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MITSUBISHI MOTORS PHILIPPINES CORPORATION

PROJECT : TRAINING CENTER


LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026

ARCHITECTURAL SPECIFICATIONS
01000 GENERAL CONDITIONS
01400 QUALITY CONTROL
PART 1 - GENERAL

1.01 RELATED DOCUMENTS

a. The conditions of Contract and Division 1, General Requirements, apply to the work of this
Section.

1.02 WORK PERFORMED BY TESTING AGENCY

a. The Contractor shall submit a list of testing agencies to be used in performance of the
Work.
b. The Owner will select an independent Testing Agency from the submitted list or of his own
choice to provide testing laboratory services and on-site inspection services, including
without limitation testing of soils and concrete.
c. Unless otherwise specially agreed, testing shall be accomplished as specified, and all
sampling and testing procedures shall conform to applicable PNS, ASTM, D.I.N. or
British Standards. Testing personnel shall be qualified and shall be completely
familiar with required procedures of testing.
d. Technicians representing the Testing Agency shall inspect the materials to be tested and
report their findings to the Owner, Architect and the Contractor.
1. Work will be checked as it progresses, but failure to detect any defective work or
material shall not in any way prevent later rejection when such defect is
discovered, nor shall it obligate the Owner for final acceptance of the part of the
Work.
2. When it appears that the material furnished or work performed by the Contractor fails to
fulfill specification requirements the Technician shall notify the Owner and the
Contractor of such failure.
3. Technicians shall not act as foreman or perform other duties for the Contractor.
Technicians are not authorized to revoke, alter, relax, enlarge or release any
requirements of the specifications, or to approve or accept any portion of the
Work.
e. The Testing Agency shall forward the laboratory report of each test to the Owner, Architect
and the Contractor, within three (3) days after the test has been completed or the
inspection has been performed.

1.03 WORK TO BE PERFORMED BY CONTRACTOR

a. To facilitate testing services the Contractor shall:

1. Secure and deliver to the Testing Agency, without charge, preliminary representative
samples of the materials which the Contractor proposes to use and which are
required to be tested.
2. Furnish necessary labor to obtain and handle samples at the project, or at the source of
the materials to be tested.

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026

3. Advise the Testing Agency sufficiently in advance of operations, and at least twenty
four hours before operations, to allow for completion of prequalifying tests, and for
the assignment of personnel.
4. The Contractor shall provide free, safe and convenient access to the Work at all
locations of the work including the Site, Ready-Mix Concrete facilities and other
applicable locations to allow thorough meaningful inspections and obtaining of
physical samples for testing of the Work or components to allow reasonable access
for inspection.

1.04 COST OF TESTING

a. The cost of testing agency services described below shall be paid by the Contractor. The
Contractor shall also bear the costs of retesting in the event that the work so tested is
found not to be in compliance with the requirements of the Contract Documents.
b. The cost of obtaining samples for testing shall be the responsibility of the Contractor.

1.05 MISCELLANEOUS TESTING SERVICE

a. The following Laboratory Testing and Inspection Services will be performed during the
course of the Work. The Contractor shall provide support services and cooperation
as specified herein and as specified under other sections referenced herein.

b. Earthwork:
1. Fill and backfill shall be tested for specified consolidation of
materials.
2. Coordinate Work and cooperate with Soils Inspector and Testing Laboratory to
permit compacting tests as described in "Earthwork" Section of Division 2, as each
layer material is placed.

c. Concrete and Mortar Testing:


1. Concrete testing will be as described under Division 3, and additional testing
described under other sections as referenced herein.
2. The Contractor shall provide necessary site labor to assist in taking and preparing
job samples; coordinate with the Testing Laboratory for scheduling, testing and
inspection; submit samples of materials for concrete, admixtures, and cement to the
laboratory for testing.
3, Concrete testing will be required for all concrete work performed under individual
sections of Division 2, "Sitework", and Sections of Division 3,
"Concrete".
4. Mortar and Grout shall be tested for shrinkage and strength in all critical
applications and as directed by the Architect.

1.06 MATERIALS TO BE TESTED


a. When so instructed by the Owner, the Contractor shall deliver samples of other materials to
Testing Laboratory so that independent test can be made for compliance with the
requirements of the Specifications.
b. When instructed by the Owner, the Contractor shall take samples from materials being
installed at the job site and deliver these to locations as directed by the Owner.
Samples shall be selected at random by Testing Laboratory or Architect from
material being applied or installed.
End of Division

01500 TEMPORARY CONSTRUCTION FACILITIES


The types of services required include, but not by way of limitation, water, sewerage, surface
and sub-surface drainage, electrical power and telephones. Where possible, and reasonable,
connect to existing utilities for required services and comply with service companies

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026

recommendations or materials and methods, or engage service companies to install services.


Locate and relocate services (as necessary) to minimize interference with construction
operations.

01540 SECURITY/PROTECTION PROVISIONS


The types of temporary security and protection provisions required include, but not by way of
limitation, fire protection, barricades, fences, warning signs/lights, and similar provisions
intended to minimize property loses, personal injuries and claims for damages at project site.
Fire Extinguishers: Provide types, sizes, numbers and locations as would be effective in
extinguishing fires during early stages, by personnel at project site. Fence: Before starting
any construction work on site erect an opaque enclosure fence. The construction and
materials used shall be acceptable to the governing authorities and the Owner. Enclosure
and Lockup: At earliest possible date, secure building site against unauthorized entrance at
times when personnel are not working. Provide secured temporary enclosures at all locations
of possible entry, with locked entrances and guard service.

01580 PROJECT IDENTIFICATION SIGN


At location shown on site plans, provide project identification sign approved by the Architect,
contents shall include Perspective of the proposed project done by an artist recommended by
the architect, the name and logo of all Design Consultants, title of project, and Contractors
name. Engage an experienced sign painter to paint graphics on a 3.60m x 7.20m sign as
indicated. Construct sign of treated wood framing and posts, and GA 20 GI sheet on (3/4)
12.50mm marine plywood.

01600 MATERIALS AND EQUIPMENT


Where products are specified by trade name, Contractor has the option of selecting from
among the named. Should Contractor desire to use materials other than those named, he
shall submit a list of proposed products along with substantiating data and cost data.
Architect will make evaluation of data and will notify Contractor of his decision within 7 days.
A list of suppliers will be issued to Contractors requesting. The Architect is not responsible
for any incorrect data contained in this list.

01700 CONTRACT CLOSEOUT


The provisions of this section apply primarily to close-out of actual physical work, not to
administrative matters such as final payment. Close-out requirements relate to both final
completion and substantial completion of Work, and apply to individual portions of completed
work as well as the total Work. Specific requirements in other sections have precedence over
general requirements of this section.

PROCEDURES AT SUBSTANTIAL COMPLETION:

Submit executed warranties, maintenance agreements, inspection certificates and similar


required documentation for specific units of Work, enabling Owner's unrestricted occupancy
and use. Submit record documentation, maintenance manuals, tools, spare parts, keys and
similar operational items. Complete instruction of Owner's operating personnel, and start-up
of systems. Complete final cleaning, and remove temporary facilities.

Inspection Procedures: Upon receipt of Contractor's request, Architects will either proceed
with inspection or advise Contractor of prerequisites not fulfilled. Following initial inspection,
Architects will either prepare certificate of substantial completion, or advise Contractor of work
which must be performed prior to issuance of certificate; and repeat inspection when
requested and assured that Work has been substantially completed. Results of completed
inspection will form initial "punch-list" for final acceptance.

Procedures at Final Acceptance:


Re-inspection Procedure: On receipt of Contractor's notice that Work has been completed,
including punch- list items resulting from earlier inspections, and excepting incomplete items

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026

delayed because of acceptable circumstances, Architect will re-inspect Work. Upon


completion of Re-inspection, Architect will either recommend final acceptance and final
payment, or advise Contractor of Work not completed or obligations not fulfilled as required
for final acceptance. If necessary, procedure will be repeated.
END OF DIVISION

02000 SITEWORK
02100 SITE PREPARATION
GENERAL REQUIREMENTS-
Remove and clear site of vegetation, trees, and other debris as required to construct
buildings and appurtenances. Remove top layer of soil down to undisturbed strata or
as directed by Architect. Dispose of debris legally. Demolition of existing structure if
any. Clear demolished debris prior to layouting.

02200 EARTHWORK
GENERAL REQUIREMENTS-
Verify existing grades. Protect bench marks. Protect adjacent properties. Subsurface soil
data will be available for Contractor's information. A testing Agency selected and
paid by the Contractor, acceptable to Architect shall perform compaction testing, field
density testing and subgrade inspection for satisfactory bearing pressure. Contractor
shall pay costs of additional testing where initial testing indicates non-conforming
work, or additional soil testing as required by him
1. Base course: Natural rock, weathered or broken maximum size .25M in any
direction; min sizes 0.03M.
2. Base fill course: G4 Crushed or natural aggregate as used for concrete mix.
3. General fill: One part “Escombro”, Two parts “Lastillas” for filling jobs not
exceeding 150mm thick. Add natural sandy, porous soil with maximum
clay content 5%. Fill soil shall be acceptable to testing agency.
4. Drainage pipe: Perforated PVC
5. Geofabric: Metallic (non-corroding) or inert plastic material for pipe joints
(if applicable)

EXECUTION-
Excavate site as required to construct roads, buildings and appurtenances. Transport and
dispose of excess and unsuitable soil materials. Excavated soil materials may be
used for fill and backfill, if acceptable. Compact structural fills to 95% Standard
Factor. Deposit fills in uniform layers, 20cm depth maximum. Flood with water and
compact each layer using compaction equiptment. Place porous fill layer under all
slabs and on grade wall foundations. Finish grade outside building lines to
elevations and slopes indicated

02150 SHORING, SHEETPILING AND BRACING


GENERAL REQUIREMENTS-
A. Protect existing buildings, streets, walkway, utilities and other improvements and
excavations of loss ground or caving embankments, on account of this contractor.
Provide Design Drawings prepared sign and sealed by a registered professional
Engineer.

02280 SOIL TREATMENT

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026

GENERAL REQUIREMENTS-

Work described in this section includes poisoning of soil to prevent infestation or


reinfestation by termites and other subterranean insects. Application shall be done
by a Pest Control Contractor or by the this Contractor as long as it is warranted for a
period of five years against reinfestations.
MATERIALS-

Submit material description and installation procedures for Architect for approval.
1. Suggested chemicals to be used:
a. Water-based Chemicals
(1) Benzene Hexachloride - 0.3 gamma isomer concentration
(2) Chlordane - (75 E.C.) 1.25% concentration
(3) Dieldrin - 0.5% concentration
(4) Aldrin - 0.5% concentration
(5) Heptachlor - 0.5% concentration
EXECUTION-

Apply chemicals at manufacturer's recommended rates along foundations and under slabs
during a period of time when soil is relatively dry. Prevent leaching of chemicals
into potable water area.
Application:
a. Soil poisoning work shall begin after preparation for slab placement have
been completed
b. soil poison shall be applied only when soil is not excessively wet.
c. after grading and leveling the soil in the ground and layers of gravel laid
preparatory to the pouring of concrete, flood or soak every square meter of
floor area with soil poison working solution.
d. thoroughly drench and saturate every linear meter excavation for footings,
retaining walls and other foundations work with soil poison working solution
with
pouring of concrete.
e. Two gallons of soil poison working solution are applied per five (5) linear feet
and shall be applied to all areas that are penetrated by pipes, ducts and
other construction features.
f. Hollow mansonry walls resting on grades have its void treated with gallon of soil
poison working solution per 1.5m of walls. Poison is poured directly into
the hollow working solutions
02350 CONCRETE PILES (if applicable)
GENERAL REQUIREMENTS-
A. Piling Materials shall be supplied by a Piling Sub-contractor acceptable to the Architect.
The Piling Contractor shall be responsible for the protection of surrounding structure,
submit to the Architect a copy of Insurance Policy covering third party damage and/or
CGL Comprehensive General Liability Insurance. The Architect shall supply required
test piles location and number of test piles before fabricating all piles. The Piling
Contractor shall be responsible for the positioning and locating of pile point on the
site. The Piling Subcontractor shall submit refussal Engineering Formula and tables
of Piles data. Submit shop drawing of Pile Splice Can. Submit Photograph of
Perimeter/ sorrounding structures in details before commencement of piling.

02440 SITE IMPROVEMENTS


GENERAL REQUIREMENTS-

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026

Schedule work of other trades prior to installation of this work.

MATERIALS-
3000 psi concrete and bituminous expansion joint material.

EXECUTION-
Install curb and gutter in lengths not to exceed 6 m, with expansion joints at 1.5 m intervals.
Place concrete walks with expansion joints at 1.5 m O.C. Tool edges of walks and
pavement to 1cm radius. Walks and pavements to receive trowel finish. Roadway
pavements shall have final broom finish on single direction Install work to
elevations
indicated.

END OF SECTION

03000 CONCRETE
03050 CONCRETE PROCEDURES
GENERAL REQUIREMENTS-
All concrete works and procedures shall comply with all applicable requirements of the
latest Edition of The National Structural Code, ACI Code, The National Building
Code, and ASTM. All steel bars, cements, gravel and concrete samples shall be
tested as required by the local City Engineer's Office

MATERIALS-
A. Portland cement shall conform to the requirements of ASTM C 150. (The Contractor is
cautioned, when purchasing, to consider the actual 28-day strength of cement quality
control test cubes. ASTM C 150 specified minimum strengths are exceeded by as
much as 90% in same production. Same production exceeds the specified quality
only slightly. This difference in quality can influence cement quantity per cubic
meter. Low cube strength cement can necessitate the use of as much as 50% more
cement than high strength. The requirements for mix design study will quantify this
variable).
1. Cement to be used in general construction shall comply with the requirements for
Portland CEMENT: ASTM C 150, Type RIZAL REPUBLIC, ISLAND
approved equal or I.
2. Do not use cement having a temperature greater than 60 degrees C.
3. Cement shall be used in the same sequence as received.
4. Furnish mill tests for all cement. 28 day 50 mm cube strength results may be
submitted in a separate report but shall be related to the specific batch
tested.

B. Aggregates shall be clean and free of deleterious materials and conform to ASTM C
33 except as indicated below. Proposed aggregates and their physical and
chemical properties shall be submitted for approval to the Consultant.
1. Fine aggregate may be off-site washed sand. S-1, Washed clean greenish color.
2. Coarse aggregate shall be GRAVEL: G-1, crushed, 20 mm in size for slabs,
walls and columns; 25 mm for foundation works and footings. GRAVEL: G-
1, crushed, 20 mm in size for slabs, walls and columns; 25 mm for
foundation works and footings.
3. Aggregates shall be stockpiled and protected from contamination and segregation.
Wind caused segregation of fine aggregate shall be continually monitored.
The requirement for no more than 2% to be retained on the 2.38 mm sieve
is include herein base upon the larger fraction being more readily wind
segregated with the bone dry location aggregates.

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026
4. All segregates shall be supplied from an approved source outside of the
Owner's property capable of supplying a sufficient quantity of the entire
contract.

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026

C. Coarse aggregate maximum sizes are as follows: 100% retained on a 9.5 mm mesh but
to pass a 1.27 mm mesh.

D. Water used, as an ingredient in concrete shall be subject to the approval of the


Consultant. "Water shall be tested for chemical content and the report indicating
specific levels of chlorides and total hardness shall be subject to the approval of the
Consultant". Do
not use seawater or water with presence of chemicals.

E. Concrete Reinforcement Materials: REFER TO 03200 CONCRETE

REINFORCEMENT F. Admixtures: Admixtures shall be premixed in solution form and

dispensed as
recommended by their manufacturers. The water in solution shall be included in the
computation of the water-cement ratio.
1. Admixtures shall conform to ASTM C949-71, Type A for water-reducing and Type
D for water-reducing/set retarding.
2. The Contractor may submit other admixtures to the Consultant's representative for
consideration for inclusion in the construction if such admixture imparts
desirable mix characteristics and does not adversely affect the strength,
segregation, and/or shrinkage characteristics of the mix. The admixture shall
be included in the studies of mix designs herein before described. No
calcium chloride admixture will be permitted.

G. Forms: REFER TO 03100 CONCRETE FORMWORKS

H. Concrete Curing Materials: Provide one of the following type moisture-retaining


cover complying with ASTM C 171.
1. Polyethylene film
2. White burlap-polyethylene sheet

I. Waterstops shall be extruded from new polyvinyl chloride, ribbed, and with expandable
center bulbs. The minimum width shall be 150 mm and minimum thickness shall be
6.4 mm. or using direct applied waterproofing cementious membrane such as
“Vandex” applied by acceptable installer.

J. Expansion bolts shall be 19 mm in diameter (minimum) and shall extend not less than 105
mm into the concrete providing their anchorage. They shall have an ultimate pull-out
shear capacity of 7 metric tons. Where shown on the drawings they shall be
equipped with a reducing coupling to accommodate 13 mm in diameter stud bolts
(threaded
both ends) which shall, also, be included in the assembly and shall conform to
ASTM A 307. Double nuts shall be provided with the stud bolts

EXECUTION-

A. STORAGE OF CONCRETE MATERIALS:

1. Storage accommodations for concrete materials shall be subject to approval


and shall afford easy access for inspection and identification of each
delivery accordance with test reports.
2. Immediately upon receipt at the site of work, cement shall be stored in a clean,
dry, properly ventilated structure. Cement shall be well protected from the
sun
and shall not attain a maximum temperature of 60 degrees C.
ensure placement of concrete at the required rate. Materials from different

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026
3. Storage piles of aggregates shall be located so as to ensure good drainage, to
preclude intrusion of foreign matter, and to preserve intrusion of foreign
matter, and to preserve the gradation. Sufficient live storage shall be
maintained to permit segregation of shipments from different sources, and
to

ensure placement of concrete at the required rate. Materials from different

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026

sources of supply shall not be stored in the same stockpile unless


approved by the Consultant. At least 15 cm of the base of each stockpile
shall be left undisturbed until the completion of concrete operations
4. Fine aggregate shall be protected against the effects of wind caused segregation

B. READY MIXED CONCRETE, BATCHING, AND DELIVERY:


1. General: Shall be Philrock or other acceptable to the Architect. The Contractor
shall provide a manual or better batching plant, concrete mixing
equipment, and conveying equipment as described in ASTM C 94.

C. FORM CONSTRUCTION AND INSTALLATION: REFER TO 03100 CONCRETE


FORMWORKS

D. PLACEMENT OF CONCRETE REINFORCEMENT: REFER TO 03200 CONCRETE


REINFORCEMENT

E. INSTALLATION OF MISCELLANEOUS MATERIALS:


1. Waterstops shall be accurately positioned at joints indicated on the drawings and
at all joints of concrete elements of structures to be filled with liquid whether
indicated on the drawings or not.
a. Waterstops shall be installed per manufacturer's
recommendations.
b. Splices in continuity or at intersections shall be rendered watertight by
heat sealing, as recommended by the manufacturer.

2. All anchor bolts shall be precisely placed using steel templates and securely held
in position.

3. Embedded Items: All embedded pipe sleeves, anchors, anchor slots, inserts,
outlet boxes, etc., required for plumbing, mechanical and electrical work,
shall be furnished and firmly secured and fastened in place prior to placing
concrete.
4. Pipe and conduit shall be embedded in accordance with Section 6.3 of ACI 318
and as follows:
a. Maximum size of pipe or steel conduit shall be as shown on shop
drawings. b. Conduits 25mm or smaller will be permitted as shown on shop
drawings
c. No sleeves or pipes will be permitted in columns without
Consultant's approval, except as detailed.
5. Install expansion bolts and expansion bolt assemblies (generally used for securing
pipe supporting steel elements) in strict accordance with
manufacturer's recommendations and as located on the approved shop
drawings.

F. PLACING OF CONCRETE:
1. General: Placing, handling, bonding, joints, and embedded items shall conform to
the applicable requirements of ACI 301 and ACI 304. Handle concrete from
mixer to the location of placing as rapidly as practical, avoiding separation of
ingredients, rehandling, or displacement of reinforcement. Place concrete as
soon as possible after approval and acceptance by Testing Engineer of
subgrade formwork, reinforcing, embedded items, etc. Do not proceed with
concrete pour without such approval and acceptance.
2. Do not commence pouring unless the prepared section to be cast can be
completed in daylight working hours, unless lighting of approved intensity
is provided.
3. Depositing: Provide adequate runways, chutes, tremies, and other means of
conveying concrete in place. Pumps may be used only if they can pump
the mix as designed. Fine aggregate or water will not be added to the mix to
through tremies exceeds 6 meters, flow checking devices shall be used.

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026
satisfy the needs of a pumping device. Use chutes or tremies for placing
concrete where a drop of more than 2 meters is required. Where free drop

through tremies exceeds 6 meters, flow checking devices shall be used.

PAGE 8 OF 51
MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026

Deposit in horizontal layers of not more than 600 mm thick as near to its
final position as possible.
4. Consolidation:
a. Consolidation shall comply with the requirements of ACI 309
Recommended Practice for Consolidation of Concrete. Immediately
after placing, each layer of concrete shall be compacted by internal
concrete vibrators which may be supplemented except for
architectural concrete by hand-spading, tamping. Vibrators shall not
be used to transport concrete inside the forms. Internal vibrators
shall maintain during all phases of operation a frequency of not less
than 10,000 vibrations per minute.
b. The equipment for the consolidation of concrete shall at all times be
adequate in number of units and power sources to properly
consolidate all concrete. Spare units will be on hand to secure such
adequacy. If, in the opinion of the Consultant's Representative, the
equipment being used is not adequate to accomplish the assigned
mission, he may delay further casting of concrete until such
equipment is available for use on the site.
c. Duration of vibration shall be limited to time necessary to produce
satisfactory consolidation without causing segregation of aggregates.
The vibrator shall be inserted so as to penetrate the lift immediately
below the one being cast and manipulated to blend the two lifts. The
vibrator therefore, shall be considered to serve as an "internal
concrete mixer". The vibrator shall not be inserted into lower courses
which have begun to set. The two phases of vibrator use will be
considered separately. At times a vibrator will be used to melt down
the concrete as it is being placed. At other times the equipment will
be used to thoroughly consolidate the mass. In case of wall
construction at least one vibrator with operator shall be assigned the
responsibility to melting down the mix and another to consolidate the
concrete. Spacing between insertions of that vibrator to be used to
consolidate the mix shall not exceed twice the radius of action as
shown in Table 5.1.4 of ACI 309. Under no circumstances shall the
points of insertions during the consolidation phase be more than 450
mm apart.
d. Contractor shall initiate a maintenance program for the vibrators to
assure that they are operating at peak efficiency at all times and to
facilitate
effective consolidation of the concrete.

5. Construction joints shall be formed as shown on drawing and as necessary for


the progress of the work and they shall conform to ACI 301, Chapter 6, and
ACI
318, Chapter 7.

a. Horizontal construction joints are not allowed, except as detailed on


the drawings.
b. Construction joints necessary for the progress of the work and not detailed
on the drawings shall be detailed on shop drawings.

6. Placing Concrete Slabs:


a. Deposit and consolidate concrete slabs in a continuous operation, within
the limits of construction joints, until the placing of a panel or
section is completed.
b. Consolidate concrete during placing operations using mechanical
vibrating equipment, so that concrete is thoroughly worked around
reinforcement and other embedded items and into corners.
c. Consolidate concrete placed in beams and girders of supported slabs,
and against bulkheads or slabs on ground, as specified for formed
concrete structures. Consolidate concrete in the remainder of slabs

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026

by vibrating bridge screeds, roller pipe screeds, or other acceptable


methods. Limit the time of vibrating consolidation to prevent bringing
an excess of fine aggregate to the surface.
d. Bring slab surfaces to the correct level with a straight edge and strike off.
Use bull floats or derbies to smooth the surface, leaving it free of
humps or hollows. Do not sprinkle water on the plastic surface. Do
not disturb the slab surfaces prior to beginning finishing operations.
e. Maintain reinforcing steel in the proper position continuously
during concrete placement operations.

7. Weather Limitations:
a. Concrete shall not be placed during rain, nor shall rain be permitted to
fall upon uncured surfaces.
b. Hot Weather Concrete: The temperature of the concrete as delivered to
the job shall not exceed 32 degrees C. Conform to ACI 30-72, unless
otherwise specified.

G. CURING AND PROTECTION:


1. General: Freshly deposited concrete shall be protected from premature drying
and excessively hot or cold temperatures in accordance with ACI 308,
except as specified otherwise herein.
2. Curing shall immediately follow the finishing operation or not more than 3 hours
after the completion of the pour and shall continue for 6 days when the
mean daily temperature is 10 degrees C or higher; until such time the
concrete
attains the required design strength.
a. Free surfaces such as tops of walls and slab surfaces shall be covered
with sheet curing materials specified.

H. REMOVAL FOR FORMS: REFER TO 03200 CONCRETE FORMWORKS

I. MONOLITHIC SLAB FINISHES:


1. Float Finish:
a. Apply float finish to monolithic slab surfaces that are to receive trowel
finish and other finishes as hereinafter specified.
b. After placing concrete slabs, do not work the surface further until ready for
floating. Begin floating when the surface water has disappeared or
when the concrete has stiffened sufficiently to permit the operation
of
a power-driven float, or by hand-floating if area is small or
inaccessible to power units. Check and level the surface plane to a
tolerance not exceeding 6.3 mm in 3 m when tested with a 3 m
straightedge placed on the surface at all low spots. Uniformly slope
surfaces to drains. Immediately after leveling, re-float the surface to
a uniform, smooth, granular texture.
2. Trowel Finish:
a. Apply trowel finish to monolithic slab surfaces that are to be exposed to
view, unless otherwise shown on drawings or in schedules and slab
surfaces that are to be covered with waterproofing, wood flooring,
or carpet tile.
b. After floating, begin the first trowel finish operation using a power-
driven trowel. Begin final trowelling when the surface produces a
ringing sound as the trowel is moved over the surface.

3. Consolidate the concrete surface by the final hand trowelling operation, free of
trowel marks, uniform in texture and appearance, and with a surface plane
tolerance not exceeding 3.17 mm in 3 m when tested with a 3 m straight-
edge. Grind smooth surface defects which would telegraph through
applied floor covering system.

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J. FINISH OF FORMED SURFACES:


1. Smooth Form Finish:
a. Provide as-cast smooth form finish or formed concrete surfaces that are
to be exposed-to- view.
b. Produce smooth form finish by selecting form material to impart a
smooth, hard, uniform texture and arranging them orderly and
symmetrical with a minimum of seams. Repair and patch defective
areas with all fins or other projections completely removed and
smoothed.
K. REMEDIAL WORK:
1. General: Deficient work shall be reinforced or replaced, whichever the
Consultant directs, at this Contractor's expense in accordance with Chapter
18 of ACI
301.
2. Patching: Repair defective areas and fill of form tie holes and similar defects in
accordance with Chapter 9 ACI 301.
a. Where surface defects such as honeycomb occur, the defective areas
shall be repaired to the satisfaction of the Consultant.
b. Patch all form tie holes to provide a result meeting the approval of the
Consultant.

03100 CONCRETE FORMWORKS

GENERAL REQUIREMENTS-

A. All Concrete Formworks and procedures shall comply with all applicable requirements
of the latest Edition of ACI Code, The National Building Code, and ASTM
B. Design and engineering of formwork, as well as its construction, shall be the responsibility
of this Contractor. Design, construct, erect, support, brace, maintain and remove
forms in conformance with the requirements of ACE 318-71, Parts 1, 2, and inclusive,
and ACI 347-68 for loads, lateral pressure, and allowable stresses; in addition to
other design parameters such as wind loads, refer to Section 03100 for architectural
concrete forming.

1. Form material may be shellac or formcoat R-21 coated 12mm min plywood,
form lumber, fiberglass reinforced plastic, or steel.
a. Steel forms pierced by screws for attachment of undercut disco may
be reused only with the permission of the Consultant.

2. Form release agent shall be a commercial formulation that will not bond with, stain, or
adversely affect concrete surfaces, and will not impair subsequent concrete
surface treatment. Obtain approval for the product from the Consultant's
representative before using on exposed concrete surfaces.
3. Form ties shall be snap-off, bolt, or removable type having a minimum working capacity
1360 kg. The ties shall leave no metal closer than 25 mm to the concrete surface
nor leave a hole greater than 21 mm in diameter on any exposed face.

MATERIALS-
A. General: Construct forms to the exact sizes, shapes, lines and dimensions shown, and
as required to obtain accurate alignment, location, grades, level, and plumb work in
finished structures. Provide for openings, offsets, sinkage, keyways, recesses,
reglets, chamfers, blocking, screed, bulkheads, anchorage’s and inserts, and other
features required.
1. Forms shall be grout-tight and water-tight.

B. Tolerances: Formwork shall be constructed so that concrete surfaces will conform to Table
4.3.1, "Tolerances for Formed Surfaces", of ACI 301-.

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C. Anchor bolts shall be secured in their positions as shown on the approved shop drawings.
The bolts may not vary from their exact plan position by more than 2 mm and by
not more than 6mm in elevations.
1. All anchor bolts shall be positioned using steel templates which shall not
be removed until after the concreting.
2. Repair or remove and replace as directed by the Consultant all construction
not complying with the anchor bolt installation criteria.

D. Embedded items other than anchor bolts shall also be accurately positioned and secured.
Full cooperation shall be given to other trades to install their items which are to
be encased or built into the concrete which include sleeves, hangers, inserts,
safety
nosings, electrical conduits, pipes, anchors, reglets, pipes, etc. Items that require
inspection shall have been inspected and tests for mechanical operation shall
have been completed and approved before concreting shall begin.

E. Forms exposed to the direct rays of the sun shall be protected from heating by application
of an insulating material which will be maintained in place until forms are stripped, or
shall be permanently mounted on the forms. Form temperature at the time of
casting shall not exceed 30 degrees C.

F. Shores and Reshores: Provide a complete system of shores and reshores which are
sufficient to safely sustain the construction loads imposed conforming in all
respects to the requirements set forth above. Contractor shall acquaint himself with
any unusual areas or conditions which may require additional shoring and bracing
and shall take all necessary actions to insure proper support of concrete.

G. Formwork and shoring supporting weight of concrete, such as slabs and other structural
elements shall not be removed until the design criteria referenced above have
been satisfied and the concrete has achieved the strength necessary to support the
superimposed loads.

H. Forms shall be cambered to compensate for form deflections and settlements.

I. Temporary openings shall be provided at base of wall forms to facilitate cleaning


before placing concrete and shall be left open until day of concrete placement.

J. Removal of Formworks

A. Forms shall be removed in a manner to assure safety of structure and


architectural appearance of exposed surfaces.

B. Forms and supports shall remain in place for the following minimum periods
during which the temperature of the concrete has been maintained below 30
degrees C.

Walls ..................................... 2 days


Columns ................................ 2 days
Sides of beams ...................... 2 days
Floor slabs ............................ 14 days
Shoring for beams ................. 14 days
Beams ................................... 14 days

03200 CONCRETE REINFORCEMENT

GENERAL REQUIREMENTS-

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A. All Concrete Reinforcement works and procedures shall comply with all applicable
requirements of the latest Edition of ACI Code, The National Building Code,
and ASTM

1. Concrete reinforcement shall be new and free of rust, dirt, oil and grease, and
any other foreign substances detrimental to the bonding of the concrete.
Fabricated steel bars shall be accurately bent or formed to the shapes and
dimensions indicated, with fabrication tolerances complying with ACT 315,
using methods that will not injure the materials. Do not rebend or straighten
reinforcement. Do not heat reinforcement.

2. Bundle and tag reinforcement with suitable identifications to facilitate sorting and
placing and transportation to and storage at the Job Site in such a way as
not to damage the materials.

3. Unacceptable Materials: Reinforcement with any defects or errors including the


following will not be permitted in the work: bar lengths, depths, and bends
exceeding scheduled fabrication tolerances; bends or kinks not indicated
on drawings or final shop drawings; or bars with reduced cross-section due
to excessive rusting or other causes.

4. Miscellaneous accessories including bar chairs and spacers, shall be provided as


required to hold reinforcement properly in place. Where the concrete
surface will be exposed to the weather in the finished structure or where rust
would impair the finish, the portion of all accessories in contact with the
formwork shall be stainless or shall be plastic tipped. All reinforcement
supports shall conform to PS7-66, Class B, and be capable of supporting a
136 kg. load without damage or permanent distortion. Tie wires shall be with
16-gauge galvanized wire and wire ends shall be turned away from forms
and slab surfaces.

5. Provide an adequate amount of reinforcement material at the site to insure


timely completion of work not readily apparent from drawings.

MATERIALS-

A. Concrete Reinforcement shall be billet steel, intermediate grade, ASTM-A-15


deformed bars Fy + 40ksi or as indicated on the front page of the Structural
Plans.

EXECUTION-

A. Reinforcement shall be accurately placed where indicated or required to carry out intent
of the drawings and specifications using chairs, spacers, or ties; and shall comply
with ACI Codes for recommended practice for placing reinforcing bars, bar supports,
and other related reinforcement accessories. No concrete shall be placed until the
reinforcement has been inspected by the Consultants.

B. Bending: All bars shall be bent cold, unless otherwise permitted by the Consultant.
No bars partially embedded in concrete shall be field-bent except as shown on
the drawings or specifically permitted by the Consultant.

C. Supporting and Wiring: All reinforcement, inserts, or embedded items shall be


supported and wired together to prevent displacement by construction loads or
placing of concrete.

D. Splicing reinforcement shall not be done except where approved on shop drawings.
Provide standard reinforcement splices by lapping ends, spacing bars in contact and

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tightly wire tying in compliance with requirements of ACI 318 for minimum lap
to spliced bars.

E. Reinforcement shall continue through all construction joints and additional shear
reinforcing shall be provided at the construction joint as required by the drawings or
an amount sufficient to equal the shear strength of the concrete whichever is greater.

03350 CONCRETE FINISH

GENERAL REQUIREMENTS-

A. Comply with ACI 301 definitions. Finish on exposed interior vertical surfaces shall be
smooth form concrete. Rough form finish shall be used for surface against ground
and surfaces not exposed in final work. Flatwork shall be steel troweled; walks and
paving slabs broom finished unless otherwise indicated. Tolerances in finish concrete
floor slabs shall comply with ACI 301. Provide hot weather protection complying with
ACI 305 when atmospheric temperature is 26 degree C and above.

MATERIALS-

A. Curing compound shall comply with ASTM 309, Type I except that floor surfaces not
designated to receive further finish shall receive a fluoro-silicate curing, sealing
and hardening compound. Provide appropriate type curing compounds for
surfaces to receive resilient flooring, etc. Moist cure surfaces to receive tile setting
beds.

EXECUTION-

A. Protect freshly placed concrete from premature drying and excessively hot temperature
and maintain moist at relatively constant temperature for the period of time necessary
for hydration of cement and hardening of concrete. Protect concrete deposited under
water from cement washout before setting.

Finish Definitions:

1.Formed Surfaces:

a. Rough form finish: As cast; tie holes and honeycombs filled; fins and
projections 6mm and larger chipped off and rubbed. Grout plug tie
holes in retaining walls watertight.
b. Smooth form finish: Plastic or metal forms; seams in forms sealed or
taped; fill and finish tie holes and voids and remove form coating to
a degree ready to be painted.

2..Slabs:

a. Scratch Finish: Monolithic slabs to receive additional cementitious layers


of bond coats or toppings; tolerance 15mm in 3M.

b. Float Finish: Monolithic slabs, consolidated and finished with bullfloat


or edge of screedboard to tolerance of 6mm in 3M.

c. Trowel Finish: Finish slab to float finish grade then trowel with motorized
or hand trowels to tolerance of 3mm in 3M.

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d. Non-slip broom finish: Finish slab to trowel grade and impart


striations perpendicular to main traffic direction by drawing
tampico or stiff nylon broom across the surface.

e. Exposed Aggregate Finish: Aggregate graded, washed and selected


approved for color, prebagged. Coat semicured or cured slab with
minimum of 3cm of silica sand, white cement mortar; float surface.
Seed aggregate by tapping into fresh mortar until level and cement
mortar surrounds aggregate particles. Refloat and check surface for
tolerance of 3mm in 3M. After disappearance of surface water and
the slab will bear the weight of man on keyboard, lightly brush top of
slab with stiff nylon brush to remove top mortar and expose
aggregate particles or use retarding coating. Flush away loose
mortar with fine water spray. Clean until exposure is uniform and
flushing water runs clear. Partially grind aggregate tips after curing.
Apply sealer after clean surfaces are dry.

f. Curing: Cure stripped, formed concrete and concrete slabs by one of the
following methods.

f.1 Wet Cure: Keep concrete under water or fog spray or cover with
burlap and keep it wet for minimum of 5 days.
f.2 Liquid membrane: Apply specified membrane forming compound
as soon as forms are removed or water film disappears on
slabs. Do not use membrane forming compounds on slabs
receiving additional cementitious bonded finishes or on
surfaces receiving directly applied coatings without prior
approval of the Architect.

03360 SHOTCRETE
GENERAL REQUIREMENTS-

Design in accord with applicable ACI Standards and recommendations. Applicator shall be
responsible for reinforcement, embedded equipment securement and locations and
quality control of concrete and curing. Testing shall be the responsibility of
shotcrete applicator. Testing may be monitored by the Owner's Testing Agency.
Submit shop drawings, and design calculations and equipment data. Comply with
applicable building regulations.

MATERIALS- and Equipment:

Portland Cement shall meet ASTM C150 Type I or V, depending on location. Aggregate
shall meet ASTM C33 selected for use in the equipment. Reinforcement shall
comply with ASTM A615 with supplement SI grade 60 or 40. Strength of cured
shotcrete shall be min 350/sq. cm. Equipment for application shall be wet type or
mixed at the nozzle (dry) type in good operating condition with accompanying batch
blenders, compressors and potable water supply. Equipment shall be operated by
adequate size crew especially trained to apply shotcrete and with min of 1 year
experience for nozzle operator.

EXECUTION-

Prepare for application by checking all reinforcement for proper tying and locations and
securement of items to be embedded. Have all necessary cement, aggregate, water
and fuel on site to permit application to be continuous. Test consistency and water
content by spraying a test on a non-essential part or on ground. Begin application

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only after consistency is satisfactory and material samples have been taken at the
nozzle. Proceed with application continuous. Change angle of nozzle to prevent
void formation behind reinforcement. Use Type V cement where earth is used as
form for element. Remove overspray and dried-up aggregate continuously and
discard it. Reuse of "spent" aggregate is prohibited. Finish elements to line, planes
and levels required and leave surface roughened ready to receive subsequent
finishes. Cure shotcrete by moist curing process only

03410 STRUCTURAL PRECAST CONCRETE

GENERAL REQUIREMENTS-

Design in accord with ACI 318 and ACI 533, AWS D1.0 and D12.1 and PCI Standards.
Precast manufacturer shall be responsible for reinforcement, erection and
anchorage design in accord with configurations detailed and with approval of the
Architect. Precast manufacturer to be responsible for quality control and testing.
Testing may be monitored by the Owner's Testing Agency. Submit shop and
erection drawings, design calculations shall be signed by a registered professional
Engineer. Protect exposed edges and faces of units from damage during fabrication,
handling and erection. Comply with applicable building regulations.

MATERIALS-

Portland Cement shall meet ASTM C150, Type I. Aggregate shall meet ASTM C33.
Reinforcement shall comply with ASTM A615 with Supplement S1, Grade 60 for main
bars; 40 for ties and stirrups. Anchors and inserts shall meet A36 and shall be hot-
dip galvanized. Install dovetail support anchors, where designated, to receive
additional finishes. Fabrication: Fabricate to profiles shown in accord with
manufacturer's standard practice. Corners, arises, reveals and similar conspicuous
lines shall be sharp and free of irregularities. Unexposed surfaces shall have steel
troweled finish. Exposed surfaces shall have smooth formed finish.

EXECUTION-

Install precast units in accord with approved shop and setting drawings. Replace units
which are defective

03470 GLASS FIBER REINFORCED CONCRETE (GFRC)


GENERAL REQUIREMENTS-

Design in accord with latest data available from fiber manufacturer, Portland Cement
Association, Precast Concrete Institute and G.R.C. manufacturer's test data.
G.R.C. manufacturer shall be responsible for lifting devices, ties, match and
fabrication
marks, from design and process required to produce units acceptable to the
Architect. G.R.C. manufacturer shall be responsible for quality control and testing;
testing may be monitored by the Owner's Testing Agency. Submit shop and erection
drawings, design calculations and shop cards for units signed by a registered
professional
Engineer. Submit data and samples in accord with Section 01301. Tolerances of
manufactured items shall be accord with Prestressed Concrete Institute
Publication "Architectural Precast Concrete" 1973 Article 4.7 or equal Industry
standards

MATERIALS-

PAGE 16 OF 51
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A. Portland Cement: ASTM C150 type I or type II;

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where finished unit in contact with earth use type V. Color: grey or white.

B. Sand: ASTM C144 with min 95% silica content. Gradation and acceptance by
manufacturer of units.

C. Water: Potable with total impurities maximum 2000 per mil., sulphate content maximum
1000 per mil., chlorine content maximum 500 per mil.

D. Glass Fiber: Alkali resistant extruded glass, treated for bonding characteristics,
chopped to produce the strength of concrete specified. Acceptable: Pilkington
Cem-Fil 2 or proven equal.

E. Admixtures: Manufacturer's approved, used to improve the workability and final

product. F. Mix design: Determined by the fabricator with approval of the fiber

manufacturer,
proportions selected to produce min of:

1. Modulus of rupture - 18 N/sq.mm.

2. Flexure - limit of proportionality - 6.5 N/sq.mm. on J.J. Lloyd T 5000/SS or


8.N/sq.mm. on Monsanto T-meter type W.

3. Density - 1900 kg/cubic m.

4. Fiber orientation - Uniform in all directions.

5. Cured, exposed finish - smooth, ready to paint.

G. Fixings: Non-ferrous alloys or stainless steel where exposed to weather; grade 40 steel
for items to be enclosed by cast-in-place concrete (hairpins, dowels, studs). Margin
of safety: min 4 time ultimate test load capacity.

H. Form release compound: Water soluble, compatible with latex base finishes.

I. Fabrication: Manufacture items to profiles shown. Prepare a full size sample for each
item for Architect's approval before commencing production run. Approved samples
shall be the standard for all items of the run and may be used in construction after
run is completed. All exposed conspicuous lines, corners and arises shall be clean
and sharp and free of irregularities. Unexposed surfaces-as cast or trowel; mating
surfaces-saw-cut.

EXECUTION-

Deliver units to job site on pallets or racks. Use compressible, non-staining material for
spacers and blocking in transport. Stack delivered units off ground on flexible
material. Unloading and stacking shall be continuously supervised by qualified
personnel. Erect units in positions indicated and secure and brace before depositing
concrete in cases where units are used as forms. Install all accessories and
coordinate with electrical and mechanical work before casting. Install only sound,
approved units. Chipped, gouged or defaced units will be rejected and shall be
replaced with acceptable units. Acceptable repairs shall be executed with
proprietary epoxy compounds, not improved mortar.

END OF SECTION

PAGE 18 OF 51
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04000 MASONRY

04050 MASONRY PROCEDURES


MATERIALS-
A. Cement and other cementious materials shall be delivered to the site and stored in unbroken
bags, barrels, or other approved containers, plainly marked and labeled with the
manufacturer’s name and brand. Mortar materials shall be stored in dry, weathertight sheds
or enclosures, and shall be stored and handled in a manner which will prevent the inclusion
of foreign material and damage by water or dampness. Concrete masonry units shall be
handled with care to avoid chipping and breakage, and shall be stored as directed. Materials
stored in
newly constructed floors shall be stacked in such manner that the uniformly distributed
loading does not exceed 50 psi. Concrete masonry materials shall be protected from contact
with the earth and exposure to the weather, and shall be kept dry until used.

B. Concrete Hollow Blocks (CHB) shall be 2 or 3-core steam-cured modular blocks by “Jackbilt or
Equivalent”. Exterior and interior masonry unit shall be load-bearing and non-load bearing
units with compressive strength of 5.52 map respectively. However, load-bearing units
may be provided in lieu of non-loading-bearing units. Surfaces of units which are to be
plastered shall be sufficiently rough to provide a suitable bond.

C. Portland cement shall be type 1 conforming to PNS 07.

D. Sand shall conform to PNS 18, type 1.

E. Water for mixing shall be potable.

F. Reinforcing steel bars shall be corrugate structural grade, as manufactured by “ Pag-Asa. Steel
Works, Inc.”

GENERAL REQUIREMENTS-

Workmanship Concrete Hollow Blocks masonry walls shall not be carried up level and plumb all
around. One section of the walls shall not be carried up in advance of the others unless
specifically approved. Unfinished work shall be stepped back for joining with new work.
Heights of masonry shall be checked with an instrument at each floor, and at sills and heads
of opening to maintain the level of the walls. Door and window frames, louvered openings,
anchors, pipes, ducts and conduits shall be built-in carefully and in a neat manner as the
masonry work progresses. Spaces around metal door frames shall be filled solidly with
mortar. Concrete masonry units shall be handled with care to avoid chipping, backing, and
sapling of faces and edges. Structural steel work, bolts, anchors, inserts, plugs, ties, lintels,
and miscellaneous metal work specifies elsewhere shall be placed in position as the work
progresses. Unless indicated otherwise, partitions shall extend from the floor from the bottom
of the floor or roof construction above. Non-load-bearing partitions and interior walls shall be
securely anchored to the construction above in a manner that provides lateral stability while
permitting unrestricted deflection of construction above, scaffolding well-braced and securely
tied in position. Overloading of scaffolding will not be permitted.

04100 GROUT AND MORTAR


GENERAL REQUIRMENTS-

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A. Mortar mixing. Mortar materials shall be measured by volumetric proportioning in approved
containers that will insure that the specified proportions of materials will be controlled
and

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accurately maintained during the progress of the work. Measuring materials with shovels will
not permitted. Unless specified otherwise, mortar shall be mixed in such a manner that the
materials will be distributed uniformly throughout the mass. A sufficient amount of water
shall be added gradually and the mass further mixed not less that 3 until a mortar of the
plasticity necessary for the purposes intended is obtained. Mortar boxes, pans and /or mixer
drums shall be kept clean and free in debris of dried mortar. The mortar shall be used
before the initial setting of the cement has taken place; re-tempering of mortar in which
cement has started to set will not be permitted. Mortar shall be mixed in the proportions of
one part Portland cement and 3 parts sand.
B. Grout shall consist of a mixture of cementitious materials aggregate as specified hereinafter; water
shall be added in sufficient quantity to produce a fluid mixture. Fine grout shall be
provided grout spaces less than 50 mm in any horizontal dimension or in which clearance
between reinforcing and masonry is less than 20 mm.
C. Fine grout shall be mixed in proportions of one part portland cement and 3 parts sand.
D. Course grout shall be mixed in proportions of one part portland cement, 3 parts sand and 3
pea gravel passing a 10 mm sieve.
E. Mortar joints shall be uniform in thickness, and the average thickness of any three consecutive
joints shall be 10 mm to 12 mm. Changes in coursing or bonding after the work started will
not be permitted. Exposed joints shall be rolled slightly concave with a round or other
approved jointer when the mortar is thumbprint hard. The jointly shall be slightly larger than
the width of the joint so that complete contact is made along the edges of the units,
compressing sealing the surface of joint. Joints in masonry that will not be exposed shall be
struck-flush. Horizontal joints shall be struck-flush . Horizontal joints shall be rolled first.
Joints shall be brushed to removed all loose and excess mortar. All horizontal joints shall
be
level; vertical joints shall be plumb and in alignment from top to bottom of wall, within
a tolerance of plus or minus 12 mm.
F. Concrete masonry unit work. The first course of concrete masonry units shall be laid in a full bed
or mortar for the full width of the unit; the succeeding courses shall be laid with broken joints.
The bed-joints of concrete masonry unit shall be formed by applying the mortar to the entire
top surface of the inner and outer face shell, and the head joints shall be formed by applying
the mortar for a width of about 25 mm to the ends of the adjoining units laid previously. The
mortar for joints shall be smooth, not furrowed, and shall be of such thickness that it will be
forced out of the joints as the units are being placed in positions. Where anchors, bolts, and
ties occur within the cells of the units, such cells shall be filled with mortar or grout as the
work progresses. Concrete masonry units shall not be damped before or during laying.
G. Reinforcing shall be positioned accurately as indicated. As masonry work progresses, vertical
reinforcing shall be rigidly secured in place at vertical intervals as indicated. Reinforcing
shall
be embedded in grout as grouting proceeds. The minimum clear distance between masonry
and vertical reinforcement shall be not less than 12 mm. Unless indicated or specified
otherwise, splices shall be formed by lapping bars not less than 20 bar diameters and wire
tying them together.
H. Bonding and anchoring. Masonry walls and partitions shall be accurately anchored and bonded
at points where they intersect, and where they abut or adjoin the concrete frame of a
building. All anchors shall be completely embedded in mortar.
I. Grout placement. Grouting shall be performed from interior side of walls, except as approved
otherwise . Sills, ledges, offsets and other surfaces to be left exposed shall be protected
from grout droppings ; grout falling on such surface shall be removed immediately. Grout
shall be stirred before placing to avoid segregation of the aggregate and shall be sufficiently
fluid to flow into joints and around reinforcing without leaving voids. Grout shall be placed by
pumping or pouring from buckets equipped with spouts, not exceeding 1.22 m; pours shall be
kept at
38 mm below the top of masonry units in top course. Grout shall be puddle or agitated
thoroughly to eliminate voids without displacing masonry from its position. Masonry
displaced by grouting operation shall be removed and laid in re-alignment with fresh mortar.

EXECUTION-

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Measure and mix materials in containers of known quantity. Water-reducing and


plasticizing admixture may be added to mortar. Use mechanical mixer for
preparation of grout and mortar. Clean used mixer or use a separate mixer for white
cement mortar or prepared mortar mixes.

04150 MASONRY REINFORCEMENT


GENERAL REQUIREMENTS-

Horizontal masonry reinforcement shall be deformed Steel, Grade 230 structural grade, 10
mm dia. bars at 600 mm on center vertical bars and at every third course horizontal
bars for 100 mm thick concrete hollow blocks. Use 12 mm dia. bars for 150 mm and
200 mm thick with bar spacing same as that of 100 mm thick concrete hollow blocks.

04220 CONCRETE HOLLOW BLOCKS (CHB)


GENERAL REQUIREMENTS-

If not indicated on the Plans. All Exterior Wall shall be 150mm min CHB, All Interior Wall
shall be 100mm CHB except where it is necessary to create a flushed to column
situation and where there is a passage of utilities or unless otherwise noted..

MATERIALS-

Used JACKBILT brand load bearing concrete hollow blocks with 700 psi compressive
Submit samples for concrete masonry units. Submit samples indicating texture.
Store units under cover .Concrete Hollow Blocks shall meet ASTM C90 Grade N-1.
Fire rated units shall comply with UL-618.

EXECUTION-

Lay masonry units in common running bond with 1cm wide joints. Build in adjacent work,
including anchors and door subframes. Fill around built in work with cement grout.
Lay all units in full bed of mortar. Provide control joints at changes in wall direction
and spaced not more than 12m o.c. in running walls. Strike unexposed joints flush;
tool exposed joints concave. Provide reinforced unit masonry construction where
shown. Maintain vertical cell alignment in cells to be filled. Provide cleanouts at
bottom of cells. Fill cells with cement grout, consolidated by vibrating and pudding.
Form construction joints in grout lifts by stopping grout pour 4cm below top of
uppermost course in pour.

REINFORCED CONCRETE STIFFENER COLUMNS AND LINTER BEAMS: for concrete


hollow blocks wall with span or height of more than 4m as follows:

a. STIFFENER COLUMNS: 100 mm x 300 mm for 100 mm thick chb or/ 150 mm x
300 mm (for 150 mm thick chb) reinforced with 4-12 mm dia. vertical bars
with 10 mm dia. ties 250 mm on center.
b. LINTEL BEAMS: thickness varieties per concrete hollow block wall x 35 mm dia.
continuous bar (top and bottom) with 100 mm dia. stirrups, 4 at 100 mm;
rest at 250 mm on center.

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ANCHOR MASONRY to structural members with metal ties embedded in masonry joints
and attached to structure. Space anchors as per spacing of masonry reinforcement,
shall extend up to the bottom of the beam or slab.

END OF SECTION

05000 METALS

05100 STRUCTURAL STEEL WORKS


5B.1 Scope. This section includes structural steel work, complete.
5B.2 General. Connections for which details are not indicated shall be designed in
accordance with the “American Institute of Steel Construction Manual of Steel
Construction”, and shall be welded or bolted.
5B.3 Requirements
5B.3.1Handling, shipping and storing steel work. All materials shall be handled, shipped,
and stored in a manner that will prevent distortion or other damage. Materials shall
be stored in a clean location and keep properly drained. All damaged materials
shall be replaced or repaired by and at the expense of the Contractor.
5B.3.2 Structural carbon steel for bolted or welded work shall confirm to ASTM A36.
5B.3.3 Structural tubing for bolted or welded work, shall conform to ASTM A500 or A36.
5B.3.4 Common bolts and nuts shall conform to the requirements for regular hexagon
bolts and nuts of ANSI 818.2.1 and 818.2.2 Materials shall conform to ASTM 307.
5B.3.4 Washers. Circular washers shall be flat and smooth and shall conform to
requirements for type A washers in ANSI B 27.2. Beveled washers to American
Standard Beams and channel shall square or rectangular, layered in thickness, and
smoothed. Washers for use with high strength bolts shall be hardened.
5B.3.5 Welding electrodes and rods.
5B.3.6 Submerged arc welding. Bare electrodes and flux for submerged arc welding shall
conform to the requirements of AWS D1.0, and the following grades:
Steel Grade
A36 SAW-1 or SAW-2
5B.4.1 Fabrication
5B.4.1 General. Except as modified herein, fabrication shall be in accordance with the
applicable specifications and standard of American Institute of Steel Construction.
Workmanship shall be equal to standard commercial practice in modern
structural
shops. Portions of work exposed to view shall be finished neatly. Structural
materials, either plain or fabricated, shall be stored above the ground on platforms,
skits, or other supports. Materials shall be kept from dirt, grease ,and other foreign
matter, and shall be protected as far as practicable from corrosion. All materials shall
be clean and straight. If straightening or flattening is necessary, it shall done by a
process and in a manner that will not damage the material. Shearing, flame-cutting,
chipping shall be done carefully and accurately. The radii of a re-entrant gas-cut fillet
shall be not less than 25 mm and as large as practicable. The top and bottom
surfaces of base plates, cap plates of columns and sole plates shall be planed, or the
plates shall be hot-straightened and parts of members in contact with them shall be
faced.
5B.4.2 Bolted construction. Holes for bolted construction shall be 1.59 mm larger than the
nominal diameter of the bolt. Holes shall be clean cut without torn or ragged edges.
Outsides burrs resulting from reaming or drilling shall be removed. For punched holes
the diameter of the die shall not exceed the diameter of the punch by more than
1.59 mm. The dies for sub-punched holes shall be at least 1.59 mm smaller than
the nominal diameter of the bolt. If any hole must be enlarged to admit the bolts,
they
shall be reamed. Reamed holes shall be cylindrical and perpendicular to the
member. Where practicable, reamers shall be directed by mechanical means. After
assembly
shall admit a cylindrical pin 3 mm less in diameter than the nominal size of the
holes

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of the member and before reaming, holes punched full size and holes sub-punched

shall admit a cylindrical pin 3 mm less in diameter than the nominal size of the
holes

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perpendicular to the face of the member without drifting in not less than 75 percent of
any group of continuous holes in the same plane. When the holes are reamed or
drilled, 85 percent of the holes in any contiguous group, after reaming or drilling, shall
show no offset greater than 79 mm between adjacent thickness of metal. Bolts’ holes
shall be at the right angle to the member. The slope of the bolted parts in contact
with the bolt head shall not exceed 1:20 with respect to the plane normal to the bolts
axis. Where the surface of a bolted path has slope for more than 1:20, beveled
washers shall be used to compensate for the lack of parallelism.
5B.4.3 Structure’s subject to statistic loading. Holes for bolts shall be drilled or sub-
punched and reamed, except that where the thickness of the materials is not
greater than the
nominal diameter of the bolt plus 3 mm, the holes maybe punched full size.
5B.4.4 Common bolts. Bolts transmitting shear shall be threaded to such a length that not
more than one thread will be within the grip of the metal. The bolts shall be of such
length that they will extend entirely through the nuts with the beveled end outside the
nut. Bolts heads and nut shall be drawn tight against the work with a suitable
wrench not less than 38 cm. Long. Bolts heads shall be tapped with a hammer while
the nut is being tightened.
5B.4.5 Shop painting. All structure steel work, except zinc-coated surfaces and steel work
to be embedded in concrete or mortar, shall be shop painted. Surfaces to be welded
shall not be coated within 75 mm of the weld, prior to welding. Surfaces shall be
thoroughly dry and clean when the paint is applied. No painting shall be done in wet
weather except under cover; the temperature shall be above 45 degrees F. Paint
shall be applied thoroughly. Surfaces that will be concealed or inaccessible after
assembly shall be painted prior to assembly.
5B.5 Cleaning. Except as modified herein, surfaces shall be cleaned to bare metal by a
suitable blasting process. Surfaces that may be damaged by blasting shall be
cleaned to bare metal by powered wire brushing or other mechanical means.
Surfaces that will be enclosed from the weather and subject to exposure no more
corrosive than an indoor atmosphere controlled for human comfort, may be
cleaned
by wire brushing or other manual or mechanical means for removal of loose mill
scale, rust, dirt, and other deleterious substances. Cleaned surfaces which become
contaminated with rust, dirt, oil, grease, or other contaminants shall be washed with
solvents until thoroughly clean. Steel to be embedded in concrete shall be free from
dirt and grease. Bearing surfaces, including contact surfaces within friction-type
joints, shall not be painted nor galvanized but shall be coated with rust preventive
coating, applied in the shop. The coating shall be removed just prior to field
erection using a remover approved by the rust preventive manufacturer. The
surfaces, when
assembled, shall be free from rust, grease. Dirt and other foreign matter.
5B.6 Pre-treatment. Except as modified herein, immediately after leaning, surfaces shall be
coated with a coat of pre-treatment coating applied to a dry film thickness of 0.3 to
0.5 mil or be given a crystalline phosphate base coating except that the phosphate
base coating shall be applied only to blast-cleaned bare metal surfaces.
5B.7 Priming. Treated surfaces shall be primed as soon as practicable after the pre-
treatment coating has dried. Except as modified herein, the primer shall be two
coats of epoxy type as specified in section: Field
Painting applied to a minimum dry film thickness of 3 mils. Surfaces that will be concealed
after construction and will require no over-painting may be primed. Damage to
primed surfaces shall be repaired with primer.
5B.8 Match marking. Members and components part of structures shall be assembled and
match marked prior to erection to insure accurate assembly and adjustment of
position on final erection. Painted assembly markings shall be located in a
manner
that will not affect the strength of the member or cause concentrations of stress.
5B.9 Erections
5B.9.1 General. Except as modified herein, erection shall be in a accordance with the
applicable specifications and standards of the AISC” Manual of Steel Construction”
fabrications or a deformation due to handling or transportation, such condition shall
be

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Erecting equipment shall be suitable for the work and shall be in first class
condition. Where parts cannot be assembled or fitted properly as a result of errors
in

fabrications or a deformation due to handling or transportation, such condition shall


be

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
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reported immediately to the Construction Architect/Engineer and his approval of the


method correction shall be made in his presence. Bent or damaged parts shall be
rejected. Steel work shall be drained properly. Pockets in structures exposed to the
weather shall be filled with waterproof material. Safety belts and lines shall be used
by workers on high structures, unless safe working platforms or safety nets are
provided.
5B.10 Assembly. The frame of the steel structure shall be carried up true as shown and all
match markings shall be followed. Temporary bracing shall be used wherever
necessary to support all loads to which the structure may be subjected, including
equipment and operation thereof and piles of materials. Such bracing shall be left
in
place as long as may be required for safety. The various members forming parts of
a completed frame after being assembled shall be aligned and adjusted accurately
before being fastened. Fastening of splices of compression members shall be done
after the abutting surfaces has been brought completely into contact. No riveting,
welding, or bolting shall be done until much of the structure has been stiffened and
aligned properly. Bearing surfaces and surfaces which will be in permanent contact
shall be cleaned before the members are assembled. As erection progresses, the
work shall be bolted or welded sufficiently to take care of all dead load, wind, and
erection stresses. Splices will be permitted only where indicated. Erection bolts use
in welded construction may be tightened securely and left in place; if removed, the
holes shall be filled with plugs welds.
5B.11 Field bolting shall be in accordance with the requirements specified for shop fabrication.
Unfair holes shall be corrected by reaming.
5B.12 field welding. Shall be as specified for shop fabrication of welded constructions. Any
shop paint on surfaces adjacent to joints to be field-welded shall be wire-brushed
to
reduce the paint film to a minimum.
5B.13 Field painting. All exposed surface of steel work shall be shop retouched using the
same system as the original shop painting. Surfaces which will be in contact after
erection, except when in contact with bolted or welded connections, shall be given
one finish coat before erection. The cleaning, pre-treatment and priming of welds and
the areas adjacent thereto shall be done the shop painting.
5B. 14.1 General. Contractor’s inspection shall be made promptly to permit immediate
correction of defects. The inspector shall each piece which is accepted, with the
mark assigned to him. The contractor shall be fully responsible for the accuracy and
character of the work in all details, errors or faults which are discovered after delivery
or during erection shall be corrected by the Contractor in accordance with the
requirements of the contract and without increase in the contract price. The
Contractor shall provide competent supervision and visual inspections of all
fabrication through shop inspectors whose primary duty is inspection. this is a
test

05105 LIGHT STEEL FRAMING


5C.1 Scope. This section includes light steel framing system for dry wall partitions or
gypsum boards, metal lath partitions and ceiling assemblies.
5C.2 Storage of Materials. Materials shall be stored out of contact with the ground of
minimize contamination, corrosion and deterioration.
5C.3 Light steel framing system shall be as manufactured by “P.P. Ramous Enterprises”
Sizes are manufacturer’s standard.
5C.3.1 Hangers shall be pre-punched, hot -dipped galvanized steel 1.0 mm thick.
5C.3.2 Suspension rod shall be hot-dipped galvanize steel 6.0 diameter.
5C.3.3 Carrying channel clip shall be spring steel clip 0.6 mm thick.
5C.3.4 Furring channel joiner and furring clip shall be galvanize steel, gauge 24 thick.
5C.3.5 Furring member shall have double carding, galvanize steel 5.0 m long; 0.40 m
thick, configuration and size as shown hereinafter.

hereinafter.

PAGE 23 OF 51
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5C.3.6 Carrying channel and wall angle shall be 5 meters long, gauge 19 and 2.4 or 3.0
meters long, gauge 24 thickness respectively, configuration and sizes as
shown

hereinafter.

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
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5C.4 Materials for wall and partition, profile and sizes shall be as follows:
5C.4.1 Track, top and bottom shall be galvanized steel gauge 22 or 24 and 2.4 or 3.0 m long.
5C.4.2 Stud shall be galvanized steel, gauge 22 or 24 and 2.4 or 3.0 m long.
5C.5 Application. Light steel framing system shall be used in lieu of wood framing system and
applied where indicated. Sizes, configurations, and typical installation procedures
are as shown in accompanying drawings:
5C.6 Shop drawings. Submit shop drawing of the required steel framing assemblies
for walling, ceiling or other applications for approval prior to procurement.

05700 ORNAMENTAL METALS


SCOPE-
A. This section includes miscellaneous metal work including wrought iron work , Stainless
Steel Railings and gutter, complete.
MATERIALS-
A. Anchor bolts and sag rods shall conform to ASTM A307 and applicable portions of A36.
B. Structural carbon steel for plates, angles or shapes shall conform to ASTM
Specification
A36
C. Cold-formed, light gauge structural members shall be formed from sheet or strip not
less than 5 mm thick and conforming to “Specifications for the Design of Light
Gauge Cold-Formed Steel Structural Members” of the American Iron and Steel
Institute.
D. Saddle shall be a standard manufactured products, of sections shown and shall be heat-
treated extruded aluminum alloy 6063-TS , conforming to ASTM Specification
B221.
E. Expansion shields shall be of the style, type, and size suited for the intended use. Shields
shall be accurately recessed and unless otherwise indicated shall be not less than
50 mm into concrete or masonry.
F. Bolts, nuts and washers shall be zinc-coated , regular commercial grade, size as
indicated, and shall conform to ASTM Specification A307.
G. Power driven nails shall be steel, especially formulated to produce high ductility and
hardness and capable of being explosively driven through the medium to
attached.
H. Welding electrodes and rods from manual arc welding shall conform to AWS Specification
A5.5 E70 or AWS Specification A5.1 860.
I. Expanded metal lath shall be as indicated and shall be of the close mesh, heavy duty
rigid type.
J. Wrought iron works and stair hand railing shall be as indicated. Use 20 mm square bars
and 50 mm zinc-coated pipe, schedule 20 for handrail or as directed. Wrought
iron and handrail shall be painted spray-applied, as specified in section: Field
Painting, with three coats of two-components urethane-based paint.
K. Nails shall be common or finishing of the proper sizes for intended use and shall be of
the best commercial standard.
L. Stainless steel anchor clips, bolts and plates shall be on the configuration and sizes
shown, and shall conform to the best commercial standard as approved.
M. Workmanship and finish shall be equal to the best practice of modern shops for the
respective works. Exposed surface shall have smooth finish, sharp, and well-defined
lines. Section shall be framed to shape and size with sharp line and angles; curved
work shall be sprung evenly to curves. All necessary rabbets, lags, and brackets
shall be provided so that the work can be assemble in a neat and substantial manner.
Holes for bolts and screw shall be drilled. Fastenings shall be concealed where
practicable. Thickness of metals and details of assembly and support shall provide
ample strength and stiffness. Joints exposed to the weather shall be formed to
exclude water. Metal work shall be provided with the proper clearance. Work shall
be
fabricated and installed in a manner that will provide for expansion and contraction,
prevent the shearing of bolts, screws, and other fastenings, insure rigidity and
provide close fitting of sections.
N. Insert and sleeves. Inserts of suitable and approved type shall be furnished and
installed where necessary for the support of piping, mechanical equipment or

PAGE 24 OF 51
MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
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apparatus, or other work. Steel pipe sleeves of suitable type and size shall be
provided where indicated and where required for all pipes passing through floors,
roofs or walls

PAGE 25 OF 51
MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026

O. Anchors and bolts shall be provided where indicated and where necessary for fastening
work in place. They shall be embedded in the concrete and masonry as the work
progresses, and shall be spaced about 61 cm on centers unless indicated or specified
otherwise. Sizes, kinds, and spacing of anchors and anchor bolts in exterior walls
and in area exposed to weather shall be zinc-coated; all those locations shall be
coated heavily with bituminous paint.
P. Shop painting. All structural steelworks to be embedded concrete shall be shop-
painted with a metal primer zinc-chromate.
Q. Inspection. The inspection of welding will be performed in accordance with AWS Code D1.
As applicable for the type of structure.
5A.2 General. Connections for which details are not indicated shall be designed in accordance with
the American Institute of Steel Construction “ Manual Steel of Construction “ and shall be
welded or bolted, except as specified otherwise. Welding shall be done in a manner that will
prevent permanent buckling and all welds exposed in the finished work shall be ground
smooth. Steel and iron shall be standard well -finished structural shapes, plates, or bar steel
or bar iron. All finished and /or machined faces shall be true to line and level.

05300 METAL DECKS


GENERAL REQUIREMENTS-

Submit shop drawings for structural work. Take field measurements, as required.
Industry standards include American Welding Society (AWS) "Code for Welding in
Building Construction">

MATERIALS-

Floor deck shall be 16mm depth 0.4mm galvanized steel meeting ASTM A446, Grade A;
Galvanizing ASTM A525 G90 “CONDECK”

EXECUTION-

Use galvanized nails for connections. Lay decking on prepared stub walls; secure
before placing concrete.

05715 METAL FABRICATION

GENERAL REQUIREMENTS-

Submit shop drawings for fabrications and erection of miscellaneous metal fabrications
or manufacturer's product data, as applicable, for all miscellaneous metal items.

MATERIALS-

STRUCTURAL STEEL and METAL by an approved fabricator. Structural steel items shall
comply with ASTM A36; cast iron items with ASTM A47. Miscellaneous metal
items, shall be prime painted, except pre-finished items. Items exposed to weather
and embedded items shall be galvanized or dipped epoxy primer coating.
Acceptable manufacturer's for cast decorative railings

EXECUTION-

Install all miscellaneous metal items in accord with approved shop drawings, plumb, level
and true to line.

END OF SECTION

PAGE 26 OF 51
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06000 CARPENTRY

GENERAL REQUIREMENTS-
A. Scope. This section includes carpentry work, complete
B. General. Lumber and woodwork shall be covered and protected from the elements unit
used. Building shall be thoroughly dry before the finish is placed in them. As far as
practicable, nailing shall be done in concealed places, and all nails in exposed
work shall be set. Exterior and interior finish shall be dressed and smooth.
Finishing woodwork shall be hand smoothed and sanded site as necessary as to
produce the
proper finish. When practicable, millwork shall be fabricated in the shop, doweled
and mortised and tensioned together, backed up and glued machine and hand-
sanded to a smooth surface, and delivered to the site, ready to be secured in place.
All lumber shall be surfaced four sides. All cutting, framing and fitting necessary for
the completion of the work, shall be provided. All lumber surfaces in contact with
concrete and masonry shall received one brush of bituminous paint.
C. Moisture content. Except where otherwise specified, lumber shall be sun-dried or kiln-dried.
At time of installation, the maximum moisture content, expressed as a percentage
of the weight of the over-dry wood, shall be as follows:
Rough carpentry and framing:
Framing lumber 50 m and less in thickness 19%
Framing lumber over 50 mm thick 25%
Board 19%
Interior millwork siding and trim 17%
Exterior millwork, finish and trim 17%
D. Delivery and Storage. Lumber delivered to the site shall be carefully piled off the ground
and stacked manner as to ensure proper drainage, ventilation, and protection from
the weather. It shall be stored in a well-ventilated building and shall not exposed to
extreme changes in temperature or humidity.
MATERIALS-
A. Expansion shields, screws, bolts, fastenners shall be of the type; class and style
best suited for the intended use or as indicated. .
B. Lumber
1. Lumber for wood jambs, stair framing, girdles, girt and all lumber in
contact with concrete shall be hardwood: Yakal, Guijo, or Paitan good
grade.
2. Lumbers for rafters, bottom chords, plates caps, studs and nailers shall be
Apitong or Tanguile and good grade.
3. Wood framing, base board, planks trims exposed to view shall be Narra or
Tinguile kiln-dried as indicated, good grade.
4. Wood Mouldings shall be kd tanguile, almaciga or equivalent
5. Particle board shall be 9 mm thick, water resistant, density 700 to 800
kg/m, of best commercial standard and of good sound grade for paint finish
as distributed by “Tektite Technologies Corporation.”
6. Medium Density Fiberboard (MDF) for built-in cabinets and kitchens
systems, partitions and ceiling shall be made by high quality fine rubber
wood chips fibers homogeneously compacted with special resins, 6,12, 16,
25 mm thick as indicated, of good and sound grade for paint finish as
distributed by “Tektite Technologies Corporation.”
7. Plywood for wall sheeting or others shall be Tanguile thickness as
indicated, conforming to the best commercial standards.
8. Plastic laminates where indicated shall be of the best commercial
standards, Design, pattern and color shall be as approved. Approved brands
shall be wilsonart, durapal, tacon.
9. Light-metal-plates connectors shall be “Gang-nail”, galvanized, as distributed
by “Trussmaker Gang-nail, Ent.”
10. Nails, common and finishing shall conform to the best commercial
standards, size, and type, best suited for the purpose intended.

PAGE 27 OF 51
MITSUBISHI MOTORS PHILIPPINES CORPORATION
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GENERAL REQUIREMENTS-
A. Installation of framing and miscellaneous wood members
B. General. Framing lumber and other rough carpentry shall be fitted closely, set
accurately to the required lines and levels, and shall be secured in a place in a
rigid and substantial manner. Framing members shall be free from pronounced
defects.
All framing members, not indicated or specified shall be provided as necessary for
the proper completion of the work. Nailing shall be done in an approved manner;
nails shall be of the proper size, and care shall be taken so as not to split the
members.
C. Fabricated wood trusses and other fabricated structural members. The design shall
be as indicated. Connections shall be made with light-metal-plate-connectors.
Members shall be adequately braced before erection. Members shall be aligned and
all connections completed before removal of bracing. Individually wrapped members
shall be unwrapped only after adequate protection by a roof or other cover has been
provided. Scratches and abrasions on factory applied sealer shall be treated with
two brush-coats of the same sealer used at the factory.
D. Sill plates shall be set level and square and anchor-bolted at not more than 1.80 m
on centers and not more than 0.30 m from each end of end piece. A minimum of 2
anchors shall be used for each piece.
E. Partition and wall framing. Unless otherwise shown, studs shall be placed 0.40 m or
0.60 m on centers. Studs shall be doubled at openings. Unless otherwise indicated,
headers for openings shall be made of two pieces of stud materials set on edge or
solid lumber of equivalent size, and corners shall be constructed of not less than
three full members. End studs of partitions abutting concrete or masonry shall be
anchored thereto with expansion bolts; one near each studs and at intermediate
intervals of not
more than 1.20 meter. Plates and partitions resting on concrete floor shall be
anchored in place with expansion bolts; one near each end of piece and at
intermediate intervals of not more than 1.80 m between bolts, except anchoring into
concrete may be with powder-driven threaded studs of suitable type and size, and
at
0.90 m on centers in lieu of bolts. Walls and bearing partitions shall be provided
doubled top plates with members lapped at least 0.60 m and well spiked together.
Blocking for fire-stopping shall be provided so that the maximum dimension of any
concealed space is not over 1.80 meter. Corner bracing shall be installed when
require by the type of sheeting used or when siding other than panel siding is
applied directly to studs. Corner bracing shall be let into the exterior surfaces of the
studs at an angle approximately 45 degrees, shall extend completely over wall
plates, and shall be secured at each bearing with two nails.
F. Floor and ceiling framing . Except where otherwise indicates joists shall have
bearings not less than 100 mm on concrete or masonry and 38 mm on wood or
metals. Joists, trimmers, headers, and beams framing into carrying members at the
same relative levels shall be carried on joists, hangers. Joists shall be lapped and
spiked together at bearings a butted end-to end with scab and ties at the joint and
spike to plates. Openings in floor shall be framed with headers and trimmers.
Headers carrying more than two tail joists and trimmers supporting headers carrying
more than one tail joists shall be doubled, unless otherwise indicated. Joists shall
be doubled under partitions parallel with floor joists.
G. Roof framing with rafters. Top of rafters shall form a true plane. Valley, ridge, and
hip members shall be of depth equal to cut on rafters where practicable, but in no
case less than the depth of the rafters. Valleys, hips, and ridges shall be straight and
true intersections of roof planes. Necessary crickets and watersheds shall be formed.
Rafters except hip and valley rafters, shall be well spiked to wall plate and to ceiling
joists or bolted by clip angles. Hip and valley rafters shall be secured to wall plates by
clip angles. Openings in roof shall be framed with headers and trimmers. Unless
otherwise indicated, headers, carrying more than two rafters, and trimmers
supporting headers carrying more than one rafters, shall be doubled. Hip rafters
longer than available lumber shall be doubled, with the pieces lapped not less than
1.20 m and well spiked together.

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H. Bridging. Wood bridging shall have ends accurately bevel-cut to afford contact and
shall be nailed at each end with two nails. The lower ends of bridging shall be
driven up tight and secured after sub-flooring or roof sheeting has been laid and
partitions framing has been installed.
I. Blocking shall be provided as necessary for the application of siding, sheeting, sub-
flooring, wallboard, and other materials or building items, and to provide
firestopping. Blocking shall be cut to fit between framing members and rigidly nailed
thereto.
J. Stair framing shall be well spiked together. Rough carriages shall be cut to exact
shape required to finish treads and risers. Risers shall be of uniform height, and
treads shall be uniform width except otherwise shown. Trimmers, blocking, and
other
framing necessary for the support of finish treads, newels, and railing shall
be provided
K. Nailers and nailing strips shall be provided as necessary for the attachment of
finish materials. Strips shall be run in lengths as long as practicable, butt joined,
cut into wood framing members when necessary, and rigidly secured in place.
nterior finish carpentry
6A.9.1 General.
6A.10

MATERIALS-

A.Lumber Schedule:

1. YACAL : sun dried, for all wood plates and other lumber in contact with concrete.
2. GUIJO, sun drieds, for door jambs, door edging, window jambs, headers and
all other openings with wood frames.
3. TANGUILE : red, kiln dried, for mouldings, drop boards, horizontal boards,
cabinet boards, drawers, shelves and other finishing woodworks unless
otherwise specified.
4. ALMACIGA ,LAUAN: for ceiling moudings
5. NARRA: for flooring if required.
6. APITONG : Wolmanize with Wolman preservativesalts sulotion composed of
sodium flouride. dinitrophenol, sodium arsenate and sodium chromite, for all
frameworks such as ceiling joists, nailers, studs, and furring.

B. Plywood shall be

1. TANGUILE PLYWOOD
a. 5.5 mm thick local C grade, 3-ply type 2 glue
b. 10 mm to 10.5 mm thick local C grade, 3-ply type 1 glue .For plywood
exposed to water and weather use marine plywood tested under
water soaked test. Mark, interior or exterior type as required by
location and use.

EXECUTION-

Install work plumb, level, true and straight without distortions. Shim as required using
concealed shims. Finish work shall be smooth, free from abrasion, tool marks,
raised grain or similar defects on exposed surfaces

a. Ceiling Framings : 50 mm x 50 mm, S2S, at 600 mm on center both


ways for 10.5 mm thick plywood and 400 mm on center both ways
for 5.5 mm thick plywood.

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026
b. Wall framings on concrete walls : 25 mm x 50 mm S2S, at 600 mm on
center both ways. Plumbed and leveled.

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026

c. double wall framings : 50 mm x 76 mm, S2S vertical and horizontal studs at


600 mm on center.

06200 FINISH CARPENTRY


GENERAL REQUIREMENTS-

Submit shop drawings for all finish carpentry items. Store materials indoors, off floor. All
wood shall be of good quality and free from any defects. Provide DRESSED
LUMBER, S4S, unless otherwise indicated. SEASONED LUMBER : shall be with
19% maximum moisture content only at time of dressing. KILN DRIED LUMBER :
shall be with 15 % maximum moisture content only at time of dressing. FRAMING
LUMBERS and other ROUGH CARPENTERY shall be fitted closely, set accurately
to the required lines
and levels and shall be secured in place in a rigid substantial. All lumber shall bear
the stamp of an agency certified by P.S. Finished woodwork shall be machined (flat)
or hand (molded) sanded. Grades species of wood shall be as specified. Interior
finish shall be set plumb, level, square, and in true alignment; joints shall be tight and
formed to conceal shrinkage. Where practicable, jointing and nailing shall be
concealed; face nailing in trim and millwork and elsewhere as indicated, shall be set
for putty stopping. Woodwork specified to received a natural finish shall be
selected for uniformity in color and graining. Hardware. Items of finishing hardware
specified under Section: Builders’ hardware shall be fitted carefully and attached
securely.
Care shall be exercised not to mar or injure the work.Store materials indoors, off
floor. Install interior finish carpentry in enclosed spaces only.

MATERIALS-

All materials shall be surfaced four sides; moisture content of 19% or less at time of
installation, except as noted below.

Plastic laminate: Meeting NEMA LDI-75, Grade GP-50, as manufactured by


Formica, Nevamar or Wilson Art; colors and patters selected by Architect.

EXECUTION-

A.Install work plumb, level, true and straight without distortions. Shim as required using
concealed shims. Finish work shall be smooth, free from abrasion, tool marks, raised
grain or similar defects on exposed surfaces.

B.Trim and moldings: Install in single, unjointed lengths for openings and for runs less than
3.0m. For Longer runs use only one piece less than 3.0m in straight runs. Stagger
joints in adjacent members. Cope at returns and miter at corners ATtach and secure
in place with uniform joints providing for thermal and building movements. Blind nail
and use adhensives supplied by moulding and trim manufactureres; do not substitute.

C. Install wood in longest practical lengths. Provide blocking at 1.0m o.c., between
framing members for attachment. Blind nails at each support. Allow for expansion.

D. CABINET WORKS : as per detail, complete with drawer lock and handle (one for each
door) with two (2) Concealed ”Italy” hinges for cabinet doors. WOOD EDGINGS : 25 mm
*25 mm for plywood cabinet and closet doors glued with weldwood.

09000 FINISHING

PAGE 29 OF 51
MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
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09300 GYPSUM CEILING & DOUBLEWALLING

PAGE 29 OF 51
MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
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GENERAL REQUIREMENTS-

Manufacturer shall be responsible for lifting devices, ties, match and fabrication marks, form
design and process required to produce units acceptable to the Architect.
Manufacturer shall be responsible for quality control. Submit shop and erection
drawings. Drawings and calculations will be counter-signed by the Architect.
Submit data and samples in accord with Section 01301.

MATERIALS-

A. As manufactured by manufacturer approved by the Architect. All Gypsum to be used shall


be of moisture resistance type only.

1. Cured, exposed surface - smooth, ready to paint.

2. Fixings: Non-ferrous alloys or stainless steel where exposed to weather; fiber


twists where to be enclosed by construction.

3. Form release compound: Water soluble, compatible with latex base finishes.

B. Fabrication: Manufacture items to profiles shown. Prepare a full size sample for each
item for Architect's approval before commencing production run. Approved samples
shall be the standard for all items of the run and may be used in construction after
run is completed. All exposed conspicuous lines, corners and arises shall be clean
and sharp and free of irregularities. Unexposed surfaces as cast or trowel; mating
surfaces-saw-cut.

EXECUTION-

Deliver units to job site on pallets or racks. Use compressible, non-staining material, for
spacers and blocking in transport. Stack delivered units of ground on flexible
material. Unloading and stacking shall be continuously supervised by qualified
personnel. Erect units in positions indicated and secure and brace before final
setting. Install all accessories and coordinate with electrical and mechanical work.
Install only sound, approved units. Chipped, gouged or defaced units will be rejected
and shall be replaced with acceptable units.

END OF SECTION

15400 PLUMBING WORKS


Part I - GENERAL

1.01 DESCRIPTION

The General Conditions apply to all work under this section of the

Specifications. A. Scope of Work

Unless otherwise specified, the Contractor or his subcontractor shall furnish all materials, tools,
equipment, apparatus, appliances, accessories, transportation, labor and supervision required for
the complete installation and testing of the Plumbing System ready for use in accordance with the
best practice of the Plumbing trade as listed herein but not limited to the following:

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
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1. The Plumbing Contractor is required to refer to all architectural, structural, mechanical


and electrical plans and investigate all possible interference and conditions affecting his work.

2. All work shall comply with the pertinent provisions of the Plumbing Code of the
concerned municipality, the Code on Sanitation of the Philippines, and/or the National
Plumbing Code of the Philippines.

3. Tapping from water main to the building water supply and distribution system to include
supply of pipes, fittings, valves and installation of main water meter and sub-meter.

4. All building sanitary drains, waste and venting systems including floor drains and
air conditioning equipment.

5. Sewage collection and disposal system including tapping to existing sewer mains and
catch basin up to drainage system.

6. Building storm drainage system including roof drains, deck drains, downspout, grease trap
and catch basins.

7. Supply (option) and installation of all plumbing fixtures, fittings, trims and accessories.

8. Supply (option) of cylindrical steel water tank with concrete pedestal, pump,
hydropneumatic pressure tank including controls and accessories.

9. Construction(option) of reinforce concrete water tank including pipes, pumps, controls


and other accessories.

10. Testing for leakage of all water supply and distribution system, drains, waste, sewer
and venting system plus pressure testing.

11. Supply of hydropneumatic tank including booster pumps, control gauge, and other
accessories.

12. Disinfection of the water supply and distribution system.

13. Securing of all permits and licenses as required to include water connection.

14. Excavation and backfilling in connection with the work shall be included.

15. Preparation and submittal of two (2) sets of as-built plans.

16. Furnishing of written one (1) year warranty on the plumbing system.

1.02 NOTES ON DRAWINGS

A. The Drawings show the general arrangements of all pipings. However, where local and/or actual
conditions at the jobsite necessitate a deviation or rearrangement, the Contractor shall prepare
and submit the new arrangement for the Architect's approval.

B. Small scale Drawings do not possibly indicate all offsets, fittings and other parts of the system
required. The Contractor shall arrange such work accordingly, furnishing such fittings, traps,
valves and accessories as may be required to meet such conditions.

1.03 APPLICABLE SPECS, CODES, ORDINANCE, PERMITS AND FEES

A. The work covered in this contract is to be installed according to the Specifications, codes,
ordinances and requirements of the following:

1. National Plumbing Code of the


Philippines

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026

2. The Code on Sanitation of the Philippines

3. Energy Management Bureau, DENR

4. Ordinances of Concerned City or Municipality

B. All construction permits and fees required for the work shall be obtained by and at the expense of
the Contractor. The Contractor shall furnish the Owner final certificates of inspection and approval
from the proper government authorities after the completion of the Work.

1.04 WORKMANSHIP AND COORDINATION WITH OTHER


TRADES

A. All work shall be performed in first class and neat workmanship by mechanics skilled in their
trades and such mechanics and their work shall be satisfactory to the Architect/Engineer.

B. The Plumbing Contractor is required to refer to the General Conditions and to all
architectural, structural, electrical, mechanical plan and specifications and shall investigate all
possible interference and conditions affecting his work. Coordinate and report discrepancies prior to
construction.

PART 2 - PRODUCTS

2.01 MATERIALS

A. General

1. Except as specified, the Contractor shall submit the Architect's approval, four (4) copies of
a complete list of manufacturer's names of all equipments and materials he proposes to use,
within thirty (30) days after award of contract.

2. The Contractor shall assume the cost and the entire responsibility for any change in the
work as shown on contract drawings which may be occasioned by approval of materials
other than those specified.

B. Pipes and Fittings Schedule

1. Cold & Hot Water Lines – refer to contract scope of work and outline specifications.
For Galvanized Steel Pipe, Schedule 40. "Supreme", "Super" or approved equal, conforming
to ASTM A-120/A-53. Fittings shall be malleable iron, screwed connection, except exposed
final connection of fixture which shall be chromium plated. For P.E. Pipes ,”Vesbo” follow
manufacturer instructions on installation

2. Sewer Line (Soil Pipes and Waste Pipes) - shall be polyvinyl chloride (PVC) pipes, "NELTEX
or ATLANTA' Brand Series 1000 II conforming to ASTM 2729 or ISO R-161 with end suitable
for elastomeric gasket joints.

3. Vent Pipes - shall be polyvinyl chloride (PVC) pipes, Neltex or Atlanta, Series 600 conforming
to
ASTM 2729 or ISO R-161.

4. Downspouts - shall be polyvinyl chloride (PVC) pipes, Neltex or Atlanta, Series 1000 II
conforming to ASTM 2729 or ISO R-161.

5. Storm Drainage Lines - shall be non-reinforced concrete pipes for sizes 250mm dia. and
below, and reinforced concrete pipes for sizes 300mm dia. and above conforming to ASTM
14 Class II and ASTM 76 Class II respectively.

PAGE 32 OF 51
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6. Hot water line insulation – sterene foam/ or equivalent

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
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C. Valves

1. Gate/Check Valve - 75 mm and larger, shall be rising stem, iron body with bronze trim,
flanged connection, min. of 150 psi working pressure. 65 mm and smaller, shall be rising
stem, all bronze, female threaded, min. of 150 psi working pressure.
2. Float valve - shall be the float are lower type globe valve, single seated - tight closing,
bronze/or iron material, flanged connection with float.

D. Other Materials

1. Floor Drains - shall be M-200 D METMA nickel-plated, 100mm x 100mm or approved equal.

2. Roof Drains - shall be M-250 A METMA or approved equal.

3. Grease Trap - shall be M-401 METMA or approved equal.

4. Deck Drain - shall be M-306 METMA or approved equal.

5. Water Meter (Size as indicated on the plans) shall be ARAD or approved by Maynilad/MWSS
for main-water.

ASAHI or approved equal for sub-meter and must be calibrated by proper authority.

6. Outdoor Pipe Lines, Appurtenances

a. Catch Basins - 140 kg/sq. cm. reinforced concrete with pre-cast reinforced
concrete cover.

b. Thrust Blocks - 140 kg/sq. cm. plain concrete

c. Concrete Water Tank - 210 kg/cm² reinforced concrete

E. Jointing

1. PVC Pipes and Fittings - PVC solvent cement, rubber o-ring gasket or as per the
Manufacturer's recommendations.

2. Dissimilar Pipes - Adaptor fittings shall be used.

3. Concrete Drain Pipe - Cement Mortar.

4. G.I. Pipes - carefully reamed threaded joints. Apply seal tape, teflon or approved equal.

2.02 IDENTIFICATION AND APPROVAL OF MATERIALS

A. Each length of pipe, fittings, traps, fixtures and device used in the Plumbing System shall have
cast, stamped or marked on it, the manufacturer's trade mark or name, the weight, type and class
of products when so required by the Standards.

B. Within thirty (30) days after award of the Contract, the Contractor shall submit for the Architect's
approval, the names of suppliers and materials proposed including trade names and/or samples of
the materials if deemed necessary.

C. Brand names mentioned in this Specifications are only for the purposes of indicating the desired
quality and design.

2.03 SUBSTITUTION AND TESTING OF


MATERIALS

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
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A. Materials intended to be substituted for those originally specified shall be accepted only after a
formal request for substitution, accompanied by:

1. Reasons for substitutions

2. Certificate of test indicating quality, compared to those originally specified;

3. Cost comparisons with material originally specified.

Request shall be submitted to the Architect for evaluation at least 15 working days before installation
of subject material is due, or at least 7 days before opening of bids.

B. Cost of testing of materials, whether on originally specified items or on substitutions, shall be to


the account of the Contractor.

C. Results of tests shall be submitted to the Architect for evaluation at least 15 days before the
material is due for installation on the job.

2.04 SOIL, WASTE, DRAIN AND VENT PIPES

A. Underground soil and waste pipes and fittings shall be the same material, unless specifically noted.
Waste, drain and vent pipes above ground shall be PVC pipe. Fittings for pipings above ground
shall be drainage pattern. Fitting on all dry vents shall be the same material.

B. Sewer lines shall be pitched 6mm per 300mm for soil pipes and in no case flatter than 3 mm per
300 mm for waste pipes.

C. Supports

1. Horizontal lines shall be supported by well secured length heavy duty strap hangers or
floor chairs as required. Vertical lines shall be secured strongly by hooks to the building
frame and a suitable bracket or chairs shall be provided at the floors from which they start.

2. PVC pipes in trenches under the ground shall be laid true to line and grade on stable
and suitably prepared foundation, each section of the pipe properly bedded.

3. In soft ground liable to settlement, a gravel base 300mm deep and twice the width of the
pipe shall be rolled or tamped. Backfilling shall be carefully placed and tamped for the
purpose, in such a manner that the pipe lines or connections are not disturbed.

D. Traps

1. Every plumbing fixture shall be separately trapped by a vented water sealed trap as close to
the fixture outlets as the conditions allow, but in no case at a distance greater than 600 mm.
In case of the upper or the only fixture on a soil pipe extended full size through the roof, a
vent shall not be required when said fixture has its center stack. Traps shall be of the
same diameter as the waste pipes from the fixtures which they shall serve, all traps shall
have a water seal of at least 32 millimeters with a brass thumbscrew cleanout at the bottom of
the seal.

E. Vent

1. Vents shall be taken from the crown of the fixtures, except for water closet traps, in which
case, the branch line shall be vented below trap and above all small waste line inlets, so
connected as to prevent obstructions. Each vent pipe shall be run separately above the
fixtures into the adjacent soil pipes, a distance not more than 1.50 meters. If more than this
distance, the vent shall run independently through the roof.

PAGE 34 OF 51
MITSUBISHI MOTORS PHILIPPINES CORPORATION
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2. A vent line shall be wherever practicable, direct extension of a soil or waste line.

3. Main vent risers at 4.5 meters along or more shall be connected at the foot with the main
water or soil pipes below the lowest vent outlet with a forty five degree connection.

4. All vertical soil or vent pipes shall be carried up above the roof of the building at least
600mm and the open ends are to be entirely and securely covered with a Ga. 16 mesh
copper cloth.

5. Vent pipes in roof spaces shall be run as close as possible to the underside of roof
with horizontal piping pitched down to stacks without forming traps.

6. Where an end or circuit vent pipe from fixtures it shall be connected into the main vent or
vent stack.

F. Roughing-in for pipes and fixtures shall be carried along with the building construction. Correctly
located openings of proper sizes shall be provided where required in the walls and floors for
the passage of pipes all items to be embedded in concrete shall be thoroughly clean and free
from all rust, scale and paint.

G. Fittings - All changes in pipe sizes on soil, waste and drain lines shall be made with reducing
fittings or reducers. All changes in direction shall be made by the appropriated use of forty five-
degree wyes, or long sweep bends, except that sanitary tees may be used on vertical stacks.
Short quarterbends or elbows may be used in soil and waste lines where the change in direction is
from the horizontal to the vertical and on the discharge from the water closet.

H. Joints and Connections - All joints shall be air and water tight. For joining pipes, the following
shall be used:

1. Polyvinyl chloride (PVC) pipes : socket type with PVC cement, or Elastoronic rubber o-
ring gasket.

2. Concrete pipes : bell and spigot or tongue and groove, with mortar cement.

2.05 WATER DISTRIBUTION

SYSTEM A. Meters and Sub-

Meter

1. Water meters shall be furnished by the Contractor and installed with the proper and
complete piping arrangements for the system.

2. The exact dimension for setting the meter shall be as per requirement of

MWSS. B. Installation

1. The pipings shall be extended to all fixtures, outlets and equipment from the gate valves
installed in the branch near the riser.

2. Unions shall be provided where required for disconnection.

3. All pipes shall be cut accurately to measurement and shall be worked into place
without springing or facing. Care shall be taken so as not to weaken the structural portions
of the building.

4. All service pipes valves and fittings shall be kept a sufficient distance from other work to
permit finished covering not less than 15mm from such work or from finished covering on the
5. different
Changesservice.
in pipes shall be made with reducing
fittings.

PAGE 35 OF 51
MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
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6. Accessible Contraction - Expansion joints shall be made where necessary. Horizontal runs
of pipe over 15 m. in length shall be anchored to wall or the supporting structure about
midway on the run to force expansion and contraction equally towards the ends.

2.06 EXCAVATING, PIPE LAYING AND BACKFILLING

A. Trenches for all underground pipe lines shall be excavated to the required depths and grades.
Bell holes shall be provided so that pipe will rest on well-tamped solid ground for its entire length.
Where rock is encountered, excavation shall extend to a depth 150 mm below the pipe bottom
and other approved filling materials.

B. All pipes except concrete pipes that will run underground shall be protected with Class B
concrete casing, a minimum of 100 mm around the pipe perimeter and 250 mm below the finish
grade.

C. Materials for backfilling shall be free of debris or big rocks. Backfill shall be placed in
horizontal layers, properly moistened and compacted to an optimum density that will prevent
excessive settlement and shrinkage.

2.07 MISCELLANEOUS

A. Cleanout shall be of the same size as the pipe, the location of which is extended to an easily
accessible place.

B. Traps

1. Every plumbing fixture or equipment requiring connections to the sewerage system shall
be equipped with a trap.

2. Each trap shall be placed as near as possible to fixture. No fixture shall be double-

trapped. C. Valves and Hose Bibbs

1. Valves shall be provided on all water supplies to fixtures as specified.

2. Hose bibbs shall be 20mm dia. standard hose connection, male tapered threads, polished
chromium plated. Brand shall be "Great Volume" or approved equal.

D. Pipe Hangers, Inserts and Supports

1. Horizontal runs of pipe shall be hung with adjustable wrought iron and malleable iron
pipe hangers spaced not over 3 m apart, except hub and spigot soil pipes which shall have
hangers spaced not over 1.52 m. apart and located near the hub.

2. Hangers shall have short turn buckles or other approved means of adjustment.

3. Insert shall be of cast steel and shall be of type to receive a machine bolt or nut
after installation.

4. Vertical runs of pipe shall be supported by wrought iron clamps or collars spaced not more
than
9 m. apart.

5. Water and Vent Pipes - 65mm and larger, band type 6.4mm x 25mm flat mild steel or black
iron with 15 mm round rod with plates and nuts; 50mm and smaller split ring type with 10mm
iron rods with insert plates; toggle bolts, clamps or expansion shield.

PAGE 36 OF 51
MITSUBISHI MOTORS PHILIPPINES CORPORATION
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E. Pipe Sleeves

PAGE 36 OF 51
MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
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1. Pipe sleeves shall be installed and properly secured in place at all points where pipes
pass through masonry or concrete.

2. Pipe sleeves shall be of sufficient diameter to provide approximately 6.4mm clearance


around the pipe or insulation.

3. Pipe sleeves in walls and partitions shall be of cast iron, wrought iron or steel pipe.
Pipe sleeves in concrete beams or concrete slabs shall be wrought iron or steel pipe.

4. Pipe sleeves on footings shall be cast iron or steel and shall be not less than 100mm larger
in diameter than the pipe to be installed.

5. Where pipes pass through waterproofing membrane, the sleeves shall be provided with
an integral flange or clamping device to which a flashing shield can be soldered.

6. The space between the pipes and sleeves shall be made water tight by inserting a
picked oakum gasket and filling the remaining space with poured lead caulking thoroughly.

F. Fixture and Equipment Supports and Fastenings

1. Where secured to concrete or filled hollow block walls, fastenings shall be brass and at least
76 mm into solid concrete.

2. Inserts shall be securely anchored and the anchor shall be properly slushed with

mortar. G. Floor, Walls and Ceilings Plates

Plates shall be large enough to completely close the hole around the pipes and shall be round
with the least dimension hole 30mm larger than the diameter of the pipe.

H. Drains

All drains installed in connection with waterproofing of floors shall be equipped with a
clamping device.

I. Unions

Unions or water piping 75 mm and larger in diameter shall be flange pattern of galvanized
wrought iron. Gasket for flanged unions shall be of the best quality fiber, plastic or leather.

2.08 HOT WATER

DISTRIBUTION A. Materials

1. All pipes, fittings, nipples and union, for hot water supply shall be insulated GI Sch. 40, brass
or copper, Grade A standard. Exposed pipes shall be chronium plated.

2. Pipe covering or insulation shall be of standard thickness magnesia or mineral wool glass
fiber.
All insulation shall be held in place with at least 20mm wide brass strips at spacing of at least
450mm on center.

B. Installation :

1. The hot water piping system shall be pitched toward fixtures and refer for proper air relief.
Provide drain cocks ar low points for drainage systems.
for all branch connection to risera and
manis.

PAGE 37 OF 51
MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
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2. Union shall be provided where required for disconnection. Threaded swing joints shall be used

for all branch connection to risera and


manis.

PAGE 37 OF 51
MITSUBISHI MOTORS PHILIPPINES CORPORATION
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2.09 PLUMBING FIXTURES AND ACCESSORIES (Otherwise not specified in the Architects schedule
of fixtures)

A. Water Closet (Tank Type)

1. For all residential and office toilets, water closets shall be American Standard, "Sabrina"
2.01.2600 with enameled seat cover, US Brand metal angle valve, supply pipe, tank fitting
and other required accessories.

B. Lavatories

1. For all residential and office toilets, lavatories shall be American Standard, "Carmela"
2.01.1001, vitreous china, wall-hung self rimming lavatory, fittings to include angle valve
and supply pipe assembly, P-trap.

C. Bath Tub

1. Bath Tub for T-1 to T-10 toilets shall be American Standard, "Marielle" 2.03.5505 acrylic,
end drain outlet, finttings and other required accessories.

D. Shower Head and Accessories

1. Shower head shall be wall mounted, stainless steel, with concealed batch combination, two
concealed valves with 15 mm metal handle, 15 mm concealed 4 way diverter; adjustable ball
joint shower.

E. Kitchen Sink

1. Kitchen sink shall be stainless steel double drain board, 600 mm width, "American
Standard" widespread lavatory faucet with gooseneck spout and heritage wrist blade handle.

F. Toilet Accessories

1. Soap holder shall be provided for office toilet. Dispenser shall be "HALLMACK",
Horizontal chrome finish surface mounted.
2. Tissue Dispenser shall be provided for office toilet. Dispenser shall be "HALLMACK", surface
mounted chrome finish.
3. Soap holder and paper holder shall be provided in all toilets and shall be American Standard
2.01.9031 for soap holder and 2.01.9032 for paper holder.

G. Water Heaters

1. Water Heaters shall be "NATIONAL MULTI-POINT", or approved equal.

2.10 PUMPS

A. General

1. All equipments shall be supplied from reputable firms engaged in the manufacture of each
particular item. The entire assembly as installed shall be given a start-up and test run to
prove that all the specifications have been met before acceptance by the Owner. The test
duration shall be 24 hours. Submittal of the Certificate of Test to the Owners shall be a
condition of final payment.

2. The Specifications herein stated are basic guide only. Other items not so indicated but
which are obviously necessary for the proper operation of system as intended shall be
supplied in
accordance with accepted engineering
standards.

PAGE 38 OF 51
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3. The equipment shall be guaranteed for a period of at least one (1) year of trouble
free operation. The supplier of equipment shall certify to the availability of spare parts
locally and service in cause of system breakdowns within a period of at least three (3) years.
Manuals of operation and maintenance and lists of spare parts shall be supplied
together with the equipment. Submittal of Warranty Certificate shall be on condition to the
final payment.

4. The supplier shall submit at least two copies and pumps performance curves showing
among others, the pump rating and pump efficiency, properly marked thereon.

5. Accessories to be supplied for each pump shall include one non-slam type check valve,
and two gate valves, of size equal to the size of pump discharge and suction and rated 150
psi. Also, one Pressure gauge for each set of pumps and pipe fittings necessary for
complete installation shall be provided. The pressure gauge shall be 100 mm face diameter
and shall be reading from 0' psi (or 0 kg/cm2) to 100 psi (or 7 kg/cm2).

6. Price quoted shall include cost of delivery of all quoted items to the jobsite. Pump and
motor installation dimension drawings shall be submitted together with the quotation.

7. The brands, names, and place of manufacture of pump, motor, valves, controls and
all accessories where applicable shall be indicated in the quotation. Also, a description of
pump impellers being offered shall be included.

8. A metal nameplate indicating in indelible letters the correct specifications of the pump and
motor shall be Properly attached to the assembly at a location such that information written
thereon can be conveniently read by all concerned.

9. A separate price shall be quoted for installation work and Preparation submittal of as
installed drawings.

B. Products (OTHERWISE NOT INDICATED ON THE P-1 PLUMBING


PLAN)

1. Transfer Pumps for the Elevated Water Tanks Upfeed:

a. Number of Units
b. Capacity of each Unit: gpm vs ft. TDH
c. Type: pump,.
d. Electric Motor Drive: 220/440 volts, -phase, 60 cycles, open drip proof.
e. Motor Controls: Full voltage magnetic starter, H-O-A switches, overload
relays, alternators, and liquid level controls at elevated tank, to stop and start the
pumps at high and low liquid levels.
f. Accessories: Vibration - insulating hose connections, at discharge line foot valves.

2. Booster Pumps for Hydropneumatic Pressure Tank System:

a. Number of Units
b. Capacity of each Unit: US gpm vs ft. TDH.
c. Type: .
d. Electric Motor Drive: 220/440 V, 3-phase, 60 cycles, open drip proof.
e. Motor Controls: Full voltage magnetic starter, H-O-A switches, overload relays,
and alternators.
f. Accessories: Vibration insulating hose connections at suction and discharge lines,
electrode type water level control or equal to prevent pumps from running dry.

3. Hydropneumatic Pressure Tank:

a.
b. Number
Type : of Units :

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
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c. Capacity : gallons
d. Approximate Dimensions : Outside diameter mm; shell length
mm. e. Operating Pressure: Cut-in at 20 psi; cut-out at 40 psi.
f. Tank Material : Stainless Steel 4.8 mm minimum thickness, 100 psi pressure rating per
ASME Code for Unfired Pressure Vessels.
g. Supports : Reinforced concrete, properly drained and
cushioned. h. Accessories :
1. Pressure gauge for operating pressure of 0 to 100 psi, dial face diameter -
100 mm.
2. Water level gauge, consisting of a sight glass in copper tubing with sufficient
opening and graduations to indicate the level of water inside pressure tank
correct to one (1) mm.
3. Pressure Relief Valve: To release pressure at 65 psi.
4. Water Drain Valves:
5. Pressure switch, to be at cut-in - 20 psi; and cut-out 40 psi.

i. Painting:

Tank Interior: Two (2) coats of non-toxic epoxy paint.


Tank Exterior: One (1) coat of red lead primer plus two (2) finish coats of water
proof enamel paint of color to be designated by the Architect/Owner.

NOTE : The above requirements do not apply when tanks are galvanized.

4. Sump Pump for Elevator Pit

a. Number of Units: unit with liquid level


controls. b. Capacity of Pump: GPM vs ft. TDH
c. Sizes of Sump: Verify plans
d. Type: Portable type, suitable for pumping elevator drainage Line at
atmosphere discharge pressure.
e. Mounting: Built-in/portable type.
f. Electric Motor: 220/440 volts, -phase, 60 hertz.
g. Motor Controls, full-voltage magnetic starter, H-O-A switches, liquid level
controls, overload relays and alternators, for automatic operation and to alternate the
pumps in service and start the second pump if one pump cannot handle the load.

2.11 WATER RESERVOIR

A. Underground Tank - Reinforced Concrete

1. Piping, Fittings and Miscellaneous Metal Work :

a. Furnish and install all pipe fittings, valves, specials, pipe supports, miscellaneous
metal work and all required appurtenances as shown on the plans and as required to
make the intire piping system operable.
b. All materials furnished and installed shall be new and guaranteed free form defect in
design, materials, and workmanship.
c. Adequate protective measures shall be provided to protect pipes, fittings, valves and
all other materials from damage or injury during storage and installation.

2. Flanges, Gaskets and Bolts :

a. Flanges shall conform in dimensions and drilling to ASA B-16.1 Class


125. b. Gaskets shall be ring-type JOHN MANSVILLE or cranite.
c. Bolts shall be standard square head machine bolts with heavy, hot, pressed hexagon

nuts. Threads shall be conform to ASA B-1.1, coarse thread series, Class 2
fit.

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026

3. Manhole Frame and Cover :

a. All castings for manhole frames shall be tough, gray iron free from warps, cracks,
holes, swells and cold shuts, and approximately 3 mm thick.

b. All castings shall conform to the requirements of ASTM Standard A-48 for gray form
castings.

4. Ladder Rungs shall be of 20 mm diameter round stainless steel bar placed in the walls as
shown on the Drawings.

5. Installation :

a. All pipes shall be carefully placed and supported at the proper lines and grade
where possible shall be sloped to permit complete draining.
b. Piping runs shown on Drawings shall be followed as closely as possible, except
for minor adjustments to avoid adverse-effect on architectural and/or structural
features. If minor relocations are required, they shall be subjected to the approval of
the Architect.
c. Carefully inspect all pipe and fittings before installation. Inspection of pipe shall
include light tapping with a hammer to detect cracks or defects. No pipe, fittings or
valve which are cracked or shown defects shall be used.
d. Piping shall be properly supported by suitable anchors, brackets, or hangers.
Vertical pipes shall be anchored by suitable galvanized steel straps. Pipe supports
shall be provided as shown on the Plans and whenever else necessary to prevent
stain on joints
or to facilitate taking down pipe.
e. Piping through the Walls - Where the pipes pass through walls, care shall be
exercised to insure this joints are watertight.

B. Elevated Stainless Steel Tank

1. Requirements

a. Furnish necessary pipings and equipment and perform all labor required for the
installation and operation of the elevated tank.
b. All structural design analysis shall conform to the latest Building Codes and National
Structural Codes for Building (NSCB) and AWWA-D-100-67.

2. Information/Materials Specs per Tank

a. Number of Unit : As per drawing


b. Capacity, size, height diameter - As per drawing

3. Accessories

a. Shell and Roof Ladder - Fixed vertical flat bars, 50 mm x 8 mm spaced 365 mm
apart with rungs, 600 square bars spaced 300 mm on center, including ladder inside
the tank for accessories.
b. Roof Hatch - Minimum opening dimension or diameter of 600 mm, 5 mm thick with a
curb 50 mm high and the cover overlap at least 25 mm at all sides.
c. Vent Pipe - On roof, bend downward with insect wire screen, 100 mm steel pipe, Sch.
40.
d. Overflow and Drain Pipe - steel pipe, Sch. 40 inside tank and to connect at
the discharge pipe below the tank bottom, size = 100 diameter; indirect connection to
storm drainage.
e. Feeder Pipe - Riser steel pipe, Sch. 40, placed 100 mm high at the side bottom of the
tank to connect to building compound water supply line, size 100 diameter.
f. Liguid Level Control - "B/W" Electrode type liquid level controls type or equal.

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026

g. Water Level Indicator - To be at the tank exterior side with marks printed on the
exterior face of tank.

C. Test for Water-Tightness of Completed Tank - The completed reinforced concrete ground and
structural steel tanks shall be tested for water-tightness by filling it up with clean water after
cleaning out all dirt and debris from inside the tank. The water shall be allowed to stank fro a
minimum period of 24 hours reckoned from the time the free-board line was reached during filling
up. After the 24 hour period there shall be no drop in water level in the tank more than 44 mm,
otherwise, the leaks shall be located and plugged properly and the test for water-tightness
repeated.

D. Defective Work

1. If the inspection and test show any defect, such defective work or material shall be
replaced and the test shall be repeated until satisfactory to the Owner.
2. All repairs shall be made with mew material at the expense of the Contractor.
3. No caulking of screwed joints or holes will be accepted.

E. Test Certificat shall be filled out and signed by the Owner's and Contractor's
representative.

2.12 WATER HEATERS(otherwise indicated on plans)

Furnish and install where indicated on the Drawings hot water storage heaters, standard catalog
products of a reputable manufacturer. Tank shall be certified for 300 psi test pressure, with non-
absorbent insulation and heavy outside steel jackets and individually sealed thermostats for automatic
operation conforming to U.S. Underwriter's Laboratories and NEMA Standards.

2.13 GREASE INTERCEPTORS (otherwise indicated on plans)

Grease Interceptor - Furnish and install where indicated on the drawing grease interceptors (traps) with
a flow rate of 4 gpm to serve a kitchen sink.

Overall efficiency of the interceptor shall not be less than 90% when operating at the specified rate of
flow.

2.14 WATER METER AND SUB-METER

Furnish and install where indicated on the Drawings Water Meter and Sub-Water Meters with sizes as
shown on drawings, shall be ARAD, ASAHI or approved equal.

2.15 SITE PLUMBING UTILITIES

A. The entire site plumbing utilities system shall be laid out and installed consistently throughout with
the given slopes in the plans. Pipe joints and connections to area drains, catch basin and junction
boxes shall possess such leak-proof and seepage-proof integrity achievable with the works called
for under this particular section of the Specifications.

1. Junction boxes for storm and sanitary (sewer) drainage lines outside the building shall be
cast-in-place reinforced concrete sections and precast concrete cover.
2. Trench excavation and backfilling shall be as specified in excavation, trenching and
backfilling for utility system.
3. Concrete drainage pipe

a. Material

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026
Pipe shall be reinforced concrete pipe (300 mm dia. and larger) conforming to ASTM-
76 and non-reinforced concrete pipe 250 mm dia. and smaller conforming to ASTM
C14.

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026

b. Installation

1) Bedding surfaces shall provide a firm foundation, carefully shaped true to line and grade.
2) Concrete pipe shall be laid carefully with hubs upgrade and ends fully and
closely jointed. Joints shall be cement mortar. Cement mortar shall consist of
1 part Portland cement and 1-1/2 parts clean, sharp sand with only enough
water for workability.

B. Excavation for storm & sanitary sewer drainage system:

1. General

The Contractor shall do all excavation of whatever substances encountered below depth
shown on Drawings. Excavated materials not required for fill or backfill shall be removed
from site as directed by the Engineer and disposed off by the Contractor. Excavation for
accessories to have 300 mm minimum and 60 mm maximum clearance in all side.
Excavation shall not be carried below the required depth. Excess excavation below required
level shall be backfilled at the Contractor's expense with earth, sand, gravel, or concrete, as
directed by Engineer, and thoroughly tamped unstable soil shall be removed and replaced
with gravel or crushed stone, which shall be thoroughly tamped. The Engineer shall
determine the depth of removal of unstable soil. Ground adjacent to all excavations shall
be graded to prevent water running. The Contractor shall remove by pumping or other
means approved by the Engineer any water accumulated in excavation and keep trench
unwatered until the bedding is complete.

2. Trench Excavation

Banks of trenches shall be vertical. Soft materials shall be reported to the Engineer. In rock,
excavation shall be carried 200 mm below bottom of pipe. Loose earth or gravel shall be
used for backfill, and tamped thoroughly and rounded to receive pipe as above.

3. Rock Excavation

Rock excavation shall include removal of boulders larger than 1/2 m3 in volume and ledge rock
concrete or masonry structures that required drilling.

4. Bracing and Shoring

The Contractor shall do all bracing, sheathing and shoring necessary to perform and protect
all excavation as indicated on the plans, as required for safety, as directed by the Architect,
or to conform to governing laws.

C. Tests

Tests for workmanship on utility lines shall be conducted in accordance with the applicable utility
specification before backfilling.

D. Backfilling

After pipes have been tested and approved, backfilling shall be done with approved material free
for large clods or stones.

1. Trenches

Backfill material shall be placed evenly and carefully around and over pipe in 150 mm maximum
layers. Each layer shall be thoroughly and carefully rammed until 300mm of cover
exists over pipe. The remainder of backfill material shall be placed, moistened and
compacted. Water settling will not be permitted in clay soils. It may be required at
the
option of the Engineer in sandy
soils.

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026

2. Trench under areas to be paved.

Materials shall be placed in 200 mm maximum layers after filling 300 mm above pipe as previously
described. Each layer shall be compacted to density equal to that of adjacent original
material so that pavement can be placed immediately.

3. Structures.

All forms, trash, and debris shall be removed and cleared away. Approved backfill material may
be from excavation or borrow; it shall be free from rock, lumber or debris. Backfill
material shall be placed symmetrically on all sides in eight inch maximum layers.
Each layer shall be moistened and compacted with mechanicals or hard tampers.
In area to be paved, each layer shall be compacted to density equal to that of
adjacent materials so that pavement can be placed immediately.

E. Maintenance

The Contractor shall refill for settlement all backfilled

areas. F. Clean-up

The Contractor shall clean up and dispose off all excess materials, trash, wood forms and
other debris.

PART 3 - TEST AND DISINFECTION

3.01 A. Drainage System Test

1. The entire drainage and venting system shall have all necessary openings which can be plugged
to permit the entire system to be filled with water to the level of the highest stack vent and/or
vent
stack above the roof.
2. The system shall hold this water for a full thirty (30) minutes during which time there shall be no
drop more than 100 mm.
3. If and when the Architect decides that additional test is needed, such as an air or smoke test on
the drainage system, the Contractor shall perform such test without additional

cost. B. Pressure Tests for Water Lines

1. After the pipe have been installed, the joints completed and with joints exposed for examination, all
newly installed pipe or any valve section, thereof, shall be subjected to hydrostatic pressure
one and one half (1-1/2) the designed working pressure of the system or as specified by the
Architect.

2. The duration of each pressure test shall be at least 10 minutes unless otherwise specified by the
Architect.

3. Each section of pipeline shall be slowly filled water and the specified test pressure, measured at
the point of lowest elevation, shall be applied by means of a pump connected to the pipe in a
manner satisfactory to the Architect. During the filling of the pipe and before applying the
test pressure, all air shall be expelled from the pipeline. To accomplish this type shall be
made if necessary, at the point of highest elevation, and after completion of the test the taps
shall be tightly plugged unless otherwise specified. During the test, all exposed pipes, fittings,
valves, joints and couplings will be carefully examined. If found to be cracked or defective,
they shall

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026

be removed and replaced by the Contractor with sound materials at his expenses. The
test shall then be repeated until satisfactory results are obtained.

C. Leakage Tests for Water Lines

1. Leakage test shall be conducted after satisfactory completion of the pressure test and
shall consist of an examination of all exposed joints for leakage as well as an overall leakage
test of the completed pipeline.
2. The pressure to be maintained during the test shall be the designed working pressure of the system.
3. Leakage test shall be made only after a minimum of 24 hours after the pipe to be tested has been
filled with water.
4. The duration of each leakage test shall be two hours unless otherwise specified by the
Architect.
5. Each section of pipe line shall be slowly filled with water and the specified test pressure, measured
at the point of lowest elevation shall be applied by means of a positive displacement type
pump and reservoir connected to the pipe in a manner satisfactory to the Architect.
6. Before starting the leakage test, all air shall be expelled from the pipe. All exposed pipes, fittings,
valves and joints shall be examined for leakage during the test.
7. Allowable leakage rate per 100 joints per inch of Pipe Diameter at Pressure
Stipulated.
PRESSURE LEAKAGE RATE

PSI KG/CM2 LITERS/HR. LITERS/2 HRS

50 3.5 1.45 2.90


75 5.3 1.75 3.50
100 7.0 2.05 4.10
125 8.8 2.30 4.60
150 10.5 2.50 5.00
200 14.0 2.90 5.80

D. Defective Work

1. If the inspection or test shows any defect, such defective work or material shall be replaced and
the test shall be repeated until satisfactory to the Architect.
2. All repairs to piping shall be made with new materials at the expense of the Contractor.
3. No caulking of screwed joints or holes will be accepted.

E. Disinfection of Water Distribution System

1. The entire water system shall be thoroughly flushed and disinfected with chlorine before it is
placed on operation. Water tanks shall be washed and swabbed.
2. Chlorination materials shall be liquid chlorine or hypo-chlorine, as specified and shall be
introduced into the water lines in a manner approved by the Engineer. Tanks shall be
thoroughly cleaned of all debris or dust before swabbing.
3. The chlorine dosage shall be such as to provide not less than fifty parts per million (50 ppm)
of available chlorine.
4. Following a contact period of not less than sixteen (16) hours, the heavily chlorinated
water shall be flushed from the system with clean water until the residual chlorine content is
not greater than two tenth (0.20 ppm). All valves in water lines being sterilized shall be
opened and closed several times during the 16-hour chlorinating period.

3.02 CLEANING

A. All exposed metal surfaces shall be free of grease, dirt of other foreign materials.

B. Chrome or nickel plated pipings, fittings and trimmings shall be polished upon completion.

PAGE 45 OF 51
MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
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C. All plumbing fixtures shall be properly protected from use and damage during the construction
stage.
The fixtures shall be cleaned to the satisfaction of the Architect upon completion and prior
to acceptance of work.

D. All equipment, pipes, valves and fittings shall be cleaned of grease and sludge which may have
accumulated. Any clogging, discoloration or damage to other parts of the building due to the
system shall be repaired by the Contractor.

3.03 PAINTING AND PROTECTION

A. All exterior of pipings to be installed in or through concrete floor fill or fill floors and underground
shall be given one coat of acid resisting paint having a bituminous base.

B. Pipe hanger supports and all other iron work in concealed spaces shall be painted with one coat
of asphalt.

3.04 COLOR CODE FOR EXPOSED PIPES

All exposed pipings shall be adequately and durably identified by distinctive colored paints as

follows: ITEM COLOR CODE

cold water pipe blue


storm water pipe gray
sewage pipe orange
vent pipe gray or orange

3.05 WARRANTY AND "AS - BUILT" PLANS

A. All works, equipment and fixtures shall be guaranteed by the Contractor for satisfactory service for
a minimum period of one (1) year.
B. The Contractor shall submit to the Owner, in reproducible form plus three (3) sets of white prints,
the complete plans of the entire system as actually built. The cost of those shall be borne by
the Contractor. Submittal of "AS BUILT" plans shall be a condition to final payment.

3.06 RESPONSIBILITY

The general Contractor shall be responsible for the coordination among the different trades on the job
in order to finish the work in the least possible time, in strict accordance with the Plans and
Specifications.

A. Throughout the construction period open ends of all installed pipe lines shall be kept closed by
temporary plugs.

B. Drainage lines shall not be used to conduct dirty construction wash with water especially those
with cement mixes to avoid possible clogging.

C. A temporary fire protection system shall be provided by the Contractor during the construction
period.
This shall be of sufficient capacity to put out any fire that may break out at any floors due to
construc- tion operations. This is in addition to temporary fire extinguisher required.

D. A temporary potable water supply shall be made available to construction workers at every floor
as construction progresses.

- END OF SECTION -

PAGE 46 OF 51
MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026
E. A temporary human excreta disposal system shall be provided by the Contractor to serve the
workers during the construction period.

- END OF SECTION -

PAGE 46 OF 51
MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026

15500 FIRE PROTECTION SYSTEM


PART 1 - GENERAL

1.01 GENERAL CONDITIONS

A. The General Conditions form a part of these specifications and contract.

B. The specialty contractor for the Fire Protection Works is designated as the Contractor in this
Division of these Technical Specifications.

1.02 SCOPE OF WORK

A. Furnishing of all materials (except those to be Owner furnished), equipment and accessories
for the complete installation, testing and adjustment, ready for use of the proposed dry type
standpipe system.

B. The work essentially shall include, but shall not necessarily be limited to the following items:

1. Fire Department connections.

2. Fire hose cabinets, valves, and accessories including connection to the Fire Protection
System.

3. Priming and finish painting (red) of all exposed piping and all equipment.

4. Securing and payment of permits, licenses for construction purposes, including


approval from the Fire Protection Associates (FPA) and Fire Department having
jurisdictions.

5. Complete testing of all Fire Protection system in accordance with NFPA and related
codes.

6. One year warranty of trouble free operation, tests and maintenance of the completed work.

7. Submission of as-built drawings in reproducible sheets including two (2) white print
copies at no cost to the Owners.

1.03 APPLICABLE SPECIFICATIONS, CODES, ORDINANCES, PERMITS AND FEES

A. The work covered in this contract is to be installed according to the specifications,


codes, ordinances and requirements of the following:

1. Fire Code of the Philippines

2. Philippine Rating Bureau

3. National Plumbing Code of the Philippines

4. Ordinances of concerned city and municipality

B. All construction permit and fees required for the work shall be obtained by and at the expense
of the Contractor. The Contractor shall furnish the Owner the final certificates of inspection and
approval from the proper government authorities after the completion of the work.

1.04 SHOP DRAWINGS, SAMPLES AND OTHER SUBMITTALS

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
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A. The Contractor shall prepare and submit for approval the following:

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026

1. Dimensional layout of all fire hose cabinet connections.

2. Manufacturer's catalog, sheets, marked as necessary to indicate materials or equipment


being furnished for the following items:

a. fire department connections (inlet & outlet), and hose

cabinets b. riser supports and sleeves

3. List of miscellaneous materials proposed, including pipe, fittings, valves, etc. and
manhole accessories, identifying manufacturer and type.

4. Field test reports.

5. Such other similar information the Engineer may require.

1.05 ACCEPTANCE TESTS

A. Acceptance of the work shall be conditioned on successful test of the entire system.

B. Test requirements laid out in the standards for the installation of the system shall be
performed prior to the approval of the work.

C. Isolated leak tests or partial tests of areas may be performed prior to installation of
ceiling materials in the area to preclude any damage there at during total system final tests.

D. The Contractor shall furnish the Owner a written statement to the effect that the work covered
by the Contract has been completed and tested, before requesting for final approval of the
installation by the Fire Protection Associates (FPA)

1.06 WORKMANSHIP & COORDINATION OF WORK WITH OTHERS

A. The Contractor shall be held fully responsible for the work of any manufacturer or subcontractor
(if there is one) supplying materials to or performing work for; as it is intended that the entire
Fire Protection System shall be ready in every respect for satisfactory and efficient operation
when finally delivered to the Owners.
B. The Contractor shall assume full responsibility and shall provide the services of a
qualified Engineer to supervise the complete installation of equipment and to conduct the final
acceptance tests.
C. The work throughout shall be executed in the most thorough and satisfactory manner
in accordance with the best practices of the trade.

1.07 FIRE HOSE CABINETS

A. Hose and valve assembly as manufactured by ELKHART Brass Mfg. Co. or approved equal.

Hose - 40mm dia. 30.0m Double Jacket, Rubberlined for all floors.

Nozzle- combination fog and solid stream, 40mm dia., chrome plated, Model No. L-

205. Rack - Semi-automatic, chrome plated, Model No. S-41.

Hose Nipple - for components, shall be chrome plated. Provide two (2) universal
spannel wrenches, Model 46-5.

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MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
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B. Cabinet - Recessed type with anodized colored aluminum for all glass plate; frame and box
shall be No. 14 gauge steel with white interior and red exterior baked enamel finishes over
primer. Cabinet size shall contain the above components.

1.08 FIRE DEPARTMENT CONNECTION (INLET)

Two way sidewalk inlet connection shall be 65mm x 65mm x 100mm similar or equal to ELKHART
Model No. 735 vertical cast brass with plug spring check snoots, complete with plugs and chain and
cast brass escutcheon lettered "Standpipe", threads to suit integrated metropolitan fire department
specification.

1.09 PORTABLE FIRE EXTINGUISHERS

Furnish and install as indicated on the drawings portable fire extinguisher, 10 lbs. dry chemical type
for type ABC fire. Units shall be approved by the Fire Department having jurisdiction and UL listed.
Mounting shall be inside fire hose cabinets.

1.10 PIPINGS - GENERAL

A. Where American Standards are specified, other approved national or local standards may
be acceptable, provided copies of these standard Specifications are forwarded to the Engineer
for his written approval.

B. Black iron, schedule 40 pipes, ASTM A53 for risers


only.

C. Black iron schedule 40 pipes, ASTM A53 for inside building installations (feed mains, cross
mains and branch lines).

D. All inside piping shall be installed by means of screwed or flanged fittings. Flanged joint shall
be used at all sprinkler risers and provided with fluorinated elastomer gasket conforming to
ASTM B2000.

E. Torch cutting shall not be permitted as means of modifying or repairing sprinkler

system. F. All welding shall be "shop welding" only and shall be done by electric arc

welding process.

1.11 FITTINGS - GENERAL

A. Whenever a change in pipe size is made, one piece of reducing fitting shall be used.
Provide mechanical coupling at the main riser as shown in the drawings.

B. All fittings shall be of malleable iron


fittings.

C. Steel pipe flanges mating with steel equipment flanges shall have the same facing as mating
flange.

D. Screwed union shall not be used on pipes larger than 50mm (2"). Coupling and unions of
pipes other than screwed type shall be of types approved specifically for sprinkler use.

1.12 PIPE SLEEVES

A. MATERIALS:

1. Through Footings - cast iron

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PROJECT : TRAINING CENTER
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Special Economic Zone, Sta.Rosa, Laguna 4026
2. Below Grade - cast iron or standard weight iron pipe

3. Above Grade - steel pipe

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B. INSTALLATION:

1. Minimum clearance between the pipe and sleeve shall not be less than 25mm (1") for
pipes, 25mm (1") to 75 mm (3") and 50mm (2") clearance for pipes 100mm (4") and
larger. The clearance between pipes and sleeves shall be filled with non-combustible
flexible materials and furnished with semi-hardening mastic flush.

2. Floor sleeves shall extend at least 76mm (3") above the top of the wearing surface.

3. Drains, fire department connections, test manifolds and other auxilliary pipings connected
to risers shall not be cemented into walls or floors.

1.13 PIPE PAINTING

A. After installation and test and before the installations of ceiling fixtures or boards, all pipings
shall be prime painted and coated with two coats of gloss red quick drying enamel.

1.14 MARKERS, INSTRUCTION & IDENTIFICATION SIGNBOARD

These signboards shall be made of gauge No. 14 black iron sheet with baked enamel paint finish and
letter instruction. Additional signboards may be furnished at no extra cost. Signboards shall be
mounted on the equipment or wall nearest the equipment unobstructed for easy identification and
reading. Paints shall be basically gloss fire red and white.

1.15 ACCEPTANCE TESTS

A. The Contractor shall conduct tests in the presence of inspector or authority having
jurisdiction.

B. To remove foreign materials which may have entered the piping during installation of
same, flushing or underground connection is required before sprinkler piping is connected.

C. Hydrostatic
Tests:

1. Test pressure not less than 200 psi for two hours.

2. No visible leakage for inside sprinkler piping will be allowed. For underground mains
and lead-ins, exceeding the permissible leakage or joints necessary repair shall be made.

3. All control valve shall be fully closed and opened under water pressure to insure
proper operating tests. Use clean, non-corrosive water.

4. Fire connection shall be tested.

D. Testing of drainage facilities shall be made by opening the main drain valve while the control
valve is wide open.

E. Test certificate shall be filled out and signed by the Owner's and Contractor's
representatives.

F. System Operations and Maintenance chart shall be submitted to the Owners upon completion of
the Contract. This shall include, among others, the locations of the control valves and care of
the new equipment.

1.16 MINOR MODIFICATIONS AND TIME COMPLETION

PAGE 50 OF 51
MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026
A. The plans as drawn should show conditions as accurately as it is possible to indicate them in
scale. The plans are diagrammatical and do not necessarily show all fittings, etc. necessary to
fit the building conditions. The locations of valves, fittings and the fixture shown on the plans
are

PAGE 51 OF 51
MITSUBISHI MOTORS PHILIPPINES CORPORATION
PROJECT : TRAINING CENTER
LOCATION : No.1 Auto Park Avenue, Greenfield Automative Park
Special Economic Zone, Sta.Rosa, Laguna 4026

approximate. The Contractor shall be responsible for the proper location in order to make them
fit with architectural details and instructions.

B. The Contractor shall complete the work herein described in accordance with the
specific schedules set by the Owner in accordance with General Contractor's Schedule of Work.

1.17 GUARANTEE

The Contractor shall guarantee that the installed fire hose cabinet complies with the requirements of
the authorities and free from all defective workmanship and materials and will remain so, for a period of
one (1) year from the date of final inspection and acceptance of the work. Any defect appearing within
one year shall be corrected by the Contractor at no additional cost to the Owner.

1.18 CONTRACTOR'S RESPONSIBILITY

The Contractor shall indemnify and save the Owner, the Engineer harmless from and against all
liabilities for damages arising from injuries or disabilities to person or damage to property occasioned
by any or omission of this Contractor on any of his Sub-contractors, including any and all expenses,
legal or otherwise which may be incurred by the Owner, the Engineer in the defense of any claims,
action or suits.

END OF DIVISION

PAGE 52 OF 51

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