Professional Documents
Culture Documents
Introduction > 01
3. Nutrients > 06
5. Biodiversity > 10
7. Energy > 13
8. Water > 14
Bibliography > 17
Note
This document has been discussed with the members of the Unilever
Sustainable Agriculture Advisory Board (SAAB). The SAAB is a group
of individuals, specialists in agricultural practices or representatives of
non-governmental organisations (NGOs), who have expertise in
different aspects of sustainability. They have agreed to critically assist
Unilever in the evolution of Sustainable Agriculture indicators and
good practices for a range of raw material crops. The contents of this
document and the choices made herein are, however, the
responsibility of Unilever only.
The photographs in this publication illustrate sustainable agricultural good practice in the palm oil
industry and show both Unilever owned and also non-Unilever plantations
> 01
Introduction
This guide has been developed under the Unilever There is a companion booklet, ‘Palm Oil – A Sustainable
Sustainable Agriculture Initiative to support sustainable Future’, which describes the background to this
management practices for palm oil production. Ten sustainable agriculture initiative (see Bibliography).
indicators of sustainability have been identified, each with There is also a technical guide to the methodologies
specific good agricultural practice recommendations: recommended for the measurement of
sustainability indicators.
• Soil Fertility • Soil Loss
• Nutrients • Pest Management Contributions to the continuous improvement of these
guidelines are welcome and can be sent to us via email:
• Biodiversity • Product Value
sustainable.agriculture@unilever.com.
• Energy • Water
• Social and Human Capital • Local Economy
Top
> Riparian reserves and wildlife corridors composed of natural forests
should be maintained in palm oil plantations to provide habitats for
indigenous plants and animals
> 02
1. Soil Fertility
Good Practice
Organic Matter
• During planting/replanting all vegetation to be • Immediate ground cover can be provided by felled
cleared should be windrowed into a broad swathe, trunks (do not stack high) and trunk chippings and
leaving only a cleared planting avenue. On slopes, should be followed by rapid establishment of
windrow the old trunks along contours. On terraced creeping legume covers.
slopes, place trunks on terrace edges where possible. • During harvesting or pruning, cut fronds should be
• There should be no burning unless serious pest and cut into two and the petiole or frond base half
disease problems require it. stacked between palms in the palm row.
• During clearing, minimise the period of no ground - The upper or leafy half should be spread in the
cover. Ground cover slows the depletion of soil non-harvesting inter-row.
organic matter from the effects of sunlight and
erosion. It also adds to the organic matter content Top
through leaf and plant litters. > Empty fruit bunches (bunches stripped of their fruit) are returned
to the soil to recycle nutrients and organic matter
> 03
Soil Compaction
• Size tractors and trailers for in-field collection of
fresh fruit bunches taking soil type and compaction
potential into consideration.
• Ensure tractor and trailer tyres are always inflated
to the correct pressure.
• Use tracked vehicles, low ground-pressure tyres or
double tyres for soft soils.
• Use draught animals or wheelbarrows for very soft
soils where machinery is frequently bogged down.
• Avoid use of heavy machines off-road during rainy
periods or on very wet soils.
• Where slippage is not a problem, encourage ground
cover of paths and tractorways.
• Apply excess shell in areas where it could stabilise
road and path surfaces or help to reduce dust. > Compaction is reduced on very soft soils by using draught
animals instead of machinery
• Use cable systems for transportation where
economically justified.
• At each replanting, alternate the frond pile row Potential Areas For Improvement
with the harvesting path of the previous planting. • Establish ‘equilibrium organic matter levels’ for local
The new frond pile rows will therefore be where the soils and conditions.
harvesting paths were previously.
• Research in-field harvesting path design to reduce
Soil pH and Salinity erosion, puddling and rutting.
• Where ammonium sulphate is applied to the • Efficiencies in recycling organic matter in respect of
weeded circle around the palm, alternate this with nutrients are discussed under Nutrients (page 07).
ammonium nitrate and/or urea if acidification is a • Soil-borne pests and diseases (e.g. Ganoderma) are
potential problem. Broadcast application is usually important to many crops. Cultural practices that
preferable to circle application. reduce disease incidence by improving soil health are
• For soils with pH>6.0, the use of ammonium often imperfectly understood. The need for this
sulphate is preferable to ammonium nitrate in order research is covered in Pest Management (page 09).
to lower the pH to an optimum for oil palms. • The soil has to be viewed as a complex living
• Maintain the proper water-table over all acid environment and the influence of ground
sulphate layers. A lowering of the water-table and vegetation, biomass return, pesticide and fertiliser
consequent oxidation of the sulphide results in use on its health must be further researched.
sulphuric acid build-up. Accurate and practical methods of measuring and
• In coastal plantings, use bunds and proper water- monitoring soil health have to be developed.
table management to prevent seawater inundation
or seawater seepage into ground water.
> 04
2. Soil Loss
Soil erosion can be high in the tropics if steps are not taken to
control it. Most important is to maintain some ground cover
vegetation. Perennial tree cropping systems where the trees are
established along with cover crops should cause much less soil
erosion than annual crops. Nevertheless, heavy rainfall can still
result in high erosion rates where soil is exposed and specific
erosion control measures should be taken in vulnerable areas.
Demand for topsoil for nursery use can result in degradation of
extraction areas.
Good Practice
Ground Cover Soil Erosion
• Plant appropriate legume cover crops as early as • Spread or stack pruned fronds along contours,
possible after clearing (or partial clearing with even on gently sloping land. Empty fruit bunches
under-planting). This will also help to prevent (EFB) should also be placed in such a way that
Oryctes breeding in the felled palm trunk as well erosion is reduced in vulnerable areas.
as improving the fertility of the soil. • During replanting of slopes, windrow old tree
• Encourage moss, soft grasses and ferns under older trunks along contours.
palms in place of competitive weeds. Do not blanket • Do not use heavy machinery where soil erosion is
spray with herbicides; where necessary, spot spray to likely to result from such use.
remove specific harmful weeds.
• Recognise that erosion risks vary with climate and
• If interline vegetation is too tall for agricultural rainfall patterns, soil type, slope (length and
operations on palms, use contact herbicides to spray gradient), ground cover (by crop and vegetation),
it down especially before flowering and seed set. drainage, road design and crop management. Take
expert advice on the specific physical measures
required to reduce slope length and hence erosion
risk on slopes of more than 10 degrees and less if
on sandy soils.
Top
> Soil conservation by terracing steep land and the use of creeping
legume ground cover crops
> 05
Good Practice
Ratio of Exports to Inputs
• Return empty fruit bunches (EFB) to the field. A yield • Effluent sludge from digestion ponds and land
of 25 tonnes/year of fresh fruit bunches (FFB) per application beds/furrows should be redistributed to
hectare will give approximately 6 tonnes of EFB, so fields that have not received effluent application
the ideal will be to apply annually about six tonnes directly. Application of effluent must be avoided where
per hectare. The EFB contain about half the contamination of streams/groundwater could occur.
potassium (K) from the FFB. Although EFB • Recycle trunk nutrients at replanting. The trunks
distribution costs per unit of nutrient are generally contain up to 1000 kg per hectare of K and effective
substantially higher than for inorganic fertilisers, EFB recycling of this and other nutrients is a challenge to
have additional benefits in returning organic matter research and management. Current options are:
and conserving moisture.
- Windrowing to give a slower breakdown, especially
• Effluent distribution to the entire estate would be if the palms were not poisoned prior to felling. A
optimal, but is unlikely to be economical or practical. slower breakdown is more favourable for nutrient
The amount of effluent from a mill will vary, but a release to the replant, except for K, which is
typical figure is about 16 tonnes from 25 tonnes FFB. immediately leached on cell death.
Increasing the efficiency of factory water use will
reduce this volume and the associated storage/ Top
pumping costs (see also Water, page 14). > Windrowing old palm trunks helps maintain soil organic matter
and fertility in newly planted fields (for best practice, trunks should
be covered by vegetation to help control the rhinoceros beetle)
> 07
Good Practice
Arthropod Pests and Fungal or Bacterial Diseases
• Local estate field manuals must include detailed - Development of census systems for the main
methodologies for management of the pests pests, founded on knowledge of life cycles and
and diseases in the area with emphasis on natural enemies.
cultural controls. - Establishment of action thresholds for the main
• Procedures and protocols that mandate good pests, based on economic damage levels.
supervision must be in place. - If pesticide use is necessary, selectivity and good
• Chemical application may kill natural enemies of supervision are important to reduce eco-balance
pests and allow an epidemic to develop and hence disruption and ensure operator safety.
should only be used where unavoidable and in the
context of a well managed IPM programme. Mammalian Pests
• Key requirements for an IPM system include: • The main problems in oil palm estates arise from rats
(occasionally squirrels), elephants, porcupines and
- No prophylactic use of pesticides. wild boar causing damage to new plantings adjacent
- Routine cultural controls (such as destruction of to unplanted land, forests and riparian reserves.
breeding sites and maintaining good and varied • For rats, establish and maintain owl nest boxes and
ground cover). monitor occupancy. If socially acceptable locally,
snakes and large reptiles may also be encouraged.
Top
> Checking owl boxes for occupancy. Owls are actively encouraged on
estates as they are predators of rats - an important pest of palm oil fruit
> 09
• Monitor rat population and degree of damage to • Purchasing decisions for pesticides should take
establish appropriate economic control levels, account of quality (low cost generics may contain
recognising that with biological intervention 100% toxic by-products) and the quantity ordered must
control will not be achieved. not exceed that which can be used before expiry
• Where adequate control cannot be achieved with dates. Purchase from suppliers who will take back
owls and other predators alone, seek the more empty containers for proper disposal.
environmentally friendly baits and poisons. • Pesticides must be stored safely and securely and
• Use warfarin baiting only where necessary, strictly usage procedures, including action to be taken in
following the 4-day replacement round regime. the case of spillage incidents, should be clearly
Any deviation from this is likely to result in poor defined and enforced.
control and increase the risk of warfarin resistance • Spray equipment must be designed and maintained
developing. Second generation anticoagulants are to use as little pesticide as possible, targeted
more harmful to owls and should only be used if effectively. It is important to minimise spraydrift,
there is local evidence of warfarin resistance. especially where drains, ditches or larger
• For other mammals, prevent entry into plantings watercourses could be contaminated, or near
with the use of appropriate fencing. accommodation.
• Accurate records must be kept of pesticide use.
Fungal Diseases
• There must be careful attention to operator safety:
• Measures to minimise losses from known fungal
diseases should be taken. These include: - Training and retraining.
- Ganoderma (Malaysia, Indonesia, Thailand, - Provision of suitable protective clothing with
India and Papua New Guinea) – practise high regular checking and replacement.
standards of field sanitation, especially where - Personal washing facilities must be available
disease is detected. and used after working with pesticides. All
- Fusarium (Africa, Latin America) – plant clothing and equipment must be appropriately
tolerant material. washed/cleaned.
- Fatal yellowing (Latin America) – ensure good - Routine health checks for operators and
drainage, avoid soil compaction and maintain appropriate measures should be in place for
good potassium status. first aid and poisoning incidents, including
access to antidotes.
Weed Control
> Spot spraying
• Ensure that ecologically and medically safe with proper
compounds are used, applied in accordance with targeting of
industry and extension services’ best practice and weeds requires
using low volume spraying methods. access to
• To achieve sustainable weed control and reduce the appropriate
herbicides,
risk of developing herbicide resistance, a planned
application
programme of changing active ingredients may equipment,
be introduced. protective
• Restrict spraying to the minimum areas necessary clothing and
(palm circles, harvesting paths). training
• Maintain interline vegetation mechanically if
possible; if the use of herbicides is considered Potential Areas For Improvement
necessary, do not ‘blanket’ spray or eliminate all • Investigate the use of empty fruit bunch mulch (or
ground cover. trunk chippings or other mulch ‘sheets’) for circles in
• Do not remove the soft epiphytes from palm trunks, mature and immature areas to reduce herbicide
which provide a habitat for predators of the main requirement. Fertiliser application to circles could
foliage pests. Only woody species need be removed. help weed control, but may give less efficient
nutrient recycling than more widespread application.
Pesticide Use
• PESTICIDES MUST NOT BE USED if workers are not • Further research into effective methods for the
trained, proper use procedures are not in place, or management of key pests and diseases (Ganoderma,
appropriate application equipment and protective Fusarium, fatal yellowing, Oryctes), concentrating on
clothing is not available. cultural practices, defining action thresholds and
• Do not use pesticides that are not approved under improving the safety and effectiveness of chemical
local legislation. methods of control.
• Pesticides should be selected with regard to • Promote research on bio-control agents (predators,
terrestrial and aquatic ecosystem toxicity, to reduce parasites, bio-fungicides and pheromones) as IPM
the risk to operators and the environment. tools. Where results are encouraging, incorporate
Management must be able to justify the use of each their systems into management practices and
pesticide. Pesticide choice must take into account the evaluate their effectiveness and consequences for
effect on beneficial flora, fauna and micro-organisms. pest management and the wider environment.
> 10
5. Biodiversity
Good Practice
Crop Genetic Diversity
• Ensure that company plant breeding programmes • Before any extension of the plantation into new
include conservation projects for important areas, carry out a full environmental impact
breeding stocks. assessment and follow the resultant
• Support and/or participate in industry efforts to recommendations.
conserve crop germplasm. - Extension into areas of ‘primary’ forest is
NEVER acceptable.
Biodiversity Within and Around the Estate
- Extension into degraded lands and areas
• Abandon oil palm growing in unprofitable areas and
previously used for other crops (or grassland),
convert such areas into wildlife reserves.
where available, is to be preferred over extension
• Enhance the farm environment for locally important, into areas such as forests or wetlands – even if
rare or endangered species by providing appropriate partially degraded.
habitats and adopting the right cultural practices,
• Maintain riparian reserves along watercourses
including the avoidance of pesticide damage to
populated by native species. Plant native trees where
beneficial flora and fauna.
they are absent. The size (width) of the reserve
should at least equal the width of the watercourse if
no national or regional requirements are in place.
Top
> Increasing biodiversity by providing a habitat for indigenous flora
and fauna. A combination of forest and riverine conservation areas
within a palm oil estate
> 11
> Forest conservation is critical to management of water > Preserving the diversity of oil palm types will help producing
catchment areas regions provide palm oil for future generations
> 12
6. Product Value
Good Practice
> Timely harvesting
Profitability of fruit from the field
to maximise quality
• Optimise yield, taking into account costs, to
maximise margins.
• High yields, harvesting efficiency and the right
harvesting standards are important in maximising
product value, as are factory extraction efficiency
and maintaining a high oil extraction ratio.
Product Quality
• FFA (free fatty acid) content and oxidation must be
kept to acceptable levels to maintain access to the > In-field quality
market. Fruit must be collected from the field soon assessment of
after harvest and be processed quickly. fresh fruit bunches
Good Practice
Efficiency and the Use of Renewable Resources
• The use of shell and fibre (biomass) as fuel in palm • If urea is used as a fertiliser, the release of
oil factories ensures that non-renewable fuel ammonia may contribute to atmospheric nitric acid
consumption is low compared with the production of (a component of acid rain), but this is generally not
other vegetable oils. A high oil yield per hectare and a problem under high rainfall conditions.
processing factory locations within growing areas • Controlled broadcast application and good drainage
support relatively efficient fossil fuel use for field to avoid water logged conditions can help minimise
operations, as compared with other oil crops. There the release of ammonia from nitrogen fertilisation.
is nevertheless room for improvement:
- Boiler and mill efficiency should be optimised. Potential Areas For Improvement
Invest in new, more efficient boilers if necessary.
• If effluent is digested, collection of biogas for use as
- The use of fossil fuel for vehicles, factory start-up a fuel (for vehicles, electricity generation, cooking or
and other activities should be minimised. lighting) is possible but not normally economical.
- Wherever possible, surplus shell and fibre should Government may need to be consulted to achieve
be used to generate power for offices and housing. changes in selling structures for electrical power or
appropriate tax incentives. Renewable energy
Greenhouse Gas Emissions funding and emissions trading may provide
• Minimise fossil fuel consumption (see above) and hence mechanisms to finance the necessary research for
CO2 emissions. reductions in greenhouse gas production.
• The ponding of effluent to allow breakdown of its • Further research is needed to understand the
organic waste releases methane, which is more optimal use of co-products. There is potential as
damaging as a greenhouse gas than the atmospheric CO2 both a fuel source and a source of nutrients, and a
fixed in the waste. Field application of raw or partially need to minimise pollution risk. Hydrogen sulphide
digested effluent should reduce methane emissions. and ammonia produced in effluent ponds are
pollutants and represent a net loss of nutrients from
Polluting Gaseous Emissions the system. There are, therefore, benefits from the
• Install scrubbers in factory chimneys to reduce field spreading of undigested effluent but these
particulate and other polluting emissions significantly. must be managed in the context of the risk of
creating offensive smells, polluting nearby
watercourses and potential phytotoxicity to palms.
> 14
8. Water
> Water
reservoir and
treatment to
provide
domestic
water supplies
for employees
Water may be used for irrigation of oil palms and is also used in
the oil extraction process. The volume used and extraction from
sustainable sources need to be considered, together with
preventing potential pollution from factory effluent or discharge
from factory washdowns.
Good Practice
• Use competitive local goods and service suppliers
wherever practical.
• Provide maximum employment opportunities for
local people.
• Encourage employees to spend their money in
support of their families, maximising longer-term
community benefit through improving standards
of living and infrastructures.
• Contribute to and/or encourage savings.
Credits
We would like to acknowledge the support of the many contributors to this project including the following:
Unilever Companies: Other Contributors:
Benso Oil Palm Plantation, Ghana Editorial & Production: Silver Dialogue
[www.silverdialogue.com]
Twifo Oil Palm Plantation, Ghana
Other Organisations:
Pamol (Johor and Sabah), Malaysia
(formerly a Unilever Company)
Malaysian Palm Oil Association (MPOA)
[www.mpoa.org.my]
WWF - the global environment network
[www.panda.org]
P0/SAP/2/SD/0203