Project: SOLUBLE EVAPORATION

Project no: 027

Author: RAJESH

Project data
Project name SOLUBLE EVAPORATION
Project number 027
Author RAJESH
Description
Date 5/17/2021
Design code EN

Material
Steel S 355, S 275

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Project: SOLUBLE EVAPORATION
Project no: 027
Author: RAJESH

Project item CONN4B

Design
Name CONN4B
Description AXIAL CONNECTION
Analysis Stress, strain/ simplified loading

Beams and columns

β – Direction γ - Pitch α - Rotation Offset ex Offset ey Offset ez
Name Cross-section Forces in
[°] [°] [°] [mm] [mm] [mm]
COL01 HEA450 7 - HEA450 0.0 0.0 0.0 0 0 0 Position
BR01 HEB240 5 - HEB240 180.0 42.0 0.0 0 0 0 Position
BR03 HEB240 5 - HEB240 0.0 42.0 0.0 0 0 0 Position

Cross-sections
Name Material
7 - HEA450 S 355
5 - HEB240 S 275

Bolts
Diameter fu Gross area
Name Bolt assembly
[mm] [MPa] [mm2]
M30 8.8 M30 8.8 30 800.0 707

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Project: SOLUBLE EVAPORATION
Project no: 027
Author: RAJESH

Load effects (equilibrium not required)

N Vy Vz Mx My Mz
Name Member
[kN] [kN] [kN] [kNm] [kNm] [kNm]
LE1 BR01 HEB240 -1040.4 0.0 0.0 0.0 0.0 0.0
BR03 HEB240 -1040.4 0.0 0.0 0.0 0.0 0.0
LE3 BR01 HEB240 729.0 0.0 0.0 0.0 0.0 0.0
BR03 HEB240 729.0 0.0 0.0 0.0 0.0 0.0

Check

Summary
Name Value Status
Analysis 100.0% OK
Plates 0.1 < 5.0% OK
Bolts 93.5 < 100% OK
Welds 98.3 < 100% OK
Buckling 17.01

Plates
Thickness σEd εPl σcEd
Name Material Loads Status
[mm] [MPa] [%] [MPa]
COL01 HEA450-bfl 1 S 355 21.0 LE3 327.0 0.0 28.3 OK
COL01 HEA450-tfl 1 S 355 21.0 LE1 137.9 0.0 0.0 OK
COL01 HEA450-w 1 S 355 11.5 LE1 315.0 0.0 0.0 OK
BR01 HEB240-bfl 1 S 275 17.0 LE3 129.7 0.0 0.0 OK
BR01 HEB240-tfl 1 S 275 17.0 LE3 275.1 0.0 0.0 OK
BR01 HEB240-w 1 S 275 10.0 LE1 247.9 0.0 0.0 OK
BR03 HEB240-bfl 1 S 275 17.0 LE3 130.8 0.0 0.0 OK
BR03 HEB240-tfl 1 S 275 17.0 LE3 275.1 0.0 0.0 OK
BR03 HEB240-w 1 S 275 10.0 LE1 247.9 0.0 0.0 OK
EP1 S 355 20.0 LE3 355.2 0.1 28.2 OK
EP2 S 355 20.0 LE3 355.2 0.1 28.3 OK
STIFF1a S 355 10.0 LE3 117.4 0.0 0.0 OK
STIFF1b S 355 10.0 LE3 117.2 0.0 0.0 OK
STIFF2a S 355 10.0 LE3 117.6 0.0 0.0 OK
STIFF2b S 355 10.0 LE3 117.6 0.0 0.0 OK

Design data
fy εlim
Material
[MPa] [%]
S 355 355.0 5.0
S 275 275.0 5.0

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 Project: SOLUBLE EVAPORATION
Project no: 027
Author: RAJESH

Symbol explanation
εPl Strain
σEd Eq. stress
σcEd Contact stress
fy Yield strength
εlim Limit of plastic strain

Overall check, LE3

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 Project: SOLUBLE EVAPORATION
Project no: 027
Author: RAJESH

Strain check, LE3

Equivalent stress, LE3

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Project: SOLUBLE EVAPORATION
Project no: 027
Author: RAJESH

Bolts
Ft,Ed V Utt Fb,Rd Uts Utts
Name Loads Status
[kN] [kN] [%] [kN] [%] [%]
B1 LE1 5.2 198.1 1.6 397.9 92.0 93.1 OK

B2 LE1 4.9 198.2 1.5 397.9 92.0 93.1 OK

B3 LE3 123.3 142.8 38.1 588.0 66.3 93.5 OK

B4 LE3 123.8 142.5 38.3 588.0 66.1 93.5 OK

B5 LE1 5.0 198.2 1.5 397.9 92.0 93.1 OK

B6 LE1 4.9 198.2 1.5 397.9 92.0 93.1 OK

B7 LE3 123.6 142.6 38.2 588.0 66.2 93.5 OK

B8 LE3 123.8 142.5 38.3 588.0 66.1 93.5 OK

Design data

Ft,Rd Bp,Rd Fv,Rd

Name
[kN] [kN] [kN]
M30 8.8 - 1 323.1 716.7 215.4

Symbol explanation
Ft,Rd Bolt tension resistance EN 1993-1-8 tab. 3.4
Ft,Ed Tension force
Bp,Rd Punching shear resistance
V Resultant of shear forces Vy, Vz in bolt
Fv,Rd Bolt shear resistance EN_1993-1-8 table 3.4
Fb,Rd Plate bearing resistance EN 1993-1-8 tab. 3.4
Utt Utilization in tension
Uts Utilization in shear

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 Project: SOLUBLE EVAPORATION
Project no: 027
Author: RAJESH

Detailed result for B3

Tension resistance check (EN 1993-1-8 tab 3.4)
k2 fub As
Ft,Rd = γM 2 =  323.1 kN ≥ Ft =  123.3 kN
where:
k2 = 0.90 – Factor
fub = 800.0 MPa – Ultimate tensile strength of the bolt
As = 561 mm2 – Tensile stress area of the bolt

γM 2 = 1.25 – Safety factor

Punching resistance check (EN 1993-1-8 tab 3.4)

0.6πdm tp fu
Bp,Rd = γM 2 =  716.7 kN ≥ Ft =  123.3 kN
where:
dm = 49 mm – The mean of the across points and across flats dimensions of the bolt head or the nut, whichever
is smaller
tp = 20 mm – Thickness

fu = 490.0 MPa – Ultimate strength

γM 2 = 1.25 – Safety factor

Shear resistance check (EN 1993-1-8 tab 3.4)

βp αv fub A
Fv,Rd = γM 2 =  215.4 kN ≥ V =  142.8 kN
where:
βp = 1.00 – Reducing factor
αv = 0.60 – Reducing factor

fub = 800.0 MPa – Ultimate tensile strength of the bolt

A = 561 mm2 – Tensile stress area of the bolt
γM 2 = 1.25 – Safety factor

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Project: SOLUBLE EVAPORATION
Project no: 027
Author: RAJESH

Bearing resistance check (EN 1993-1-8 tab 3.4)

k1 αb fu dt
Fb,Rd = γM 2 =  588.0 kN ≥ V =  142.8 kN
where:
e2 p2
k1 = min(2.8 − 1.7, 1.4 − 1.7, 2.5) = 2.50 – Factor for edge distance and bolt spacing perpendicular to
d0 d0 the direction of load transfer
e2 = 50 mm – Distance to the plate edge perpendicular to the shear force
p2 = 140 mm – Distance between bolts perpendicular to the shear force

d0 = 33 mm – Bolt hole diameter

e1 p1 1 fub – Factor for end distance and bolt spacing in direction of load
αb = min( , − , , 1) = 1.00 transfer
3d0 3d0 4 fu
e1 = 107 mm – Distance to the plate edge in the direction of the shear force
p1 = ∞ mm – Distance between bolts in the direction of the shear force

fub = 800.0 MPa – Ultimate tensile strength of the bolt

fu = 490.0 MPa – Ultimate strength

d = 30 mm – Nominal diameter of the fastener

t = 20 mm – Thickness of the plate

γM 2 = 1.25 – Safety factor

Interaction of tension and shear (EN 1993-1-8 tab 3.4)

Fv,Ed Ft,Ed
Utts = Fv,Rd + 1.4Ft,Rd =  93.5 %

Utilization in tension
Ft,Ed
Utt = min(Ft,Rd ;Bp,Rd ) =  38.1 %

Utilization in shear
VEd
Uts = min(Fv,Rd ;Fb,Rd ) =  66.3 %

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Project: SOLUBLE EVAPORATION
Project no: 027
Author: RAJESH

Welds (Plastic redistribution)

Throat σ⏊ τ⏊
Length σw,Ed εPl τ|| Ut Utc
Item Edge Material th. Loads Status
[mm] [MPa] [%] [MPa] [MPa] [MPa] [%] [%]
[mm]
BR03
EP1 HEB240- S 275 ◢5.7◣ 240 LE1 158.1 0.0 -35.2 54.0 -70.7 39.1 25.7 OK
bfl 1
S 275 ◢5.7◣ 240 LE1 88.9 0.0 -57.5 18.8 -34.3 22.0 11.1 OK
BR03
EP1 HEB240- S 275 ◢5.7◣ 240 LE1 397.8 0.8 -251.3 -1.4 178.1 98.3 79.6 OK
tfl 1
S 275 ◢5.7◣ 240 LE3 386.3 0.0 181.7 94.0 -172.9 95.4 70.7 OK
BR03
EP1 HEB240- S 275 ◢5.7◣ 333 LE1 281.6 0.0 -66.5 -143.5 -66.1 69.6 36.4 OK
w1
S 275 ◢5.7◣ 333 LE1 284.9 0.0 -66.1 145.5 66.5 70.4 36.5 OK
BR01
EP2 HEB240- S 275 ◢5.7◣ 240 LE1 158.3 0.0 -35.1 -54.1 -70.8 39.1 25.7 OK
bfl 1
S 275 ◢5.7◣ 240 LE1 89.1 0.0 -57.4 19.0 -34.5 22.0 11.1 OK
BR01
EP2 HEB240- S 275 ◢5.7◣ 240 LE1 397.8 0.8 -251.3 -1.2 178.1 98.3 79.5 OK
tfl 1
S 275 ◢5.7◣ 240 LE3 386.5 0.0 181.8 -93.9 -173.1 95.5 70.8 OK
BR01
EP2 HEB240- S 275 ◢5.7◣ 333 LE1 281.4 0.0 -65.9 -143.6 -65.7 69.5 36.4 OK
w1
S 275 ◢5.7◣ 333 LE1 284.4 0.0 -65.8 145.5 66.0 70.3 36.5 OK
COL01
HEA450- STIFF1a S 355 ◢5.7◣ 117 LE3 137.8 0.0 59.2 -29.1 65.7 31.6 24.6 OK
bfl 1
S 355 ◢5.7◣ 117 LE3 106.8 0.0 54.9 21.4 -48.4 24.5 20.5 OK
COL01
HEA450- STIFF1a S 355 ◢5.7◣ 344 LE3 43.2 0.0 -1.4 24.9 -1.3 9.9 8.0 OK
w1
S 355 ◢5.7◣ 344 LE3 47.6 0.0 6.1 -26.6 -5.9 10.9 8.4 OK
COL01
HEA450- STIFF1a S 355 ◢5.7◣ 117 LE3 35.6 0.0 13.5 -14.0 12.9 8.2 4.8 OK
tfl 1
S 355 ◢5.7◣ 117 LE3 27.0 0.0 1.2 15.4 -1.9 6.2 3.4 OK
COL01
HEA450- STIFF1b S 355 ◢5.7◣ 117 LE3 125.1 0.0 61.3 -26.1 57.3 28.7 21.2 OK
bfl 1
S 355 ◢5.7◣ 117 LE3 148.9 0.0 66.3 31.4 -70.3 34.2 24.5 OK
COL01
HEA450- STIFF1b S 355 ◢5.7◣ 344 LE3 52.1 0.0 7.0 29.0 7.1 12.0 8.5 OK
w1
S 355 ◢5.7◣ 344 LE3 46.9 0.0 0.2 -27.1 0.0 10.8 8.1 OK
COL01
HEA450- STIFF1b S 355 ◢5.7◣ 117 LE3 26.7 0.0 1.6 -15.2 2.2 6.1 3.3 OK
tfl 1
S 355 ◢5.7◣ 117 LE3 36.0 0.0 13.9 13.8 -13.3 8.3 4.8 OK

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Project: SOLUBLE EVAPORATION
Project no: 027
Author: RAJESH

Throat σ⏊ τ⏊
Length σw,Ed εPl τ|| Ut Utc
Item Edge Material th. Loads Status
[mm] [MPa] [%] [MPa] [MPa] [MPa] [%] [%]
[mm]
COL01
HEA450- STIFF2a S 355 ◢5.7◣ 117 LE3 127.7 0.0 62.2 -26.8 58.5 29.3 21.3 OK
bfl 1
S 355 ◢5.7◣ 117 LE3 150.9 0.0 67.5 31.8 -71.2 34.6 24.5 OK
COL01
HEA450- STIFF2a S 355 ◢5.7◣ 344 LE3 52.7 0.0 6.6 29.4 6.8 12.1 8.5 OK
w1
S 355 ◢5.7◣ 344 LE3 47.7 0.0 0.1 -27.5 0.2 11.0 8.1 OK
COL01
HEA450- STIFF2a S 355 ◢5.7◣ 117 LE3 26.4 0.0 1.6 -15.0 2.3 6.1 3.3 OK
tfl 1
S 355 ◢5.7◣ 117 LE3 35.8 0.0 13.9 13.6 -13.3 8.2 4.7 OK
COL01
HEA450- STIFF2b S 355 ◢5.7◣ 117 LE3 150.7 0.0 67.3 -31.8 71.1 34.6 24.5 OK
bfl 1
S 355 ◢5.7◣ 117 LE3 127.5 0.0 62.2 26.8 -58.4 29.3 21.3 OK
COL01
HEA450- STIFF2b S 355 ◢5.7◣ 344 LE3 47.7 0.0 0.0 27.5 -0.2 10.9 8.1 OK
w1
S 355 ◢5.7◣ 344 LE3 52.7 0.0 6.5 -29.4 -6.7 12.1 8.5 OK
COL01
HEA450- STIFF2b S 355 ◢5.7◣ 117 LE3 35.7 0.0 13.9 -13.6 13.3 8.2 4.7 OK
tfl 1
S 355 ◢5.7◣ 117 LE3 26.4 0.0 1.6 15.0 -2.2 6.1 3.3 OK

Design data
βw σw,Rd 0.9 σ
[-] [MPa] [MPa]
S 275 0.85 404.7 309.6
S 355 0.90 435.6 352.8

Symbol explanation
εPl Strain
σw,Ed Equivalent stress
σw,Rd Equivalent stress resistance
σ⏊ Perpendicular stress
τ|| Shear stress parallel to weld axis
τ⏊ Shear stress perpendicular to weld axis
0.9 σ Perpendicular stress resistance - 0.9*fu/γM2
βw Corelation factor EN 1993-1-8 tab. 4.1
Ut Utilization
Utc Weld capacity utilization

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 Project: SOLUBLE EVAPORATION
Project no: 027
Author: RAJESH

Detailed result for EP1 BR03 HEB240-tfl 1

Weld resistance check (EN 1993-1-8 4.5.3.2)
2 + 3(τ 2 + τ 2 )]0.5 = 
σw,Rd = fu /(βw γM 2 ) =  404.7 MPa ≥ σw,Ed = [σ⊥ ⊥ ∥ 397.8 MPa

σ⊥,Rd = 0.9fu /γM 2 =  309.6 MPa ≥ ∣σ⊥ ∣ =  251.3 MPa

where:
fu = 430.0 MPa – Ultimate strength
βw = 0.85 – appropriate correlation factor taken from Table 4.1

γM 2 = 1.25 – Safety factor

Stress utilization
∣σ⊥ ∣
Ut = max( σσw,Ed
w,Rd
; σ⊥,Rd ) =  98.3 %

Buckling
Factor
Loads Shape
[-]
LE1 1 17.01
2 17.26
3 18.53
4 19.34
5 19.89
6 25.92
LE3 1 36.28
2 36.50
3 41.07
4 41.08
5 94.52
6 94.56

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Project: SOLUBLE EVAPORATION
Project no: 027
Author: RAJESH

Bill of material

Manufacturing operations
Plates Welds Length
Name Shape Nr. Bolts Nr.
[mm] [mm] [mm]

EP1 P20.0x240.0-342.7 (S 355) 1 Double fillet: a = 5.7 813.3 M30 8.8 4

EP2 P20.0x240.0-342.7 (S 355) 1 Double fillet: a = 5.7 813.3 M30 8.8 4

STIFF1 P10.0x144.3-398.0 (S 355) 2 Double fillet: a = 5.7 1157.0

STIFF2 P10.0x144.3-398.0 (S 355) 2 Double fillet: a = 5.7 1157.0

Welds
Throat thickness Leg size Length
Type Material
[mm] [mm] [mm]
Double fillet S 275 5.7 8.0 1626.5
Double fillet S 355 5.7 8.0 2314.0

Bolts
Grip length
Name Count
[mm]
M30 8.8 41 8

Drawing

EP1

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 Project: SOLUBLE EVAPORATION
Project no: 027
Author: RAJESH

P20.0x343-240 (S 355)

EP2

P20.0x343-240 (S 355)

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 Project: SOLUBLE EVAPORATION
Project no: 027
Author: RAJESH

STIFF1

P10.0x398-144 (S 355)

STIFF2

P10.0x398-144 (S 355)

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Project: SOLUBLE EVAPORATION
Project no: 027
Author: RAJESH

COL01 HEA450, HEA450 - Bottom flange 1:

Code settings
Item Value Unit Reference
γM0 1.00 - EN 1993-1-1: 6.1
γM1 1.00 - EN 1993-1-1: 6.1
γM2 1.25 - EN 1993-1-1: 6.1
γM3 1.25 - EN 1993-1-8: 2.2
γC 1.50 - EN 1992-1-1: 2.4.2.4
γInst 1.20 - EN 1992-4: Table 4.1
Joint coefficient βj 0.67 - EN 1993-1-8: 6.2.5
Effective area - influence of mesh size 0.10 -
Friction coefficient - concrete 0.25 - EN 1993-1-8
Friction coefficient in slip-resistance 0.30 - EN 1993-1-8 tab 3.7
Limit plastic strain 0.05 - EN 1993-1-5
Weld stress evaluation Plastic redistribution
Detailing No
Distance between bolts [d] 2.20 - EN 1993-1-8: tab 3.3
Distance between bolts and edge [d] 1.20 - EN 1993-1-8: tab 3.3
Concrete breakout resistance check Both EN 1992-4: 7.2.1.4 and 7.2.2.5
Use calculated αb in bearing check. Yes EN 1993-1-8: tab 3.4
Cracked concrete Yes EN 1992-4
Local deformation check No CIDECT DG 1, 3 - 1.1
Local deformation limit 0.03 - CIDECT DG 1, 3 - 1.1
Geometrical nonlinearity (GMNA) Yes Analysis with large deformations for hollow section joints
Braced system No EN 1993-1-8: 5.2.2.5

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