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10/14/21, 9:56 AM Module 8: Root Cause Analysis
Description
Lesson 1: Title
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10/14/21, 9:56 AM Module 8: Root Cause Analysis
Table of contents
1. Introduction/Overview
3. Lecture Proper
4. Forums
5. Laboratory Activity
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10/14/21, 9:56 AM Module 8: Root Cause Analysis
1. Introduction/Overview
Root Cause Analysis (RCA) is a systematic process for identifying "root cause" of problems or events and an approach for responding to them.
A useful process for understanding and solving a problem, means finding the specific source/s that created the problem so that effective actrion
can be taken to prevent recurrence of the situation.
"THE ROOT"
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10/14/21, 9:56 AM Module 8: Root Cause Analysis
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3. Lecture Proper
It is a problem solving method that identifies the root causes of the problems or events instead of simply addressing the obvious symptoms. The
aim is to improve the quality of the products by using systematic ways in order to be effective (Bowen, 2011).
It is the core building blocks in the continuous improvement efforts of an organization in terms of its operation dynamics, especially in the way it
handles information. However, root cause analysis alone will not produce any valuable results. Bowen (2011) suggests that “to address the root
cause problem, on must identify the problem and ask “why” five times to determine the proper strategies to address its root cause.”
The focus of investigation and analysis through problem identification is WHY the event occurred, and not who made the error. "Hard on the
problem, soft on the person"
Step 1: "Identify the problem, or potential problem you are dealing with."
System
Process
Product
2. The gap in performance (Where you are and where you should be)
1. It is measurable (quantifiable)
2. It is specific
4. Focused on the gap between "what it is" and "what it should be"
WHO-WHAT-WHEN-WHERE-WHY
Step 4:
1. Identify casual factors contributing to the problem.
1. Define the underlying cause of the problem supported by the symptoms in step 4.
2. Design
3. Implement
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10/14/21, 9:56 AM Module 8: Root Cause Analysis
4. Monitor the Progress and Effectiveness
1. Failure Mode and Effect Analysis (FMEA) aims to find various modes of failure within a system and addresses the following questions
for execution:
c. What actions are implemented to prevent this cause from occurring again?
2. Pareto Analysis uses the Pareto Principle which states that 20 percent of the work creates 80 percent of the results. It is used when
there are multiple potential cause to a problem. The Pareto chart was created using the Excel software. It lays down the potential causes
in a bar graph and tracks the collective percentage in a line graph to the top of table. The reflected causes from the table should account
for at least eighty percent of those involved in the analysis.
3. Fault Tree Analysis (FTA) it is used in risk and safety analysis. It uses Boolean logic to determine the root causes of an undesirable event.
The undesirable result is listed at the top of the tree and then all the potential causes are listed down to form the shape of an upside down tree
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10/14/21, 9:56 AM Module 8: Root Cause Analysis
4. Current Reality Tree (CRT) is used when the root causes of multiple problems need to be analyzed all at once. The problems are listed
down followed by the potential cause for a problem. By doing so, a cause common to all problems will appear.
5. Fishbone Diagram is also called the Ishikawa or cause-and-effect diagram. The diagram looks alike a fishbone as it shows the
categorized cause and sub-causes of a problem. This diagramming technique is useful in grouping causes (e.g. people, measurements,
methods, materials, environment, machines) into categories. Categories could be the 4Ms (Manufacturing), the 4Ss (service), or the 8 Ps
(also service) depending on the industry.
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10/14/21, 9:56 AM Module 8: Root Cause Analysis
Machine (equipment): causes are in equipment, such as machinery, computers, tools, instruments, technology
6. Kepner-Tregoe Technique breaks a problem down to its root cause by assessing a situation using priorities and orders of concern for
specific issues. The various decisions that should be made to address the problem are then outlined. Then, a potential problem analysis is
made to ensure that the actions recommended are sustainable.
Another technique for root cause analysis is the rapid problem resolution (RPR Problem diagnosis) which diagnoses the causes of recurrent
problems by following the three phases below:
Investigate – creation of a diagnostic plan and identification of the root cause through careful analysis of the diagnostic data.
Fix – fixing the problem and monitoring to confirm nd validate tht the correct root cause was identified.
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10/14/21, 9:56 AM Module 8: Root Cause Analysis
4. Forums
Forum 1 Forum 3
Forum 2 Forum 4
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10/14/21, 9:56 AM Module 8: Root Cause Analysis
5. Laboratory Activity
Laboratory Activity:
Download and Answer the Activity sheet on this link. You may
utilize a piece of paper then scan to pdf upon uploading your work.
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