Project: SOLUBLE EVAPORATION

Project no: 027

Author: RAJESH

Project data
Project name SOLUBLE EVAPORATION
Project number 027
Author RAJESH
Description
Date 5/17/2021
Design code EN

Material
Steel S 355, S 275

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Project: SOLUBLE EVAPORATION
Project no: 027
Author: RAJESH

Project item CONN43A

Design
Name CONN43A
Description BEAM TO BEAM CONNECTION
Analysis Stress, strain/ simplified loading

Beams and columns

β – Direction γ - Pitch α - Rotation Offset ex Offset ey Offset ez
Name Cross-section Forces in
[°] [°] [°] [mm] [mm] [mm]
BM01 HEA180 2 - HEA240 90.0 0.0 0.0 0 0 0 Position
BM02 HEA180 11 - HEA180 0.0 0.0 0.0 0 0 30 Position

Cross-sections
Name Material
2 - HEA240 S 275
11 - HEA180 S 275

Bolts
Diameter fu Gross area
Name Bolt assembly
[mm] [MPa] [mm2]
M24 8.8 M24 8.8 24 800.0 452

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Project: SOLUBLE EVAPORATION
Project no: 027
Author: RAJESH

Load effects (equilibrium not required)

N Vy Vz Mx My Mz
Name Member
[kN] [kN] [kN] [kNm] [kNm] [kNm]
LE1 BM02 HEA180 20.7 6.5 -50.0 0.0 40.0 4.3

Check

Summary
Name Value Status
Analysis 100.0% OK
Plates 1.5 < 5.0% OK
Bolts 86.8 < 100% OK
Welds 98.7 < 100% OK
Buckling 55.34

Plates
Thickness σEd εPl σcEd
Name Material Loads Status
[mm] [MPa] [%] [MPa]
BM01 HEA180-bfl 1 S 275 12.0 LE1 246.5 0.0 0.0 OK
BM01 HEA180-tfl 1 S 275 12.0 LE1 275.1 0.0 0.0 OK
BM01 HEA180-w 1 S 275 7.5 LE1 47.4 0.0 0.0 OK
BM02 HEA180-bfl 1 S 275 9.5 LE1 275.4 0.2 0.0 OK
BM02 HEA180-tfl 1 S 275 9.5 LE1 276.2 0.6 0.0 OK
BM02 HEA180-w 1 S 275 6.0 LE1 278.1 1.5 0.0 OK
SEP4a S 355 15.0 LE1 356.0 0.5 294.5 OK
SEP4b S 355 15.0 LE1 357.0 0.9 294.5 OK
STIFF S 355 8.0 LE1 325.3 0.1 0.0 OK

Design data

fy εlim
Material
[MPa] [%]
S 275 275.0 5.0
S 355 355.0 5.0

Symbol explanation
εPl Strain
σEd Eq. stress
σcEd Contact stress
fy Yield strength
εlim Limit of plastic strain

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 Project: SOLUBLE EVAPORATION
Project no: 027
Author: RAJESH

Overall check, LE1

Strain check, LE1

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 Project: SOLUBLE EVAPORATION
Project no: 027
Author: RAJESH

Equivalent stress, LE1

Bolts
Ft,Ed V Utt Fb,Rd Uts Utts
Name Loads Status
[kN] [kN] [%] [kN] [%] [%]
B1 LE1 172.3 6.9 84.8 190.0 5.1 65.6 OK

B2 LE1 176.5 8.6 86.8 190.0 6.3 68.4 OK

B3 LE1 57.2 17.6 28.1 232.9 13.0 33.1 OK

B4 LE1 50.1 19.4 24.6 232.9 14.3 31.9 OK

Design data
Ft,Rd Bp,Rd Fv,Rd
Name
[kN] [kN] [kN]
M24 8.8 - 1 203.3 421.2 135.6

Symbol explanation
Ft,Rd Bolt tension resistance EN 1993-1-8 tab. 3.4
Ft,Ed Tension force
Bp,Rd Punching shear resistance
V Resultant of shear forces Vy, Vz in bolt
Fv,Rd Bolt shear resistance EN_1993-1-8 table 3.4
Fb,Rd Plate bearing resistance EN 1993-1-8 tab. 3.4
Utt Utilization in tension
Uts Utilization in shear

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 Project: SOLUBLE EVAPORATION
Project no: 027
Author: RAJESH

Detailed result for B2

Tension resistance check (EN 1993-1-8 tab 3.4)
k2 fub As
Ft,Rd = γM 2 =  203.3 kN ≥ Ft =  176.5 kN
where:
k2 = 0.90 – Factor

fub = 800.0 MPa – Ultimate tensile strength of the bolt

As = 353 mm2 – Tensile stress area of the bolt
γM 2 = 1.25 – Safety factor

Punching resistance check (EN 1993-1-8 tab 3.4)

0.6πdm tp fu
Bp,Rd = γM 2 =  421.2 kN ≥ Ft =  176.5 kN
where:
dm = 38 mm – The mean of the across points and across flats dimensions of the bolt head or the nut, whichever
is smaller
tp = 15 mm – Thickness

fu = 490.0 MPa – Ultimate strength

γM 2 = 1.25 – Safety factor

Shear resistance check (EN 1993-1-8 tab 3.4)

βp αv fub A
Fv,Rd = γM 2 =  135.6 kN ≥ V =  8.6 kN
where:
βp = 1.00 – Reducing factor

αv = 0.60 – Reducing factor

fub = 800.0 MPa – Ultimate tensile strength of the bolt

A = 353 mm2 – Tensile stress area of the bolt

γM 2 = 1.25 – Safety factor

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Project: SOLUBLE EVAPORATION
Project no: 027
Author: RAJESH

Bearing resistance check (EN 1993-1-8 tab 3.4)

k1 αb fu dt
Fb,Rd = γM 2 =  190.0 kN ≥ V =  8.6 kN
where:
e2 p2
k1 = min(2.8 − 1.7, 1.4 − 1.7, 2.5) = 2.50 – Factor for edge distance and bolt spacing perpendicular to
d0 d0 the direction of load transfer
e2 = 40 mm – Distance to the plate edge perpendicular to the shear force

p2 = ∞ mm – Distance between bolts perpendicular to the shear force

d0 = 26 mm – Bolt hole diameter

e1 p1 1 fub – Factor for end distance and bolt spacing in direction of load
αb = min( , − , , 1) = 0.54 transfer
3d0 3d0 4 fu
e1 = 42 mm – Distance to the plate edge in the direction of the shear force

p1 = ∞ mm – Distance between bolts in the direction of the shear force

fub = 800.0 MPa – Ultimate tensile strength of the bolt

fu = 490.0 MPa – Ultimate strength

d = 24 mm – Nominal diameter of the fastener

t = 15 mm – Thickness of the plate

γM 2 = 1.25 – Safety factor

Interaction of tension and shear (EN 1993-1-8 tab 3.4)

Fv,Ed Ft,Ed
Utts = Fv,Rd + 1.4Ft,Rd =  68.4 %

Utilization in tension
Ft,Ed
Utt = min(Ft,Rd ;Bp,Rd ) =  86.8 %

Utilization in shear
VEd
Uts = min(Fv,Rd ;Fb,Rd ) =  6.3 %

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Project: SOLUBLE EVAPORATION
Project no: 027
Author: RAJESH

Welds (Plastic redistribution)

Throat σ⏊ τ⏊
Length σw,Ed εPl τ|| Ut Utc
Item Edge th. Loads Status
[mm] [MPa] [%] [MPa] [MPa] [MPa] [%] [%]
[mm]
BM01
SEP4a ◢4.2◣ 180 LE1 396.8 0.1 -301.1 -17.0 148.2 98.0 38.6 OK
HEA180-tfl 1
◢4.2◣ 180 LE1 387.9 0.2 301.8 -16.4 -139.7 97.5 75.3 OK
BM01
SEP4a ◢4.2◣ 180 LE1 354.8 1.0 -303.0 8.9 -106.2 97.9 58.8 OK
HEA180-bfl 1
◢4.2◣ 180 LE1 366.6 0.0 272.3 83.0 114.9 90.6 44.0 OK
BM02
SEP4b ◢4.2◣ 180 LE1 397.0 0.3 -37.2 10.8 -228.0 98.1 83.6 OK
HEA180-bfl 1
◢4.2◣ 180 LE1 366.8 1.1 -303.3 -9.8 -118.7 98.0 84.0 OK
BM02
SEP4b ◢4.2◣ 180 LE1 339.1 0.0 -291.1 91.7 40.9 94.0 47.1 OK
HEA180-tfl 1
◢4.2◣ 180 LE1 360.4 0.0 283.8 104.7 -74.1 91.7 78.3 OK
BM02
SEP4b ◢4.2◣ 155 LE1 399.4 1.7 -198.4 -65.5 -189.1 98.7 77.2 OK
HEA180-w 1
◢4.2◣ 155 LE1 399.3 1.7 -183.3 69.5 192.7 98.7 80.7 OK
BM01
STIFF ◢4.2◣ 116 LE1 242.6 0.0 23.0 -135.2 34.2 59.9 45.1 OK
HEA180-bfl 1
◢4.2◣ 116 LE1 258.7 0.0 60.1 136.8 -48.9 63.9 50.6 OK
BM01
STIFF ◢4.2◣ 206 LE1 95.6 0.0 -11.6 53.0 -13.6 23.6 10.4 OK
HEA180-w 1
◢4.2◣ 206 LE1 86.5 0.0 -15.9 -47.1 13.8 21.4 9.9 OK
BM01
STIFF ◢4.2◣ 116 LE1 213.3 0.0 -74.2 -90.3 -72.0 52.7 35.8 OK
HEA180-tfl 1
◢4.2◣ 116 LE1 171.0 0.0 27.9 97.2 -5.7 42.3 31.1 OK
SEP4a STIFF ◢4.2◣ 206 LE1 398.5 1.2 -198.0 -19.4 -198.7 98.5 90.5 OK
◢4.2◣ 206 LE1 399.6 1.9 -200.1 7.1 199.6 98.7 93.7 OK

Design data
βw σw,Rd 0.9 σ
[-] [MPa] [MPa]
S 275 0.85 404.7 309.6

Symbol explanation
εPl Strain
σw,Ed Equivalent stress
σw,Rd Equivalent stress resistance
σ⏊ Perpendicular stress
τ|| Shear stress parallel to weld axis
τ⏊ Shear stress perpendicular to weld axis
0.9 σ Perpendicular stress resistance - 0.9*fu/γM2
βw Corelation factor EN 1993-1-8 tab. 4.1
Ut Utilization
Utc Weld capacity utilization

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 Project: SOLUBLE EVAPORATION
Project no: 027
Author: RAJESH

Detailed result for SEP4a STIFF

Weld resistance check (EN 1993-1-8 4.5.3.2)
2 + 3(τ 2 + τ 2 )]0.5 = 
σw,Rd = fu /(βw γM 2 ) =  404.7 MPa ≥ σw,Ed = [σ⊥ ⊥ ∥ 399.6 MPa

σ⊥,Rd = 0.9fu /γM 2 =  309.6 MPa ≥ ∣σ⊥ ∣ =  200.1 MPa

where:
fu = 430.0 MPa – Ultimate strength
βw = 0.85 – appropriate correlation factor taken from Table 4.1

γM 2 = 1.25 – Safety factor

Stress utilization
∣σ⊥ ∣
Ut = max( σσw,Ed
w,Rd
; σ⊥,Rd ) =  98.7 %

Buckling
Factor
Loads Shape
[-]
LE1 1 55.34
2 76.57
3 82.91
4 100.17
5 111.20
6 127.06

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Project: SOLUBLE EVAPORATION
Project no: 027
Author: RAJESH

Bill of material

Manufacturing operations
Plates Welds Length
Name Shape Nr. Bolts Nr.
[mm] [mm] [mm]

SEP4 P15.0x180.0-213.0 (S 355) 1 Double fillet: a = 4.2 1519.5 M24 8.8 4

P15.0x180.0-155.0 (S 355) 1

P8.0x116.2-206.0 (S 355) 1

Welds
Throat thickness Leg size Length
Type Material
[mm] [mm] [mm]
Double fillet S 275 4.2 6.0 1519.5

Bolts
Grip length
Name Count
[mm]
M24 8.8 30 4

Drawing

SEP4 - SEP4a

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 Project: SOLUBLE EVAPORATION
Project no: 027
Author: RAJESH

P15.0x213-180 (S 355)

SEP4 - SEP4b

P15.0x155-180 (S 355)

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 Project: SOLUBLE EVAPORATION
Project no: 027
Author: RAJESH

SEP4 - STIFF

P8.0x206-116 (S 355)

Code settings
Item Value Unit Reference
γM0 1.00 - EN 1993-1-1: 6.1
γM1 1.00 - EN 1993-1-1: 6.1
γM2 1.25 - EN 1993-1-1: 6.1
γM3 1.25 - EN 1993-1-8: 2.2
γC 1.50 - EN 1992-1-1: 2.4.2.4
γInst 1.20 - EN 1992-4: Table 4.1
Joint coefficient βj 0.67 - EN 1993-1-8: 6.2.5
Effective area - influence of mesh size 0.10 -
Friction coefficient - concrete 0.25 - EN 1993-1-8
Friction coefficient in slip-resistance 0.30 - EN 1993-1-8 tab 3.7
Limit plastic strain 0.05 - EN 1993-1-5
Weld stress evaluation Plastic redistribution
Detailing No
Distance between bolts [d] 2.20 - EN 1993-1-8: tab 3.3
Distance between bolts and edge [d] 1.20 - EN 1993-1-8: tab 3.3
Concrete breakout resistance check Both EN 1992-4: 7.2.1.4 and 7.2.2.5
Use calculated αb in bearing check. Yes EN 1993-1-8: tab 3.4
Cracked concrete Yes EN 1992-4
Local deformation check No CIDECT DG 1, 3 - 1.1
Local deformation limit 0.03 - CIDECT DG 1, 3 - 1.1

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Project: SOLUBLE EVAPORATION
Project no: 027
Author: RAJESH

Item Value Unit Reference

Geometrical nonlinearity (GMNA) Yes Analysis with large deformations for hollow section joints
Braced system No EN 1993-1-8: 5.2.2.5

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