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Mithat ÖZTEKİN
Electronic Eng. (Ms)
Textile Fibers
Types of Fibers and Yarns
* Yarns are uninterrupted threads of textile fibers that are ready to be turned
into fabrics
Fiber Types
* Natural
- Originate from natural sources
- Plant (cellulosic) or animal (protein)
* Strength
* Durability
* Elasticity
* Washability
* Wrinkle Resistance
* Resiliency
* Abrasion Resistance
* Shape Retention
* Wicking
* Absorbency
Schematic Representation
of Fiber Types
I will mention two widely used fiber and Spandex
* Cotton
* Polyester
Naturel Fiber
Cotton
* Cellulosic fiber
* It is a soft, fluffy staple fiber that grows in a boll, Under natural conditions, the
cotton bolls will tend to increase the dispersion of the seeds.
* “Environmentally friendly” cotton can be grown in a range of colors
* Main textile products of the world
* Made into a wide range of wearing apparel
* Melt Spinning
-- Nylon, PET ( polyester ) ,Polypropylene
Production Process
Synthetic fibers: the polymer forming the basic
material of the fiber, the chemical
agents, were obtained through synthesis to
convert it into synthetic fibers case
Called fibers
Advantages: Disadvantages:
* Strong * Low absorbency
* Crisp, but soft hand * Static and pilling problems
* Resists stretching and shrinkage
* Washable or dry-cleanable
* Quick drying
*Resilient, resists wrinkles
* Abrasion resistant
* Resistant to most chemicals
* Colorfast
* Strong, durable
* Dyes well
Polyester Fiber : (Polyethyleneterephthalate)
(Polyethylene Naphthalate)
A manufactured fiber in which the fiber-forming substance is any long chain synthetic polymer
composed of at least 85% by weight of an ester of dihydric alcohol and terephthalic acid (FTC definition).
The polymer is produced by the reaction of ethylene glycol and terephthalic acid or its derivatives. Fiber
forms produced are filament, staple, and tow. The process of production resembles that of nylon.
Polymerization is accomplished at a high temperature, using a vacuum by one of two methods.
(1) The glycol and a terephthalate ester react to form a polymer chain, releasing methanol;
(2) The glycol and terephthalic acid react directly to form the polymer with water as the by-product. As
with nylon, the filaments are spun in a melt-spinning process, then stretched several times their
original length, which orients the long chain molecules and gives the fiber strength.
Characteristics:
Polyester fibers have high strength and are resistant to shrinking and stretching. Fabrics are quick drying
and tend to have wrinkle resistance and crease retention, wet and dry. Polyester is used alone and in
blends. It has been one of the first fibers to be developed in fabrics with durable-press features.
End Uses:
Polyester is widely used in many types of apparel fabrics such as textured knits and wovens, durable-
press blend fabrics,shirtings, dress goods, rainwear, worsted-blend summer suitings, sleepwear,
underwear, bloused, and lingerie. It is also used extensively in floor coverings and for tire cord and other
industrial uses such as sewing thread. Polyester fiberfill is used in filled items such as quilted
jackets, comforters, pillows, furniture cushions, and sleeping bags.
Polyester melt: Polyester Yarn is the raw material. Formation of terephthalic
acid + ethylene glycol + is titanium dioxide.
* Spandex or elastane or elastomeric fiber is a synthetic fiber known for its exceptional
elasticity.
* The name "spandex" is an anagram of the word "expands". It is the preferred name in
North America; in continental Europe it is referred to by variants of "elastane",
ELASTANE-SPANDEX-LYCRA
* LYCRA was the first spandex fibre introduced into the clothing materials market – from
fashion ware to sports ware!
* Lycra is a commercial material specially designed to have special properties for a wide
variety of clothing articles.
* Lycra-Spandex polymer materials are strong fibres with elastic properties.
Advantages: Disadvantages:
* Light weight,Comfortable,Breathable * Whites yellow with age
* Retains original shape * Heat sensitive
* Abrasion Resistant * Harmed by chlorine bleach
* Stronger than rubber * Nonabsorbent
* Soft, smooth, supple
* Resists body oils, perspiration, lotions, detergents
* No static or pilling
* It is dries quickly,Moisture wicking and easy to dye
* Blocks ultraviolet rays
* Can be streched over 500 % without breaking
* Able to be streched repetitively and recover original length
Spandex ( Lycra ) Denim Yarns:
Core-spun yarns are produced conventionally
on ring-spinning machines by introducing a
spandex filament at the back of the front
drafting roll of the machine. The drafted cotton
fibers twist around the spandex core to
produce an elastic ring-spun type yarn.
Physical Properties of Spandex (Lycra )
Tenacity 0.7 gm/den
Density: 1.21-1.35 gm/cc
Elongation at break 400-700%
Elasticity Excellent
Moisture Regain(MR%) 0.6% - 1.2 %
Resiliency Very Good
Ability to protest friction Excellent
Color White or near white
Ability to protest heat Not good
Lusture Less bright
Cross section Extruded from circular orifices
Strength Low Strength
Heat Over 300 F
Absorbency Very low absorbency
Yarn Count Range / Draft Range / Lycra Dtex
When Lycra dtex change, LYCRA percentage is changing
Fiber Cross-section
The elastomultiester (T400) is an advanced
double fibre originally developed for jeans. It
gently stretches and recovers in every direction
and creates a premium garment that retains its
fit, and moves with the user.
T400 fiber allows us to improve the performance of cotton fabrics to enhance comfort,
shape retention, and durability.
T400 fiber performance benefits include:
* Improved moisture management
* Outstanding comfort, stretch and recovery in all directions
* Better shape retention
* Higher durability to abrasion
* Wrinkle resistance
* Natural touch and appearance when used as a core-spun yarn
T400 fiber to provide better performance and style as compared to ordinary 100% cotton
denim fabrics and jeans.
Features:
The trend in denim segment is clearly pointing to a very important growth of high elastic
performances fabrics, with great recovering and dimensional stability.
DuoCore is the way to get the yarns required to produce these high performance fabrics.
Lycra + T400 \ Duo Core
DuoCore Yarn&Fabric
Elasthan filament
HIGH ELASTICITY
(HIGH STRETCH)
+ Semi elastic filament
HIGH RECOVERING
(HIGH STABILITY) = HIGH ELASTICITY
HIGH RECOVERING
LOW SHRINKAGE (HIGH STABILITY)
LOW SHRINKAGE
(HIGH STRETCH)
High Strech + High Recovery, Low Shrinkage = High Strech,High Recovery,Low Shrinkage
Fabric Elongation -- for comfort and freedom of movement; soft stretch and high
extension; low pressure against the body, making it easy to move with minimal
pressure changes during wear.
Fabric Growth -- to ensure fabrics have adequate and quick recovery power from
deformation during wear, thus maintaining the garments’ original shape and fit.
Important Note :
The above data may vary according to customer requirements.
DualCore Fabric Quality Recommendations
Fabric Elongation For Weft Stretch
Fabric Elongation >30 %
* Lycra elastane fiber dtex is recommended 55 dtex or less for knits and wovens
* T400 (Elastomultiester) fiber for wovens is recommended 78 dtex or less
* Max. Fabric weight 120 g/m^2 for Knits and 90 g/m^2 for Wovens
Corespun yarn for lycra and DualCore fabrics can be made
in a variety of ways:
Corespun Yarns
Lcyra + T400 fiber are fed into the core spun machine together with different drafts. At the
same time , they are covered and twisted with cotton
Airjet Covered Yarns / Intermingled
Lcyra + T400 fiber are interlaced together via air covering
the air covered fiber is then covered by cotton in corespinning
Covered Yarns
Lycra +T400 fiber are twisted together and then it is covered by cotton in corespinning
Shrinkage Growth
Fabric with 9% T400, 1% LYCRA and 90% cotton. It has a minimum growth and it is
possible to apply very aggressive finishing processes (abrasion, holes) without affecting
its elasticity because of durability of T400.
Weft Cotton Ne16 /
75D T400 /
40D LYCRA
Warp Ne14
Fabric counts (warp x weft) 109 x 58
Fabric weight (Oz/Yd²) 10.533
Fabric stretch (weft) (%) 27.8
Fabric growth (weft) (%) 1.6
It is not easy to produce high quality, high stretch fabrics using conventional methods:
– Cotton/elastane fabrics can have high stretch, but it is difficult to achieve low growth.
– Fabrics with elasterell-p have very good recovery and low shrinkage, but it is not easy to obtain high stretch levels.
– Polyester/elastane fabrics can have a synthetic look and hand.
– Garments can lose their shape during wear resulting in consumer dissatisfaction.
• Very Low wash shrinkage and Weight OZ/Y^2 11.6 11.8 13.2
shrinkage variation; Cotton feeling ***** ** ****
Fabric Sell Price
• Stable and wide fabric width; $/Yard 3.47 3.79 3.09
• Much soft and high air permeability.
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CORE SYSTEM SOLUTIONS
ON RING FRAME
Spandex (Lycra) System on RSM
Separator
Elasten
Unwinding Roller
Deflection Roller
Roving
Stoper
Aluminium
Profile
Feed
Roller
Front Roller
Mithat ÖZTEKİN
Electronic Eng. (Ms)