented legislation limiting the noise levels in residential areas. For today’s compact era the trend towards
compact power units is substantially increased resulting in components/vehicles running at higher level of noise and
vibrations. Vehicle manufacturers work with noise and vibration control to fulfill legislation demands and to meet
customer requirements. The exterior noise control work is mainly motivated by legislation demands while interior
noise and vibration control work is motivated by driver and passenger noise and vibration comfort requirements.
The motivation for reducing traffic noise is that it is the most important environmental noise source in India and in
the rest of the world. About 30 % of the population in Asia is exposed to transportation noise with an equivalent
sound level over 65 dB(A). At this sound level sleep is seriously disturbed and most people become annoyed.

KEYWORDS: Transportation, Automobile, Vibrations, Vibration Isolation, Surface Pavement, Vehicle noise

Sound is a propagating type of energy cars. For higher speeds, above 70 km/h, tyre-road
traveling through a medium with particular noise dominates the car exterior noise generation.
velocity. The unwanted sound is noise. Vibration is For heavier vehicles the engine noise is dominant
the variation or displacement of a body with under most conditions.
respect to specific reference position with time
INTERNATIONAL AND INDIAN
when displacement is alternatively greater or
smaller than reference. Harshness is defined as STANDARDS
vibration perceived actually and audibly produced Various international and Indian Standards
by interaction of the tyre with road irregularities for vehicles consider two types of noise
and vibrations of the structure and components. measurement viz. pass by noise (PBN) and
The acceptance criterion of any vehicle in terms of stationary Noise (SN).The oil thickness plays a
user comfort depends on the vehicle interior noise major role in determining the engine’s vibration
and vibration characteristics. (Dupont, 1993) characteristics. The acceptance criterion of any
In the highly competitive global vehicle in terms of user comfort depends on the
automotive market the need to develop high quality vehicle interior noise and vibration characteristics.
products and achieve product excellence in all ( Elbheiry,E.M 1996)
areas to obtain market leadership is critical. The levels of sound energy and structural
Exterior road traffic noise results from the excitation inside the vehicle compartment measures
combined contributions from a large number of the amount of annoyance in terms of quality and
different vehicles. Trucks, buses are typically comfort. For vehicle interior noise identification
noisiest followed by vans and motorcycles while and treatment, quantification of noise sources by
cars are the quietest. determining the sound power contribution from
The contribution of cars to the overall each vehicle component, acoustic leakages inside
traffic noise level is however great because of their the vehicle body panel, vibrations during gear
large numbers (about 75% of the road traffic). For shifting at lever and steering wheel vibrations
lower speeds, below 40-50 km/h, engine noise needs to be identified, because interior noise in a
including exhaust and intake noise dominates for vehicle has a major impact on customers perception
of operation, performance and quality. The

1
Corresponding author
Organized by Department of E&CE, Bheemanna Khandrre Institute of Technology Bhalki, Bidar, India
HARKUDE AND MALAGI: AUTOMOBILE NOISE AND VIBRATION-SOURCES, PREDICTION…

development of personal transporting vehicles convert ordinary sheet metal into damped metal -
shows a tendency for lighter bodies and more greatly reduces the tendency to transmit noise and
power-intensive engines. Weight reduction and vibration. This noise and vibration can be tamed by
increased power requirements often have various solutions; the most popular in the car audio
unfavorable effects on the vibratory performance, industry would be a mat or a spray application. The
greatly increasing the vibration and noise levels. mat application will consist of thin squares or
sheets, one side having an adhesive background.
Noise Standards
The adhesive background is layed and pressure
Table1: Euro Standards rolled on. The spray will prove "dampening" in
All new harder to get areas. The sound dampening will
Euro New type Petrol Diesel Disel
Standard approvals
cars
NOx NOx PM provide low road noise and quality listening
registered
1Oct 1 Oct 1000 1600 (no experience. The most popular parts would be the
Euro 0
1991 1993 mg/kg mg/km limit) doors, interior and truck area.
1 Jul 31 Dec 490 780 140
Euro 1
1992 1992 mg/km mg/km mg/km
1 Jan 1 Jan 250 730 100
Euro 2
1996 1997 mg/km mg/km mg/km
1 Jan 1 Jan 150 500 50
Euro 3
2000 2001 mg/km mg/km mg/km
1 Jan 1 Jan 80 250 25
Euro 4
2005 2006 mg/km mg/km mg/km
1 Sep 1 Jan 60 180 5
Euro 5
2009 2011 mg/km mg/km mg/km
1 Sep 1Sep 60 80 5
Euro 6
2014 2015 mg/km mg/km mg/km

NOISE FROM TRAFFIC


The sources of noise from traffic can be separated Figure 1: Noise Sources
into two components. The first is generated by the
engine exhaust system and transmission, and is the
dominant source when traffic is not freely flowing,
particularly from heavy vehicles which contribute a
significant proportion of low frequency noise.
Noise levels will vary primarily according to
engine speed rather than vehicle speed. The second
noise source component is generated from the
interaction of tyres with the road surface and is the
dominant noise source under free flow traffic
conditions at moderate to high road speeds and
contributes a significant proportion of high Figure 2: Noise Sources
frequency noise. Noise levels will vary depending
on vehicle speed, the road surface and whether the NOISE SOURCES
surface is wet or dry. (Fig.1 and Fig.2) Thin metal Various noise sources in an automobile
parts and structures easily transmit noise when are induction noise, exhaust noise, noise from
impacted or by natural resonance when excited by accessories, and noise radiation from engine
acoustic energy. Vibrating or resonating metal is a sources. Induction noise is due to opening and
common noise problem in industrial and closing of valves. In cylinder on opening the valve,
commercial environments and one that OEM's the Inlet air column is set in to oscillation due to
must often take into consideration. These types of Intense pressure thump. Closing of the inlet valve
noise problems are often easily solved by applying produces forced undamped vibrations. Exhaust
damping material to these metal surfaces. Damping noise exists when exhaust valve opens and releases
materials work by changing the natural vibration gas into exhaust system. Various accessories used
frequency of the vibrating surface and thereby generate unwanted sound. In this category engine
lowering radiated noise and increasing the fan is the main source of noise. It is used in
transmission loss of the material. Damping addition to radiator for cooling, and operated by air
Compound and Vibration Damping Sheets, that

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HARKUDE AND MALAGI: AUTOMOBILE NOISE AND VIBRATION-SOURCES, PREDICTION…

during ride. Pressure fluctuations result in moderate to high road speeds and contributes a
generation of noise. Transient vibrations are significant proportion of high frequency noise.
induced by periodic and a periodic distortion of Noise levels will vary depending on the vehicle
engine due to combustion processes. Figure 2 speed, the road surface type and whether the
shows Propagation of tyre noise of an automobile surface is wet or dry. The noise from a stream of
at frequency of 600 Hz. Alternating inertia loads traffic at a reception point at any one instant is an
and mechanical impacts of the engine mechanism aggregation of noise from each of many vehicles at
produces noise. Often it is very difficult to sort out various distances. Among factors which influence a
which force is the cause of excitation of engine basic traffic noise level are traffic flow, speed and
structure. Table.2 shows the percentage composition (percentage of heavy vehicles), road
contribution of sources of the total noise. gradient and road surface characteristics. The noise
level at a particular reception point will also be
Table 2: Percent Contribution of Sources to
affected by other factors among which are distance
Total Noise
from the noise source, the nature of the intervening
Sr. ground surface and the presence of obstructions.
Source % Contribution
No.
A. Engine
i. Engine 23 to 30
ii. Exhaust system 25 to 35 Vibrations in engine are generated due to
iii. Intake system 05 to 15 the reciprocating mechanism used for converting
Fan and the energy into rotary motion. The forces
iv. 07 to 15 producing the engine vibrations are: Combustion,
cooling system
v. Transmission 12 to 15 Reciprocating and Rotational Forces.
vi. Tyres 10 to 15 Engine noise is caused by various types of
force generation within the engine and is
transmitted to the radiating outer surfaces. The
transmission path properties are determined by the
vibration modes of the structure. The properties of
the outer surface will also influence the sound
radiation. Number of ways in which the final sound
radiation may be influenced:
1) Reduction at the source of combustion forces
and mechanical forces.
2) Reduction of the vibration transmission between
the sources and the outer surface.
Fig.3. sources of noise from road traffic 3) Reduction of the sound radiation of the outer
surface.
B. Driveline Sources
RESULTS AND DISCUSSION
Noise and vibration in driveline are a
The sources of noise from road traffic can
consequence power transmission from engine to
be separated into two components. The first is
wheels. Mechanical layout of front wheel drive and
generated by the engine, exhaust and transmission
propeller shaft of rear wheel drive is the sources of
and is the dominant noise source when traffic is not
noise and vibration in respective automobiles. The
free flowing. (Fig.3). this is particularly true for
various sources are transmission gear noise, drive
heavy vehicles, which contribute a significant
and propeller shaft, axle noise, tyre noise,
proportion of low frequency noise. Noise levels
aerodynamic noise, wind noise and interior noise.
will vary primarily according to engine speed
Generation of noise & vibrations from gears results
rather than vehicle speed. The second noise source
due to improper bending dynamics of gear tooth
component is generated from the interaction of
and both torsional and bending characteristics of
tyres with the road surface and is the dominant
shafts. Propeller shaft generates excitation at
noise source under free flow traffic conditions at
elemental speeds. Due to large coupling angles,

Organized by Department of E&CE, Bheemanna Khandrre Institute of Technology Bhalki, Bidar, India
HARKUDE AND MALAGI: AUTOMOBILE NOISE AND VIBRATION-SOURCES, PREDICTION…

universal joints generate excitation. Also most of


modern vehicles induct constant velocity coupling
at the centre of two piece propeller shaft results
into noise
C. Axle noise
Axle noise is due to response of rear axle
to vibration generated by meshing action of the
axle gear set. The so generated noise is annoying
even at squat levels in passenger compartment of
the vehicle. Tyre noise is due to tribology between
tyre and road. Mechanics of tyre noise generation Figure 4: Typical Vehicle Interior Noise
may be combination of squash vibration (primary Spectrum
noise source) exists due to rough road surface, Table 3: Engine Noise, Vibration Phenomenon
tread squirm results lateral vibrations and generates and Sources
noise spectra. Slick/aerodynamic noise is generated
Sr. Phenomenon Source
by chaotic flow of air around the tyre contributes to
No.
the tyre noise. Tyre is excited by several means,
Noise during High compression and
which include non-uniform wear, radial or lateral i.
idling cylinder pressure
run-out, road roughness, road surface irregularities, Low order harmonics of
road surface discontinuities that induces impacts, Thriving
ii. inertia forces in multi-
Noise
bumps etc, which contribute to noise and vibration cylinder engines
of automobiles. Harmonics of gas and
Engine
inertia forces during
D. Wind noise iii. component
respective compression
reverberation
Wind noise is superficial and is and power strokes.
experienced at the interior of vehicle. Flow of air Vehicle Harmonics of gas and
iv. component inertia forces.
over the exterior of vehicle and the flow of air into
reverberation
and out of the cabin arising from imperfect sealing
Airborne Mechanical impacts,
of door frames and glasses are the causes of wind v. sound of combustion noise.
noise generation. Ample number window and door engine
seals ensure successful wind noise control. Figure
1, 2 shows various noise /vibration sources.
NOISE CONTROL TECHNIQUES
E. Interior noise
INCLUDE
Interior noise is a prominent acceptance
i) Sound insulation: prevent the transmission of
criterion of any vehicle in terms of comfort at the
noise by the introduction of a mass barrier.
interior part. To identify interior sources of noise
Common materials have high-density properties
and diagnose them, the noise sources are quantified
such as brick, thick glass, concrete, metal etc.
by determining sound power contribution from
each vehicle component, panel acoustic leakages, ii) Sound absorption: a porous material which acts
panel vibrations gear shifting, and steering wheel as a ‘noise sponge’ by converting the sound energy
vibrations. Engine being the main source of noise, into heat within the material. Common sound
the noise from the engine is transmitted in two absorption materials include decoupled lead-based
ways viz. direct infiltration & structural vibrations. tiles, open cell foams and fiberglass
Improper sealing, holes in lower dashboards, iii) Vibration damping: applicable for large
complicated geometry, worn out engine mounts vibrating surfaces. The damping mechanism works
leads noise from engine to reach directly into the by extracting the vibration energy from the thin
cabin. Structural vibrations are due to rings in sheet and dissipating it as heat. A common material
exhaust systems. These vibrations are transferred is sound deadened steel.
from engine to body through drive shafts supported
on bearings, rear axle etc. iv) Vibration isolation: prevents transmission of
vibration energy from a source to a receiver by

Organized by Department of E&CE, Bheemanna Khandrre Institute of Technology Bhalki, Bidar, India
HARKUDE AND MALAGI: AUTOMOBILE NOISE AND VIBRATION-SOURCES, PREDICTION…

introducing a flexible element or a physical break. Children from noisy residences often possess a
Common vibration isolators are springs, rubber heart rate that is significantly higher (by 2
mounts, cork etc. beats/min on average) than in children from
quieter.
Noise nuisance is described by the World
Health Organization as ‘a feeling of displeasure CONCLUSIONS
evoked by noise’. It can affect people in houses, the
The noise from automobile vehicles at a
street or even during recreational activities. New
reception point at any one instant is an aggregation
information suggests that human hearing is
of noise from each of many automobile vehicles at
sensitive to a change in noise level of 1.0 dB (A).
various distances. Among factors which influence a
This is equivalent to a 25% increase or a 20%
basic traffic noise level, are traffic flow, speed,
decrease in traffic flow. This sensitivity to new
composition (% HGVs), road gradient and road
Schemes is an effect that can last for a number of
surface characteristics. Speed control is effective
years and will vary according to the sensitivity of
since the lowest sound emissions arise from
hearing of the individual. There are also reported
vehicles moving smoothly at 35 to 60 kilometers
correlations between noise exposure and sleep
per hour. Above that range, sound emissions
disturbance, which can be important, even at low
double with each five miles per hour of speed. At
noise levels.
the lowest speeds, braking and (engine)
HEALTH EFFECTS FROM NOISE acceleration noise dominates. Selection of two in
sound levels, surface pavement can make a
Noise health effects are the health
difference of a factor texture and use medium to
consequences of elevated sound levels. Elevated
small aggregates; the loudest pavements have a
workplace or other noise can cause hearing
transversely grooved surface, and/or a positive
impairment, hypertension, ischemic heart disease,
surface texture and use larger aggregates. Surface
annoyance, and sleep disturbance Changes in the
friction and roadway safety are important
immune system and birth defects have been
considerations for pavement decisions. The
attributed to noise exposure. Noise exposure also
following improvement measures should be
has been known to induce tinnitus, hypertension,
considered and incorporated to ensure that traffic
vasoconstriction, and other cardiovascular adverse
related noise impacts are kept to a minimum. On
effects. Noise has been associated with important
roads which are fronted by residential properties, a
cardiovascular health problems. In 1999, the World
textured thin surfacing product such as Stone
Health Organization concluded that the available
Mastic Asphalt should be used. These can achieve
evidence showed suggested a weak correlation
noise reduction in the order of 3dB(A) compared
between long-term noise exposure above 67-70
with applied hot rolled asphalt surfacing.
dB(A) and hypertension. More recent studies have
suggested that noise levels of 50 dB(A) at night ACKNOWLEDGEMENT
may also increase the risk of myocardial infarction
Prof. Mahadev N. Harkude, working as
by chronically elevating cortisol production.
Assistant Professor in Mechanical Engineering
Research commissioned by Rockwool, a UK
Department At V S M Institute of Technology,
insulation manufacturer, reveals in the UK one
Nipani, Karnataka V.T.U University Belagavi
third (33%) of victims of domestic disturbances
having 6 years of teaching experience and
claim loud parties have left them unable to sleep or
presented published national papers in various
made them stressed in the last two years. The U.S.
conferences.
Environmental Protection Agency authored a
pamphlet in 1978 that suggested a correlation Prof. Ravindra. R. Malagi, completed his
between low-birth weight babies (using the World B.E in Mechanical Engineering. M.Tech in Design
Health Organization definition of less than 2,500 g Engineering, From Karnataka University Dharwad
(~5.5 lb) and high sound levels, and also and Ph.D. in Mechanical Engineering. From V.T.U
correlations in abnormally high rates of birth Belagavi. Presented and published 13 national level
defects, where expectant mothers are exposed to papers and 2 international journals. Taught various
elevated sound levels, such as typical airport subject in Mechanical Engineering. He is having 26
environs. Specific birth abnormalities included years of teaching experience.
harelip, cleft palate, and defects in the spine.

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HARKUDE AND MALAGI: AUTOMOBILE NOISE AND VIBRATION-SOURCES, PREDICTION…

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