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Compare with others dyeing (knit or woven) minimize: (source: from BENINGER web,
Benninger KÜSTERS Dyepad)
Which Fabric is suitable for CPB (Cold Pad Batch) Dyeing? List given below:
1. 100% Cotton.
2. Cotton + Spandex.
3. Cotton Viscose Blend.
4. 100% Viscose.
5. Linen.
6. Linen Cotton Blend.
7. Linen Viscose Blend.
8. Tensile.
Color Liquid:
If we need 100 Ltr Liquid for Dyeing, follow the Color and Chemical ratio 4 : 1 to make Color
and Chemical separately, and so we make 80 Ltr of Color and 20 Ltr of Chemical for dyeing.
Here Dekol-1097 acts as a Leveling & Sequestering Agent and Leonil EHC acts as a Wetting
agent, and Urea used to keep the Dye bath cool and it acts as a Hygroscopic Agent. Here (Soda
Ash & Caustic) – Chemical (Alkali) is used as a Fixing agent and also control the pH of Dye
Bath.
Cooling Drums
Squeeze by Padder
Washing
Shade Check
Transfer to Finishing
1. Firstly the RFD (Ready for Dyeing) Fabric is introduced with Cooling Drum, it is a
cooling system here the fabric is cooled down.
2. Then the RFD Fabric is introduced with pre-mixed dye liquor at Dye Bath. Here Dye
Bath Temp around 20-25°C and so it is called Cold Pad Batch (CPB) Dyeing. A cooling
system is used for cooling the Dye liquid and bath also.
3. Then it is passed through Padder. The padder effectively forces the dyestuff into the
fabric. In the stage excess dye solution is also removed.
4. After removal of excess dye stuff the fabric is collected in Batcher. The batches are
generally enclosed by plastic films. This prevents absorption of carbon dioxide and water
evaporation.
5. After removing batcher from dyeing machine, it is placed at Rotation Point. It takes
around 8-14 hours (Time depends on Shade). Finally as the reaction is complete the
fabrics are washed.
References:
1. https://www.benningergroup.com
2. Textile Journal-Different Dyeing Process.
3. http://www.geocities.ws/dyes_pigments/continuous-dyeing-process.html