Professional Documents
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Power and Control Cables
Power and Control Cables
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www.leoni-industrial-projects.com Content 3
Product range
LEONI Kerpen GmbH can not be held responsible in any form whatsover for any information
provided by this publication. Printing errors excepted. Subject to alterations.
Issue 20100317- replaces issue 20090821
4 Construction www.leoni-industrial-projects.com
Construction
Conductor Laying Up
IEC 60228 specifies four different classes of conductors; The cores of cables are laid up with suitable filling elements
classes 1, 2, 5 and 6. Power and control cables normally have (if necessary) to form a compact circular assembly. Suitable
conductors of class 1 (solid conductors) or class 2 (stranded binder tape(s) may be applied.
conductors).
Bedding
Power and control cables have plain annealed copper Cables incorporating an armour layer have an extruded
conductors. bedding of polyvinyl chloride (PVC) or zero halogen material
(LSZH).
Conductor forms:
Armor
RE = circular solid The primary purpose of armor is to protect the cable against
mechanical damage during installation and operation. Apart
from this mechanical armor, it can also fulfil various electrical
RM = circular stranded functions, e.g. earth conductor, screen of inductive protection.
Application
Category B
Nominal and highest cable voltages This category comprises those systems which, under fault
conditions, are operated for a short time with one phase
Nominal rated voltage Highest system voltage Um earthed. This period, according to IEC 60183, should not exceed
U0/U 1 h. For cables covered by IEC 60502-1 a longer period, not
three phase single phase single phase
(kV) exceeding 8 h on any occasion, can be tolerated. The total
system system system
duration of earth faults in any year should not exceed 125 h.
both phases one phase
insulated grounded
Low Voltage L.V. Category C
0.6 / 1 1.2 1.41) 0.7 This category comprises all systems which do not fall into
1.8 / 3 3.6 4.2 2.1 category A or B.
Medium Voltage M.V. Recommended rated voltages U0 for cables used in three-
3.6 / 6 7.2 8.3 4.2 phase systems:
6.0 / 10 12.0 14.0 7.0
8.7 / 15 17.5 20.0 10.0 Highest system voltage Rated Voltage
12.0 / 20 24.0 28.0 14.0 (Um) (U0)
18.0 / 30 36.0 42.0 21.0 Categories Category
A and B C
1
max. voltage in d.c. systems 1.8 kV 1.2 kV 0.6 kV 0.6 kV
3.6 kV 1.8 kV 3.6 kV*
U: Rated power-frequency voltage between phase
conductors for which the cable is suitable. *This category is covered by 3.6/6 (7.2) kV cables to IEC 60502-2.
U0: Rated power-frequency voltage between conductor and Note: It should be realised that in a system where an earth fault
earth or armour, metal sheath or screen for which the is not automatically and promptly isolated, the extra stresses
cable is suitable. on the insulation of cables during the earth fault reduce the life
of the cables to a certain degree. If the system is expected to
Um: Maximum value of the „highest system voltage“ between be operated fairly often with a permanent earth fault, it may be
phase conductors for which the cable is suitable. advisable to classify the system in category C.
6 Power & Control Cable www.leoni-industrial-projects.com
www.leoni-industrial-projects.com Power & Control Cable 7
PVC-Insulation, PVC-Sheath
YY-fl
Application
For electricity supply and control in public networks and industrial plants; suitable for use in zone 1 and zone 2 group ΙΙ
classified areas (IEC 60079-14).
Recommended for direct burial. For indonicht or and outdoor installation in dry and wet locations, on racks, in conduits. (Local
and / or legal requirements to be noted)
Construction
Conductor plain annealed copper, class 1 or class 2 resp., acc. to IEC 60228,
≤ 35 mm²: circular solid (RE) or circular stranded (RM),
> 35 mm²: sector-shaped stranded (SM)1)
Insulation polyvinyl chloride PVC
Colour code 2-core:
2)
blue, brown
3-core: brown, black, grey
4-core: blue, brown, black, grey
5-core: blue, brown, black, grey, black
Laying up cores twisted in layers (if necessary with filling element(s))
Inner Covering extruded filler of regenerated rubber
Outer Sheath extruded polyvinyl chloride PVC, black
Cable marking ELECTRIC CABLE 0.6/1 kV IEC 60502-1, LEONI KERPEN , YEAR,
LENGTH MARKING
1)
5core cables only with circular conductors
2)
other colours on request
PVC-Insulation, PVC-Sheath
YY-fl
Geometrical Data
No. of cores and Radial thickness of Radial thickness of Overall Weigth Part number
cross-section insulation outer sheath diameter of cable
RE: circular solid • RM: circular stranded • SM: sector shaped stranded
10 Power & Control Cable www.leoni-industrial-projects.com
PVC-Insulation, PVC-Sheath
YY-fl
Geometrical Data
No. of cores and Radial thickness of Radial thickness of Overall Weigth Part number
cross-section insulation outer sheath diameter of cable
RE: circular solid • RM: circular stranded • SM: sector shaped stranded
www.leoni-industrial-projects.com Power & Control Cable 11
PVC-Insulation, PVC-Sheath
YY-fl
Geometrical Data
No. of cores and Radial thickness of Radial thickness of Overall Weigth Part number
cross-section insulation outer sheath diameter of cable
RE: circular solid • RM: circular stranded • SM: sector shaped stranded
12 Power & Control Cable www.leoni-industrial-projects.com
For electricity supply and control in public networks and industrial plants; suitable for use in zone 1 and zone 2 group ΙΙ
classified areas (IEC 60079-14).
Recommended for direct burial. For indoor and outdoor installation in dry and wet locations, on racks, in conduits.
Construction
Flame retardancy: IEC 60332-1 Temperature range: Y insulation, bedding & outer
Flame propagation: IEC 60332-3 cat. A -30 °C up to +70 °C sheath of PVC
(during operation) -fl reduced flame propagation
Outer Sheath: -5°C up to +50 °C
Amount of halogen acid max. 17 % (during installation)
gas: (IEC 60754-1) ≤ 300 mm²: max.
min. 30 % +160 °C
Limiting Oxygen Index (IEC 60332-3 ann. B) > 300 mm²: max.
(LOI): min. 300 °C +140 °C
(ASTM-D-2863)
Temperatur Index (TI): (ICEA S-61-402) (under short circuit)
Electrical Data at 20 °C
Character Unit Values
Conductor resistance max. Ω/km acc. to IEC 60228
Test voltage Urms core: core V 3500
Test voltage Urms core:
V 3500
armour
Nominal voltage Uo /U V 600 / 1000
Highest system voltage Um max. V 1200 (for three phase systems)
For further electrical details see appendix
www.leoni-industrial-projects.com Power & Control Cable 13
PVC-Insulation, PVC-Sheath
YY-fl
Geometrical Data
No. of cores and Radial thickness of Radial thickness of Overall Weigth
cross-section insulation outer sheath diameter of cable
Part number
(nom.) (nom.) (nom.) (approx.) (approx.)
n / mm² mm mm mm kg / km
RE: circular solid • RM: circular stranded • SM: sector shaped stranded
14 Power & Control Cable www.leoni-industrial-projects.com
PVC-Insulation, Armour
YYRY-fl
Application
For electricity supply and control in public networks and industrial plants; suitable for use in zone 1 and zone 2 group ΙΙ
classified areas
(IEC 60079-14).
Recommended for direct burial. For indoor and outdoor installation in dry and wet locations, on racks, in conduits. (Please note
the relevant legal installation requirements)
Construction
Conductor plain annealed copper, class 1 or class 2 resp., acc. to IEC 60228,
≤ 35 mm²: circular solid (RE) or circular stranded (RM),
> 35 mm²: sector-shaped stranded (SM)
Insulation polyvinyl chloride PVC
Colour code 1) Two-core: blue, brown
Three-core: brown, black, grey
Four-core: blue, brown, black, grey
Laying up cores twisted in layers (if necessary with filling element(s))
Wrapping at least 1 layer of plastic tape
Bedding extruded polyvinyl chloride PVC, black
Armour galvanized round steel wires
Outer Sheath extruded polyvinyl chloride PVC, black
Cable marking ELECTRIC CABLE 0.6/1 kV IEC 60502-1 LEONI KERPEN, YEAR,
LENGTH MARKING
Flame retardancy: IEC 60332-1 Temperature range: Y insulation, bedding & outer
Flame propagation: IEC 60332-3-22 - 30 °C up to + 70 °C sheath of PVC
cat. A (during operation) R round steel wire armour
Outer Sheath: - 5 °C up to + 50 °C -fl reduced flame propagation
Amount of halogen acid gas: (during installation)
max. 17 % ≤ 300 mm²: max. + 160 °C
Limiting Oxygen Index (LOI): (IEC 60754-1) > 300 mm²: max. + 140 °C
Temperatur Index (TI): min. 30 % (under short circuit)
(IEC 60332-3 ann.
B) Min. bending radius:
Oil resistance: min. 300 °C 8 x cable-∅
(ASTM-D-2863)
(ICEA S-61-402)
Electrical Data at 20 °C
Character Unit Values
Conductor resistance max. Ω/km acc. to IEC 60228
Test voltage Urms core: core V 3500
Test voltage Urms core: armour V 3500
Nominal voltage Uo /U V 600 / 1000
Highest system voltage Um max. V 1200 (for three phase systems)
1)
other colours on request further details see
www.leoni-industrial-projects.com Power & Control Cable 15
PVC-Insulation,Armour
YYRY-fl
Geometrical Data
No. of cores and Radial Diameter over Armour wire Radial Overall Weigth of Part number
cross-section thickness of bedding diameter thickness of Diameter cable
insulation outer sheath
(nom.) (approx.) (nom.) (approx.)
n / mm² (nom.) mm mm (nom.) mm (approx.)
mm mm kg / km
RE: circular solid • RM: circular stranded • SM: sector shaped stranded
16 Power & Control Cable www.leoni-industrial-projects.com
RE: circular solid • RM: circular stranded • SM: sector shaped stranded
www.leoni-industrial-projects.com Power & Control Cable 17
18 Power & Control Cable www.leoni-industrial-projects.com
PVC-Insulation, Armour
YYRY-fl
Application
For electricity supply and control in public networks and industrial plants; suitable for use in zone 1 and zone 2 group ΙΙ
classified areas
(IEC 60079-14).
Recommended for direct burial. For indoor and outdoor installation in dry and wet locations, on racks, in conduits. (Please note
the relevant legal installation requirements)
Construction
Conductor plain annealed copper, class 1 or class 2 resp., acc. to IEC 60228
class 1: circular solid (RE)
class 2: circular stranded (RM)
Insulation polyvinylchlorid PVC
Colour code1 black, continuously numbered
Laying up cores twisted in layers (if necessary with filling element(s))
Wrapping at least 1 layer of plastic tape
Bedding extruded polyvinyl chloride PVC, black
Armour galvanized round steel wires
Outer Sheath extruded polyvinyl chloride PVC, black blue for intrinsically safe
systems
Cable marking ELECTRIC CABLE 0.6/1 kV IEC 60502-1, LEONI KERPEN, YEAR,
LENGTH MARKING
Flame retardancy: IEC 60332-1 Temperature range: Y insulation, bedding & outer
Flame propagation: IEC 60332-3 cat. A - 30 °C up to + 70 °C sheath of PVC
(during operation) R round steel wire armour
Outer Sheath: - 5 °C up to + 50 °C -fl reduced flame propagation
Amount of halogen acid gas: max. 17 % (during installation)
(IEC 60754-1) max. + 160 °C
Limiting Oxygen Index(LOI): min. 30 % (under short circuit)
Temperature Index (TI): (IEC 60332-3 ann.B)
min. 300 °C Min. bending radius:
(ASTM-D-2863) 8 x cable-∅
Oil resistance: (ICEA S-61-402)
Electrical Data at 20 °C
Character Unit Values
Conductor resistance max. Ω/km acc. to IEC 60228
Test voltage Urms core: core V 3500
Test voltage Urms core: armour V 3500
Nominal voltage Uo /U V 600/1000
Highest system voltage Um max. V 1200 (for three phase systems)
1)
other colours on request For further electrical details see appendix
www.leoni-industrial-projects.com Power & Control Cable 19
YYRY-fl
Geometrical Data
No. of cores and cross- Radial Radial Overall Weigth
Diameter over Armour wire
section thickness of thickness of diameter of cable
bedding diameter
insulation outer sheath Part number
(approx.) (nom.)
(nom.) (nom.) (nom.) (approx.) (approx.)
mm mm
n / mm² mm mm m kg / km
5 x 1.5 RE 0.8 9.8 0.8 1.8 15.2 450 20300084
7 x 1.5 RE 0.8 10.7 0.8 1.8 16.1 520 20300085
10 x 1.5 RE 0.8 13.7 1.25 1.8 19.8 790 20300086
12 x 1.5 RE 0.8 14.1 1.25 1.8 20.2 850 20300087
14 x 1.5 RE 0.8 14.9 1.25 1.8 21.0 890 20300088
16 x 1.5 RE 0.8 15.8 1.25 1.8 21.9 970 20300089
19 x 1.5 RE 0.8 17.1 1.6 1.8 23.9 1260 20300090
22 x 1.5 RE 0.8 19.1 1.6 1.8 25.9 1410 20300091
25 x 1.5 RE 0.8 20.6 1.6 1.8 27.4 1550 20300092
27 x 1.5 RE 0.8 20.6 1.6 1.8 27.4 1610 20300093
30 x 1.5 RE 0.8 21.3 1.6 1.8 28.1 1700 20300094
35 x 1.5 RE 0.8 23.1 1.9 1.9 30.1 1890 20300095
37 x 1.5 RE 0.8 23.1 1.6 1.9 30.1 1950 20300096
40 x 1.5 RE 0.8 24.0 1.6 1.9 31.0 2030 20300097
42 x 1.5 RE 0.8 25.1 1.6 1.9 32.1 2130 20300078
45 x 1.5 RE 0.8 26.5 1.6 2.0 33.7 2280 20300099
48 x 1.5 RE 0.8 26.5 1.6 2.0 33.7 2380 20300100
5 x 1.5 RM 0.8 10.4 0.8 1.8 15.8 480 20300101
7 x 1.5 RM 0.8 11.4 0.8 1.8 16.8 560 20300102
10 x 1.5 RM 0.8 14.5 1.25 1.8 20.6 850 20300103
12 x 1.5 RM 0.8 15.1 1.25 1.8 21.2 910 20300104
14 x 1.5 RM 0.8 15.8 1.25 1.8 21.9 950 20300105
16 x 1.5 RM 0.8 16.8 1.25 1.8 22.9 1040 20300106
19 x 1.5 RM 0.8 18.3 1.6 1.8 25.1 1360 20300107
20 x 1.5 RM 0.8 19.3 1.6 1.8 26.1 20300221
22 x 1.5 RM 0.8 20.4 1.6 1.8 27.2 1500 20300108
25 x 1.5 RM 0.8 21.9 1.6 1.8 28.7 1650 20300109
27 x 1.5 RM 0.8 21.9 1.6 1.8 28.7 1730 20300110
30 x 1.5 RM 0.8 22.7 1.6 1.8 29.5 1790 20300111
35 x 1.5 RM 0.8 24.6 1.6 1.9 31.6 2000 20300112
37 x 1.5 RM 0.8 24.6 1.6 1.9 31.6 2050 20300113
40 x 1.5 RM 0.8 25.6 1.6 1.9 32.6 2170 20300114
42 x 1.5 RM 0.8 26.6 1.6 1.9 33.6 2300 20300115
45 x 1.5 RM 0.8 28.3 1.6 2.0 35.5 2430 20300116
48 x 1.5 RM 0.8 28.7 2.0 2.0 36.7 2780 20300117
5 x 2.5 RE 0.8 10.9 0.8 1.8 16.3 540 20300152
6 x 2.5 RE 0.8 11.8 1.25 1.8 17.9 20300002
7 x 2.5 RE 0.8 11.9 1.25 1.8 18.0 710 20300118
10 x 2.5 RE 0.8 15.2 1.25 1.8 21.3 920 20300119
12 x 2.5 RE 0.8 15.7 1.25 1.8 21.8 1000 20300120
14 x 2.5 RE 0.8 17.1 1.6 1.8 23.9 1280 20300121
20 Power & Control Cable www.leoni-industrial-projects.com
PVC-Insulation, Armour
YYRY-fl
Geometrical Data
No. of cores and cross- Radial Radial Overall Weigth
Diameter over Armour wire
section thickness of thickness of diameter of cable
bedding diameter
insulation outer sheath Part number
(approx.) (nom.)
(nom.) (nom.) (nom.) (approx.) (approx.)
mm mm
n / mm² mm mm m kg / km
15 x 2.5 RE 0.8 18.1 1.6 1.8 24.9 1360 PE293803
16 x 2.5 RE 0.8 18.1 1.6 1.8 24.9 1420 20300122
19 x 2.5 RE 0.8 19.1 1.6 1.8 25.9 1530 20300123
22 x 2.5 RE 0.8 21.4 1.6 1.8 28.2 1730 20300124
25 x 2.5 RE 0.8 22.9 1.6 1.9 29.9 20300153
27 x 2.5 RE 0.8 23.0 1.6 1.9 30.0 1970 20300125
30 x 2.5 RE 0.8 23.8 1.6 1.9 30.8 2090 20300126
35 x 2.5 RE 0.8 25.8 1.6 2.0 33.0 2350 20300127
37 x 2.5 RE 0.8 25.8 1.6 2.0 33.0 2410 20300128
40 x 2.5 RE 0.8 26.8 2.0 2.0 34.8 2880 20300129
42 x 2.5 RE 0.8 28.5 2.0 2.1 36.7 2990 20300130
45 x 2.5 RE 0.8 30.1 2.0 2.1 38.3 3180 20300131
48 x 2.5 RE 0.8 30.1 2.0 2.1 38.3 3270 20300132
5x 2.5 RM 0.8 11.6 0.8 1.8 17.0 550 20300133
7x 2.5 RM 0.8 12.6 1.25 1.8 18.7 740 20300134
10 x 2.5 RM 0.8 16.2 1.25 1.8 22.3 970 20300135
12 x 2.5 RM 0.8 16.8 1.25 1.8 22.9 1070 20300136
14 x 2.5 RM 0.8 18.2 1.6 1.8 25.0 1350 20300137
16 x 2.5 RM 0.8 19.3 1.6 1.8 26.1 1470 20300138
19 x 2.5 RM 0.8 20.4 1.6 1.8 27.2 1620 20300139
21 x 2.5 RM 0.8 21.6 1.6 1.8 28.4 1750 20300169
22 x 2.5 RM 0.8 22.8 1.6 1.8 29.6 1830 20300140
25 x 2.5 RM 0.8 24.5 1.6 1.9 31.5 2030 20300141
27 x 2.5 RM 0.8 24.5 1.6 1.9 31.5 2090 20300142
30 x 2.5 RM 0.8 25.4 1.6 1.9 32.4 2230 20300143
35 x 2.5 RM 0.8 27.6 1.6 2.0 34.8 2510 20300144
37 x 2.5 RM 0.8 27.6 1.6 2.0 34.8 2570 20300145
40 x 2.5 RM 0.8 28.7 2.0 2.0 36.7 2990 20300146
42 x 2.5 RM 0.8 30.4 2.0 2.1 38.6 3190 20300147
45 x 2.5 RM 0.8 32.1 2.0 2.1 40.3 3410 20300148
48 x 2.5 RM 0.8 32.1 2.0 2.1 40.3 3500 20300149
XLPE-Insulation, PVC-Sheath
2XY-fl
Application
For electricity supply and control in public networks and industrial plants; suitable for use in zone 1 and zone 2 group ΙΙ
classified areas
(IEC 60079-14).
Recommended for direct burial. For indoor and outdoor installation in dry and wet locations, on racks, in conduits. (Local and /
or legal requirements to be noted)
Construction
Conductor plain annealed copper, class 1or class 2 resp., acc. to IEC 60228,
≤ 35 mm²: circular solid (RE) or circular stranded (RM),
> 35 mm²: sector-shaped stranded (SM)1)
Insulation cross-linked polyethylene XLPE
Colour code 2) Two-core: blue, brown
Three-core: brown, black, grey
Four-core: blue, brown, black, grey
Five-core: blue, brown. black, grey, black
Laying up cores twisted in layers
Inner Covering extruded filler of regenerated rubber
Outer Sheath extruded polyvinyl chloride PVC, black or blue for intrinsically safe
systems
Cable marking ELECTRIC CABLE 0.6/1 kV IEC 60502-1, LEONI KERPEN, YEAR,
LENGTH MARKING
Technical Data Abbreviations
Electrical Data at 20 °C
Character Unit Values
Conductor resistance : max. Ω/km acc. to IEC 60228
Test voltage Urms core:core : V 3500
Nominal voltage Uo /U : V 600/1000
Highest system voltage Um : max. V 1200 (for three phase systems)
1)
5core cables only with circular conductors 2)
other colours on request For further details see appendix
www.leoni-industrial-projects.com Power & Control Cable 25
XLPE-Insulation, PVC-Sheath
2XY-fl
Geometrical Data
No. of cores and cross- Radial thickness of Radial thickness of Overall Weigth Part number
section insulation outer sheath diameter of cable
RE: circular solid • RM: circular stranded • SM: sector shaped stranded
26 Power & Control Cable www.leoni-industrial-projects.com
XLPE-Insulation, PVC-Sheath
2XY-fl
Geometrical Data
No. of cores and cross- Radial thickness of Radial thickness of Overall Weigth Part
section insulation outer sheath Diameter of cable number
RE: circular solid • RM: circular stranded • SM: sector shaped stranded
www.leoni-industrial-projects.com Power & Control Cable 27
XLPE-Insulation, PVC-Sheath
2XY-fl
Geometrical Data
No. of cores and cross- Radial thickness of Radial thickness of Overall Weigth Part number
section insulation outer sheath Diameter of cable
XLPE-Insulation, PVC-Sheath
2XY-fl
Application
For electricity supply and control in public networks and industrial plants; suitable for use in zone 1 and zone 2 group ΙΙ
classified areas
(IEC 60079-14).
Recommended for direct burial (partly). For indoor and outdoor installation in dry and wet locations, on racks, in conduits.
(Local and / or legal requirements to be noted)
Construction
Conductor plain annealed copper, class 1 or class 2 resp., acc. to IEC 60228,
class 1: circular solid (RE)
class 2: circular stranded (RM)
Insulation cross-linked polyethylene XLPE
Colour code black, continuously numbered
Laying up cores twisted in layers (if necessary with filling element/s)
Wrapping at least 1 layer of plastic tape
Outer Sheath extruded zero halogen flame retardant compound LSZH, black or
blue form intrinsically safe systems
Cable marking ELECTRIC CABLE 0.6/1 kV IEC 60502-1
LEONI KERPEN, YEAR, LENGTH MARKING
Electrical Data at 20 °C
Character Unit Values
Conductor resistance max. Ω/km acc. to IEC 60228
Test voltage Urms core:core V 3500
Nominal voltage Uo /U V 600/1000
Highest system voltage Um max. V 1200 (for three phase systems)
XLPE-Insulation, PVC-Sheath
2XY-fl
Geometrical Data
No. of cores and Radial thickness of Radial thickness of Overall Weigth Part number
cross-section insulation outer sheath Diameter of cable
RE: circular solid • RM: circular stranded • SM: sector shaped stranded
30 Power & Control Cable www.leoni-industrial-projects.com
Construction
Conductor plain annealed copper, class 1 or class 2 resp., acc. to IEC 60228,
≤ 35 mm²: circular solid (RE) or circular stranded (RM),
> 35 mm²: sector-shaped stranded (SM)
Insulation cross-linked polyethylene XLPE
Colour code 1) Two-core: blue, brown
Three-core: brown, black, grey
Four-core: blue, brown, black, grey
Laying up cores twisted in layers (if necessary with filling element/s)
Wrapping at least 1 layer of plastic tape
Bedding extruded polyvinyl chloride PVC, black
Armour galvanized round steel wires
Outer Sheath extruded polyvinyl chloride PVC, black or blue for intrinsically safe
systems
Cable marking ELECTRIC CABLE 0.6/1 kV IEC 60502-1
LEONI KERPEN, YEAR, LENGTH MARKING
Electrical Data at 20 °C
Character Unit Values
Conductor resistance max. Ω/km acc. to IEC 60228
Test voltage Urms core:core V 3500
Test voltage Urms core:armour V 3500
Nominal voltage Uo /U V 600/1000
Highest system voltage Um : max. V 1200 (for three phase systems)
1)
other colours on request For further details see appendix
www.leoni-industrial-projects.com Power & Control Cable 31
RE: circular solid • RM: circular stranded • SM: sector shaped stranded
32 Power & Control Cable www.leoni-industrial-projects.com
XLPE-Insulation, Armour
2XYRY-fl
Geometrical Data
No. of cores and Radial Diameter over Armour wire Radial Overall Weigth Part number
cross-section thickness of bedding diameter thickness of diameter of cable
insulation outer sheath
(nom.) (approx.) (nom.) (approx.) (approx.)
n / mm² (nom.) mm mm (nom.) mm kg / km
mm mm
RE: circular solid • RM: circular stranded • SM: sector shaped stranded
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34 Power & Control Cable www.leoni-industrial-projects.com
XLPE-Insulation, Armour
2XYRY-fl
Application
For electricity supply and control in public networks and industrial plants; suitable for use in zone 1 and zone 2 group ΙΙ
classified areas
(IEC 60079-14).
Recommended for direct burial. For indoor and outdoor installation in dry and wet locations, on racks, in conduits
Construction
Electrical Data at 20 °C
Character Unit Values
Conductor resistance : max. Ω/km acc. to IEC 60228
Test voltage Urms core:core V 3500
Test voltage Urms
V 3500
core:armour
Nominal voltage Uo /U : V 600/1000
Highest system voltage Um : max. V 1200 (for three phase systems)
¹) other colours on request For further details see appendix
www.leoni-industrial-projects.com Power & Control Cable 35
XLPE-Insulation, Armour
2XYRY-fl
Geometrical Data
No. of cores Radial Diameter over Armour wire Radial Overall Weigth Part number
and thickness of bedding diameter thickness of diameter of cable
cross-section insulation (approx.) outer sheath
(nom.) (nom.) mm (nom.) (nom.) (approx.) (approx.)
n / mm² mm mm mm mm kg / km
RE: circular solid • RM: circular stranded • SM: sector shaped stranded
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For electricity supply and control in public networks and industrial plants; suitable for use in zone 1 and zone 2 group ΙΙ
classified areas
(IEC 60079-14).
Recommended for direct burial (partly). For indoor and outdoor installation in dry and wet locations, on racks, in conduits.
(Local and / or legal requirements to be noted)
Construction
Conductor plain annealed copper, class 1 or class 2 resp., acc. to IEC 60228,
≤ 35 mm²: circular solid (RE) or circular stranded (RM),
> 35 mm²: sector-shaped stranded (SM)1)
Insulation cross-linked polyethylene XLPE
Colour code Two-core: blue, brown
2)
1)
5core cables only with circular conductors 2)
other colours on request For further details see appendix
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RE: circular solid • RM: circular stranded • SM: sector shaped stranded
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Geometrical Data
No. of cores and cross- Radial thickness of Radial thickness of Overall Weigth Part number
section insulation outer sheath Diameter of cable
RE: circular solid • RM: circular stranded • SM: sector shaped stranded
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For electricity supply and control in public networks and industrial plants or public buildings, where people are potentially
endangered in case of fire; suitable for use in zone 1 and zone 2 group ΙΙ classified areas (IEC 60079-14).
Recommended for direct burial (partly). For indoor and outdoor installation in dry and wet locations, on racks, in conduits
(Local and / or legal requirements to be noted).
Construction
Conductor plain annealed copper, class 1 or class 2 resp., acc. to IEC 60228,
≤ 35 mm²: circular solid (RE) or circular stranded (RM),
> 35 mm²: sector-shaped stranded (SM)
Insulation cross-linked polyethylene XLPE
Colour code 1) Two-core: blue, brown
Three-core: brown, black, grey
Four-core: blue, brown, black, grey
Laying up cores twisted in layers (if necessary with filling element/s)
Wrapping at least 1 layer of plastic tape
Bedding extruded zero halogen flame retardant compound LSZH, black
Armour galvanized round steel wires
Outer Sheath extruded zero halogen flame retardant compound LSZH, black or
blue for intrinsically safe systems
Cable marking ELECTRIC CABLE 0.6/1 kV IEC 60502-1
LEONI KERPEN, YEAR, LENGTH MARKING
1)
other colours on request For further details see appendix
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RE: circular solid • RM: circular stranded • SM: sector shaped stranded
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RE: circular solid • RM: circular stranded • SM: sector shaped stranded
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Construction
Conductor plain annealed copper, class 1 or class 2 resp., acc. to IEC 60228,
class 1: circular solid (RE)
class 2: circular stranded (RM)
Insulation cross-linked polyethylene XLPE
Colour code black, continuously numbered
1)
1)
other colours on request For further details see appendix
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RE: circular solid • RM: circular stranded • SM: sector shaped stranded
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Electrical Data at 20 °C
Character Unit Values
Conductor resistance max. Ω/km acc. to IEC 60228
Test voltage Urms core:core V 3500
Nominal voltage Uo /U V 600/1000
Highest system voltage Um max. V 1200 (for three phase systems)
1)
other colours on request For further details see appendix
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RE: circular solid • RM: circular stranded • SM: sector shaped stranded
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Conductor plain annealed copper, class 1 or class 2 resp., acc. to IEC 60228,
class 1: circular solid (RE)
class 2: circular stranded (RM)
Insulation cross-linked polyethylene XLPE, over the MICA-tape wrapped
conductor
Colour code 1 black, continuously numbered
Laying up cores twisted in layers (if necessary with filling element(s))
Wrapping at least 1 layer of plastic tape
Outer Sheath extruded zero halogen flame retardant compound LSZH, orange or
blue for intrinsically systems
Cable marking ELECTRIC CABLE 0.6/1 kV IEC 60502-1
LEONI KERPEN, YEAR, LENGTH MARKING, IEC 60331
Electrical Data at 20 °C
Character Unit Values
Conductor resistance max. Ω/km acc. to IEC 60228
Test voltage Urms core:core V 3500
Nominal voltage Uo /U V 600/1000
Highest system voltage Um max. V 1200 (for three phase systems)
1
)other colours on request For further details see appendix
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RE: circular solid • RM: circular stranded • SM: sector shaped stranded
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Electrical Data at 20 °C
Character Unit Values
Conductor resistance max. Ω/km acc. to IEC 60228
Test voltage Urms core:core V 3500
Test voltage Urmscore:armour V 3500
Nominal voltage Uo /U V 600/1000
Highest system voltage Um max. V 1200 (for three phase systems)
1)
other colours on request For further detail see appendix
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RE: circular solid • RM: circular stranded • SM: sector shaped stranded
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Reaction to fire
Flame retardancy: IEC 60332-1 Temperature range: 2X insulation of XLPE
Flame propagation: IEC 60332-3 cat. A - 30 °C up to + 90 °C H bedding & outer sheath of LSZH
(during operation) R round steel wire armour
IEC 61034-1 and 2 - 5 °C up to + 50 °C CI circuit integrity
Smoke density: IEC 60754-1; 0 % (during installation)
Amount of halogen acid gas: IEC 60754-2 max. + 250 °C
Degree of acidity of gases: (under short circuit)
Resistance to fire
Circuit Integrity IEC 60331-21 Min. bending radius:
(90 min. / 750 °C) 8 x cable-∅
Electrical Data at 20 °C
Character Unit Values
Conductor resistance max. Ω/km acc. to IEC 60228
Test voltage Urms core:core V 3500
Test voltage Urms
V 3500
core:armour
Nominal voltage Uo /U V 600/1000
Highest system voltage Um max. V 1200 (for three phase systems)
¹) other colours on request For further details see appendix
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RE: circular solid • RM: circular stranded • SM: sector shaped stranded
60 General www.leoni-industrial-projects.com
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General
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YYQY-fl PVC-insulated and sheathed cables with galvanized steel wire braid armour, flame retardant. (only for
cables with conductor cross-section not exceeding 6 mm²)
2XYQY-fl XLPE-insulated and PVC-sheathed cables with galvanized steel wire braid armour, flame retardant. Only
for cables with conductor cross-section not exceeding 6 mm²).
YYBY-fl PVC-insulated and sheathed cables with galvanized double steel tape armour, flame retardant.
2XYBY-fl XLPE-insulated and PVC-sheathed cables with galvanized double steel tape armour, flame retardant.
YKYRY-fl PVC-insulated and sheathed cables with lead sheath and galvanized round steel wire armour, flame
retardant.
2XKYRY-fl XLPE-insulated and PVC-sheathed cables with lead sheath and galvanized round steel wire armour, flame
retardant.
YKYBY-fl PVC-insulated and sheathed cables with lead sheath and galvanized double steel tape armour, flame
retardant.
2XKYBY-fl XLPE-insulated and PVC-sheathed cables with lead sheath and galvanized double steel tape armour,
flame retardant.
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Electrical Data
Resistance
Nominal DC resistance at 20 °C Max. active resistance
cross-sectional area (copper) (copper)
Reactance
Nominal Reactance1) (inductive) per conductor at 50 Hz
cross-sectional area for Uo/U 6/1 kV
PVC insulated XLPE insulated
nom. single core²)nom. multicore nom. single core²) nom. multicore nom.
(mm²) (Ω/km) (Ω/km (Ω/km) (Ω/km)
1.5 ----- 0.119 ----- 0.114
2.5 ----- 0.114 ----- 0.105
4 ----- 0.110 ----- 0.098
6 ----- 0.103 ----- 0.094
10 ----- 0.097 ----- 0.088
16 0.117 0.091 0.118 0.084
25 0.110 0.088 0.112 0.083
35 0.105 0.085 0.107 0.081
50 0.102 0.085 0.104 0.080
70 0.097 0.081 0.101 0.079
95 0.095 0.081 0.098 0.077
120 0.092 0.079 0.096 0.077
150 0.091 0.079 0.096 0.077
185 0.090 0.079 0.096 0.077
240 0.088 0.079 0.094 0.077
300 0.088 0.079 0.093 0.077
400 0.086 0.079 0.093 0.076
500 0.085 ----- 0.093 -----
630 0.084 ----- 0.090 -----
800 0.083 ----- 0.092 -----
1)
Values for steel wire armoured cables. For unarmoured cables the values can be reduced by approx. 10 %.
2)
Cables with aluminium wire armouring and in touching trefoil arrangement.
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Electrical Data
Voltage drop
Nominal
DC- System Single-phase AC-System Three-phase AC-System
cross-sectional area
(mV/A/m) (mV/A/m) (mV/A/m)
(mm²)
The voltage drop in a circuit, of which the cable forms a part, Example:
should not exceed 3 - 5% of the nominal voltage; e.g. 20.0 volts Formula for the calculated voltage drop in mV/A/m:
(5%) for a three-phase 400 volts supply. The above mentioned
voltage drop is tabulated for a current of 1 ampere for a 1 metre ecal = permissible voltage drop (e) x 1000
current (I) x length (l)
run. For any cable length, the values need to be multiplied by the
length of the cable (in metres) and by the current (in amperes). Installation length (l): 300 m
Current (I) to carry: 80 A
Select a cross-section, such that the voltage drop is equal to or Nominal voltage (U): 400 V (Three-phase AC)
less than 0.83 mV/A/m from table 3. It has to be ensured that Permissible voltage drop (e): 20.0 V (5% of 400 V)
the selected cross-section will carry the current (see pages H5
20.0 V x 1000
up to H7). ecal = = 0.83 mV/A/m
80 A x 300 m
Basic assumption and conditions of installation: Distance between cables and walls, ground or ceiling: 2 cm
Ambient temperature: 30 °C Distance between systems (one upon another) : 30 cm
Distance between cables: 2 x overall diameter Distance between cables(side by side): 2 x overall diameter
Loading factor: 1.0 Distance between cables(one upon another): 2 x overall diameter
(VDE 0298)
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Electrical Data
The term “ducts“ means fiber, ferrous or earthenware pipes. In case of single core cables for use in AC-systems, ferrous ducts should not be applied.
Basic assumption and conditions of installation: Depth of burial: 0.7 – 1.2 m
Thermal resistivity of soil: 1.0 K x m/W No. of cable systems: 1
Standard ground temperature: 20 °C (VDE 0298)
Loading factor: 0.7
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Tests
**)
Tests are not applicable to all cable types.
Conductor Comparison AWG - Metric (plain annealed copper conductors acc. to ICEA S-61-402 and IEC 60228)
Germany
Phone +49 (0)24 02-17-307
Fax +49 (0)24 02-7 55 90
E-mail industrial-projects@leoni.com