ACS 1000 Operation and Control hardware

Maintenance Appendix
EPS – Electronic Power Supply
Course G700
System
ACS1000 Training-Rev.C1
© ABB Ltd - 1 -
 Control
hardware EPS System / Generalities

Previous power supply and electrical schematics system, used until

2004.
Based on an ABB “general” power supply, EPS (Electronic Power
Supply)
Identification: the digit 18 in the type code:
A letter (A to F) for the new power supply configuration:
ACS1014-A1-F0-00-SJ01-B0A0-3N10-0000-00C03-EN
A digit (1 to 4) for the old (EPS) power supply configuration:
ACS1014-A1-G0-00-SJ01-20A0-3N10-0000-00CA3-EN

Not in production anymore, but still interesting for the „service“ part of
our course, since there are more than 200 drives in operation with this type
ACS1000 Training-Rev.C1

of control supply.
© ABB Ltd - 2 -
 Control
hardware EPS System / Differences

Differences:
Documentation:
In the old schematic philosophy / layout, the component
desi gnation does not contain the page number; it
follows the component type and order (A1..A8 for electronic
boards, G1, G2 for power supplies, etc.).
The electric schematic pages are numbered in order from
100 to, e.g., 168.

Some important pages:

-113: Auxiliary power distribution
- 125…128: IOEC boards
- 147: Tripping Loop
ACS1000 Training-Rev.C1
© ABB Ltd - 3 -
 Control
hardware EPS System / HW Differences

Differences:
Hardware:
A single power supply board, EPS, supplying control
boards, current transducers, GUSP modules (two EPS
for the water cooled drives)
Two 12 VDC Sonnenschein batteries A412/5.5 in series
(four for Water Cooled)
Power supply supervision: ribbon cable(s) from EPS
connector X5 (X51) to INT connector X201.
(the new system: connector with a jumper 2 – 7 in INT -
X201)
Different tripping loop configuration, resulting in X300
wiring differences.
The control transformer: much bigger.
ACS1000 Training-Rev.C1

The upgrade from EPS to Phoenix PS is possible,

upgrade kits are available.
© ABB Ltd - 4 -
 Control
hardware EPS System / HW Differences, upper control cabinet
EPS Phoenix

INT

IOEC1
ACS1000 Training-Rev.C1

Air DP
Sensor
© ABB Ltd - 5 -
 Control
hardware EPS System / HW Differences, lower control cabinet
IOEC1

Control transformer

Phoenix UPS
ACS1000 Training-Rev.C1
© ABB Ltd - 6 -

Phoenix 24 V Battery
Sonnenschein 12 VDC Batteries
 Control
hardware EPS System / SW Differences

Differences:
Software:
The new power supply concept was developed starting with
the SW version MSOH4100.
There are SW differences between the EPS and Phoenix
power supply concepts, regarding mainly the I/O’s and
protections, but the proper SW version is automatically
installed by setting the digit 18 in the drive type code (when
downloading), or by the mean of parameter 112.08
UPSConfiguration (EPS 0 5)

When upgrading from EPS to Phoenix PS, the proper

SW version must be installed. (MSOH4300)
ACS1000 Training-Rev.C1

If the EPS drive is equipped with AMC-3 control board,

it must be replaced with AMC-33.
© ABB Ltd - 7 -
 Control
hardware EPS / Introduction
Electronic Power Supply
ACS1000 Training-Rev.C1
© ABB Ltd - 8 -
 EPS / Auxiliary Transformer and Primary DC to DC converter

G1

X4-6 (0Vdc)
MBATON
BBATON

3A
MPNON
MLGON
MTEST
BTEST

X4-5 (+27Vdc)
X4-4 (0Vdc)
3A
X4-3 (+27Vdc)
X4-2 (0Vdc)
3A
X4-1 (+27Vdc)
X3-6 (0Vdc)
10A X3-5 (+27Vdc)
BATTERY 12V / 6 Ah

X3-4 (0Vdc)
10A
X3-3 (+27Vdc)
BATTERY MANAG. & INTERFACE

X3-2 (0Vdc)
3A
X3-1 (+27Vdc)
X2-6 (0Vdc)
3A X2-5 (+27Vdc)
X2-4 (0Vdc)
3A
X2-3 (+27Vdc)
X2-2 (0Vdc)
3A X2-1 (+27Vdc)
BATTERY 12V / 6 Ah

X1-6 (0Vdc)
3A X1-5 (+27Vdc)
X1-4 (0Vdc)
3A
X1-3 (+27Vdc)
X1-2 (0Vdc)
3A X1-1 (+27Vdc)
X7-4 (Gnd)
20A
DC
X7-3 (-20Vdc)
3A
DC
X7-2 (0Vdc)
X7-1 (+20Vdc)
27Vdc

16 pol. flat cables

(EPS1: to EPS2)
DC
DC

(EPS2: from EPS1)

X51

X5
EPS 1: INT
-
+
X9-4 (24 VAC)

X6-1 (32Vac)

X6-2 (32Vac)
X8-2 (24Vac)

X6-3 (32Vac)

X8-3 (24Vac)
X8-1 (24Vac)
3A
X9-3 (24 VAC)
X9-2 (24 VAC)
X9-1 (24 VAC)
hardware
Control

575V

400V
480V

MAINS
AUX.
© ABB Ltd - 9 -
ACS1000 Training-Rev.C1
 Control
hardware EPS / Back-Up Batteries
· Back- up batteries are needed to
have controlled shut down and to
maintain self excitation protection
in function in case the auxiliary
power for the ACS 1000 is lost

· If two EPS boards are installed

(water cooled drives or air cooled
units with many options) four
back -up batteries are installed
(two pieces for each EPS board)

· Replacing of back- up batteries is

ACS1000 Training-Rev.C1

possible even when ACS 1000 in

© ABB Ltd - 10 -

running
 Power
Electronic HW Auxiliary (EPS): Trafos, Batteries & Relays
The EPS-Power Supply was applied until 2004, then it was
replaced by the Phoenix Power Supply Concept

Electronic Supply Transformer Auxiliary Relay

Different types
Q11 Q1

T1

Backup Battery
ACS1000 Training-Rev.C1

Q11=Pump or fan
Q1= EPS Power Supply
© ABB Ltd - 11 -

G5 / G6
ACS1000 Training-Rev.C1
© ABB Ltd - 12 -